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5 8 7 8 0 0 0 1
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This data sheet is intended to be used
in conjunction with the INTERBUS
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Loop 2 System Manual
IB L2 SYS PRO UM E.
s.
Function
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The motor starter has an integrated thermistor/ Electrical isolation between
thermostatic switch evaluation. The starter can INTERBUS Loop 2 and I/O devices
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5878A 1
IB L2 IP 500 MLR 4-6A
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advice on the efficient use of
hardware and on software
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optimization to save you extra work.
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Safety Instructions for Electrical Equipment Used in High-Power
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Industrial Plants
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The electrical module and connected machines (Definitions for skilled workers according to
described refer to equipment used in high-power EN 50110-1:1996).
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2 5878A
IB L2 IP 500 MLR 4-6A
Correct Usage
The module is only to be used as specified in the
catalog and this data sheet.
Phoenix Contact accepts no liability if the device
is used for anything other than its designated
use.
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Dangerous voltage! Avoid electrostatic discharges
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Before working on the device or There may be a risk of electrostatic
system, disconnect the AC line discharges, e.g., in conveying
voltage and ensure that it cannot be systems. The operational reliability of
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reenergized! your system may be adversely
affected if you do not take appropriate
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If these instructions are not followed,
measures to prevent these
there is a danger of damage to health,
discharges.
and danger of a life-threatening injury.
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Take measures to suppress
interference!
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standard EN 60204-1:1998
(Electrical Equipment of Machines) to
dampen the interference at its source
(the motor).
In practice, RC interference
suppression elements have proved to
be effective.
5878A 3
IB L2 IP 500 MLR 4-6A
General Description
IB L2 IP 500 MLR 4-6A Module Structure
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2
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s.
3
nt
4
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5 8 7 8 0 0 0 2
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2 INTERBUS Loop 2 IN
3 INTERBUS Loop 2 OUT
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4 5878A
IB L2 IP 500 MLR 4-6A
IN T E R B U S
X 3 0 T y p e : IB L 2 IP 5 0 0 M L R 4 -6 A
O rd . N o .: 2 7 3 2 3 8 9
L o o p 2 IN R e m o te D ig ita l IN /O U T
M o d u le ID .: B 3 hex (1 7 9 )
5 0 0 V A C , IP 5 4
0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0
X 3 1
D IA G L o o p 2 O U T
U S
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M 1
M 2
M 3
M 4
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nt 5 8 7 8 0 0 0 3
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Figure 2 IB L2 IP 500 MLR 4-6A module
5878A 5
IB L2 IP 500 MLR 4-6A
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OFF: Motor 3/motor 3 direction of rotation 1 switched off
M4 Yellow Motor 4 on/motor 3 direction of rotation 2
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ON: Motor 4/motor 3 direction of rotation 2 switched on
OFF: Motor 4/motor 3 direction of rotation 2 switched off
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Device Description
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The 4-channel IB L2 IP 500 MLR 4-6A motor Two non-reversing motors and one
starter enables direct starting or reversing reversing motor
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You may connect up to four non-reversing You can disconnect the actuators (power
motors to the four contactor channels. For section) independently of INTERBUS Loop 2.
reversing motors, you must link both contactor
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6 5878A
IB L2 IP 500 MLR 4-6A
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actuators are deactivated. Since a
Motor Protection
motor overtemperature cannot be
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The IB L2 IP 500 MLR 4-6A module protects the detected under these conditions, the
motor with thermistor/thermostatic switches. If message "Temperature OK" is sent to
s.
the coils of the motors are fitted with PTC the control or computer system for
detectors to detect the coil temperature and a each motor. All diagnostic indicators
certain critical temperature is reached, the
module transmits a message (in the INTERBUS
nt are active.
A 3-pos. POWER-COMBICON connector is
input data byte) to the respective control or
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used to connect the 24 V actuator supply
computer system. The control or computer
voltage. A second connector for the outgoing
system must switch off the motor, thus
actuator voltage supply is also available.
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5878A 7
IB L2 IP 500 MLR 4-6A
Protection
The IB L2 IP 500 MLR 4-6A module is a motor
starter that provides no short-circuit protection in
the module itself. Short-circuit protection
according to IEC 60947 must be implemented in
a separate device (maximum compliance with
IEC 60947-1).
The required short-circuit protection is a fuse
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with "gL" characteristics and a nominal current of
16 A.
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The maximum short-circuit current that should
be disconnected by the fuse depends on the
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fuse type.
A 16 A circuit-breaker with "gL" characteristics nt
has a maximum short-circuit switching capacity
of 6 kA. A fuse (Neozed) with the same
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characteristics can disconnect a short-circuit
current of 50 kA. Select a fuse type according to
the maximum short-circuit current which can be
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INTERBUS Reset
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8 5878A
IB L2 IP 500 MLR 4-6A
Block Diagram
P o w e r s e c tio n
+ 2 4 V
2 4 V
2 4 V a c tu a to r
2 4 V s u p p ly
I/O d e v ic e s
s u p p ly
0 V
In d ic a to r s
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D ig ita l O U T
m o n ito r in g
R e s e t
5 V
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s.
5 VV
nt M ic r o p r o c e s s o r
IN T E R B U S L o o p 2
2 4 V
in te r fa c e
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IN T E R B U S L o o p 2
O U T
O U T
IN T E R B U S L o o p 2
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D ig ita l IN
IN
IN
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2 4 V a c tu a to r
m o n ito r in g
in
P T C 1
P T C 2
P T C 3
P T C 4
s u p p ly
5 8 7 8 0 0 0 4
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on
5878A 9
IB L2 IP 500 MLR 4-6A
L 1 L 1
L 2 L 2
L 3 L 3
P E
+ 2 4 V + 2 4 V
0 V 0 V
IN + O U T +
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IN - O U T -
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2 4 V a c tu a to r
In d ic a to r s L o o p 2
s u p p ly
s.
A c tu a to r
nt M ic r o p r o c e s s o r
P T C
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L o c k in g
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5 7 5 4 A 0 0 4
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1 a 1 b 1 U 1 V 1 W 2 a 2 b 2 U 2 V 2 W 3 a 3 b 3 U 3 V 3 W 4 a 4 b 4 U 4 V 4 W
Figure 4 Function block diagram for the IB L2 IP 500 MLR 4-6A module
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Key:
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on
Contactor
Ground
Relay
PE
Coupler
10 5878A
IB L2 IP 500 MLR 4-6A
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X 1 0
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X 1 1
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X 1 2
X 1 3
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X 1 4
X 1 5
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in
5 8 7 8 A 0 0 6
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5878A 11
IB L2 IP 500 MLR 4-6A
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X 2 1 nt
X 2 0
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X 1 9
X 1 8
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X 1 7
X 1 6
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5 8 7 8 0 0 0 7
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Pin Assignment
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12 5878A
IB L2 IP 500 MLR 4-6A
2V 4V +24 V +24 V
2W 4W 0V 0V
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1U 3U
1V 3V
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1W 3W
B12a B34a
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B12b B34b
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Thermistor inputs pins 11/12, 21/22, 31/32 and 41/42 are assigned to the potential of the
actuator voltage.
5878A 13
IB L2 IP 500 MLR 4-6A
Programming Data
ID code 179 (B3hex)
Length code 129 (81hex)
Process data channel 1 byte
Input address area 1 byte
Output address area 1 byte
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Parameter channel 0 bytes
(PCP)
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Register length 1 byte
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INTERBUS Process Data Words nt
The module occupies 1 byte in the process data
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channel.
B it 7 6 5 4 3 2 1 0 B it 7 6 5 4 3 2 1 0
0 0 0 0 M 4 M 3 M 2 M 1 T 4 T 3 T 2 T 1 M 4 R M 3 R M 2 R M 1 R
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re s e rv e d M o to r c o n tro l O v e rte m p e ra tu re M o to r
5 3 1 3 B 0 1 1
p e r m o to r s ta te s 5 3 1 3 B 0 1 2
in
14 5878A
IB L2 IP 500 MLR 4-6A
M1R to M4R: Motor States You may select the following functions for each
contactor pair:
These bits show the current motor states. The
bits define the motor states as given in Table 7 Direct starting for two motors
on page 15. Reversing operation for one motor
Table 7 Meaning of the set bits in the output and input data word
Motor Control Motor States Meaning for Direct Starting Meaning for Reversing
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Bit Mx Bit MxR Operation
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M2 M2R Motor 2 on (forward running) Motor 1 on (reverse running)
M3 M3R Motor 3 on (forward running) Motor 3 on (forward running)
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M4 M4R Motor 4 on (forward running) Motor 3 on (reverse running)
5878A 15
IB L2 IP 500 MLR 4-6A
Assignment of the Output Addresses of the Module to the INTERBUS Output Data Byte
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Assignment of the Input Addresses of the Module to the INTERBUS Input Data Byte
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INTERBUS Word Word 0
reference Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
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(Byte.bit) Byte Byte 0 Byte 1
view Bit 7 6 5 4 3 2 1
nt 0 7 6 5 4 3 2 1 0
Module Bit T4 T3 T2 T1 M4 M3 M2 M1 This address area is not used.
R R R R
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Please refer to the data sheet
DB GB IBS SYS ADDRESS,
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computer system.
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l in
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16 5878A
IB L2 IP 500 MLR 4-6A
Technical Data
General Data
Housing dimensions (width x height x depth) 364 mm x 252 mm x 132 mm
(14.331 in. x 9.921 in. x 5.197 in.)
Housing material Aluminum-cast housing
Drill hole spacing 212 mm (8.346 in.)
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Mounting With M8 screws
Weight 6.5 kg
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Temperature (operation) -20C to +40 C (-4F to 104F), no condensation
Temperature (storage) -20 C to +70 C (-4F to 158F)
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Humidity (operation) 4% to 100% (condensation not permitted)
Humidity (storage/transport)
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75% (slight condensation is permitted for short
periods from time to time on the outer housing)
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For a short period, slight condensation may appear on the outside of the housing if, for
example, the module is taken from a vehicle into a closed room.
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Air pressure (operation) 80 kPa to 106 kPa up to 2000 m (6561 ft.) above
sea level
Degree of protection IP 54 according to IEC 60529
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Electrical isolation
Loop 2 / actuator supply 500 V AC, 1 min., 50 Hz
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5878A 17
IB L2 IP 500 MLR 4-6A
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Tightening torque 1.8 Nm, minimum, 2.2 Nm, maximum
Medium Two-wire line, unshielded
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Signals IN+(1), IN-(2), OUT+(1), OUT-(2)
Current carrying capacity 1.8 A
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Contact resistance 5 mW
Through resistance 80 mW nt
Device identification Electronic, through monitoring the INTERBUS
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Loop 2 voltage
18 5878A
IB L2 IP 500 MLR 4-6A
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Dangerous voltage!
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Switch off the line voltage before working on the module or on the motor!
Power switch Contactor (utilization category AC3)
s.
Nominal motor power at UL > 400 V 4 kW, maximum
Nominal motor current at UL = 400 V 6Ant
Maximum possible sum current of all motors 12 A
switched on at the same time at UL= 400 V
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Phase angle cos j 0.3
Motor starting time 1 s, maximum
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Number of inputs 4
Thermistors PTC according to DIN 44081
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The thermistor inputs are assigned to the reference point of the actuator voltage.
5878A 19
IB L2 IP 500 MLR 4-6A
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According to DIN VDE 0160: 12 V AC up to 500 V AC, maximum
Tolerances are not permitted!
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According to UL 508 480 V AC 10%
Power frequency 50 Hz to 60 Hz
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Current load (power on/off) 16 A, maximum
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Observe the motor starting currents when starting several motors on one power section
at the same time!
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Line protection of the line feeder 16 A, maximum
Permitted network form TN network, TT network, IT network on request
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Number of pins 3
Supply voltage US 24 V
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20 5878A
IB L2 IP 500 MLR 4-6A
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IEC 61000-4-3 Field strength: 10 V/m
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Fast transients (burst) EN 61000-4-4:1995/ Criterion B
IEC 61000-4-4 Supply lines: 2 kV
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Signal/data lines: 2 kV
Overvoltage EN 61000-4-5:1995/
nt Criterion B
IEC 61000-4-5 DC supply lines:
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0.5 kV/0.5 kV (symm./asymm.)
Conducted interference EN 61000-4-6:1993/ Criterion A
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Mechanical Capability
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criterion 1
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5878A 21
IB L2 IP 500 MLR 4-6A
Ordering Data
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MINI-COMBICON connectors with shield clamp,
threaded joints with four dummy plugs)
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Connector set (includes all POWER-COMBICON, IBSL MLR PLSET 4-6A/RC 27 25 39 6
MINI-COMBICON connectors with shield clamp,
threaded joints with four dummy plugs, two reverse
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connectors for reversing operation)
Bus terminal module with INTERBUS Loop 2 branch ntIBS L2 IP 24 BK-T 27 32 37 6
4-pos. POWER COMBICON with silver contacts for On request
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power on/off
22 5878A