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AbstractThe static and dynamic performance for the welded- Huazhong University of Science and Technology has
structure column of a certain horizontal machining center is analyzed and compared the welded EQD18 and cast PM50A
analyzed using the finite element analysis software ABAQUS. types. The finite element model of the two machine centers
The stress, deformation distribution, natural frequency and are built with the finite element software ANSYS. The static
mode of vibration of column under the different conditions are stiffness, the dynamic stiffness and the natural frequency of
analyzed. The analytical results show that: the maximum stress the two types of machine centers are calculated in the
is 2.40MPa and the maximum distortion is 11m, both of them different situations. Experiment shows that the finite element
can meet the accuracy requirements; the lowest vibration model presented in this thesis is proved to be an efficient and
mode frequency is 87.0 Hz, vibration isolation measures can be
valid way to analyze the machine centers, and it is reliably
properly used. This type of welded structure can withstand a
provided for the design of the high-speed machine centers
greater internal stress, bending stress, but also improve the
structural stability. Through analysis, the welded structure [4].
column has many advantages, such as high stiffness, good A certain type of high-speed horizontal machining center
Connectivity, greater compact structure, high strength, low is being developed by a company. The structure of its
production processes, high production efficiency, etc. So this column utilizes the welded form of steel plate. The headstock
design can be called a better structure. is hanged on the column. And it can be driven up and
down(Y axis). The column can be driven around (X axis)
Keywords-Finite Element Analysis; Welded-structure through the screw rod of the base. In this paper, the stress
Horizontal Column; the Static and Dynamic Performance and deformation distribution under the different conditions
are simulated by the finite element software ABAQUS. The
I. INTRODUCTION parameters of column are analyzed to check up whether they
The high-speed machine center is one of the hotspots of are reasonable. Then the structure of column is optimized
the development of machine tool. As the high-speed and analyzed in order to advance the machining accuracy
machining center develops to the direction of high-precision, and working lifetime.
high-quality and high-efficiency, its structure is more and
more complicated. The column is an essential part of the II. FEA MODEL
machining center, the structural property of the column has a A. 3D Model
great effect on the performance of the machining center,
especially affects its processing precision, vibration-resistant, The FEA Model of the column is the foundation which of
etc. In addition, the good or bad of its strength, stiffness also mechanical analysis and optimization. The model is
influence the lifetime of machine tools. Therefore, how to reasonable or not directly affects the precision of results and
accurate the components of column precisely, reasonably, the cost, etc.
scientifically and feasibly, is an important issue that the As the structure of column is complicated, only load-
machine tool need to be urgently solved in the structural bearing parts are considered. Ignore screw holes, chamfer,
design process. installing support and other the small parts which have little
effect on the overall performance [5]. A large number of
In the Finite element calculation of the machine tool
steel plates, whose thickness is small compared with its
design, there are two key difficulties which are accurately
length and width, are widely utilized in the column. We use
modeling and huge workload. Most of scholars simplify the
the plane with the actual dimensions take the place of them.
machine as the centralizing quality model or and the
The simplified model of column is shown in figure 1.
distributing quality model.
Static tests for a small amount of pieces of faying surface
have been carried out since 1960s in china [1-3]. In 1980s,
static and dynamic performance for faying surface of unit
sample or some other typical connections has been studied
systematically. In recent years, researches of Zhejiang _____________________________________
University study the dynamic performance for fixed junction
of a machine tool together with the dynamic performance of 978-1-4244-5265-1/10/$26.00 2010 IEEE
a column machining center bed and parameter identification.
Figure 1. The simplified model of column Figure 2. The load on the column and the imposed boundary conditions
(drilling)
B. Material Properties
The material of the column is Q235, modulus of
elasticity is 210GPa, Poisson ratio is 0.3, and density is
7860kg/m3.
C. Constraints and Load
This column is welded structure, which is connected with
guide-rail together by bolts. So the rests of column are all
fixed.
As to the machining center, the force is caused by
reaction which through the spindle and spindle box delivered
to the column. In order to simulate the column's deformation
actually, add the force on the guide-rails by the equivalence
principle. According to the force characteristics of machining
centers, we analyzed the stress conditions by the two
different conditions are as follows: Figure 3. The load on the column and the imposed boundary conditions
1) Drilling (milling)
When the spindle is located in the highest point of its
journey, the column deformation is biggest, when we D. Creating Mesh
research use this condition as the limit condition. At this Creating mesh is a process which can make the whole
point, the distance between the spindle centerline and the structure dispersed. It is the basis of finite element analysis.
bottom plane is 1005mm. The pressure on the top is 3940N, It determines the accuracy of results. Disperse the plate with
resolve the force into the left and right bearings by the S4R unit. Disperse the solid with C3D8R. The dispersed
equivalence principle, the pressure of each bearing is 1970N. column is shown in figure 4.
The load in the Z-axis is 5800N; resolve the force into the
left and right guide-rails by the equivalence principle, so the
pressure of each guide-rail is 2900NEach guide-rail has
two anchor points. So the force of each anchor point is
1450N.
2) Milling
The machine center is affected by the torque in the XY
plane. The maximum power of the Motor is 31KW, rated
speed is 1100r/m, and the driving torque of main spindle is
P 31
M 9550 9550 N m 269.1N m
n 1100
Also 269.1N m ! 232N m , so it is 269.1N m .
Resolve the force into the left and right guide-rails by the
equivalence principle. Figure 4. The dispersed column
The load on the column (corresponding to the drilling
and milling) and the imposed boundary conditions is shown
in Figure 2 and Figure 3.
III. STATIC ANALYSIS
The stress and deformation distribution under different
conditions are simulated by the FEA software ABAQUS.
1) Drilling
The column has a small deformation under the load. The
maximum stress on the bottom of the column is 1.97MPa
and the maximum deformation distribution on top of the
column is 11.0m. The results are shown in Figure 5 and
Figure 6.