Professional Documents
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TENDER DOCUMENT
FOR
AT
JabalpurDepot
M.P.
TABLE OF CONTENTS
II TABLE OF CONTENTS 2 2
IV Standard Specification 6 46
SCOPE OF SUPPLY
SCOPE OF SUPPLY:
Bidder shall furnish along with the technical bid all the list of
commissioning spares considered by them. Bidder shall also furnish
details of special tools and tackles considered by them. Rates for
allthese items shall be included in the quoted rates for Pumps and
shall not be paid separately.
These pumps are to be used for tank wagon unloading. Other details of pump
to be supplied are as per attached pump schedule, data sheet and technical
specifications.
DELIVERY PERIOD:
Within Four (04) months from the date of issue of Fax of
Acceptance/ Letter of Acceptance/ Purchase Order whichever is
earlier.
STANDARD
SPECIFICATIONS
STANDARD SPECIFICATION
FOR CENTRIFUGAL PUMPS
(GENERAL PURPOSE PROCESS
PUMPS)
CONTENTS
1.0 SCOPE
SECTION 1 GENERAL
SCOPE
ALTERNATIVE DESIGNS
CONFLICTING REQUIREMENTS
EQUIPMENT CRITERIA
1.0 SCOPE
iii. Deleted.
iv. Vendor shall make all possible efforts to comply strictly to the
requirements of this specifications and other
specifications/attachments to inquiry/order.
v. Compliance with this specification shall not relieve the vendor of the
responsibility of furnishing equipment and accessories/auxiliaries of
proper design, materials and workmanship to meet the specified
start up and operating conditions.
vi. Any additional equipment and materials, which are not specifically
mentioned in the technical specifications but are required to make
the system/equipment complete in all respects for safe operation
and guaranteed performance, shall be included in the scope of work
of the tenderer.
vii. All materials and equipment supplied shall be new and the best of
their kind and the components of all equipment shall be designed,
assembled and tested in accordance with the latest version of the
relevant Indian standards or relevant International standard & codes
acceptable to HPCL.
viii. The tenderer shall indicate make and model of all bought out items
for approval from HPCL.
a) Safety of personnel,
b) Uninterrupted operation,
1. LLYODS
2. DET NORSKE VERITAS
3. SGS
4. EIL
5. BV
b. For supply of pump and electric motor the tenderer shall include
base frame, all fasteners such as foundation bolts, bolts, nuts,
washers, shims etc. in sufficient extra quantity, raised face slip on
companion flanges (for inlet & discharge), gaskets etc. in their
scope of supply. Foundation bolt shall be of SS.
xvi. Except for new paragraphs, the number and title of the paragraphs
in this specification correspond to the respective sections and
paragraphs of the above standard. Paragraphs not addressed in this
specification shall be strictly in accordance to API Standard 610,
sixth Edition. However, Vendor can choose to supply in accordance
with any of the later editions including 10th edition.
SECTION 1 GENERAL
1.6.1 Deleted.
1.6.2 Deleted.
1.6.3 The pump model offered shall be from the existing regular
manufacturing range of the pump manufacturer. The mechanical as
well as hydraulic performance (including NPSHR) for the complete
range of operation of the offered model shall have been established
in the shop test. The offered pump model shall meet the following
minimum service.
Deleted.
2.1 GENERAL
2.1.4 (Addition)
2.1.6 (Modification)
2.1.8 (Substitution)
2.1.9 (Substitution)
2.1.16 (Modification)
The pumps shall be provided with Oil cooled bearings only.
Water cooling systems shall not be applicable.
2.1.19 (Modification)
Unless otherwise specified, equipment will be changed to be
suitable for outdoor installation with a roof.
2.1.19 (New)
For balancing axial thrust in multistage pumps only the following
arrangements shall be used either singly or in combination
- Opposed arrangement of impeller
- A balancing piston
2.2.1 Deleted
2.2.2 (Modification)
Areas of double casing and horizontal multistage (3 or more
stages) pumps shall also be designed for discharge pressure.
2.2.3 Deleted
2.2.7 (Substitution)
Radially split casings shall have gaskets (including mechanical
seal plate gaskets) externally confined.
2.2.9 (Substitution)
Centerline supported pump casings shall be used for horizontal
pumps.
2.2.10 (New)
Casings of inline pumps shall be split perpendicular to the shaft
and shall not require rigid support from the foundation. The
design of inline pumps shall permit removal of the rotor without
disconnecting the main piping.
2.3.1 (Modification)
Flanged nozzle connections shall be offered for all sizes and all
applications.
2.3.3 (Modification)
Casings shall be provided with drain connection with nipple
threaded and seal welded and provided with a socket welded
gate valve terminated at edge of the base plate. Gate valve shall
2.3.6.1 (Addition)
Forged companion flanges (weld neck type) with nuts, bolts and
gaskets shall be supplied along with pumps including companion
flanges for recirculation valves, if supplied. The metallurgy of the
companion flanges shall be same as casing metallurgy or
superior.
2.5.1 (Modification)
Fabricated impellers are not acceptable
2.5.4 (Modification)
Impellers for multi-stage pumps shall be individually secured
against axial movement in either direction along with shaft.
2.6.1 (Substitution)
As a minimum renewable wear ring shall be furnished on the
casing.
2.6.3 (Modification)
Tack welding is not acceptable
2.6.4.2 (Addition)
Vendor shall also furnish in the proposal the maximum
permissible running clearance which in no case shall be less than
twice the running clearances as specified in this clause.
2.7 SEAL
2.7.1.1 (Addition)
The mechanical seal shall be of a make, duly approved by the
purchaser.
2.7.1.2 (Addition)
Only balanced type mechanical seal shall be furnished.
2.7.1.4 (Addition)
In case vendor has any reservation to the flushing plans and / or
seal material selection, the vendor shall submit alternate
proposal supported by seal manufacturers recommendation.
2.7.1.11 (Modification)
Jackets shall be provided on pump seal chamber for any of the
conditions and services specified in item 1 and 5 of this clause.
2.7.1.13 (Modification)
Requirement of the throat bushing shall be decided by the
vendor to suit the operating conditions unless otherwise
specified in the data sheet.
2.7.2.2 (Modification)
Stuffing box on all pumps shall have not less than four rings of
packing plus the seal cage. The minimum packing size permitted
shall be 3/8.
2.7.2.7 (Modification)
Pump packing shall be supplied duly installed on the pump.
2.8 DYNAMICS
2.8.1.4 (Addition)
This condition shall be satisfied for the entire range from the
design running clearances upto the maximum permissible
clearance as defied under 2.6.4.2.
2.8.2.1 (Addition)
Impellers for all overhung design pumps shall be dynamically
balanced in accordance with Gr.2.5 as per ISO 1940. Incase of
between bearing pumps complete rotor assembly including
coupling half shall be dynamically balanced to Gr.2.5 as per ISO
1940.
2.8.2.2 (Addition)
& 2.8.2.3 The above limits of vibration shall also be applicable for the
maximum clearances specified in 2.6.4.2.
2.8.2.5 (Modification)
The vendor shall demonstrate at his shop that the pump
can operate at the quoted minimum continuous stable flow
without exceeding the vibration limits given in 2.8.2.2 and
2.8.2.3.
2.9.1.10 ( Modification)
The thrust collar shall be replaceable and shall be positively
locked to the shaft to prevent fretting.
2.9.1.14 (Substitution)
For pumps handling flammable or hazardous liquids, bearing
housings, load carrying bearing housing covers, and brackets
between the pump casing or head and the bearing housing shall
be steel.
2.9.2.3 (New)
For self liquid lubricated pumps, guide bushing shall be suitable
for dry running during start up.
2.9.2.4 (New)
Bearing housing shall be equipped with magnetic drain plug.
2.11 MATERIALS
2.11.1.1 (Modification)
The material for pump parts shall be in accordance with the data
sheet.
2.11.1.7 (Substitution)
Vendor shall furnish chemical and mechanical data for the
parts as defined under clause 2.11.4.
2.11.4.1 (Addition)
As a minimum, the components of the pumps shall be
subjected to following tests and the test certificates
furnished to the Purchaser accordingly:
2.12 MISCELLANEOUS
2.12.1 (Modification)
Rated capacity in m3/hr:
Casing hydrostatic test pressure in kg/cm2:
Differential head at rated capacity in m:
Speed in rpm:
SECTION 3 ACCESSORIES
3.1 DRIVER
3.1.2 (Substitution)
Electric motor drivers shall have a maximum continuous rating
(MCR) (i.e., service factor equal to 1) not lower than the following
unless higher rating is directed by the Note 1 and/or Note 2.
Note:
3.1.3 (Addition)
The complete co-ordination to achieve the above shall be the
responsibility of the pump vendor.
3.2.2 (Substitution)
Coupling shall be forged steel and of non-lubricated, laminated disc
type, with stainless steel / monel laminations. The selected coupling
shall have a service factor not less than 1.5 over driver name plate
rating. A spacer coupling (127mm minimum normal length) shall be
used unless otherwise specified. The spacer length shall permit the
removal of coupling, bearings, seal and/or rotor as applicable, without
disturbing the pump casing/casing top covers of axial split casings,
driver or the suction and discharge piping. It shall be the responsibility
of the pump vendor to obtain Purchasers approval for the selected
coupling, its make and rating.
3.2.7 (Modification)
Coupling shall be dynamically balanced in accordance with grade 2.5
as per ISO 1940 and a certificate to this effect shall be furnished.
3.2.8 (Substitution)
Unless otherwise specified, coupling operating at speeds greater than
3000 rpm shall be as per API standard 671.
3.2.12 (Modification)
Whether or not pump vendor is required to mount the driver the
vendor shall still deliver the fully machined coupling assembly along
with the pump. The driver shaft dimensions and tolerances shall be
furnished by the Purchaser to the pump vendor.
3.2.13 (Substitution)
Removable coupling guard shall be provided which shall be fabricated
from non-sparking material, and shall be open at the bottom to permit
3.3.1.2 (Addition)
The length shall be atleast equal the overall length of the pump
and motor assembly.
3.3.1.11 (Modification)
For pumps having driver rating 18.5 KW above, leveling screws
as specified in this clause shall be provided.
3.3.1.12 (Modification)
Manufacturers standard practice shall be followed.
3.3.1.14 (New)
Pumps in corrosive service shall have provision to collect and
drain the leakage form mechanical seal or packing, through a
drip pan of metallurgy equivalent or superior to pump casing.
Leakages from drip pan shall be piped to baseplate with a
flanged connection for onward disposal by purchaser. Where the
design of bearing prohibits provision of drip pan, the material of
bearing bracket shall be suitable for the corrosive service.
3.3.1.15 (New)
The supports for the pump and motor shall be welded to
structural members and not to flat plates.
3.3.1.16 (New)
The baseplate shall be provided with lifting lugs for at-least a
four point lift. Lifting the baseplate complete with all equipment
mounted shall not permanently distort or otherwise damage the
baseplate or machinery mounted on it.
3.4.1.1 (Modification)
Cooling water, lube oil and auxiliary process piping including all
accessories such as gauges, valves, shall be furnished by the
manufacturer fully assembled and installed on horizontal pumps.
3.4.2.4 (Addition)
3.4.4.9 (Modification)
Unless otherwise specified material shall be stainless steel.
3.4.4.16 (New)
Material for seal flushing liquid cooler shall be as per the
following:
Tube or Coil : Type 316 stainless steel or Monel.
Casing (or shell) : Carbon Steel
Cooling water shall be on the casing (shell) side.
3.4.4.17 (New)
In case where operating condition warrants use of orifice and oil
cooler in flushing plan for mechanical seal, oil cooler shall be
installed upstream of orifice.
4.2 INSPECTION
4.2.4 (New)
Inspection shall also include dimensional check of pump, driver
and auxiliaries (if any) duly mounted on the base plate and check
for direction of rotation of Pump Driver assembly in accordance
with certified general assembly drawing.
4.3 TESTS
4.3.1.1 (Addition)
Unless otherwise specified the test shall be witnessed by Third
Party Inspectorfor operating as well as standby pumps.
4.3.1.3 (Substitution)
Unless otherwise specified in the data sheet, the following tests
shall be performed on each pump :
4.3.3.1 (Modification)
Besides the five points mentioned in this clause pump shall
also be tested at rated flow and full valve open condition.
The test duration shall be minimum four hours.
4.3.3.2 (Addition)
Prior to start of test, manufacturer shall furnish the
following:
2. Record of all running test and mechanical checks (including test curves
and data) completed prior to purchasers inspection.
4.3.3.3 (Addition)
Decision regarding trimming of impellers to meet the
tolerances on differential head shall be taken only
thereafter.
4.3.3.4 (Substitution)
Shop driver shall be used for testing and the rating of the driver
shall not exceed 105% of power that may be consumed while
running at duty point with water or power at full valve open
condition, whichever is higher. The limitation of 150% is
applicable only for medium voltage motors.
4.3.3.6 (Substitution)
The tolerances for guaranteed characteristics stand modified as
under:
4.3.3.8 (Addition)
Vibration measurement shall be conducted for two points,
minimum flow and rated flow and recorded as follows :
Description Unfiltered Vibration Filtered
Vibration at 1/2,
1 & N x RPM
4.3.3.11 (New)
During the performance test, rise in temperature of bearing
oil shall be measured and results recorded on the test log.
Values shall not exceed those given in 2.9.1.
4.3.3.12 (New)
During the performance test, the equipment shall be
checked for its sound level, values shall not exceed those
given in 2.1.9 when measured without enclosure.
4.3.4 (New)
After the performance test, 4 hours running test and NPSH
test (if any) the pump shall be dismantled, to check for
wear. Parts having close clearances and mechanical seal
faces shall be checked for any abnormal rubbing and wear.
Wear ring clearances shall be measured and recorded.
4.4.1.6 (Modification)
The words If specified by the purchaser stand deleted.
4.4.7 (New)
Unless otherwise specified the equipments shall be
protected for a storage of 12 months at site. If any extra
precaution is to be taken by the purchaser for storage
beyond 12 months, the same shall be explicitly indicated in
the Operation & Maintenance Manual.
6.2.1 General
6.2.1.2 All transmittal letter (covers), drawings and data shall have
a title block (in addition to vendors standard title block)
which shall as a minimum contain the following contract
information:
i) Purchasers and Consultants Corporate Name
ii) Project Name.
iii) Equipment Name and Item No.
iv) Purchase Order No.
vi) Purchase Requisition No.
Title Block on drawings shall be placed on the lower right
hand corner.
- A parts list for all equipment supplied. The list shall include pattern,
stock or production drawing numbers and materials of construction.
The list shall completely identify each part so that the purchaser may
determine the interchangeability of the parts with other equipment
furnished by the same manufacturer. Standard purchased items shall
be identified by the original manufacturers name and part number.
An agenda shall be prepared for this meeting and would include the
following points related to technical aspects.
a. Any clarifications required by the vendor on purchasers order.
b. Vendor Data Index & Schedule.
c. Vendor Data Review / approval modalities
d. Sub-vendor lists proposed by vendor.
e. Utility requirements
f. Preliminary General Arrangement & layout drawings &
purchasers
Interface drawings.
6.2.4 Drawings
6.2.4.1 The number of prints and/or reproducible required and the times
within which these are to be submitted by vendor are specified in
Purchasers inquiry / order.
b) Foundation drawings
1) Foundation bolt sizes, pipe sleeve details, pocket sizes and locations.
2) Grouting thickness and other necessary technical details.
3) Static weight of each skid/independently grouted item and location of
centre of gravity of each of such skid/items in all three planes.
4) Weight distribution for each bolt/subsole plate location and total static
weight.
5) Dynamic loading caused due to various items grouted independently.
6) The direction and magnitude of unbalance forces and moments
generated by each such item at the worst operating condition and
short circuit moments of motor drivers/generators.
7) GD2 value of each item resolved to driver speed.
8) Maximum permissible amplitude of vibration on the foundation at base
level.
9) Total mass of rotating parts.
Vendor shall supply P&I Diagrams along with bill of materials of each
system in the vendors scope of supply or specified in the order. P&I
diagram shall indicate the system details, location of various
auxiliaries, instruments, controls and safety devices as required. Line
sizes, piping class, valve sizes and class shall be clearly marked on the
P&ID. Vendors scope and purchasers scope shall be clearly
demarcated. Each item shall be identified by an item no./Item tag no.,
which shall correspond to the item no, shown on the bill of materials.
The bill of materials shall include item number, normal value, set
value, range, quantity per unit, make and other specifications as
applicable.
6.2.5.1 The vendor shall provide completely filled in data sheets, first for As
purchased and then for As built. This shall be done by the vendor
correcting and filling out the data sheets and submitting copies to the
purchaser.
6.2.7.2 Not later than two weeks after successful completion of all specified
tests, the vendor shall furnish the required number of technical data
manual/mechanical catalogues for the equipment, any auxiliaries and
instruments that the vendor is providing. The technical data
manual/mechanical catalogue shall include the following documents as
a minimum:
1) All drawings and data as listed in the vendor data index & schedule.
(For drawings, where purchasers approval is required, the final
certified drawings shall be attached).
Sections shall be organized in a manner that data drawings related to
one subject is grouped together such as mechanical, electrical,
instruments etc.
Notes :
1) All documents shall be in English language
2) Unless otherwise agreed, the number of copies of various
drawings and documents shall be as below :
a) With bids
b) Post order submission For review/records Two copies
c) Final documents - Two prints / One transparency
3) Post order documents for review/records shall be submitted
within four weeks of release of letter of intent unless
otherwise agreed. Documents for review and documents for
records shall be submitted in separate folders and under
separate covering letter to facilitate processing by the
company.
4) Documents for review and documents for records shall be
submitted in separate folders and under separate covering
letter to facilitate processing by the company.
5) As part of the contractual obligation, final documents shall be
duly bound under hard cover with clear identification of the
equipment tag no., PR No., client details and the name of the
project.
6) A suitable blank space measuring will be provided on all
vendor drawings for marking of review codes etc., by HPCL.
STANDARD SPECIFICATION
FOR MEDIUM VOLTAGE
SQUIRREL CAGE
INDUCTION MOTORS
CONTENTS
1. SCOPE
2. STANDARDS
3. OPERATING CONDITIONS
4. PERFOMANCE
6. MISCELLANEOUS ACCESSORIES
7. NOISE LEVEL
8. MOTOR VIBRATION
9. CRITICAL SPEEDS
10.PAINTING
1. SCOPE
2. STANDARDS
The squirrel cage induction motors and their components shall comply
with the latest editions of relevant standards issued by BIS unless
otherwise specified. The motors shall also comply to the provisions of
Indian Electricity Rules and other statutory regulations currently in
force in the Country.
- Data Sheets
- This specification
- Codes and standards
Unless they are at variance with the clauses of this specification, the
squirrel cage induction motors and their components shall comply with
the latest applicable Indian standards listed below. Where Indian
standards do not exist, the relevant IEC, British or German (VDE)
standards shall apply.
3. OPERATING CONDITIONS
a) The terminal voltage differing from its rated value by not more
than+ 6%, or
b) The frequency differing from its rated value by not more the +
3% or
c) Any combination of (a) and (b).
3.3 Starting
Unless otherwise specified motors shall be designed for direct-
on-line starting. Motors shall be designed for re-acceleration
under full load a momentary loss of voltage with the residual
voltage being 100% out phase.
4. PERFOMANCE
4.1 Motors shall be rated for continuous duty (SI) unless
otherwise specified.
4.2 The starting current (as % rated current) shall be not exceed
600% for motors upto and including 75 KW and 550% for motors
above 75 KW subject to tolerance.
4.4 The pull out torque at the rated voltage shall be not less than
175 percent of the rated load torque with no negative tolerance.
Unless otherwise agreed, the pull out torque shall not exceed
300 percent of the rated load torque.
4.5 The minimum value for product of efficiency and power factors
for motors rated upto and including 37 KW shall be as per IS :
8789.
TABLE III
Rated out put Product of efficiency and power factor at rated
load(minimum)
2-POLE 4-POLE 6-POLE
45 KW 0.82 0.80 0.79
55 KW 0.82 0.80 0.79
75 KW 0.82 0.80 0.80
90 KW 0.82 0.80 0.80
110 KW 0.86 0.80 0.80
125 KW 0.86 0.80 0.80
160 KW 0.86 0.81 0.80
180 KW 0.86 0.83 0.80
200 KW 0.86 0.83 0.80
5.1 Windings
a) Insulation and bracing
b) Phase Connections
The windings shall be connected in delta. However, for motors
rated 2.2 KW and below, star connection may be accepted.
c) Windings Terminations
The ends of the windings shall be brought out into a terminal
box. They shall be terminated by means of terminals mounted
on an insulating base made of non-hygroscopic and non-
flammable material.
The terminal box shall be provided with cables lugs and entries
for suitable
cable glands corresponding to the number and size of specified
cable. Nickle plated brass (or aluminium if specifically required),
double compression type cable glands shall be supplied along
with the motor for mentioned cable sizes.
37 KW 95 Al
45 KW 95 Al
55 KW 120 Al
e) Phase Marking:
Motors for use in safe areas shall be normal industrial type meeting the
specified ambient conditions and operating requirements. The
minimum degree of motor enclosures including terminal boxes and
bearing housing shall be IP 55 as per IS: 4691.
Motors for use in hazardous areas (Zone 1 or Zone 2) shall have type of
protection Ex (d) or Ex (e) or Ex (n) as specified in the data sheet and
shall meet the requirements of applicable Indian standards. Ex (d) type
of motors shall have a BIS marking on the nameplate.
Motors for outdoor use shall be suitable for installation and satisfactory
operation without any protective shelter or canopy. Motor casing shall
be provided with a suitable drain for removal of condensed moisture
except in case of flameproof motors.
All internal and external metallic parts, which may come into contact
with cooling air, shall be corrosion resistant material or appropriately
treated to resist the corrosive agents, which may be presenting the
Unless otherwise agreed, motors shall have standard frame size for
various output ratings as stipulated in IS: 1231.
Motors shall have grease lubricated ball or roller bearings. In all cases,
the bearings shall be chosen to provide a minimum L-10 rating life of 5
years. (40 000 hours) at rated operating conditions (The L-10 rating life
is the number of hours at constant speed that 90% of a group of
identical bearings will complete or exceed before the first evidence of
failure).
All motors shall be self ventilated, fan cooled. Fans shall be corrosion
resistant or appropriately protected. They shall be suitable for motor
rotation in either direction without affecting the performance of the
rotation in either direction without affecting the performance of the
motor. If this is not possible for large outputs, it shall be possible to
reverse the fan without affecting the balancing of the motor.
5.5 Rotor
11-30 kW 10
> 37 kW 12
6 MISCELLANEOUS ACCESSORIES
The heater leads shall be brought out to a separate terminal box of the
same specification and grade of protection as the main power terminal
box two core 4 sq. mm aluminium conductor, armoured cable or 3 x
2.5 sq. mm copper conductor armoured cable.
7 NOISE LEVEL
The permissible noise level shall not exceed the stipulations laid down
in IS 12065.
8 MOTOR VIBRATIONS
9 CRITICAL SPEEDS
The first actual critical speed of stiff rotors shall not be lower than
125% of the synchronous speed. For flexible rotors this shall be
between 60% and 80% of the synchronous speed; the second actual
critical speed shall be above 125% of the synchronous speed.
10 PAINTING
Internal and external parts on the casing and all metal parts likely to
come in contact with the surrounding air shall be protected with anti-
acid paint that will resist the particular ambient condition.
The motors shall be tested in accordance with IS: 325 and IS: 4020.
Type tests including any specific tests to ascertain compliance with
these specifications shall be carried out on one sample form each KW
rating and frame size. Routine tests shall be carried out on all motors.
In addition measurement of vibration and noise level (if desired) shall
form a part of route tests.
(g) The manufacturer shall carry out routine tests as per applicable
standards on al the motors. Routine tests not limited to the
following shall form part of acceptance testing :
12.1 Certification
JOB SPECIFICATION
ELECTRICAL
- Datasheet
- Job Specifications
- Standard Specifications
2. All the motors shall confirm to the standard specifications of a Medium Voltage Squirrel
Cage Induction Motor.
3.1 INDIGENOUS:
4. The following minimum information shall be furnished along with the offer, in the
absence of which the offer is liable for rejection.
- KW rating, make, speed, frame size, starting current & type of explosion
protection.
- Confirmation to job specification, standard specifications and datasheet.
- Test certificates from CMRI or equivalent agency for FLP motors.
- Valid BIS license for motors manufactured in India.
5. LIST OF ATTACHMENTS:
S. NO. DESCRIPTION
1.0 Data sheet for MV Motor
2.0 Vendor data requirement for MV Motor
NOTES:
3. Post order documents for review / records shall be submitted with in four
weeks of release of letter of intent.
DATASHEETS
SERVICE : For tank wagon unloading of petroleum products HSD, MS & SKO at Jabalpur in
M.P.
PUMP :
Conforms to : API 610 6th Edition
Type Of Pump : Centre line mounted Centrifugal Pump (Single stage)
Type of Casting : Radial Split Casing Back pull out
Horse power : Vendor to specify
Type Of Pump-shed : Covered with sides open
Operating temperature range : 0 to 50 deg Celsius
Mechanical Seal : Single Balanced type
Make of Seal : FLOWSERVE/ EAGLE/ BURGMANN
Coupling : LOVEJOY SPACER TYPE AS PER API 610
Coupling Guard : Non Sparking type (Aluminium)
Impeller : Single piece casting
Flanges : Suitable companion flanges to be supplied
Base Plate/Foun.bolts,nuts : MS fabricated/ MS
MOTOR DRIVER
Specification Requirement Duly Approved by CCE & conforming to IS:325 for electric design.
RPM : 1450-1500
Volts/phase/Hertz : 415V/ 3 PHASE/50 Hz
Motor Rating : Pump compatible, Vendor to quote.
(At least 125% of rated capacity)
Type : Flame proof conforming to IS 2148 suitable for Class II,
Division I for Group IIA & IIB gases.
QUALITY ASSURANCE
PLAN
1.1] QA Plan
1.2] ITP
1.1] QA Plan
Vendor during bidding stage shall submit his Quality Assurance plans
(QAP) consisting of relevant procedures covering various activities like design
and engineering, material procurement , manufacture inspection and testing,
documentation, dispatch to site , erection and commissioning wherever
applicable and maintenance of quality records in the post order stage. The
vendor shall submit the QAP to the Site Engineer for approval within 2 weeks
from the date of receipt of LOA/PO whichever is earlier. The QAP shall be
approved by the authorized representative of HPCL within a week of
submission
1.2] ITP
Vendor shall submit inspection and test plan for approval within 2
weeks of LOA/PO and before commencement of manufacture to the Site
Engineer as well as to the third party inspection agency (TPIA) that the
vendor wishes to appoint for carrying out inspection and testing. This
document should clearly specify the name, designation of the person
concerned (with telephone/mobile no and email) and communication address
of the TPI.
Vendor shall use only calibrated measuring and test instruments and
maintain calibration records. Vendor shall furnish records of calibration of
measuring and test instruments including recalibration records to Third party
inspection Agency on demand.
shall ensure that each product which is going in the process of fabrication /
manufacture / construction / erection has proper identification throughout
the process including the final output.
General
Vendor shall ensure that each drawing shall contain the following
information:
1.13]Final Documents
JOB SCHEDULE
S.n
DESCRIPTION QTY UNIT
o.
HORIZONTAL CENTRIFUGAL PUMPS WITHOUT ARC
VALVES
Horizontal Centrifugal product Pumps along with Electrical
Motor Drivers and complete with Auxiliaries & Accessories
as per attached scope of supply, pump schedule, technical
specifications, the Data Sheets attached and Codes &
Standards referred and attached to, for the following
services. Scope includes Design, engineering,
manufacturing, testing, inspection, supply and
commissioning of product pump-motor units with coupling,
base frame, and all required accessories as per API 610 6th
edition (minimum requirement) including Third Party
Inspection, supply of commissioning spares & special tools
and tackles, etc in accordance with detailed specifications,
terms and conditions and attached pump schedules.
However, Vendor can choose to supply in accordance with
3 The quoted rates for Pumps shall include commissioning spares required for
commissioning of the pumps at site after installation. Bidder shall furnish along with
the technical bid all the list of commissioning spares considered by them. Bidder
shall also furnish details of special tools and tackles considered by them. Rates for all
these items shall be included in the quoted rates for Pumps and shall not be paid
separately.
4 The vendor shall quote separately for supervision and commissioning of the pumps
and shall quote their rates per man-day and quoted prices shall include to & fro
charges, lodging, boarding, food, local transport & all other incidental Charges.
5 Evaluation shall be done for all items together and Bidder has quote for all items
compulsorily.