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SIMOTION Converting Library

V2.1.0

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Converting Toolbox
Introduction

Objectives of the Converting Library: Introduction

Provides SIMOTION users support when engineering and programming Benefits when
using the
converting machines like Application
Foil machines Contents of the
Printing machines Application
Coating machines Scope of
Paper finishing machines Functionality

Wire drawing machines Function Block


Overview
Textile machines
Project
Post printing machines Generator

Open standard that can be adapted depending on the specific machine


and application

Additional functionality to the standard applications e.g.:


Rotary Knife
Winder
Traversing drive etc.
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Converting Toolbox
Benefits when using the application

Time saving for engineering and service (same look & feel) Introduction
Benefits when
Can be used in all programming languages using the
Application
Industry standards are used
Contents of the
Application
Supported by the various PMA Application Centers
Scope of
Continuously updated in the Intranet Functionality
Function Block
Open source codes allow individual adaptions to own requirements Overview

User Manuals in English and German Project


Generator
Simple to learn & get to know using application examples
Free of Charge

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Converting Toolbox
Contents of the application

PowerPoint presentation (English / German) Introduction


Benefits when
Units / libraries (programming in either ST or MCC) using the
Application
Contents of the
User Manuals (English / German) Application
Scope of
Change log (change history) (English / German) Functionality
Function Block
Overview
Project
Generator

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Converting Toolbox
Scope of Functionality

Available functions Introduction

Universal tools e.g.: Benefits when


using the
Determining the cycle time (FCTaskIdentification) Application
Scaling functions (FCScalingDWRL, FCScalingRLDW etc.) Contents of the
Limit value monitor (FBLevelControl) Application
Ramp function generator (with or without jerk limitation) Scope of
(FBRFG, FBRFGJerkLimit) Functionality

Non-linear characteristic (FBPolygonA, FBPolygonB) Function Block


Overview
Linear interpolation (FCLinear)
Project
Breaking-distance and time-calculation (FCCalculateDistance) Generator
Modulo Evaluation (FCEvaluateModule)

Drive functions:
Friction characteristic recorder (FBFrictionMeasurement)
Enable interfaces (FBEnableInterface)

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Converting Toolbox
Scope of Functionality

Closed-loop control functions: Introduction

PT1 element (FBPT1) Benefits when


using the
Differentiating element (FBDiff) Application
Integrator (FBINT) Contents of the
DT1-Filter (FBDT1) Application
Dead band element (FCDeadBand) Scope of
Dead zone element (FCDeadZone) Functionality

Limiter with feedback signal (FBLIM) Function Block


Overview
Average value generator (FBAverageValue)
Project
PID-controller (FBPIDController) Generator
Technology controller (FBTechnologyController)

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Converting Toolbox
Scope of Functionality

Winder blocks: Introduction

Diameter calculation (FBDiameterCalculation) Benefits when


using the
Torque pre-control (FBTorquePrecontrol) Application
Tension taper characteristic (FBTaperCharacteristic) Contents of the
Residual length calculation (FCRLC) Application
Target diameter calculation (FCRDC) Scope of
High resolution material thickness calculation (FBThicknessAverage) Functionality

Rest length calculation considering the breaking distance Function Block


Overview
(FBCalcTargetDiamStopCondition)
Project
Generator

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Converting Toolbox
Function Block Overview

The function blocks are part of the Converting library LConLib. Introduction
Benefits when
using the
The library consists of five Units: Application
Contents of the
Unit name Description Application
Scope of
Functionality
aVersion Changelog
Function Block
Overview
General Drive-related functionality (closed loop
fConvTools Project
control function blocks, System handling) Generator

Winder related function blocks (Diameter calculator,


fWinderTools
Technology controller, Taper characteristic etc.)

fWinder Winder function block (FBWinder)

fSplice Function blocks to control flying splice

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Converting Toolbox
Function Block Overview

Cycle time determination - FCTaskIdentification Introduction

Identification of the task and the associated cycle time Benefits when
using the
Application
Contents of the
Application
Scope of
FCTaskIdentification Functionality

eTaskNameType taskMode FCTaskIdentification REAL Function Block


Overview
Project
Generator

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Converting Toolbox
Function Block Overview

Scaling functionality: Introduction

Skalierung Word Real, DWord Real Benefits when


using the
Application
FCScalingDWDRL FCScalingRLWD
Contents of the
DWORD x FCScalingDWDRL REAL REAL x FCScalingRLWD WORD Application

REAL maxValue REAL maxValue Scope of


Functionality
REAL base REAL base
Function Block
Overview
FCScalingRLDWD FCScalingWDRL
Project
REAL x FCScalingRLDWD WORD
DWORD x FCScalingWDRL REAL Generator

REAL maxValue REAL maxValue

REAL base REAL base

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Converting Toolbox
Function Block Overview

Limit value monitor FBLevelControl Introduction

Monitoring of an input value to identify whether it violates Benefits when


using the
(exceeding, undershooting) the parameterized limit values Application
Differentiation between warning and alarm Contents of the
Application
Scope of
FBLevelControl
Functionality
BOOL run busy BOOL
Function Block
Overview
REAL x alarmUpperLimit BOOL

Project
REAL alarmHigh warningUpperLimit BOOL Generator

REAL warningHigh warningLowerLimit BOOL

REAL warningLow alarmLowerLimit BOOL

REAL alarmLow

REAL hyst

TIME delayTime

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Converting Toolbox
Function Block Overview

Basic ramp-function generator - FBRFG Introduction

Rate of change limiter for the input parameter x Benefits when


using the
Ramp-up and ramp-down times can be independently set Application
and modified during operation Contents of the
Output limiting Application
Setting value and FBRFG Scope of
setpoint tracking operation REAL x error BOOL Functionality
REAL nominalValue errorID DWORD
Function Block
REAL upperLimit y REAL Overview
upperLimit
REAL lowerLimit ya REAL
Project
REAL setValue setpointReached BOOL Generator
x1
nominalValue REAL rampUpTime upperLimitReached BOOL
nominalValue
REAL rampDownTime lowerLimitReached BOOL

rampup rampdown BOOL set


Time Time
x2 BOOL followUp
x4 nominal t
rampup rampdown Value
Time Time BOOL increase

nominal BOOL decrease


Value

y eTaskNameType taskMode
x3
x

lowerLimit

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Converting Toolbox
Function Block Overview

Ramp-function generator with rounding-off - FBRFGJerkLimit Introduction

Ramp-function generator with adjustable ramp-up and Benefits when


using the
ramp-down times with rounding-off Application
Independent setting of the ramp-up and ramp-down time Contents of the
Output limitation Application
Setting value FBRFGJerkLimit Scope of
and setpoint tracking operation BOOL run busy BOOL Functionality

Special input for fast stop BOOL enable error BOOL Function Block
BOOL mode errorID DWORD Overview
BOOL enableRounding setpointReached BOOL Project
BOOL hold setpointZero BOOL Generator
REAL x accelerating BOOL

y
REAL nominalValue decelerating BOOL

REAL rampupTime y REAL


nominalValue

REAL rampdownTime ya REAL

REAL fastRampdownTime

REAL roundingTime
t
rampupTime rampdownTime
eTaskNameType taskMode

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Converting Toolbox
Function Block Overview

Non linear characteristic FBPolygonA / B Introduction

The function block implements the function of a non-linear characteristic Benefits when
using the
by linearly interpolating between two table values entered using the input Application
parameters Contents of the
Application

FBPolygonA, FBPolygonB
Scope of
ePolygonMode
Functionality
mode error BOOL
Type

UINT entryNum errorID DWORD Function Block


Overview
REAL x y REAL

ARRAYOF REAL abscissaValue


ARRAYOF REAL Project
ordinateFactors Ordiante Value
Factors Generator
ARRAY OF REAL ordinateValue ARRAY OF REAL

ARRAY OF REAL ordinateFactor ARRAY OF REAL


Ordinate Values of
ordinateValues Polygon
Polygon

Number of table entries


entryNum

Input Value
abscissaInput Output ordinateOutput
Value

[M]
Mode: without ordinate factors
mode

Values of Abscissa
abscissaValues

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Converting Toolbox
Function Block Overview

Linear interpolation - FCLinear Introduction

This function interpolates a point x from a specified straight line Benefits when
using the
Application
Contents of the
Application
FCLinear
Scope of
REAL x FCLinear REAL Functionality
pointY2 Function Block
REAL pointX1
Overview
REAL pointY1
FCLinear Project
REAL pointX2 Generator
pointY1

REAL pointY2

pointX1 X pointX2

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Converting Toolbox
Function Block Overview

Calculation of breaking distance and braking time - FCCalculateDistance Introduction


Benefits when
using the
Application
FCCalculateDistance Contents of the
Application
REAL initialVelocity FCCalculateDistance sRetCalculateDistanceType

Scope of
REAL initialAccel Functionality

REAL negativeAccelLimit Function Block


Overview
REAL positiveAccelEndJerkLimit
Project
Generator
REAL negativeAccelStartJerkLimit

REAL negativeAccelEndJerkLimit

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Converting Toolbox
Function Block Overview

Calculates the difference between two sampling values of a signal with Introduction

overflow property - FCEvaluateModulo Benefits when


using the
Application
Contents of the
FCEvaluateModulo Application
LREAL valueAct FCEvaluateModulo LREAL Scope of
Functionality
LREAL valueLast
Function Block
LREAL moduloLength
Overview
Project
Generator

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Converting Toolbox
Function Block Overview

Friction characteristic - FBFrictionMeasurement Introduction

The function block passes the speed-setpoints, stored in the input array, Benefits when
using the
and memorizes the corresponding average torque values Application
in the output array Contents of the
E.g. utilization in the winder function block Application
Scope of
Functionality
FBFrictionMeasurement
Function Block
BOOL execute done BOOL Overview
BOOL abort busy BOOL Project
Generator
DRIVEAXIS axis commandAborted BOOL

UINT measurements error BOOL

errorID DWORD

UINT frictionCurveEntryNum UINT

ARRAY of REAL frictionCurveAbcissa ARRAY of REAL

ARRAY of REAL frictionCurveOrdinate ARRAY of REAL

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Converting Toolbox
Function Block Overview

Enable interfaces - FBEnableInterface Introduction

Selective activation of the cyclic axis speed or the torque interface Benefits when
using the
E.g. applied for the controlling of an axis winder Application
Contents of the
Application
Scope of
FBEnableInterface
Functionality
BOOL execute done BOOL
Function Block
BOOL abort commandAborted BOOL Overview
ANYOBJECT axis busy BOOL Project
Generator
EnumMovingMode movingMode active BOOL

BOOL motioninVelocity error BOOL

BOOL additiveTorque errorID DWORD

BOOL torqueLimitNegative

BOOL torqueLimitPositive

eInitializationMode initialMode
Type

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Converting Toolbox
Function Block Overview

PT1 element FBPT1 Introduction

This function block has the functionality of a PT1 filter Benefits when
using the
Application
FBPT1 Contents of the
BOOL set error BOOL
Application

REAL x errorID DWORD


Scope of
Functionality
REAL setValue y REAL
Function Block
REAL smoothingTime Overview

eTaskNameType taskMode Project


Generator

95%

63%
X
( 100%)

3 x smoothingTime t

smoothingTime
X

100 %

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% 2016. All Rights Reserved.
t
Converting Toolbox
Function Block Overview

Differentiating element - FBDIF Introduction

Function block with differentiating characteristic Benefits when


using the
Application
Contents of the
FBDIF Application
REAL x error BOOL Scope of
Functionality
REAL diffTime errorID DWORD
Function Block
eTaskNameType taskMode y REAL
Overview
Project
Generator

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Converting Toolbox
Function Block Overview

Integrator - FBINT Introduction

Function block with integrating characteristic, setting value function Benefits when
using the
and limiting Application
Contents of the
Application
FBINT
Scope of
BOOL set error BOOL Functionality

REAL x errorID DWORD Function Block


Overview
REAL setValue y REAL
Project
Generator
REAL upperLimit upperLimitReached BOOL

REAL lowerLimit lowerLimitReached BOOL

REAL integralTime

eTaskNameType taskMode

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Converting Toolbox
Function Block Overview

DT1 Filter - FBDT1 Introduction

Function block with DT1 characteristic and smoothing Benefits when


using the
Application
FBDT1
Contents of the
BOOL set error BOOL
Application
REAL x errorID DWORD
Scope of
REAL setValue y REAL Functionality
REAL smoothingTime ypt REAL Function Block
Overview
REAL diffTime

eTaskNameType taskMode
Project
Generator

smoothing diff Y1
setValue
Time Time

Y1=f(X,t)
x*diffTime/
x Y smoothingTime
Y1(t=T1)=0,37*x*diffTime/
smoothingTime
set
YPT t
smoothing
Time

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Converting Toolbox
Function Block Overview

Limiter with feedback signal FBLIM Introduction

Limiter with settable upper and lower limits Benefits when


using the
Indication when the limit is reached Application
Contents of the
Application
FBLIM Scope of
Functionality
REAL x y REAL

Function Block
REAL upperLimit upperLimitReached BOOL Overview

REAL lowerLimit lowerLimitReached BOOL Project


Generator

lower upper
Limit Limit

upperLimitReached
x y
lowerLimitReached

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Converting Toolbox
Function Block Overview

Dead band element - FCDeadBand Introduction

Selectable dead band that sets the value range symmetrical around the Benefits when
using the
zero point to zero Application
Contents of the
FCDeadBand Application

REAL x FCDeadBand REAL


Scope of
Functionality
REAL bandBorder Function Block
Overview
Project
Generator

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Converting Toolbox
Function Block Overview

Dead zone element - FCDeadZone Introduction

Settable dead zone that sets the value range symmetrical around the Benefits when
using the
zero point to zero Application
Contents of the
FCDeadZone Application

REAL x FCDeadZone REAL Scope of


Functionality
REAL zoneBorder
Function Block
Overview
Project
Generator

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Converting Toolbox
Function Block Overview

Average value generator - FBAverageValue Introduction

The function calculates the floating average value of the values Benefits when
using the
entered at the input Application
Contents of the
Application

FBAverageValue Scope of
Functionality
BOOL run busy BOOL
Function Block
BOOL reset averageValue REAL
Overview
Project
REAL x maxValueReached BOOL
Generator
INT sizeOfArray

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Converting Toolbox
Function Block Overview

PID-controller with actual value smoothing and optional D-portion in the Introduction

actual value channel - FBPidController Benefits when


using the
PID-controller Application
Actual value filter with (PT1) Contents of the
Scaling functionality in the actual value channel Application
D-portion in the actual value channel Scope of
Anti-windup funtionality Functionality

Precontrol signal Function Block


Overview
Deadband filter in the controller deviation channel
Project
Output scaling functionality Generator
Output limitation

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Converting Toolbox
Function Block Overview

FBPidController Introduction
BOOL enable busy BOOL
Benefits when
BOOL reset error BOOL
using the
Application
REAL setpointValue errorID DWORD
Contents of the
REAL actualValue upperLimitReached BOOL Application
REAL preControl lowerLimitReached BOOL Scope of
Functionality
REAL propGain deviationValue REAL

Function Block
REAL integTime pOutValue REAL
Overview
REAL derivTime iOutValue REAL
Project
REAL filterTime dOutValue REAL Generator

REAL upperLimit outValue REAL

REAL lowerLimit

REAL intSetValue

BOOL holdIntChannel

BOOL setIntChannel

sPidDataType sPidDate

eTaskName taskMode
Type

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Converting Toolbox
Function Block Overview

Diameter calculation - FBDiameterCalculation Introduction

Function block to calculate the actual diameter of an axis winder Benefits when
using the
Five alternative calcualtion modes are available Application
Integration of the web thickness Contents of the
Diameter calculation based on the ratio between Application
the web speed and the winder (motor) speed or velocity Scope of
Sensing of the diameter using an external sensor Functionality

Calculation of the diameter from the ratio between the winder angle and Function Block
Overview
web length by integrating the winding speed and the web velocity
Project
Calculation of the diameter using the ratio between the winder angle Generator
and web length by measuring the winder position (angle) and the web
length
Raw value calculation and post-conditioning (limitation, verifying and
smoothing)
Setpoint value
Settable velocity limit for calculation

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Converting Toolbox
Function Block Overview

FBDiameterCalculation Introduction
BOOL run busy BOOL
Benefits when
BOOL enable error BOOL using the
Application
BOOL reset errorID DWORD
Contents of the
BOOL SetDiam diamModeInUse eDiamMode Application
BOOL holdDiam calculatedWebThickness REAL Scope of
eWinding Mode typeOfWinder diamActVal REAL
Functionality
Function Block
eDiamMode selectDiamMode diamIsHold BOOL
Overview
eTaskName taskMode diamActUpperLimitReached BOOL
Project
REAL diamSetVal diamActLowerLimitReached BOOL Generator

LREAL lineSpeed diamRawUpperLimitReached BOOL

LREAL windingShaftSpeed diamRawLowerLimitReached BOOL

LREAL lineFeedback diamSetUpperLimitReached BOOL

LREAL windingShaftFeedback diamSetLowerLimitReached BOOL

REAL diamExtVal

sDiamConfigType sDiamConfig sDiamConfigType

REAL LatchDiamCalc REAL

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Converting Toolbox
Function Block Overview

Torque pre-control FBTorquePreControl Introduction

Calculation of the variable torque of inertia for Kp-adaption Benefits when


using the
of speed- and tension-control Application
Calculation of the max. moment of inertia Contents of the
Calculation of the coil mass being wound Application
Calculation of the inertia compensation Scope of
Compensation of the acceleration and the diameter increase Functionality

with the torque pre-control Function Block


Overview
Friction compensation depending on the shaft speed of the winder
Project
Generator

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Converting Toolbox
Function Block Overview

Introduction
FBTorquePrecontrol Benefits when
BOOL run busy BOOL
using the
Application
BOOL torqueOn error BOOL Contents of the
Application
eTaskNameType taskMode errorID DWORD
Scope of
eWindingMode typeOfWinder totalInertia REAL Functionality
Type
Function Block
REAL windingShaftSpeed mass REAL
Overview
REAL lineSpeed preCtrlMotor REAL Project
Generator
REAL lineAcceleration totalTorquePreCtrl REAL

REAL diamActVal variableInertia REAL

REAL tensionSetpoint maxInertia REAL

tensionTorque REAL

sMomentConfigType sMomentConfig sMomentConfigType

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Converting Toolbox
Function Block Overview

Technology controller based on the functionality of a PID-controller for Introduction

usage e.g. as a dancer or tension controller Benefits when


using the
FBTechnologyController Application
Contents of the
Setpoint ramp function generator with settable input Application
PID-controller Scope of
Ramp function generator as controller output for smooth transitions Functionality

Kp-Adaption Function Block


Overview
Optional D-portion in the actual value channel
Project
Generator

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Converting Toolbox
Function Block Overview

FBTechnologyController Introduction
Benefits when
BOOL enable busy BOOL
using the
Application
BOOL openLoopCtrl error BOOL

Contents of the
REAL setpointValue errorID DWORD Application

REAL actualValue upperLimReached BOOL Scope of


Functionality
REAL preControl lowerLimReached BOOL
Function Block
Overview
REAL adaptionValue RFGLimReached BOOL
Project
BOOL holdIntChannel RFGSetpointReached BOOL Generator

BOOL setIntChannel RFGSetpointValue REAL

eTaskName taskMode outValue REAL

sTechnologyController sTechnologyControllerConfig sTechnologyController


ConfigType ConfigType

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Converting Toolbox
Function Block Overview

Tension taper characteristic FBTaperCharacteristic Introduction

This function block calculates a reduction factor for the tension setpoint Benefits when
using the
as a function of the diameter (e.g. to wind the inner layers more tight) Application
Closed-loop tension control: reducing of the tension setpoint value Contents of the
Closed-loop dancer roll control: reducing of the pressure setpoint Application
for the dancer roll support Scope of
Different modes: Functionality

Linear characteristic Function Block


Overview
2 hyperbolical characteristics
Project
User-defined characteristic table Generator

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Converting Toolbox
Function Block Overview

Introduction
Benefits when
using the
Application
FBTaperCharacteristic Contents of the
Application
BOOL run busy BOOL
Scope of
eTaperCharMode tensionTaperMode error BOOL Functionality
Function Block
REAL diamActVal errorID DWORD
Overview
tensionTaper REAL Project
Generator
sTensionTaperConfigType sTensionTaperConfig sTensionTaperConfigType

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Converting Toolbox
Function Block Overview

Residual length calculation FCRLC Introduction

The residual length of a roll can be calculated by entering the following Benefits when
using the
parameters: Application
Web thickness Contents of the
Actual diameter Application
Target diameter Scope of
Output either the length of the material on the roll or the length of the Functionality

material still to be wound Function Block


Overview
Project
Generator

d1 d2

d1

X
p

length d2

X
p

Materialmenge zwischen
aktuellen und Zieldurchmesser

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Converting Toolbox
Function Block Overview

FCRLC Introduction
REAL webThickness FCRLC REAL Benefits when
using the
REAL actualDiameter
Application
REAL targetDiameter Contents of the
Application
REAL offset
Scope of
Functionality
Function Block
FCRDC Overview
Project
REAL webThickness FCRDC REAL
Generator
REAL actualDiameter

REAL length

eWindingMode windingMode
Type

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Converting Toolbox
Function Block Overview

FBCalcTargetDiamStopCondition Introduction

Rest length calculation correlating to an adjustable target diameter Benefits when


using the
Calculation of the stopping-time and -distance based on the actual Application
line speed and dynamics Contents of the
Via the stop output-parameter the function block indicates that the web Application
must be stopped (the web has to be stopped by an external signal Scope of
e.g. from a PLC) once the rest length is less than the stopping distance. Functionality
Function Block
Overview
Project
Generator

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Converting Toolbox
Function Block Overview

Introduction
FBCalcTargetDiamStopCondition
Benefits when
BOOL enable busy BOOL using the
INT windingMode error BOOL
Application
REAL actualDiameter errorID DWORD Contents of the
stop BOOL Application
REAL targetDiameter

REAL offset
stopDistance REAL Scope of
stopTime REAL Functionality
REAL minDiameter
restLengthToTarget REAL
Function Block
REAL maxDiameter
Overview
REAL webThickness

REAL actLineVelocity Project


Generator
REAL actLineAcceleration

REAL negAccelLimitLine

REAL posAccelEndJerkLimitLine

REAL negAccelStartJerkLimitLine

REAL negAccelEndJerkLimitLine

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Converting Toolbox
Converting module for Project Generator

Assisted configuration Introduction

Generation of a machine project incl. control sequence Benefits when


using the
Application
Contents of the
Application
Scope of
Functionality
Function Block
Overview
Project
Generator

SIMOTION Project Generator


https://support.industry.siemens.com/cs/de/en/view/51339107

Unrestricted / Siemens AG 2016. All Rights Reserved.


Thank you for your attention!

Application Center
DF FA PMA APC
Frauenauracher Str. 80
D-91056 Erlangen
E-Mail:
tech.team.motioncontrol@siemens.com

siemens.com/answers

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