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# AYC-MS-CVL-033
Revision 03
Page No 1 of 7
02
PID
PMT
Doc.Ref.# AYC-MS-CVL-033
Revision 03
Date 22 April, 2017
Page No 2 of 7
PURPOSE:
This coating procedure is intended as a guide for all Protective and Decorative Coating
works in Industrial Support Facilities offices and building in accordance with Approved
Product and its recommended application procedures and Applicable Aramco Standards
SCOPE:
This procedure is applicable within AYC projects at Industrial Support Facilities Building
(ISFB) EPC-06 at Jizan Economic City, Jizan, Kingdom of Saudi Arabia.
REFERENCES:
a) SAEP 316 - Performance Qualification of Coating Personnel
b) SAES-H-004 - Protective Coating Selection & Application Requirements for
Offshore Structures and Facilities
c) SAES-H-003 - Protective Coatings for Industrial Concrete Structures
d) Product Data Sheet - Approved Coating Material
e) SSPC-SP13/NACE 6 - Surface Preparation of Concrete
f) ASTM D4541 - Test method for Pull-Off Strength of Coating Using
Portable Adhesion Testers
g) SAES-H-001 - Coating Selection and Application Requirements for
Industrial Plants and Equipment
h) SSPC-PA 2 SSPC - Method of Measurement of Dry Paint Thickness with
Magnetic Gages (as required)
i) SSPC-SP1 - Solvent Cleaning
j) SAES-H-102 - Safety requirements for Coating Application
k) Project Specification
DEFINITIONS:
Coating - is a covering that is applied to the surface of an object, usually referred to as
the substrate. The purpose of applying the coating may be decorative, functional, or
both.
Approved Product - coating material which is approved by the RSA to meet all the
requirements of the applicable SAMSS. If there is no applicable APCS or SAMSS, the
recommended product shall be certified in writing by the RSA stating that it is
suitable for the intended service prior to the application. Only approved products are
allowed for use on Saudi Aramco jobs. This requirement applies to all coatings
referred to in all the SAES-H standards.
Coating Applicators Personnel engaged in the application of industrial and pipeline
coatings. This includes, but not specifically limited to, abrasive blaster, coating
applicators, and their immediate crew supervisors.
Doc.Ref.# AYC-MS-CVL-033
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Date 22 April, 2017
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2. GENERAL REQUIREMENTS :
a) Material Submittal Approval and Product Data Sheet
b) Mock-up or Bench Mark - Contractor shall prepare panels of at least
0.30mX0.30m to demonstrate each type of coating system/finish (e.g. smooth
finish, textured finish, liquid glaze coating) for approval by Saudi Aramco
representative.
c) Coating Applicator personnel shall be qualified and certified prior to the start
of work Contractor shall submit the painters training certificates and
qualification documents required by Project Specification before painting activity
commences. The painters shall be issued with Job Clearance Cards upon
submission of the required documents. Job Clearance Cards shall be made
available with the coating personnel at all times when performing paintng
activities.
d) Work Permits (if found necessary) and other safety requirements
e) Approved Plans
3. PROCEDURE:
Execution:
a) Surface preparation shall be carried out as per Approved Material Requirement
and Applicable Aramco Standard and Project Specifications.
i. Examine surfaces scheduled to receive paint and finishes for
conditions that will adversely affect execution, permanence or
quality of work and which cannot be put into an acceptable
condition through preparatory work as included in section 3.02 of
Const. Specs 09900.
ii. Do not proceed with surface preparation or coating application
until conditions are suitable and acceptable to the Saudi Aramco
Representative. (Const. Specs 09900 section 3.01B)
iii. Surface preparation shall conform to Saudi Aramco Approved
Protective Coating Systems outlined in APCS's of SAES-H-Series
Standards and Paragraph 5 of SAES-H-100. (Const. Specs 09900
section 3.02A)
iv. Surface Preparation: Items not to be painted which are in contact
with or adjacent to painted surfaces shall be removed or
v. protected prior to surface preparation and painting operations.
(Const. Specs 09900 section 3.02B)
vi. Exposed ferrous metals, including nails on or in contact with
surfaces to be painted with water-thinned paints, shall be spot-
primed with a suitable corrosion-inhibitive primer capable of
preventing flash rusting and compatible with the coating specified
for the adjacent areas. (Const. Specs 09900 section 3.02B)
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Date 22 April, 2017
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vii. All surfaces shall be clean and free of foreign matter before
application of paint or surface treatments. (Const. Specs 09900
section 3.02B)
viii. Oil and grease shall be removed with clean cloths and cleaning
solvents shall be of low toxicity with a flashpoint in excess of 38
deg C. (Const. Specs 09900 section 3.02B)
ix. Cleaning shall be programmed so that dust and other
contaminants will not fall on wet, newly painted surfaces. (Const.
Specs 09900 section 3.02B)
x. Items removed prior to painting shall be replaced when painting is
completed. (Const. Specs 09900 section 3.02B)
xi. Concrete and Masonry Surfaces: Surfaces shall be allowed to dry
at least 30 days before painting, except concrete slab on grade
which shall be allowed to cure 90 days before painting. (Const.
Specs 09900 section 3.02C)
xii. Glaze, efflorescence, laitance, dirt, grease, oil, asphalt, surface
deposits of free iron and other foreign matter shall be removed
prior to painting. (Const. Specs 09900 section 3.02C)
xiii. Chlorinated Rubber or Epoxy Coatings: Surfaces shall be acid-
etched or mechanically abraded as specified by the coating
manufacturer, rinsed with water and the concrete allowed to dry.
(Const. Specs 09900 section 3.02D)
xiv. The dry concrete surface shall then be treated with the
manufacturer's recommended conditioner prior to application of
the first coat. (Const. Specs 09900 section 3.02D)
xv. Ferrous surfaces shall be prepared in accordance with the surface
preparation requirements outlined in the appropriate Saudi
Aramco Approved Protective Coating Systems (APCS's) in Saudi
Aramco Engineering Standards (SAES). (Const. Specs 09900 section
3.02E)
xvi. Plaster Surfaces: Plaster shall age at least 30 days before painting.
(Const. Specs 09900 section 3.02F)
xvii. Plaster shall be clean, free from loose matter and surface
irregularities, and shall have an instrument-measured moisture
content not exceeding 8 percent. (Const. Specs 09900 section
3.02F)
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Date 22 April, 2017
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Material Handling:
Handling and storing of coating materials shall be in accordance with the Approved
Material recommendation/procedure and applicable Aramco Standard.
PERSONAL PROTECTION:
a) Protective painting suits (when found necessary)
b) Protective footwear or safety shoes and other necessary Personal Protective
Equipment necessary (goggles, helmets, etc)
ENVIRONMENT CONDITIONS:
Environment of work place shall be considered with the reference to the Aramco Standard
as mentioned in SAES-H-001, Sec. 5 (Health, Safety and Environment)
RESPONSIBILITES:
a) Site Engineer shall be responsible for the implementation of this Coating
Procedure under the direct supervision of the Construction Managers.
b) Qualified Coating Inspectors shall be responsible for conducting field
surveillances and pre-inspections prior to clients representatives final
Inspection.
c) QC Inspectors shall perform supervision and monitoring during coating
application.
d) Qualified Coating Applicator is responsible for Approved Product application
Attahment:
a) Painting Schedule
b) Hempel Product Data Sheets
c) Technical Submittal for Architectural Paints
Page 1 of 2
TYPE I (CEILINGS)
I PRIMER
Maestro WB Primer 28830
Or approved equivalent
MDF: 25 microns)
a
II TOP COATS
Topaz Matt Emulsion 588ME
Or approved Equivalent
MDF: 30 microns
TYPE 2 (WALLS)
I PRIMER
(For Non-Textured Walls)
Two (2) Coats Hempel, Hempadur Hi Build 4520.
IA PRIMER
(Textured Walls)
Hempels Tropaline Primer / Sealer 2663
b Or approved equivalent.
MDF: 1 mil (25 microns)
II TEXTURE COAT
One (1) Coat, Hempel, Tropaline Emulsion 5884.
Or approved equivalent
(textured finish subject to approval)
BLOCK FILLER
Topaz Interior Filler 38840
Or approved equivalent.
I PRIMER
Concrete Surface: Plastered and Maestro WB Primer 28830
Unplastered to Receive Smooth Finish Or approved equivalent
2
(INTERIOR)
II TOP COAT
Two (2) Coats.
Topaz Matt Emulsion 588ME
Or approved equivalent.
MDF: 30 microns each coat
Page 2 of 2
BLOCK FILLER
Topaz Exterior Filler 38900
Or approved equivalent.
I PRIMER
Concrete Surface: Plastered and Maestro WB Primer 28830
Unplastered to Receive Smooth Finish Or approved equivalent
3
(EXTERIOR)
II TOP COAT
Two (2) Coats.
Topaz Matt Emulsion 588ME
Or approved equivalent.
MDF: 30 microns each coat
THINNER
Hempel Thinner 0811
FILLER
Hempel 332-SA or approved equivalent
WOOD STAIN
Hempel Woodstain 103-SA
4 Woodwork to Receive Stain and Varnish
Or approved equivalent
VARNISH
Semigloss Urethane Alkyd Varnish
Hempel Varnish 3225. Or approved equivalent
Two (2) Coats.
MDF: 3 mils (75 microns)
PRIMER
Hempalin Primer 12050
This painting schedule may differ as work progresses depending on client's recommendation
JAZAN INDUSTRIAL SUPPORT FACILITIES
CONTRACT No.: 6600036947 BI No.: 10-01055-0006
FILLER
TOPAZ EXTERIOR FILLER 38900
Description: TOPAZ EXTERIOR FILLER 38900 is a high-grade, water-borne acrylic filler. The product has excellent
workability and filling properties. Mainly used for leveling surface imperfections for exterior. Can be
used in filling joints in gypsum boards. Can be used as a touch-up filler for local surface imperfections
or for full skim-coat application. TOPAZ EXTERIOR FILLER 38900 can be overcoated with alkyd enamels,
and emulsion paints without use of a primer/sealer.
Certificates: TOPAZ EXTERIOR FILLER 38900 complies with Kuwaiti Standard Specification 850/1996 for fillers.
*The theoretical spreading rate has been calculated for the stated volume solids and dry film
thickness. A practical spreading rate will depend on the actual dry film thickness, the nature of the
substrate and the relevant consumption factor.
The physical constants are subject to normal manufacturing tolerances.
Further reference is made to "Explanatory Notes".
Surface condition: The surface should be stable, firm, dry and free of dust, sand, loose old paint, laitance, dirt,
grease and oil. It is recommended to apply a primer/sealer prior to the specified filling procedure.
Remarks: Use only where application and drying can proceed at temperatures above 5C, preferably above
10C and relative humidity below 75%. Drying data given is on the assumption that proper
ventilation is provided.
Storage and handling: Product must be stored as per local regulations, and should be kept in dry and well ventilated
location far from heat and direct sunlight. Can should be tightly closed after use. Mix well
before use.
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint
containers, consult HEMPEL Material Safety Data Sheets and follow all local or national safety
regulations. Avoid inhalation, avoid contact with skin and eyes, and do not swallow. Apply only
in well ventilated areas.
Description: TOPAZ INTERIOR FILLER 38840 is a water-borne acrylic filler. Can be used as touch-up filler or for full
skim-coat application. Topaz Interior Filler 38840 can be over coated with alkyd enamels, and emulsion
paints without use of a primer/sealer.
Certificates: TOPAZ INTERIOR FILLER 38840 complies with Kuwaiti Standard Specification KSS 850/1996.
*The theoretical spreading rate has been calculated for the stated volume solids and dry film
thickness.
A practical spreading rate will depend on the actual dry film thickness, the nature of the substrate and
the relevant consumption factor.
The physical constants are subject to normal manufacturing tolerances.
Further reference is made to "Explanatory Notes".
Surface condition: The surface should be stable, firm, dry and free of dust, sand, loose old paint, laitance, dirt, grease and
oil. It is recommended to apply a primer/sealer prior to the application of the filler.
Remarks: Use only where application and drying can proceed at temperatures above 5C, preferably above 10C
and relative humidity below 75%.
Drying data given is on the assumption that proper ventilation is provided.
Storage and handling: Product must be stored as per local regulations, and should be kept in dry and well ventilated location
far from heat and direct sunlight. Can should be tightly closed after use. Mix well before use.
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Material Safety Data Sheets and follow all local or national safety regulations. Avoid
inhalation, avoid contact with skin and eyes, and do not swallow. Take precautions against possible
risks of fire or explosions as well as protection of the environment. Apply only in well ventilated areas.
PRIMER
MAESTRO WB PRIMER 28830
(HEMPELS PRIMER/SEALER 28830)
Description: MAESTRO WB PRIMER 28830 is a good quality acrylic based pigmented water-borne
primer/sealer with high sealing, binding and alkali resistance properties.
Certificates: MAESTRO WB PRIMER 28830 complies with Saudi Arabian Standards (SASO) for water-borne
primers.
*The practical spreading rate has been calculated theoretically for application on primed and
smooth surface. The actual rates may differ significantly as the primer/sealer is intended to be
applied on rough and porous substrates. The actual rates will also depend on the extent of
thinning, the application method and the relevant consumption factor.
The physical constants are subject to normal manufacturing tolerances.
Further reference is made to "Explanatory Notes".
Surface condition: The surface should be stable, firm, dry and free from dust, sand, loose old paint, laitance,
dirt, grease and oil.
Remarks: Use only where application and drying can proceed at temperatures above 5C, preferably
above 10C and relative humidity is below 75%.
Drying data is given on the assumption that proper ventilation is provided.
Storage and handling: Product must be stored as per local regulations, and should be kept in dry and well ventilated
location far from heat and direct sunlight. Can should be tightly closed after use. Mix well
before use.
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint
containers, consult HEMPEL Material Safety Data Sheets and follow all local or national safety
regulations. Avoid inhalation, avoid contact with skin and eyes, and do not swallow. Take
precautions against possible risks of fire or explosions as well as protection of the environment.
Apply only in well ventilated areas.
Product data are subject to change without notice and become void five years from the date of issue.
Description: TOPAZ SB PRIMER - 26630 is a solvent-borne alkali resistant acrylic primer/sealer with excellent
penetration and dust binding properties. For use under solvent-borne as well as under
water-borne coatings.
Certificates: TOPAZ SB PRIMER 26630 complies with Kuwaiti Standard Specification KSS 14/1994, and KSS
513/94
*The spreading rate has been calculated theoretically for application onto a primed and
smooth surface. The actual rates may differ significantly as the primer/sealer is intended
to be applied to rough and porous substrates. The actual rates will also depend on the
extent of thinning, the application method and the relevant consumption factor.
The physical constants stated are nominal data according to the HEMPEL Group's approved
formulas. They are subject to normal manufacturing tolerances and where stated, being standard
deviation according to ISO 3534-1.
Surface condition: The surface should be stable, firm, dry and free of dust, sand, loose old paint, laitance,
dirt, grease and oil.
Remarks: Drying data given is on the assumption that proper ventilation is provided.
Storage and Handling: Product must be stored as per local regulations, and should be kept in dry and well ventilated
location far from heat and direct sunlight. Cans should be tightly closed after use. Mix well
before use.
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint
containers, consult HEMPEL Material Safety Data Sheets and follow all local or national safety
regulations. Avoid inhalation, avoid contact with skin and eyes, and do not swallow. Take precautions
against possible risks of fire or explosions as well as protection of the environment. Apply only in well
ventilated areas.
Description: TOPAZ MATT EMULSION 588ME is a high quality acrylic copolymer based topcoat with excellent
opacity, washability and colour retention properties. It gives a smooth luxurious matt finish.
Certificates: TOPAZ MATT EMULSION 588ME complies with Saudi Arabian Standards (SASO) for exterior matt
emulsions.
Area of use: Interior and Exterior walls, ceilings and partitions where an attractive matt finish is desired.
Physical Constants: Colours/Shade nos: White/10000 and as per HEMPELs colour card
Finish: Matt
Volume Solids, %: 40+2
Theoretical spreading rate: 13.3 m/liter - 30 microns*
Flash point: >66C
Specific gravity: 1.5 kg/liter
Dry to touch: 1 hour (20C)
*The theoretical spreading rate has been calculated for the stated volume solids and dry
film thickness.
A practical spreading rate will depend on the actual dry film thickness, the nature of the substrate
and the relevant consumption factor.
The physical constants are subject to normal manufacturing tolerances.
Further reference is made to "Explanatory Notes".
Surface condition: The surface should be stable, firm, dry and free from dust, sand, loose old paint, laitance, dirt,
grease and oil. It is recommended to apply a primer/sealer prior to the application of specified filler.
Touch-up with primer/sealer on areas repaired with filler is recommended prior to application of
topcoats.
Remarks: Use only where application and drying can proceed at temperatures above 5C, preferably above
10C and relative humidity is below 75%.
Other sealer/filler types may be specified.
Drying data given is on the assumption that proper ventilation is provided.
Storage and Handling: Product must be stored as per local regulations, and should be kept in dry and ventilated location,
far from heat and direct sunlight. Cans should be tightly closed after use. Mix well before use.
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint
containers, consult HEMPEL Material Safety Data Sheets and follow all local or national safety
regulations. Avoid inhalation, avoid contact with skin and eyes, and do not swallow. Take
precautions against possible risks of fire or explosions as well as protection of the environment.
Apply only in well ventilated areas.
PRIMER
Product Data
HEMPALIN PRIMER 12050
Description: HEMPALIN PRIMER 12050 is a relatively quick-drying, zinc phosphate primer, based on
long oil alkyd and urethane alkyd.
Recommended use: General purpose primer for HEMPALIN systems for protection of steel in mild to medium
atmospheric corrosive environments.
Certificates/Approvals: Approved as a low flame spread material by Danish, French, Spanish and Singaporean
authorities according to IMO resolution MSC 61 (67).
Has a Danish, French, Spanish, Singaporean, Malaysian and Indonesian EC-type
Examination Certificate.
Complies with EU Directive 2004/42/EC, subcategory i.
Please see REMARKS overleaf.
PHYSICAL CONSTANTS:
Colours/Shade nos.: Green/40760 - Red/50410
Finish: Flat
Volume solids, %: 49 1
Theoretical spreading rate: 12.3 m/litre - 40 micron
491 sq.ft./US gallon - 1.6 mils
Flash point: 38C/100F
Specific gravity: 1.3 kg/litre - 10.8 lbs/US gallon
Dry to touch: 2-4 hours at 20C/68F
V.O.C.: 415 g/litre - 3.5 lbs/US gallon
The physical constants stated are nominal data according to the HEMPEL Group's approved formulas. They are
subject to normal manufacturing tolerances and where stated, being standard deviation according to ISO 3534-1.
APPLICATION DETAILS:
Application method: Airless spray Air spray Brush/Roller
Thinner (max.vol.): 08230 (5%) 08230 (5%) 08230 (5%)
Nozzle orifice: .018"
Nozzle pressure: 150 bar/2200 psi
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: THINNER 08230
Indicated film thickness, dry: 40 micron/1.6 mil
Indicated film thickness, wet: 75 micron/3 mils
Recoat interval, min: See REMARKS overleaf
Recoat interval, max: See REMARKS overleaf
Safety: Handle with care. Before and during use, observe all safety labels on packaging and
paint containers, consult HEMPEL Material Safety Data Sheets and follow all local or
national safety regulations. Avoid inhalation, avoid contact with skin and eyes, and do
not swallow. Take precautions against possible risks of fire or explosions as well as
protection of the environment. Apply only in well ventilated areas.
REMARKS:
VOC - EU directive As supplied 5 vol. % thinning Limit phase I, 2007 Limit phase II, 2010
2004/42/EC: VOC in g/l 415 430 600 500
VOC: For VOC of other shades, please refer to Safety Data Sheet.
Some of the certificates are issued under the former quality number 1205.
Film thicknesses: May be specified in another film thickness than indicated depending on purpose and area of use.
This will alter spreading rate and may influence drying time and recoating interval. Normal range
dry is 30-50 micron/1.2-2 mils.
Recoating: Recoating intervals related to later conditions of exposure:
(40 micron/1.6 mils dry film thickness of HEMPALIN PRIMER 12050)
Minimum Maximum
If the maximum recoating interval is exceeded, roughening of the surface is necessary to ensure
intercoat adhesion. Before recoating after exposure in contaminated environment, clean surface
thoroughly with (high pressure) fresh water hosing and allow to dry.
TOP COAT
JAZAN INDUSTRIAL SUPPORT FACILITIES
CONTRACT No.: 6600036947 BI No.: 10-01055-0006
NON SKID
Product Data
HEMPALIN DECKPAINT NON-SKID 53370
DESCRIPTION
Alkyd paint containing an anti-slip aggregate. It is hardwearing and resistant to sunlight, salt water and oil
splash, but not to aromatic hydrocarbons.
RECOMMENDED USE
As a skid-proof finishing coat on steel decks, steel and concrete floors, stairways, footbridges, indoors and
outdoors, in mildly to moderately corrosive marine and industrial environment.
TECHNICAL DATA
Aspect Semi-gloss
Colour Green 40640 Red 50630 other shades according to assortment list
APPLICATION
Minimum Maximum
Recoated with Atmospheric Atmospheric
(quality number only) Mild Medium Mild Medium
53370 8 horas 8 horas No tiene 5 das
SAFETY Packings are provided with appropriate safety labels which should be
observed. In addition, Material Safety Data Sheet(s) should be consulted
and national or local safety regulations should be followed. As a general
rule, inhalation of possible solvent vapours or paint mist, and contact of
liquid paint with skin and eyes, should be avoided. Forced ventilation should
be provided when applying paint in confined spaces or stagnant air. Even
when ventilation is provided, respiratory, skin and eye protection are always
recommended when spraying paint. Necessary precautions against the risk
of fire or explosions must be taken.