Professional Documents
Culture Documents
I) HANDLED BY:
Ken Erdmann PH 918-379-6434 FX 918-379-6450, email kerdmann@matrixservice.com
Randy Kissell PH: 919-644-8250 FX: 919-644-8252, email: randy.kissell@tgbpartnership.com
III) PURPOSE: Provide load combinations for cable supported internal floating roofs (IFRs). Also
address IFRs suspended from a fixed roof.
IV) IMPACT: Clarifying this issue will reduce engineering effort and variation in practice, thus reducing
cost.
The load combination agenda item did not address floating roofs. This agenda item was originally taken
out to address floating roofs suspended from fixed roofs. Since fixed roofs had established load
combinations this item was expanded to include development of load combination for IFRs as well. These
new load combinations along with additional rules would be applied to cable suspended IFRs.
Some internal floating roofs are supported by cables hung from the fixed roof rather than on legs resting
on the tank bottom. This allows changing the supported height of the floating roof without entering the
tank and eliminates roof penetrations at legs that are a source of emissions. There are added potential
hazards introduced by suspending the floating roof in this way. This agenda item will address these issues
to insure suspended floating roofs provide adequate safety against structural damage and/or personnel
safety.
API 650 specifies dead, live, snow, and vacuum loads on fixed roofs and dead and live loads on floating
roofs. When the fixed roof supports an internal floating roof, these gravity loads can act together. This
ballot addresses how to combine these loads.
Summary of Loads
The fixed roof loads are:
1) Dead load (DL)
2) Minimum roof live load (Lr) (20 psf uniform or 500 lb point load)
3) Snow (S)
4) External pressure (Pe) (at least 5.2 psf)
and their equipment. The 500 lb worker load could be considered to be an alternate minimum roof
live load (Lr). This means the minimum roof live load is either a 20 psf distributed load or a 500 lb
point load, but not both loads simultaneously.
The floating roof distributed load has been split into four components (Lf1, Lf2, Lf3 and Pfe). Two of
these (Lf1 and Pfe) have been historically covered in Appendix H with the 12.5 psf or 5 psf uniform
load defined as Lf1. This ballot will compare this historic uniform load to Pfe so that if bleeder venets
on the floating roof are designed to larger the Lf1 loads there is a means to capture this increase load.
The other two loads will be evaluated with each compared to the loads Lf1 and Pfe.
Additional Load Combinations for Fixed Roofs Supporting Suspended Floating Roofs
When Pe is acting thru the floating roof it must be combined with other live loads of the floating roof.
Also, the external pressure setting on the floating roof may differ from the fixed roof so the new term Pfe
is used to denote external pressure on the floating roof.
Load combinations for a fixed roof supporting a suspended floating roof are:
1) Dr + Df + (Lr or S) + Pe + 0.4{ Pfe or Lf1 or Lf2 or Lf3)}
2) Dr + Df + {Pfe or Lf1 or Lf2 or Lf3}+ 0.4{(Lr or S) + Pe}
where
DL = dead load of fixed roof.
Df = dead load of floating roof including the weight of the flotation compartments, seal and all
other floating roof and attached components.
Lr = 20 psf distributed load or 500 lb point load anywhere on the fixed roof.
Lf1 = 12.5 psf if no drains are provided, 5 psf if drains are provided.
Lf2 = 500 lb point load anywhere on the floating roof.
Lf3 = Area load from liquid trapped in punctured compartments described in H.4.2.1.3.
Pe = external design pressure on tank (0 psf for tanks with Appendix H venting otherwise 5 psf
minimum).
Pfe = external design pressure on floating roof (5 psf minimum).
S = snow load on the fixed roof.
A cable supported floating roof exerts point loads on the fixed roof. Since API 650 does not dictate
floating roof support spacing, the magnitude of these point loads will vary by manufacturer. Therefore,
this ballot proposes that they must be evaluated as point loads rather than averaging them over the roof as
distributed loads. The external pressure due to emptying the tank is considered to act on the underside of
the floating roof since the underside of the floating roof has more limited venting than the vapor space
above the floating roof. Therefore two key issues to be addressed when evaluating a fixed roof supporting
a cable suspended floating roof are: 1) Floating roof uniform loads (Pfe = 5 psf for example) must be
evaluated as point loads rather than uniform loads when applied to the fixed roof through cables and 2)
Floating roof venting must be assured to limit Pfe to 5 psf or the floating roof must be designed for
external pressure consistent with vent settings.
AGENDA ITEM: 650-563 Load Combinations for Suspended Floating Roofs
Fall Spring 2005 2006 Chicago, IL 11/16/200502/24/2006 version
Page 3 of 8
1) Df + (Pfe or Lf1)
2) Df + Lf2
3) Df + L3
where -
Df = Dead load of floating roof including the weight of the flotation compartments, seal and all
other floating roof and attached components.
Lf1 = Uniform live load (0.36 kPa [7.5 lbf/ft2] if no drains are provided, 0 kPa [0 lbf/ft2] if drains
are provided).
Lf2 = Point load of at least two men (2.2 kN [500 lbf] over 0.1 m2 [1 ft2]) walking anywhere on
the roof.
Lf3 = Area load from liquid trapped in punctured compartments described in H.4.2.1.3.
Pfe = Uniform live load from external design pressure on floating roof (0.24 kPa [5 lbf/ft 2]
minimum).
AGENDA ITEM: 650-563 Load Combinations for Suspended Floating Roofs
Fall Spring 2005 2006 Chicago, IL 11/16/200502/24/2006 version
Page 4 of 8
(m) Internal floating roof point load (Lf2) of at least two men (2.2 kN [500 lbf] over 0.1 m2 [1 ft2])
walking anywhere on the roof.
(n) Internal floating roof area load from liquid trapped in punctured compartments (Lf3) described
in H.4.2.1.3.
(o) Internal floating roof design external pressure (Pfe) on (0.24 kPa [5 lbf/ft2] minimum).
3.10.2.1 All roofs and supporting structures shall be designed for load combinations (a), (b), (c), (e), and
(f), and (g) of Appendix Y.
its supports without damaging the floating roof and without allowing product on the roof. If specified by
the purchaser, the concentrated load design criteria may be modified for roofs less than 9 m (30 ft.)
diameter (where internal floating roofs may become unstable), to account for access needs, and expected
concentrated live loads. Consideration shall also be made for non-uniform support settlement/load
distribution, based on anticipated conditions specified by the purchaser.
H.4.2.2.2 Load combinations for floating roof supports
Additional floating roof loading for cable supports only shall be as follows:
2) Df + Lf3
where -
Df = Dead load of internal floating roof including the weight of the flotation compartments, seal
and all other floating roof and attached components.
Lf1 = Internal floating roof uniform live load (0. 6 kPa [12.5 lbf/ft2] if no drains are provided, 0.24
kPa [5 lbf/ft2] if drains are provided).
Lf2 = Internal floating roof point load of at least two men (2.2 kN [500 lbf] over 0.1 m2 [1 ft2])
walking anywhere on the roof.
Lf3 = Internal floating roof area load from liquid trapped in punctured compartments described in
H.4.2.1.3.
Pfe = Internal floating roof design external pressure (0.24 kPa [5 lbf/ft2] minimum).
Note: If specified by the purchaser, Lf2 may be modified for roofs less than 9 m (30 ft) diameter (where
internal floating roofs may become unstable), to account for access needs, and expected concentrated live
loads.
H.4.2.2.3 Internal floating roofs supported by cables suspended from the fixed roof shall utilize fixed leg
supports for the operating position (low level) set at a level as specified by the purchaser. These legs are
typically not adjustable and are sealed to prevent emissions.
H.4.2.2.4 Cables used to support internal floating roofs shall be designed with a maintenance position
(high level) as specified by the purchaser. The operating position (low level) and length of the cables shall
be such that sinking and/or collapse of the internal floating roof will not apply loads to the support cables.
H.4.2.2.5 Cables used to support internal floating roofs shall be adjusted when the floating roof is at a
level that will prevent loading of the cable to achieve the desired cable length setting.
H.4.2.2.6 Cables, cable segments or cable connections which support the floating roof are prohibited from
using a fusible link or other devices which are designed to fail at a specified load limit.
H.4.2.2.7 Cable connections used to support the floating roof are prohibited from using wire rope u-
clamps.
AGENDA ITEM: 650-563 Load Combinations for Suspended Floating Roofs
Fall Spring 2005 2006 Chicago, IL 11/16/200502/24/2006 version
Page 7 of 8
H.4.2.2.8 The allowable working strength of support cables shall be based on a factor of safety of 5.0
below the ultimate strength of the cable. Cables and cable connections shall be designed to provide a
working strength sufficient to meet or exceed the loads from the combinations listed in H.4.2.2.2.
H.4.2.2.9 Cables used to support internal floating roofs shall be stainless steel (grade ???) and shall be
flexible to facilitate repeatable lay down patterns on the floating roof as it travels up and down within the
tank. Lay down patterns shall be positioned to avoid rim seals and floating roof appurtenances that could
prevent the cable from freely extending as the floating roof lowers.
Internal floating roof supports and deck structural attachments (such as reinforcing pads and pontoon end
gussets) shall be designed to support the full dead load of the internal floating roof (including all
components, such as seals and accessories) plus a uniform live load of 0.6 kPa (12.5 lbf/ft2) over the
internal floating roof deck surface while the internal floating roof is resting on its supports. This uniform
live load may be reduced to 0.24 kPa (5 lbf/ft2) if the floating roof is equipped with operable drains or
other means of automatically preventing an accumulation of liquid. Consideration shall also be made for
non-uniform support settlement/load distribution, based on anticipated conditions specified by the
purchaser.
H.5.2.1.2 Leg or float-activated vents are required unless the purchaser specifies otherwise, such as
pressure vacuum vents, and the associated design conditions See Line 33 of the Data Sheet. Leg activated
vents shall be adjustable as required per H.4.6. Leg-activated vents shall be designed to open
automatically when the roof lowers to 150 mm (6 in.) above its lowest operating position and to close
automatically when the roof raises more than 150 mm (6 in.) above its lowest position. Float-activated
vents shall be designed to remain closed while the roof is floating.
H.5.2.1.5 Internal floating roofs which utilize cable supports and mechanical activated vents shall have a
leg activated vent(s) for the operating position (low level) and a cable activated vent(s) for the
maintenance position (high level). Alternatively, internal floating roofs which utilize cable supports shall
use a pressure vacuum vent(s) to provide the required venting for all floating roof support levels.
AGENDA ITEM: 650-563 Load Combinations for Suspended Floating Roofs
Fall Spring 2005 2006 Chicago, IL 11/16/200502/24/2006 version
Page 8 of 8
In this standard, loads are combined in the following manner. Design rules account for these load
combinations, including the absence of any load other than DL in the combinations:
Notes :
1) If the ratio of operating pressure to design pressure exceeds 0.4, the purchaser should consider
specifying a higher factor on design pressure in (c), (d), (e)(1), and (f) above.
2) In the combinations listed in (g), Df, Pfe, Lf1, Lf2 and Lf3 shall be applied as point loads at the cable
attachment to the fixed roof.
3) In combinations listed in (g), Pe shall be 0 kPa (0 lbf/ft2) for tanks with circulation vents meeting
Appendix H requirements.