Raw Mill Shutdown

361BM1 Adjust felt seal of inlet duct

361BM1 Change 223 lifters with bolts in drying chamber
361BM1 82/09 Change wearing plates under lifters
361BM1 103/09 Change all loose bolts of liners and wear plates of diaphragm
361BM1 Change all loose bolts of retainer ring segment of diaphragm
361BM1 ial fixing bolt position
361BM1 Change the first five raws of shell lining
361BM1 Change the middle two raws of mill outlet lining
361BM1 Change all bolts for manholes
361BM1 Repair the outlet spiral
361BM1 Change the loosen axial bolts of diaphragm
361BM1 Change the second raw for diaphragm liners from mill shell
361BM1 Change liners under the first raw of lifters (inlet side)

361 DU2 Change the cone for outlet duct

361 DU2 Change the exp. Joint "J95" Steel and canvas
361 DU2 Change the two conical parts
361 DU2 Replace worn out steel part (1m t=10mm + 2m t=8mm)
361 DU2 Change the inner pipe in outlet duct
361 DU6 Replace worn out steel part beside DA3

361SP1 Change worn out fixed vans (30 van)

361SP1 Check the air seal & Change any damaged segments
361SP1 Replace the worn out part in upper cone
361SP1 39/09 Change 1 meter of rejected material pipe
361SP1 Change the square exp. Joint above separator (Steel and canvas)
Change the worn areas of separator roof
361SP1 Replace the bottom part of outlit elbow
361CN1, 2 Check / Replace torn curtain in flap valve
361CN1, 2 Replace worn out steel parts
361CN1, 2 Check inner pipes replace any worn out parts

361DU3 Replace worn out steel parts

361DU7 Replace the worn out part in the duct (22 m)
361DU7 Change the fabric of exp. Joint "J105"

361AS1 Check / Replace the canvace & protection steel plate

361AS2 Check / Replace the canvace
361AS3 Check / Replace the canvace
361AS4 Check / Replace the canvace & protection steel plate
361AS5 Check / Replace the canvace
361AS6 Check / Replace the canvace
371BI1 Change cutting (3) fabric of air boxes inside the bin
371AS1 Check / Replace the canvace
371AS2 Check / Replace the canvace
371AS3 Check / Replace the canvace
371AS4 Check / Replace the canvace
Dampers Check , Repair, Readjust 361 DA1,2,3,4,5,6,7 & 431 DA1
 Kiln feed preheater
411VA1-6 Check /Change disk seal for flap valves for all gates (qty. 7)
411VA1-6 Change the protection plate for air slide under gate (F)
411VA1-6 Change the protection plate for air slide under gate (E)
421AS5 Check /Change the canvas & screen
421RF2 Repair the rotor shaft
421RF1,2 Change bearings
441PH1 Check / change all flap gates
441PH1 Check / change all spreader plates
441PH1 Check / Replace all inner pipe segments
441PH1 Change packing at all inspection doors
441PH1 Replace calciner nozzles
441PH1 Replace the worn steel sheets around calciner nozzle
441PH1 Change steel sheet of the smoke chamber
441PH1 Repair plates of sector-support shelf
451BI1 Change the canvas of the internal vertical air slides "4 air slides"
451CV4 Change lower & upper rails of the chain
451CV5 Change lower & upper rails of the chain
451DA1 Check / Repair damper
411JB1 Open to check sealing of disc of butter fly valve .
461KL1 Kiln
461KL1 Repair the missing part of segmental seal "deflector" of the kiln
461KL1 Repair by welding the jacket of outlet air seal
461KL1 Change the loosen bolts of the feed end air seal "about 20 bolts M20*80mm"
461KL1 Repair the worn part of kiln fire hood
461KL1 Repair / Change retaining ring for tiyer No. 2
461KL1 Change complete nose ring lining
461KL1 Change the oil seal of one way clutch
461KL1 Change any defect bearings for main gearbox
461KL1 Change felt seal for bearing no. 10.
461KL1 Prevent oil leakage from casing of girth at pinion hole
461KL1 Dismantle the pinion bearing covers for check.
461FNE Open to check bearings and v-belts condition
461KL1 Change fish plats
461KL1 Reviw / Re-weld all stopper for filler bar
461KL1 Repair the tail ring segments for kiln inlet
Cooler
Fans Clean all impellers
Fans Open all bearing housings clean and check
Fans Change any defect bearings
Fans Dismantle all safety covers to check V-belts
471CC1 Repair/Change air canone nozzles
471CC1 Change any worn grate plates
471CC1 Check carrying rollers and its greasing system
471CC1 Retighten all bolts for side cast plates
471CC1 Retighten all bolts for grate plates
471CC1 Change fittings for pipe connection
471WS1 Change the nozzles for water spray sys.
471WS1 Change the coupling for water pump
471HS1 Check /Change all oil filters
471HS1 Change the oil seal of hydraulic clinders
471CR1 Change worn wear plates above crusher rotor.
471CR1 Check / Change complete set of hammers with pins
471CR1 Change / Repair grizzly bars
471CR1 Repair disks by hard facing welding.
471CR1 Chang seals for crusher casing
471CR1 Prevent material leakage from casing of crusher.
471CR1 Check /Change bearings and seals
471CR1 Change V-belts
471CR1 Check /Change the drive & driven pulley for the crusher