Professional Documents
Culture Documents
SP 30
Model B
Service instructions
English (GB) Service instructions
English (GB)
CONTENTS Warning
Page If these safety instructions are not observed,
1. Symbols used in this document 2 it may result in personal injury.
2. Identification 2
2.1 Nameplate 2 2. Identification
2.2 Type key 2
3. Tools 3
2.1 Nameplate
3.1 Special tools 3
3.2 Standard tools 4 1 8
3.3 Torque tools 4 Type SP30-6
2
3.4 Service video 4 Weight 15 Kg
4. Tightening torques and lubricants 5 3 Model B 13AB6906 P311250001 9
5. Failure analysis 6 50Hz 60Hz
5.1 Before dismantling 6 4 Q 30 36 m3/h
97794068
6. Dismantling 6 H 46 64 m
5
Warning
Prior to service work, read these service
instructions carefully. Installation and service
work must comply with local regulations and
accepted codes of good practice.
Observe the safety instructions in the installation
and operating instructions for the product.
2
3. Tools
English (GB)
3.1 Special tools
A B C D
E F G H
I J K L
Pos. Description For pos. Motor size Further information Part number
A Depth gauge 14, 14a 4", 6", 8" Measuring range up to 300 mm 00SV0834
B Knock-out spanner 11 4", 6", 8" Spanner size: 46 mm 00SV0121
4" 00SV0351
C Spline key 16 6" 00SV0352
8" 00SV0353
Set consisting of support tool,
D Punch set for guide bearing 142a 4", 6", 8" 98163675
punch and shaft
E Special key for fitting of sleeve 4", 6", 8" 00SV0290
F Band pipe wrench for fitting of sleeve 4", 6", 8" 00SV0853
G Holder for wear ring 72 4", 6", 8" 00SV0895
H Punch for bearing 6b 4", 6", 8" 00SV0136
I Punch for stop ring 8b 4", 6", 8" 00SV0886
J Spanner for retainer ring tool U, 203 4", 6", 8" 00SV0874
4" 97620192
K Adaptor 14, 14a 6" 97620193
8" 97620194
L Mounting plate K 4", 6", 8" 98164171
Set of hexagon socket head screws for 4 x M8 x 20, 1 x M8 x 75,
M K, L 4", 6", 8" 98287940
mounting plate and adaptor 1 x M10 x 115, 1 x M10 x 145
3
3.2 Standard tools
English (GB)
N O P Q
Pos. Description For pos. Motor size Further information Part number
N Hexagon key set M 4", 6", 8" 97656148
Spanner size: 13 mm 00SV0055
O Ring spanner Spanner size: 17 mm 00SV0056
Spanner size: 19 mm 00SV0054
P Screwdriver for bits 18d 4", 6", 8" 00SV2011
Q Bits kit 4", 6", 8" 00SV2010
R S T U
Pos. Description For pos. Motor size Further information Part number
R Torque screwdriver 18d 4", 6", 8" 1-6 Nm 00SV0438
11, 19 4", 6", 8" 20-100 Nm 00SV0269
S Torque wrench
203 4", 6", 8" 20-200 Nm 00SV0400
19 4", 6", 8" Spanner size: 17 mm 00SV0270
T Ring spanner for torque wrench
19 4", 6", 8" Spanner size: 19 mm 00SV0519
U Retainer ring tool for torque wrench 203 4", 6", 8" 97937290
V Split cone spanner for torque wrench 11 4", 6", 8" 96958362
4
4. Tightening torques and lubricants
English (GB)
Supplementary Torque 1)
Pos. Description Motor size Quantity Dimension Lubricant
information [Nm]
58 Staybolt for motor 8" 4 M16
58a Nut for staybolt 8" 4 M16 150
22 Bolt 6", 8" 4 M12 70
22a Nut for staybolt 4" 4 M8 18
First stage 15
4 M10 Second stage 25
Third stage 35
O-ring grease
19 Nut for strap 2) 4", 6", 8" First stage 25
Second stage 35
4 M12
Third stage
45
(pump with sleeve)
11 Split cone nut 4", 6", 8" 80
203 Retainer for valve seat 4", 6", 8" 1 150
18d Screw for clamp 4", 6", 8" 4 2.5
Soapy water with a
7 Neck ring 4", 6", 8" concentration of 3 to
5%
1) The torque tolerance in all tightening steps is 10 % of the stated torque.
2)
Tighten the nut in three steps to ensure that the pump is tightened correctly.
5
5. Failure analysis 6.2 Straps
English (GB)
Warning
1. Fasten the adaptor (pos. K) to the mounting plate (pos. L) with
When lifting the pump, note the centre of gravity
the hexagon socket head screws (pos. M).
of the pump to prevent it from overturning. This
is especially important in the case of long pumps.
Clean the workplace.
Sort and clean tools.
6. Dismantling
Be systematic when dismantling the pump.
Follow the instructions below.
Position numbers of pump components (digits) refer to section
12. Drawings.
6.1 Motor
6
6.4 Top chamber and impeller
English (GB)
TM05 4176 2012
6.5 Chambers
TM05 4178 2012
7
6.6 Bottom chamber with upthrust disc
English (GB)
8. When the neck ring and rubber bearing have been replaced,
the text "This side up" on the neck ring must point upwards.
The cone of the rubber bearing should point towards the outlet
side of the chamber.
TM05 4185 2012
8
7.2 Neck ring and rubber bearing, chambers 7.4 Bearing, bottom chamber
English (GB)
TM05 4189 2012
9
English (GB)
6. Fit the new guide bearing on the punch. 3. Place the spanner (pos. J) over the retainer ring tool and
loosen the retainer ring.
4. Remove the retainer ring and valve cup (pos. 2).
10
English (GB)
TM05 4203 2012
8. Turn the support tool upside down so that its recess is 15. Clean the recess where the O-ring was fitted.
pointing upwards.
16. Moisten the recess with soapy water, and fit a new O-ring.
9. Position the valve casing on top of the support tool with the
outlet pointing upwards.
11
7.6 Suction interconnector
English (GB)
6. Fit the retainer with the new neck ring into the recess at the
top of the suction interconnector.
12
8. Pump assembly 8.3 Chambers
English (GB)
8.1 Bottom impeller
2. Tighten the split cone nut (pos. 11) with the specified torque,
using a torque wrench (pos. S) together with the split cone
1. Fit the upthrust disc (pos. 8a) on top of the bottom impeller.
TM05 5475 3712
13
8.6 Straps
English (GB)
4. Fit nuts (pos. 19) and cross-tighten them in three steps with
the specified torque. See section 4. Tightening torques and
lubricants.
14
9. Quality control 9.2.2 Axial clearance, shaft in bottom position
English (GB)
9.1 Rotating the shaft
15
9.3 Checking the motor shaft height 11. Mounting the motor and cable guard
English (GB)
16
12. Drawings
English (GB)
12.1 Exploded view
17
12.2 Sectional drawing
English (GB)
18
13. Analysis check list
English (GB)
Component Problem Yes/No Comment
Subject to alterations.
19
20
21
22
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Grundfos companies
Bombas GRUNDFOS de Argentina S.A. OY GRUNDFOS Pumput AB GRUNDFOS Pumps UAB Bombas GRUNDFOS Espaa S.A.
Ruta Panamericana, ramal Campana Cen- Mestarintie 11 Smolensko g. 6 Camino de la Fuentecilla, s/n
tro Industrial Garn - Esq. Haendel y FIN-01730 Vantaa LT-03201 Vilnius E-28110 Algete (Madrid)
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Parc dActivits de Chesnes 7 Jalan Peguam U1/25 Box 333 (Lunnagrdsgatan 6)
Australia 57, rue de Malacombe Glenmarie Industrial Park 431 24 Mlndal
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PT GRUNDFOS Pompa
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Telefax: +1-905 829 9512
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China Unit A, Merrywell Business Park Russia
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