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This specification describes the work of repairing defects in hardened fication(s) for any building project, together with sup-
portland cement concrete with a sand-filled mortar using an adhesive plementary requirements for the specific project.
binder such as defined in ASTM C 881. It includes controls for adhesive
labeling storage, handling, mixing and application, surface evaluation and
This specification is written in the section and three-part
preparation as well as inspection and quality control. format of the Construction Specifications Institute, but with
the numbering system modified to ACI requirements. The
Keywords: bond (concrete to concrete); concrete construction; epoxy language is generally imperative and terse.
resins, hardened concrete; mortars (material); quality control; repairs; A specification guide and checklist are included as a
resurfacing; specifications; standards.
preface to, but not forming a part of Standard Specifi-
cation ACI 503.4. The purpose of this guide and checklist
is to assist the Architect/Engineers' d e s i g n e r ( s ) a n d
FOREWORD specifier(s) to properly choose and specify the necessary
supplementary requirements for the project specification(s).
This foreword is included for explanatory purposes only; it
does not form a part of Standard Specification ACI 503.4.
Standard Specification 503.2 is a reference standard
which the Architect/Engineer may cite in the project speci-
A C I Committee Reports, Guides, Standard Practices, and * Adopted as a standard of the American Concrete Institute effective June 1979.
Commentaries are intended for guidance in designing, plan- in accordance with the Institutes standardization procedure. It was revised
ning, executing, or inspecting construction and in preparing according to the expedited procedure effective October 1986 and March 1992,.
specifications. References to these documents shall not be Copyright 8 1978 and 1986 American Concrete Institute.
made in the Project Documents. If items found in these All rights reserved including rights of reproduction and use in any form or by
any means. including the making of copies by any photo process, or by any elec-
documents are desired to be a part of the Project Docu- tronic or mechanical device. printed or written or oral, or recording for sound or
ments, they should be phrased in mandatory language and visual reproduction or for use in anv knowledge or retrieval system or device,
incorporated into the Project Documents. unless permission in writing is obtained from the copyright proprietors.
503.4-l
503.4-2
SPECIFICATION CHECKLIST
SECTION l-GENERAL REQUIREMENTS 2.1.1 Description - This section covers the require-
ments for surface preparation of hardened concrete and
l.l-Scope for materials and application of the epoxy mortar.
1.1.1 This standard specification covers repairing of 2.1.2 Submittals
defects in hardened portland cement concrete with sand- 2.1.2.1 Contractor shall submit manufacturers
fiied epoxy mortar. certification verifying conformance to material specifi-
1.1.2 The provisions of this standard specification shall cations specified in Part 2.2.
govern unless otherwise specified in the contract docu- 2.1.3 Quality assurance
ments. In case of conflicting requirements, the contract 2.1.3.1 Labeling-Clearly mark all containers with
documents shall govern. the following information:
1.2.2 ASTM: American Society for Testing and 2.1.3.2 Application control-Submit mixing and
Materials application procedures for approval prior to use.
1916 Race Street 2.1.4 Product delivery, storage, and handling
Philadelphia, PA 19103 2.1.4.1 Delivery of materials-Deliver all materials
in sealed containers with labels legible and intact.
1.3-Specification wording 2.1.4.2 Storage of materials-Store all materials at
1.3.1 The language of this standard specification is temperatures between 40-100 F (5-38 C) unless otherwise
generally imperative and terse, and may include incom- recommended by manufacturer.
plete sentences. Omissions of phrases and of words such 2.1.4.3 Handling of materials--Handle all materials
as the contractor shall, in accordance with, shall be, in a safe manner and in a way to avoid breaking con-
as indicated, a, an, the, all, etc., are intentional. tainer seals.
Omitted phrases and words shall be supplied by in- 2.1.5 Project conditions
ference. 2.1.5.1 Environmental requirements-Contractor
shall comply with manufacturers recommendations as to
1.4-Reference standards environmental conditions under which the epoxy com-
1.4.1 The standards referred to in this Standard Speci- pound may be applied.
fication ACI 503.4 are listed in Article 1.5.2 of this
section, with their complete designation and title in- Part 2.2-Products
cluding the year of adoption or revision and are declared 2.2.1 Epoxy mortar-ASTM C 881 Type III. Curing
to be a part of this Standard Specification ACI 503.4 the temperature requirements (Class) and viscosity (Grade),
same as if fully set forth herein, unless otherwise in- as well as special requirements regarding filling of either
dicated in the contract documents. the components or the final system, shall be determined
1.4.2 ASTM standard by supplier and contractor after project conditions have
C 881-87 Standard Specification for Epoxy-Resin-Base been established.
Bonding Systems for Concrete
Part 2.3-Execution
2.3.1 Preparation of concrete surfaces
SECTION 2-MATERIALS AND APPLICATION 2.3.1.1 Concrete surfaces to which epoxies are to be
applied shall be newly exposed parent concrete free of
Part 2.1-General loose and unsound materials. Prepare surfaces by mech-
EPOXY RESINS 503.4-5