Professional Documents
Culture Documents
and solid-state
Zelio Relays
Catalog
2010
Reduce the size of your
enclosures and, at the
same time, increase
machine reliability...
with these new Zelio Relays
Electromechanical relays RSL
Only 6 mm wide, thus saving considerable space 6 mm wide
in your enclosures
Contents
Introduction
Save Space with Zelio Relay RSL .................................................................................................... 4-5
Choose long life and silent operation with Zelio Relay SSR ................................................. 6-7
Electromechanical and solid-state relays panorama .................................................................... 8-9
Technical characteristics
Zelio Relay RSL ................................................................................................................................. 12-17
Zelio Relay RSB, RXM, RUM, RPM ............................................................................................ 18-49
Zelio Relay ABR, ABS .................................................................................................................... 54-73
Zelio Relay SSR .............................................................................................................................. 74-81
3
Save space
with Zelio Relay RSL
Only 6 mm wide
reduces the size of your enclosure
A versatile offer
> An offer with maximum flexibility, comprising:
complete products: a single reference for a relay
mounted on a socket,
100% RoHS
Schneider Electric commits itself to
reducing the environmental impact
of its products
4
> Increased reliability
in operation
LED indicator
Power on and relay status indication.
Simple wiring
Bus jumpers available as accessories.
2 connection choices
Suitable for the majority of your applications.
5
Choose long life and
silent operation with
Zelio SSR Relays
SSRD range
Integrated heat sink to provide factory tested heat exchange,
that easily mounts by clipping directly onto DIN rail. Can also
be panel mounted.
SSRP range
Panel mounted, either by itself or combined with
a heat sink for applications requiring considerable heat exchange.
SS
RA
H1
AS
SE
0812 MB
LE
D IN
ME
XIC
O
4
6
> Distinctive indication
A green LED on the front face of the products provides instant
indication of the presence of input voltage.
> Conformity to
international standards
100% Schneider Electric commits
RoHS
itself to reducing the environmental
impact of its products
7
Panorama Zelio Relays
Electromechanical relays
Pages 12 to 17 20 to 23 54 to 73 24 to 31
8
Electromechanical relays Solid-state relays
10 A 15 A 30 A 3A 10 ...45 A 10 ...125 A
32 to 41 42 to 49 50 to 53 54 to 73 74 to 81 74 to 81
9
Technical information Zelio Plug-In Relays
Relays
Contact types
1 Circuit symbol Contact
configuration
EU USA
nomenclature nomenclature
Make contact N/O SPST-NO
(Normally Open) DPST-NO
nPST-NO (1)
3
Utilization categories
Category Type of current Applications
AC-1 a single-phase Resistive or slightly inductive loads.
a 3-phase
4
AC-3 a 3-phase Starting and braking of squirrel cage motors; reversing
direction of rotation only after stopping of motor.
Protection categories
Category Explanation Condition
RT 0 Unenclosed relay Relay not provided with a protective case.
7 RT I Dust protected
relay
Relay provided with a case which protects its mechanism
from dust.
8
washed to remove flux residues without risk of ingress of
flux or washing solvents.
RT IV Sealed relay Relay provided with a case which has no venting to the
outside atmosphere.
9
(1) n = number of contacts.
(2) The switchable voltage can be doubled, for an equal current, by connecting two contacts in
series.
10
10
Technical information Zelio Plug-In Relays
(continued)
Protection modules
Whenever an inductive load is de-energized (coil of a relay or of a contactor), an
overvoltage appears at its terminals. This voltage peak can reach several thousand
volts and a frequency of several MHz.
1
It is likely to disturb the operation of automation systems which contain electronic
devices.
Protection modules are used to reduce the voltage peak on de-energization and
they therefore limit the energy of interference signals to a level that will not disturb
surrounding coils and electronic devices.
6
peaks
Energy
released
S2 (with RC)
U2
S1
9
Coil voltage with RC circuit protection module (aonly)
S1 = S2 = Energy released
10
11
Introduction Zelio Plug-In Relays
RSL slim interface relays
Introduction
RSL slim interface relays offers compact size in a modular design: their slim width (6
1 mm) saves valuable space when mounting on a DIN rail at the back of an enclosure.
Description
1
RSL slim interface relays, pre-assembled
2
4 4 1 6 A standard relay with 1 C/O contact.
2 Retention lever for easy removal of the relay from its socket.
3 Sockets: wire connection by screw connector or spring terminals.
3 4 All sockets have a built-in protection circuit and an LED indicator.
1
Sockets for RSL slim interface relays
8 4 2
1 Five female contacts for the relay pins.
2 Retention lever which accepts optional ID tags.
3 3 Wire connection by screw connector or spring terminals.
4 Built-in protection circuit and LED indicator.
5 Locating slot for mounting on DIN rail.
10
5
Introduction: Characteristics: Product selector: Dimensions, Wiring diagrams:
page 12 page 13 page 16 page 17
12
Characteristics Zelio Plug-In Relays
RSL slim interface relays
General characteristics
Conforming to standards IEC 61810-1, UL508, CSA C22-2 No. 14
1
Product certifications UL E173076, UL E172326, CSA 240278, CSA 247510, GOST
Operation C - 40 + 55 2
Vibration resistance In operation 10 gn
conforming to
IEC/EN 60068-2-6
Not operating 5 gn
3
Degree of protection Conforming to IEC/EN 60529 IP 40 (Relays)
IP 20 (Sockets)
5
Insulation characteristics
Rated insulation voltage (Ui) V 250 (IEC)
6
Dielectric strength Between coil and contact aV 4000
(rms voltage)
10
13
Characteristics (continued) Zelio Plug-In Relays
RSL slim interface relays
Contact characteristics
Relay type RSL1ABppp
1 Number and type of contacts 1 C/O standard
2 in utilization categories
AC-1 and DC-1
Conforming to UL
N/O A
A
6
6
300
200
Voltage c
6 100
50 Resistive load
40
30
20
7 10
0,1 0,2 0,5 1 2 5 10 20
Current c
Coil characteristics
Average consumption c W 0.17
10
14
Characteristics (continued) Zelio Plug-In Relays
RSL slim interface relays
Socket characteristics
Socket type RSLZVpp RSLZRpp
Relay types used
Conforming to standards
RSL1pppp
IEC 61984, UL508, CSA C22-2 No. 14
RSL1pppp 1
Product certifications UL, CSA, GOST
Contact terminal arrangement Separate Separate
Wire connection method Screw connector Spring terminals
Width mm 6.2 6.2
Electrical characteristics 2
Conventional thermal current (Ith) A 6
Maximum operating voltage aV 300
Insulation characteristics
Between adjacent output contacts Vrms 2500
Between input and output contacts
Between contacts and DIN rail
Vrms
Vrms
2500
2500
3
General characteristics
Ambient air temperature Operation C - 40+ 70 (-40 to +55 for U > 80 V)
around the device Storage C - 40+ 85
Degree of protection
Connection
Conforming to IEC/EN 60529
Solid wire without 1 conductor mm
IP 20
0.22.5 0.21.5 4
cable end AWG 2414 2416
Flexible wire 1 conductor mm 0.22.5 0.21.5
with cable end AWG 24 14 2416
10
15
Product selector Zelio Plug-In Relays
RSL slim interface relays
c 24 RSL1AB4BD 0.006
5 c 48 RSL1AB4ED 0.006
c 60 RSL1AB4ND 0.006
6
Socket type
Operating voltage Screw connector Spring terminal
(input voltage) For use with relays Catalog Number Weight Catalog Number Weight
V kg kg
c/a 12 and c/a 24 RSL1AB4JD RSLZVA1 0.025 RSLZRA1 0.023
RSL1AB4BD
c/a 48 and c/a 60 RSL1AB4ED RSLZVA2 0.025 RSLZRA2 0.023
7 c/a 110
RSL1AB4ND
RSL1AB4ND RSLZVA3 0.025 RSLZRA3 0.023
RSLZVAp RSLZRAp
8
Accessories for sockets
Description Compatibility Catalog Weight
RSLZ2 Number kg
Clip-in ID tags With all sockets RSLZ5 0.001
(2 sheets of 64 ID tags)
9 Bus jumper
(10 x 20-pole jumper)
With all sockets RSLZ2 0.003
RSLZ3
10
16
Dimensions, Zelio Plug-In Relays
Wiring diagrams RSL slim interface relays
35,3
2
95
101
51,5
78,6
6,2 6,2
51,5 6,2 6,2 3
78,6
Relays
RSL1pppp with flat, reinforced PCB pins
15 max 5 max 1 C/O contact
4
11,34 (1) (1) 1,9
14
11
28 max
12
A1
3,50,5
3,78
5
A2
(1): 5.04 mm
Sockets
RSLZVpp (screw connector) RSLZRpp (spring terminals)
30,1
35,3
6
95
101
7
51,5 6,2 6,2
51,5 6,2 6,2
78,6
78,6
11 11
14 (1)
9
14
(3)
(2)
(4)
A1 Protection 14 A1 14
Protection
A2 circuit 11 A2 circuit 11
12 12
A1 A1
10
(1) A1
A2 A2 (2) A2
(3) Bus jumper polarity A1
(4) Bus jumper polarity A2
17
Selection guide Zelio Plug-In Relays
6 Pages 20 24
Connection Box lug connectors Screw clamp terminals or Box lug connectors
box lug connectors
9 Timer module
Retention clip
Yes
Yes
Socket ID tag Yes Yes (except RXZ E2M114)
Mounting adapters for 5 rail Yes
Mounting adapters with fixing lugs Yes
Bus jumper, 2-pole (Ith = 5 A) Yes
Pages 20 24 24
(1) When using relay RSB1A160pp with socket RSZE1S48M, terminals must be linked.
(2) Except for sockets RXZ E2S11pM: 10 A.
18
Universal relays Power relays
Up to 250 V Up to 250 V
4
100 000 100 000 (3)
5 000 000 10 000 000
RUM RPM
32 42 6
12 A 16 A
Yes Yes
Yes
Yes
Yes (for 3 and 4-pole)
Yes (on socket RPZ F1)
9
Yes Yes
Yes
Yes
Yes
19
Introduction, Zelio Plug-In Relays
characteristics RSB interface relays
2 1
3 Socket description
3 1
Inputs
Sockets with separate contact terminals (1)
1 Box lug connectors.
2 Five or eight female contacts for the relay pins.
3 Mounting hole for panel mounting.
4 Location for protection modules.
Outputs 5 Locking components for plastic hold-down ejector clip.
6 Locating slot for mounting on DIN rail.
4 2
5 (1) The inputs and outputs are separated from the relay supply.
3
5 6 Relay supply
General characteristics
Conforming to standards IEC/EN 61810-1, UL 508, CSA C22-2 n 14
Product certifications cURus File E173076 CNN NRNT2,; CSA File 215736 Class 321107; CE; RoHS compliant
Ambient air temperature Storage C (F) - 40+ 85 (-40 ... +185)
6
around the device Operation C (F) c - 40+ 85 (-40 ... +185), a - 40...+ 70 (-40 ... +158)
Vibration resistance Conforming to IEC/EN 60068-2-6 >10gn (10..150 Hz)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening 5 gn
conforming to IEC/EN 60068-2-27 Closing 10 gn
Protection category RT I
Mounting position Any
7 Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 V 400
Rated impulse withstand voltage (Uimp) kV 3.6 (1.2/50 s)
Dielectric strength Between coil and contact aV 5000
(rms voltage) Between poles aV 2500
Between contacts aV 1000
Contact characteristics
8 Relay type
Number and type of contacts
RSB1A120pp
1 C/O
RSB1A160pp
1 C/O
RSB2A080pp
2 C/O
Contact materials AgNi
Conventional thermal For ambient A 12 16 8
current (Ith) temperature y 40C
Rated operational current Conforming to IEC N.O. A 12 16 8
in utilization categories N.C. A 6 8 4
9 AC-1 and DC-1
Switching current Minimum mA 5
Switching voltage Maximum V a 400, c 300
Minimum V 5
Nominal load (resistive) A 12 / 250a V 16 / 250a V 8 / 250a V
A 12 / 28c V 16 / 28c V 8 / 28c V
Switching capacity Maximum a VA 3000 4000 2000
10 Minimum
c W
mW
336
300
448 224
20
Characteristics (continued) Zelio Plug-In Relays
RSB interface relays
1
Mechanical durability In millions of operating cycles u 30
Electrical durability Resistive load (p.f.) 12 A, 250 Va (u 0.1) 16 A, 250 Va (u 0.07) 8 A, 250 Va (u 0.1)
In millions of op. cycles Inductive load See curves below
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos j) c
107 1
Current c
0,8
16 B
0,6
2
A 12 C
0,5 8
106 A
5
C
2
B 0,4
1
105
0,5
104
0 0,4 0,8 1 1,2 1,6 2
0,3
1 0,6 0,4 0,2
0,1
10 20 30 50 100 200 300
3
Switching capacity (kVA) Voltage c
A RSB2A080pp B RSB1A160pp C RSB1A120pp. Inductive load durability = resistive load durability x reduction coefficient.
Coil characteristics
Average consumption c 0.45 W, a 0.75 VA
Drop-out voltage threshold c 0.1 Uc (10% of rated voltage), a 0.15 Uc (15% of rated voltage)
Operating time
(response time)
Between coil energization and
making of the NO contact
a
c
ms
ms
12
9
4
Between coil de-energization and a ms 10
making of the NC contact c ms 4
Control circuit voltage Uc V 6 12 24 48 60 110 120 220 230 240
Relay control voltage codes RD JD BD ED ND FD
d.c. supply Average resistance at 20 C 10% W 90 360 1440 5700 7500 25 200
Operating
voltage limits
Min.
Max.
V
V
4.8
6.6
9.6
13.2
19.2
26.4
38.4
52.8
48
66
88
121
5
Relay control voltage codes B7 E7 F7 M7 P7 U7
a.c. supply Average resistance at 20 C 15% W 400 1550 10 200 35 500 38 500 42 500
60 Hz Operating Min. 50 Hz V 19.2 38.4 96 176 184 192
voltage limits 60 Hz 20.4 40.8 102 187 195.5 204
Max. 50/60Hz V 26.4 57.6 144 264 276 288
Socket type
Socket characteristics
RSZE1S35M RSZE1S48M 6
Relay types used RSB1A120pp RSB2A080pp, RSB1A160pp (1)
Contact terminal arrangement Separate
Wire connection method Connector
Product certifications e
Product certifications cURus File E172326 CCN SWIV2; CSA File 212916 Class 3211 07; CE; RoHS compliant
Electrical characteristics
Conventional thermal current (Ith)
Maximum operating voltage
A
Va
12
300
7
Insulation characteristics
Between adjacent output contacts Vrms 2500
Between input and output contacts Vrms 2500
Between contacts and DIN rail Vrms 2500
General characteristics
Ambient air temperature
around the device
Operation
Storage
C (F)
C (F)
- 25+ 85 (-13... +185)
- 40+ 85 (-40... + 185) 8
Degree of protection Conforming to IEC/EN 60529 IP 20
Connection Solid wire without 1 conductor 0.52.5 mm2 - AWG 20AWG 14
box lug connector cable end 2 conductors 0.51.5 mm2 - AWG 20AWG 16
Flexible wire with 1 conductor 0.252.5 mm2 - AWG 22AWG 14
cable end 2 conductors 0.251 mm2 - AWG 22AWG 17
Maximum tightening torque / Screw size Nm 0.8 / M3 screw
Mounting
Mounting on DIN rail
35 mm DIN rail / panel mount
By plastic compression spring 9
Terminal referencing IEC
Compatibility with the metal hold-down clip Yes, plastic
Timer module No
Protection module All RZM ppp
Clip-in ID tags Available
Wire connection method Box lug connector
10
(1) When using the relay with socket RSZE1S48M, terminals must be linked. See wiring diagrams on page 23.
21
Product selector Zelio Plug-In Relays
RSB interface relays
1 circuit
voltage
lots of 1 C/O - 12 A
Catalog number (1)
1 C/O - 16 A
Catalog number (1)
2 C/O - 8 A
Catalog number (1) Weight
V kg
c6 10 RSB1A120RD RSB1A160RD RSB2A080RD 0.014
5 Sockets 12 A, a 300 V
Contact terminal Connection Relay type Sold in Catalog number Weight
arrangement lots of kg
RSB 1A160BD + RSZ E1S48M Separate Box lug RSB1A120pp 10 RSZE1S35M 0.060
connectors RSB1A160pp (2) 10 RSZE1S48M 0.050
RSB2A080pp
Protection modules
6 Description For
use with
Voltage Sold in
lots of
Catalog number Weight
V kg
Diode All sockets c 6230 10 RZM040W 0.003
Accessories
Description For Sold in Catalog number Weight
use with lots of kg
Plastic hold-down ejector clip All sockets 10 RSZR215 0.002
ID tag All sockets 10 RSZL300 0.001
9 (1) To order a relay complete with socket (sold in lots of 20): add suffix S to one of the following voltage codes JD, BD, B7, P7 or F7.
Example: RSB2A080BD +RSZE1S48M becomes RSB2A080RBS.
(2) When using the relay with socket RSZE1S48M, terminals must be linked. See wiring diagrams on page 23.
RSZ R215
10
22
Dimensions, Zelio Plug-In Relays
Wiring diagrams RSB interface relays
Dimensions (mm):
Interface relays
RSB1A120pp RSB2A080pp, RSB1A160pp 1
15,7 12,5 15,7 12,5
3,9 7,5 3,9 7,5
3,5
5
2
29
29
3,5
5
16,5
15
2,5
2,5
Sockets
RSZE1S35M RSZE1S48M
67 67
3
61 61
(4) (4)
11 21 11
14
12
24
22
14
12
4
(1) (1)
78,5
78,5
29,4
29,4
A2 A1 A2 A1
(1) Relays
50 50
6
(2) Protection module
(3) Retention clip
(4) ID tag
Wiring diagrams
Interface relays
RSB1A120pp RSB1A160pp RSB2A080pp
7
12/22
14/24
A2
A2
12
14
12
14
22
24
A2
A1
A1
11
11
21
11/21
A1
14
24 14
24 14 8
11 21 11
21 11
12 22 12
22 12
9
A2
A1
A2
A1
A2
A1
+ A1 + A1 + A1 + A1
23
Introduction Zelio Plug-In Relays
RXM miniature relays
4 4
must always be in the closed position.
4 Bipolar LED (depending on version) indicating the relay status.
5 Removable ID tag for relay identification.
5 6 Four notches for DIN rail mounting adapter or panel mounting adapter with fixing
7 6
lugs.
7 Eight, eleven or fourteen quick-connect pins.
9 9 10 8 Area by which the product can be easily gripped.
6 Socket description
6 1 Sockets with mixed contact terminals (1)
1 Connection by screw clamp terminals or box lug connector.
2 Fourteen female contacts for the relay pins.
Outputs 3 Location for protection modules.
4 Locking components for plastic and metal hold-down clips.
2 5 Locating slot for mounting on DIN rail.
6 Two or four mounting holes for panel mounting.
7 4
3
Inputs
8 5 5 Relay coil
terminals
6 Sockets with separate contact terminals (2)
1 1 Connection by screw connector.
Inputs 2 Eight, eleven or fourteen female contacts for the relay pins.
3 Location for protection modules.
4 Locking components for plastic and metal hold-down clips.
9 Outputs
5 Locating slot for mounting on DIN rail.
6 Two mounting holes for panel mounting.
2 7 Location for bus jumpers (see mounting on sockets on page30).
4
3
(1) The inputs are mixed with the relay coil terminals, with the outputs being located on the
10 opposite side of the socket.
(2) The inputs and outputs are separated from the relay coil terminals.
24
Characteristics Zelio Plug-In Relays
RXM miniature relays
General characteristics
Conforming to standards IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n 14
Product certifications cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8;
CSA; CE; RoHS compliant
1
Ambient air temperature Storage C (F) - 40 + 85 (-40... +185)
around the device Operation C (F) - 40 + 55 (-40... +131)
Vibration resistance In operation 3gn (10...150Hz/ 1 mm / 5g/5 cycles)
conforming to IEC/EN 60068-2-6 Not operating 5gn (10...150Hz/ 1 mm / 5g/5 cycles)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening
conforming to IEC/EN 60068-2-27 Closing
15 gn
15 gn
2
Protection category RT I
Mounting position Any
Insulation characteristics
3
Rated insulation voltage (Ui) V 250 (IEC), 300 (UL, CSA)
Rated impulse withstand voltage (Uimp) kV 4 (1.2/50 ms)
Dielectric strength Between coil and contact aV 1550
(rms voltage) Between poles aV 1550
Between contacts aV 1500
Contact characteristics
Relay type
Number and type of contacts
RXM2ABppp
2 C/O
RXM3ABppp
3 C/O
RXM4ABppp
4 C/O
RXM4GBppp
4 C/O low level
4
Contact materials AgNi AgAu - bifurcated
Conventional thermal For ambient A 12 10 6 3
current (Ith) temperature y 55 C
Rated operational current Conforming to IEC NO 12 10 6 2
in utilization categories NC 6 5 3 1
5
AC-1 and DC-1
Conforming to UL 12 10 6 3
Switching current Minimum mA 10 3
Switching voltage Maximum V a/c 250 (IEC)
Minimum V 17 5
Nominal load (resistive) A 12 / 250a V 10 / 250a V 6 / 250a V 3 / 250a V
A 12 / 28c V 10 / 28c V 6 / 28c V 3 / 28c V
Switching capacity Maximum a VA 3000 2500 1500 750
Minimum
c W
mW
336
170
280 168 84
15
6
Maximum operating rate No-load 18 000
In operating cycles Under load 1200
Utilization coefficient 20 %
Mechanical durability In millions of operating cycles 10
Electrical durability
In millions of operating cycles
Resistive load
Inductive load
0.1
See curves below
7
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos j) c
Reduction coefficient (A)
1
Durability (Number of operating cycles)
Current c
0,8
107
0,6
0,5
10
6
8
3
0,4
106 1
A B
D A B D C
105
0
C
1 2 3
0,3
1 0,6 0,4 0,2
0,1
0 28 50 100 150 200 250
9
Switching capacity (kVA) Voltage c
25
Characteristics (continued) Zelio Plug-In Relays
RXM miniature relays
Coil characteristics
Average consumption a VA 1.2
1 Drop-out voltage threshold
c
a
W 0.9
u 0.15 Uc
c u 0.1 Uc
Operating time Between coil energization a ms 20
(response time) and making of the c ms 20
NO contact
Between coil de-energization a ms 20
2 and making of the
NC contact
c ms 20
3
Max. V 13.2 26.4 52.8 121 138 242
Relay coil voltage codes B7 E7 F7 P7 U7
a.c. supply Average resistance at 20 C 15% W 180 770 4430 15 000 15 500
Operating voltage limits Min. V 19.2 38.4 96 184 192
Max. V 26.4 52.8 132 253 264
Socket characteristics
Socket type RXZE2S108M RXZE2S111M RXZE2S114M RXZE2M114M RXZE2M114
4 Relay types used RXM2ppppp RXM3ppppp RXM4ppppp RXM2ppppp (1)
RXM4ppppp
RXM2ppppp (1)
RXM4ppppp
Contact terminal arrangement Separate Mixed
Wire connection method Box lug connectors Screw clamp
terminals
Product certifications cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant
Conforming to standards IEC 61984, e
5 Electrical characteristics
Conventional thermal current (Ith) A 12 10
Maximum operating voltage V 250 (IEC)
Insulation characteristics
Between adjacent output contacts Vrms 2500
Between input and output contacts Vrms 2500
10 (1) When mounting relay RXM2ppppp on socket RXZE2Mpppp, the thermal current must not exceed 10A.
26
Product selector Zelio Plug-In Relays
RXM miniature relays
2
c 48 RXM2AB1ED 0.037 RXM3AB1ED 0.037 RXM4AB1ED 0.037
c 110 RXM2AB1FD 0.037 RXM3AB1FD 0.037 RXM4AB1FD 0.037
c 220 RXM4AB1MD 0.037
5
a 230 RXM2AB2P7 0.037 RXM3AB2P7 0.037 RXM4AB2P7 0.037
Miniature relays with low level contacts, without LED (sold in lots of 10)
Control Number and type of contacts
circuit Thermal current (Ith)
voltage 4 C/O - 3 A
Catalog number Weight
V kg 6
c 12 RXM4GB1JD 0.037
c 24 RXM4GB1BD 0.037
c 48 RXM4GB1ED 0.037
c 110 RXM4GB1FD 0.037
RXM4GB1F7
a 24
a 48
RXM4GB1B7
RXM4GB1E7
0.037
0.037
7
a 120 RXM4GB1F7 0.037
a 230 RXM4GB1P7 0.037
Miniature relays with low level contacts, with LED (sold in lots of 10)
c 12 RXM4GB2JD 0.037
c 24 RXM4GB2BD 0.037 8
c 48 RXM4GB2ED 0.037
c 110 RXM4GB2FD 0.037
a 24 RXM4GB2B7 0.037
a 48 RXM4GB2E7 0.037
a 120
a 230
RXM4GB2F7
RXM4GB2P7
0.037
0.037 9
RXM4GB2F7 a 240 RXM4GB2U7 0.037
10
27
Product selector (continued) Zelio Plug-In Relays
RXM miniature relays
1 circuit
voltage
2 C/O - 12 A
Catalog number Weight
4 C/O - 6 A
Catalog number Weight
V kg kg
c 12 RXM4AB1JDTQ 0.036
c 24 RXM2AB1BDTQ 0.037 RXM4AB1BDTQ 0.036
c 48 RXM4AB1EDTQ 0.036
2 c 110
c 220
RXM4AB1FDTQ
RXM4AB1MDTQ
0.036
0.036
Sockets
4 Contact terminal
arrangement
Connection Relay type Sold in
lots of
Catalog number Weight
kg
Mixed Screw clamp terminals RXM2pppp (3) 10 RXZE2M114 (1) 0.048
RXM4pppp
Box lug connector RXM2pppp (3) 10 RXZE2M114M (1) 0.056
RXM4pppp
Separate Box lug connector RXM2pppp 10 RXZE2S108M (2) 0.058
RXM3pppp 10 RXZE2S111M (1) 0.066
5 RXM4pppp 10 RXZE2S114M (1) 0.070
Protection modules
RXZE2S114M Description Voltage For Sold in Catalog number Weight
+ use with lots of
Relais RXM4AB2F7 V kg
Diode c 6...250 All sockets 20 RXM040W 0.003
6 RC circuit a 24...60 All sockets 20 RXM041BN7 0.010
a 110...240 All sockets 20 RXM041FU7 0.010
7 RXM041pp7
Timing relays
Description For Catalog number Weight
use with kg
2 or 4 timed C/O contacts Sockets RXZEppppp REXL2pp (4)
(function A) REXL4pp (4)
8 Accessories
Description For Sold in Catalog number Weight
use with lots of kg
Metal hold-down clip All sockets 10 RXZ400 0.001
REXL4pp
Plastic hold-down ejector clip All sockets 10 RXZR335 0.005
Bus jumper 2-pole (Ith: 5 A) All sockets with separate contacts 10 RXZS2 0.005
9
Mounting adapter All relays 10 RXZE2DA 0.004
for DIN rails (5)
Mounting adapter All relays 10 RXZE2FA 0.002
with fixing lugs for panel
Clip-in ID tags All relays (sheet of 108 ID tags) 10 RXZL520 0.080
RXZ400
All sockets except RXZ E2M114 10 RXZL420 0.001
(1) Thermal current Ith: 10A
(2) Thermal current Ith: 12A
10 (3) When mounting relay RXM2ppppp on socket RXZE2Mpppp, the thermal current must not exceed 10A.
(4) Please consult the "Zelio Time - timing relays" catalog.
(5) Test button becomes inaccessible.
28
Dimensions Zelio Plug-In Relays
RXM miniature relays
Dimensions (mm):
Miniature relays
RXMpppppp
Common view
RXM2
Pin side view
RXM3 RXM4 1
6,6 6,6 4,4 4,4 4,4
6,3 6,3 4,2 4,2
27 21 21
2
9 40 6 21 2,5 2,5 2,5 2,5 4,4
13,2 13,2 2,5 2,5
13,2
3
Sockets
RXZE2M114 RXZE2M114M
40 43
19 25,5 17
(4)
34 24 44 34 24 14
7 6
4
8 7 6 5
44 14
8 5 42 32 22 12
42 32 22 12 4 3 2 1
4 3 2 1
(1) (1)
79
80
61
5
39,5
40
11
(3) (2) A2 A1 (3) (2) A2 A1
9
14 13 14 13
41 31 21 41 31 21 11
12 11 10 12 11 10 9
(4) 50 23,5
9 21
3,5
6
7 67 27
23 30 30
7 69
61
7
19
41 11 31 21 11 41 31 21 11
12 9 9 8 7 12 11 10 9
44 14 34 24 14 44 34 24 14
8 5 6 5 4 8 7 6 5
42 12 32 22 12 42 32 22 12
4 1 3 2 1 4 3 2 1
(1) 8
79
38
38
38
(3) (2)
A2 A1 A2 A1 A2 A1
(5)
14 13 14 13 14 13
9
23 29 23,5 23,5 23,5
3,5
7 70 27 27 27
(1) Relay
(2) Protection module
(3) Metal hold-down clip
(4) 2 elongated holes 3.5 x 6.5
(5) 2 bus jumpers
10
29
Dimensions (continued) Zelio Plug-In Relays
RXM miniature relays
Dimensions (mm):
Plastic hold-down clip and clip-in ID tags
1 RXZR335 RXZL420 Mounting on all sockets (1)
57 26,5
14,2
(1)
12
27
94,5
3
81
4 Bus jumper
RXZE2M114
Metal hold-down clip
RXZS2 Mounting on sockets with separate contacts RXZ400
(view from below)
Example of bus jumper mounting on sockets
25
5
22
7,3
2,2
22 (1) (1)
2,3 42
(2) (2)
0,8
6
(1) 2 bus jumpers (polarity A2)
(2) 2 bus jumpers (polarity A1)
Mounting adapter for DIN rails (1) Mounting adapter for panel
RXZE2DA RXZE2FA
7
38
43
38
48
8
3,5 3,5 4
6 4 48 49 24
3
23 24
51
9
(1) Test button becomes inaccessible
10
30
Wiring diagrams Zelio Plug-In Relays
RXM miniature relays
Internal connections
Miniature relays
RXM2ppppp RXM3ppppp RXM4ppppp 1
A2
A2
A2
12
14
42
44
12
14
22
24
32
34
12
14
22
24
32
34
42
44
A1
A1
A1
11
41
11
21
31
11
21
31
41
1 4 1 2 3 1 2 3 4
2
12 42 12 22 32 12 22 32 42
5 8 4 5 6 5 6 7 8
14 44 14 24 34 14 24 34 44
9 12 9 10 11 12
7 8 9
11 41
3
11 21 31 11 21 31 41
13 14 13 14
13 14
A1 A2 A1 A2
A1 A2
Sockets
RXZE2M114
7 6
RXZE2M114M
8 7 6 5
4
34 24 44 34 24 14
8 5
44 14
4 3 2 1 4 3 2 1
42 32 22 12 42 32 22 12
1
5
5
9
14 13
14 13 9 A2 A1
A2 A1 11 14 13
12 11 10 41 31 21 11
41 31 21 12 11 10 9
6
Symbols shown in blue correspond to Nema marking.
RXZE2S108M RXZE2S111M RXZE2S114M
12 9 9 8 7 12 11 10 9
41 11 31 21 11 41 31 21 11
8 5 6 5 4 8 7 6 5
44 14 34 24 14 44 34 24 14
4
42
1
12
3
32
2
22
1
12
4
42
3
32
2
22
1
12 7
A2 A1 A2 A1 A2 A1
14
A2
13
INPUT A1
14
A2
13
INPUT A1
14
A2
13
INPUT A1
8
Symbols shown in blue correspond to Nema marking.
Protection modules
RXM040W RXM041ppp RXM021ppp
A2 A2 A2
9
+ A1 + A1 + A1
10
31
Introduction Zelio Plug-In Relays
RUM universal relays
5
3
3
6 Relay description
1 Spring return push-to-test button for checking contact operation (green: c,
1
2 red: a).
2 Mechanical relay status indicator.
3 3 Optional removable lock-down door enables continuous engagement of the
4 4 contacts for test or maintenance purposes. During operation, this lock-down door
must always be in the closed position.
4 Bipolar LED (depending on version) indicating the relay status.
5
5 Removable ID tag for relay identification.
6 Area by which the product can be easily gripped.
7 Eight or eleven cylindrical pins.
8 Eight or eleven quick-connect pins
6 1
Outputs Socket description
Sockets with mixed contact terminals (1)
1 Box lug connectors.
2 2 Eight or eleven female contacts for the relay cylindrical pins.
3 Location for protection modules or the timer module.
7 6
4 4 Locking component for metal hold-down clip.
5 Locating slot for mounting on DIN rail.
3 6 Two mounting holes for panel mounting.
Relay supply
8
5 Inputs
Relay suppy
6
1 1
Inputs Inputs Sockets with separate contact terminals (2)
1 Box lug connectors.
9 Outputs
Outputs 2 a Eight or eleven female contacts for the relay cylindrical pins.
b Eleven female contacts for the relay flat pins.
2b 3 Location for protection modules or the timer module.
4 4 Locking component for metal hold-down clip.
5 Locating slot for mounting on DIN rail.
2a 4
6 Two mounting holes for panel mounting.
3 7 Location for bus jumpers (see mounting on sockets on page38).
10 3
(1) The inputs are mixed with the relay coil terminals, with the outputs being located on the
57 5 Relay supply 57 5 Relay supply opposite side of the socket.
(2) The inputs and outputs are separated from the relay coil terminals.
Introduction: Characteristics: Product selector: Dimensions: Wiring diagrams: Functions:
page 32 pages 33 and 34 pages 35 and 36 pages 37 and 38 pages 39 and 40 page 41
32
Characteristics Zelio Plug-In Relays
RUM universal relays
General characteristics
Conforming to standards IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n 14
Product certifications cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8;
CSA; CE; RoHS compliant
1
Ambient air temperature Storage C (F) - 40 + 85 (-40... +185)
around the device Operation C (F) - 40 + 55 (-40... +131)
Vibration resistance In operation 3gn (10...150Hz/ 1 mm / 5g/5 cycles)
conforming to IEC/EN 60068-2-6 Not operating 4gn (10...150Hz/ 1 mm / 5g/5 cycles)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening
conforming to IEC/EN 60068-2-27 Closing
10 gn
10 gn
2
Protection category RT I
Mounting position Any
Insulation characteristics
3
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 V 250 (IEC), 300 (UL, CSA)
Rated impulse withstand voltage (Uimp) kV 4 (1.2/50 s)
Dielectric strength Between coil and contact aV 1550
(rms voltage) Between poles aV 1550
Between contacts aV 1500
Contact characteristics
Relay type
Number and type of contacts
RUMF2ppp
2 C/O
RUMF3ppp
3 C/O
RUMC2ppp
2 C/O
RUMC3App
3 C/O
RUMC3Gpp
3 C/O low level
4
Contact materials . AgNi AgAu
Conventional thermal For ambient A 10 3
current (Ith) temperature y 55C
Rated operational current Conforming to IEC NO A 10 2
in utilization categories A
5
NC 5 1
AC-1 and DC-1
Conforming to UL A 16 / a277V 3
12 / c28V
Switching current Minimum mA 10 3
Switching voltage Maximum V a/c 250 (IEC)
Minimum V 17 5
Nominal load (resistive) A 10 / 250a V 3 / 250a V
7
Utilization coefficient 20 %
Mechanical durability In millions of operating cycles 5
Electrical durability Resistive load 0.1
In millions of operating cycles Inductive load See curves below
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos ) c
8
Current c
1
Reduction coefficient (A)
Durability (Number of operating cycles)
0,8
0,6
107 0,5
10
3
0,4 B A
106 1
B
A 9
105 0,3 0,1
0 1 2 3 1 0,6 0,4 0,2 0 28 50 100 150 200 250
Switching capacity (kVA) Voltage c
33
Characteristics (continued) Zelio Plug-In Relays
RUM universal relays
Coil characteristics
Average consumption a VA 2...3
1 Drop-out voltage threshold
c
a
W 1.4
u 0.15 Uc
c u 0.1 Uc
Operating time Between coil energization a ms 20
(response time) and making of the c ms 20
NO contact
3 Operating
voltage limits
Min.
Max.
V
V
9.6
13.2
19.2
26.4
38.4
52.8
48
66
88
121
100
137.5
176
242
Relay control voltage codes B7 E7 F7 P7
a.c. supply Average resistance at 20 C 15% 72 290 1700 7200
Operating Min. V 19.2 38.4 96 184
voltage limits Max. V 26.4 52.8 132 253
4 Socket characteristics
Socket type RUZC2M RUZC3M RUZSC2M RUZSC3M RUZSF3M
Relay types used RUMC2ppppp RUMC3ppppp RUMC2ppppp RUMC3ppppp RUMFppppp
9 Clip-in ID tags
Wire connection method Box lug connector
No Yes
10
34
Product selector Zelio Plug-In Relays
RUM universal relays
Product selection
Relays for standard applications, without LED (sold in lots of 10)
Pins Control
circuit voltage
Number and type of contacts - Thermal current (Ith)
2 C/O - 10 A 3 C/O - 10 A
1
Catalog number Weight Catalog number Weight
V kg kg
Cylindrical c 12 RUMC2AB1JD 0.085 RUMC3AB1JD 0.088
c 24 RUMC2AB1BD 0.085 RUMC3AB1BD 0.088
c 48
c 60
RUMC2AB1ED
0.085
RUMC3AB1ED
RUMC3AB1ND
0.088
0.088
2
c 110 RUMC2AB1FD 0.085 RUMC3AB1FD 0.088
c 125 RUMC3AB1GD 0.088
c 220 RUMC3AB1MD 0.088
RUMppAB1F7
a 24 RUMC2AB1B7 0.085 RUMC3AB1B7 0.088
a 48
a 120
RUMC2AB1E7
RUMC2AB1F7
0.085
0.085
RUMC3AB1E7
RUMC3AB1F7
0.088
0.088
3
a 230 RUMC2AB1P7 0.085 RUMC3AB1P7 0.088
a 24
a 48
RUMC2AB2B7
RUMC2AB2E7
0.085
0.085
RUMC3AB2B7
RUMC3AB2E7
0.088
0.088
6
RUMppAB2F7
a 120 RUMC2AB2F7 0.085 RUMC3AB2F7 0.088
a 230 RUMC2AB2P7 0.085 RUMC3AB2P7 0.088
Relays with low level contacts, with LED (sold in lots of 10)
8
Pins Control Number and type of contacts
circuit voltage Thermal current (Ith)
3 C/O - 3 A
Catalog number Weight
Cylindrical
V
c 24 RUMC3GB2BD
kg
0.086
9
c 48 RUMC3GB2ED 0.086
a 24 RUMC3GB2B7 0.086
a 48 RUMC3GB2E7 0.086
a 120 RUMC3GB2F7 0.086
a 230 RUMC3GB2P7 0.086
10
35
Product selector (continued) Zelio Plug-In Relays
RUM universal relays
2
RUMC3ppppp 10 RUZSC3M 0.100
RUMF2pppp 10 RUZSF3M 0.095
RUMF3pppp
Protection modules
RUZC3M + relais RUMC3ppppp
Description For Voltage Sold in Catalog number Weight
use with lots of
V kg
4 Timer module
Description For Voltage Catalog number Weight
use with
V kg
Multifunction All sockets a/c 24 240 RUW101MW 0.020
Accessories
6 Description For
use with
Sold in
lots of
Catalog number Weight
kg
Metal hold-down clip All sockets 10 RUZC200 0.001
Bus jumper 2-pole (Ith : 5 A) All sockets with separate contacts 10 RUZS2 0.005
RUZC200
Clip-in ID tags All relays 10 RXZL520 0.080
7
(sheet of 108 ID tags)
All sockets with separate contacts 10 RUZL420 0.001
RUZS2 (1) Please consult the "Zelio Time timing relays" catalog.
10
36
Dimensions Zelio Plug-In Relays
RUM universal relays
Dimensions (mm):
Universal relays
RUMCpp RUMFpp 1
35
35
9 55 35 9 53 35 2
Sockets
Common side view RUZC2M RUZC3M
22
24 22 12 14 34 32 24 22 14 12 3
6 5 4 3 9 8 7 5 3 4
6
5 4 7 5
(1)
(3)
4
6 3 8 4
74
7 2 9 3
10 2
8 1
11 1
INPUT A1 INPUT A1
37
37
INPUT A2
(2) 7
2 INPUT A2 2
10
A2 A2 21 11 A1 A2 A2 31 21 11 A1
5
7 7 8 1 2 10 10 11 6 1 2
27
30 30
4
63
38 38
89
93
6
RUZSC2M RUZSC3M
45 63
19 19
22 11 12 31 21 11
5 1 4 11 6 1
7
24 21 14 34 24 14
6 8 3 9 7 3
32 22 12
8 5 4
(1) 4 5 4
(1) 4
92
6 3 7 6 5
(3)
92
(3) 8 4
9 3
7 2 10 2
11 1
8
8 1
40
40
(2) (2)
A2 A1 A2 A1
(4) 7 2 (4) 10 2
29 30 29 32
4
75 36 75 36
105
102 102
105
9
(1) Relays
(2) Protection module
(3) Retention clip
(4) 2 bus jumpers
10
37
Dimensions (continued) Zelio Plug-In Relays
RUM universal relays
Dimensions (mm):
Sockets (continued)
1 RUZSF3M
63
21 31 11
9 8 7
24 34 14
6 5 4
2 22
3
32
2
12
1
(1)
(3)
92
3 (2)
A2 A1
(4) B A
27 46 29 36
4
104
4 (1) Relays
(2) Protection module
(3) Retention clip
(4) 2 bus jumpers
Metal hold-down clip and plastic ID tags
RUZC200 Mounting
5
35
59,6
6
108
0,8
7 RUZL420
32
14,2
12
8
Bus jumper
RUZS2 Mounting on sockets with separate contacts (view from below)
Example of bus jumper mounting on sockets
35,4
(1) (1)
9
3,3
8,5
32 (2) (2)
2,3
38
Wiring diagrams Zelio Plug-In Relays
RUM universal relays
Wiring diagrams
Universal relays
RUMp2ABppp RUMC3ppppp RUMF3ABppp 1
12
14
22
24
12
14
22
24
32
34
12
14
32
34
22
24
A2
A2
A2
A1
A1
A1
21
21
31
31
21
11
11
11
2
RUMC2ABppp RUMF2ABppp RUMC3ppppp RUMF3ABppp
12 22 1 3 21 1 2 3
3
4 5 12 22 22 6 24 12 32 22
5 7
4 6 4 5 6
14 24 12 32
3 6 14 24 4 8 14 34 24
7 9 7 8 9
11 21 14 3 9 34 11 31 21
2 7 A (+) B( ) A (+) B( )
A1 A2 2 10
+ A1 A2 A1 A2 A1 A2
1 8 + 11
4
1
11 21
11 31
6
24 22
5 4
12
3
14
9
34
8
32
7
24
5
22
3
14 12
4 5
22
1
11
4
12
11
31
8
6
21
7
1
11
4
5
6 3
24 8 14 32 24 12
21 9 5 3
6 5 34 22 14
5 4 7
6 3 8 4
6 5
9 3 5 4 7
7 2 8 4
6 3
6
8 1 10 2
11 1 9 3
7 2
8 10 2
1 11 1
7 7 8 1 2 10 10 11 6 1 2 7 2 10 2
A2 A2 21 11 A1 A2 A2 31 21 11 A1 A2 A1 A2 A1
8
3 2 1
22 32 12
B
A2
A
A1
9
Symbols shown in blue correspond to Nema marking.
10
39
Wiring diagrams (continued) Zelio Plug-In Relays
RUM universal relays
+ A1 + A1 + A1
10
40
Functions Zelio Plug-In Relays
RUM universal relays
1
Function Timing range
selection selection
0.11 s 0.110 s 0.11 min 110 min 0.11 h 110 h 0.11 day 110 days
2
Function selection
Selection Function Control Function diagram Control scheme
A1
t
A2
4
t
Flashing relay,
starting Off-delay phase
Series control U
.1/.4
5
Bp .1/.2
t t
t
B1
.1/.2
t
10
41
Introduction Zelio Plug-In Relays
RPM power relays
3
8 1
Relay description
1 Spring return push-to-test button for checking contact operation (green: c,
4
red: a).
2
2 Mechanical relay status indicator.
3
3 Removable lock-down door enables continuous engagement of the contacts for
testing or maintenance purposes. During operation, this lock-down door must
4 always be in the closed position.
4 Bipolar LED (depending on version) indicating the relay status.
7 6 5 5 Removable ID tag for relay identification.
6 Four notches for DIN rail mounting adapter or panel mounting adapter with fixing
5 lugs.
7 Five, eight, eleven or fourteen quick-connect pins.
8 Area by which the product can be easily gripped.
9 9 9 Mounting adapter enabling direct mounting of the relay on a panel.
10 Mounting adapter enabling direct mounting of the relay on a DIN rail.
6
7
10
5 Socket description
7 1
Sockets with mixed contact terminals (1)
1 Connection by screw clamp terminals.
Outputs 2 Five, eight, eleven or fourteen female contacts for the relay pins.
3 Location for protection modules or the timer module.
4 Locating slot for mounting on DIN rail with mounting clip.
5 Two or four mounting holes for panel mounting.
2
8 (1) The inputs are mixed with the relay coil terminals,, with the outputs being located on the
opposite side of the socket.
Relay supply
9
4 Inputs
10
42
Characteristics Zelio Plug-In Relays
RPM power relays
General characteristics
Conforming to standards IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n 14
Product certifications cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8;
CSA; CE; RoHS compliant
1
Ambient air temperature Storage C (F) - 40 + 85 (-40... +185)
around the device Operation C (F) - 40 + 55 (-40... +131)
Vibration resistance In operation 3gn (10...150Hz/ 1 mm / 5g/5 cycles)
conforming to IEC/EN 60068-2-6 Not operating 5gn (10...150Hz/ 1 mm / 5g/5 cycles)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening
conforming to IEC/EN 60068-2-27 Closing
15 gn
15 gn
2
Protection category RT I
Mounting position Any
Insulation characteristics
3
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 V 250 (IEC), 300 (UL, CSA)
Rated impulse withstand voltage (Uimp) kV 4 (1.2/50 s)
Dielectric strength Between coil and contact aV 1550
(rms voltage) Between poles aV 1550
Between contacts aV 1500
Contact characteristics
Relay type
Number and type of contacts
RPM1ppp
1 C/O
RPM2ppp
2 C/O
RPM3ppp
3 C/O
RPM4ppp
4 C/O
4
Contact materials AgNi
Conventional thermal For ambient A 15
current (Ith) temperature y 55 C
Rated operational current Conforming to IEC NO A 15
in utilization categories NC A 7.5
5
AC-1 and DC-1
Conforming to UL A 15
Switching current Minimum mA 10
Switching voltage Maximum V a/c 250 (IEC)
Minimum V 17
Nominal load (resistive) A 15 / 250a V
A 15 / 28c V
Switching capacity Maximum a VA 3750
Minimum
c W
mW
420
170
6
Maximum operating rate No-load 18 000
In operating cycles/hour Under load 1200
Utilization coefficient 20 %
Mechanical durability In millions of 10
7
operating cycles
Electrical durability Resistive load 0.1 0.06
In millions of Inductive load See curves below
operating cycles
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos ) c
1
Reduction coefficient (A)
Durability (Number of operating cycles)
8
Current c
0,8
107
0,6 15
0,5 10
106 0,4
1
9
105 0,3 0,1
0 1 2 3 4 1 0,6 0,4 0,2 0 28 50 100 150 200 250
3,75 Voltage c
Switching capacity (kVA)
10
43
Characteristics (continued) Zelio Plug-In Relays
RPM power relays
Coil characteristics
Relay type RPM1ppp RPM2ppp RPM3ppp RPM4ppp
1 Average consumption a
c
VA
W
0.9
0.7
1.2
0.9
1.5
1.7
1.5
2
Drop-out voltage threshold a u 0.15 Uc
c u 0.1 Uc
Operating time Between coil a ms 20 25 25 20
(response time) energization
and making of the c ms 20 25 25 20
2 NO contact
Between coil a ms 20
de-energization
and making of the c ms 20
NC contact
Control circuit voltage Uc V 12 24 48 110 120 230
Relay control voltage codes JD BD ED FD
6 Product certifications
Conforming to standards
cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant
IEC 61984, e
Electrical characteristics
Conventional thermal current (Ith) A 16
Maximum operating voltage V 250 (IEC)
Insulation characteristics
7
Between adjacent output contacts Vrms 2500
Between input and output contacts Vrms 2500
Between contacts and DIN rail Vrms 2500
General characteristics
Ambient air temperature Operation C - 40+ 55
around the device Storage C - 40+ 85
Degree of protection Conforming to IEC/EN 60529 IP 20
44
Product selector Zelio Plug-In Relays
RPM power relays
RPM42BD
c 110 RPM12FD 0.026 RPM22FD 0.036 RPM32FD 0.054 RPM42FD 0.071 5
10
45
Product selector (continued) Zelio Plug-In Relays
RPM power relays
Sockets
Contact terminal Connection Relay type Sold in Catalog number Weight
1 arrangement
Mixed Screw clamp RPM1ppp
lots of
10 RPZF1
kg
0.042
terminals RPM2ppp 10 RPZF2 0.054
RPM3ppp 10 RPZF3 0.072
RPM4ppp 10 RPZF4 0.094
Protection modules
2 Description Voltage Socket type Sold in
lots of
Catalog number Weight
V kg
Diode c 6...250 RPZF1RPZF2 20 RXM040W 0.003
RPZF2 + relay RPM22F7
RPZF3 10 RUW240BD 0.004
RPZF4
RUW24ppp
RPZF3 10 RUW241P7 0.004
RPZF4
Varistor a/c 6...24 RPZF1RPZF2 20 RXM021RB 0.030
5
RPZF4
Timer module (1)
Description Voltage Socket type Catalog number Weight
V kg
Multifunction a/c 24 240 RPZF3 RUW101MW 0.020
RPZF4
6 Accessories
Description For Sold in Catalog number Weight
use with lots of kg
Metal hold-down clip RPZF1 20 RPZR235 0.001
(for single-pole relays)
Mounting adapters for DIN rail (2) RPM1ppp 20 RPZ1DA 0.004
RPM2ppp 20 RXZE2DA 0.004
7 RPM3ppp
RPM4ppp
20
20
RPZ3DA
RPZ4DA
0.004
0.006
RPZ1DA
Mounting adapters with fixing lugs for panel RPM1ppp 20 RPZ1FA 0.002
RPM2ppp 20 RXZE2FA 0.002
RPM3ppp 20 RPZ3FA 0.003
RPM4ppp 20 RPZ4FA 0.004
(1) See timer module description (selection of functions and time delays) on page41
RPZ3FA (2) Test button becomes inaccessible.
10
46
Dimensions Zelio Plug-In Relays
RPM power relays
Dimensions (mm):
Power relays
RPM1 3,5
6,5 6 5
4,7
1
27
3 6 14 2,6 2,6
2
40 7
3
7,1 6 4,6 4
27
27
27
4,6
8 39 7 21 10 31 10 10 41 10 10 10
4
14,2
Sockets
RPZF1 RPZF2
19 19 4,5 x 6
14 44 14
5
5 8 5
12 42 12
4 1
40
40
1
(1) (1)
68
4
80
80
(3) (2)
6
(2)
A2 A1
40
40
A2 A1
14 13 14 13
11 41 11
9 12 9
4,5 x 6
31 17 8 19
4
7
71 21 30 26
80 76 30
44 24 14 44 34 24 14
8
4
42
6
2
22
5
1
12
8
42
7
32
6
22
5
12 8
4 3 2 1
40
40
(1)
68
68
80
4
4
(2) 9
40
40
A2 A1
A2 A1
14 13
14 13
41 21 11 41 31 21 11
12 10 9 12 11 10 9
4,5 x 6 4,5 x 6
8 28
4
36
76
30 37
40
46 10
50
(1) Relays
(2) Protection module
(3) Retention clip
47
Dimensions (continued) Zelio Plug-In Relays
RPM power relays
Dimensions (mm):
Mounting adapters for DIN rail
1 RPZ1DA RXZE2DA RPZ3DA RPZ4DA
38
50
50
48
2
49,5
20 44
2,5
23 4 23 34
3
2,5
23 24 24
2,5
3
Mounting adapters with fixing lugs for panel
RPZ1FA RXZE2FA RPZ3FA RPZ4FA
4
43
43
43
38
38
38
38
43
5 16 16,5 19 24 19 34 44
Mounting
Mounting adapters for DIN rail (1) Mounting adapters with fixing lugs for panel
10
48
Wiring diagrams Zelio Plug-In Relays
RPM power relays
Wiring diagrams
Power relays
RPM1ppp RPM2ppp RPM3ppp RPM4ppp 1
A2
A2
A2
A2
12
14
12
14
22
24
12
14
22
24
42
44
12
14
22
24
32
34
42
44
A1
A1
A1
A1
11
11
21
11
21
41
11
21
31
41
2
1 1 4 1 2 4 1 2 3 4
12 12 42 12 22 42 12 22 32 42
5 5 8 5 6 8 5 6 7 8
14 14 44 14 24 44 14 24 34 44
9 9 12 9 10 12
3
9 10 11 12
11 11 41 11 21 41 11 21 31 41
13 (+) 14 ( ) 13 (+) 14 ( ) 13 (+) 14 ( ) 13 (+) 14 ( )
A1 A2 A1 A2 A1 A2 A1 A2
Sockets
RPZF1 RPZF2
8 5
RPZF3
8 6 5
RPZF4
8 7 6 5
4
5
14 44 14 44 24 14 44 34 24 14
1 4 1 4 2 1 4 3 2 1
12 42 12 42 22 12 42 32 22 12
5
14 13 14 13 14 13 14 13
A2 A1 A2 A1 A2 A1 A2 A1
INPUT 12 9 12 10 9 12 11 10 9
9 41 11 41 21 11 41 31 21 11
6
11
Protection modules
RXM040W, RUW240BD RXM041ppp, RUW241P7 RXM021ppp, RUW242pp
A2 A2 A2
+ A1 + A1 + A1 7
10
49
Introduction, Zelio Plug-In Relays
specifications RPF power relays
4 3
General specifications
Conformity to standards IEC/EN 61810-1, UL 508, CSA C22-2 n14
Polution degree 3
Insulation specifications
Rated insulation voltage (Ui) V 250 (conforming to IEC)
V 300 (conforming to UL)
Rated impulse withstand kV 4 (1.2 ms / 50 ms)
voltage (Uimp)
Dielectric strength Between coil and contact Vac 4000 (reinforced insulation)
(rms voltage) Between poles Vac 2000 (basic insulation)
Between contacts Vac 1500 (micro-disconnection)
50
Specifications (continued) Zelio Plug-In Relays
RPF power relays
Contact specifications
Relay type RPF 2App RPF 2Bpp
Number and type of contacts 2 N/O 2 C/O
Contact materials AgSnO2
Conventional thermal current For ambient 30 A at 28 Vdc / 250 Vac (when mounted with 13 mm gap between two relays)
(Ith) temperature y 40C 25 A at 28 Vdc / 250 Vac (when mounted side by side without a gap)
Rated operational current Conforming to IEC N.O. 30 A at 250 Vac; 30 A at 28 Vdc
N.C. 3 A at 250 Vac; 3 A at 28 Vdc
Conforming to UL N.O. General Use: 30 A at 277 Vac
Resistive: 20 A at 28 Vdc
Motor: 1.0 hp at 120 Vac; 3.0 hp at 240 Vac
LRA/FLA : 96 A / 22 A @ 240 Vac (AC coil), 30,000 cycles
10 A / 25.3 A @ 240 Vac (DC coil), 30,000 cycles
Pilot Duty: 720 VA / A 300, 6000 cycles
Short Circuit: 5000 A rms @ 3 hp, 240 Vac
Tungsten: 10 A at 120 Vac 50/60 Hz, 25,000 cycles
6 A at 250 Vac 50/60 Hz, 25000 cycles
N.C. Resistive: 3 A at 277 Vac (6000 cycles); 3 A at 28 Vdc
Minimum switching current 10 mA
Minimum switching voltage 17 V
Maximum switching voltage 250 Vac / Vdc (conforming to IEC)
Switching capacity Maximum 7500 VA / 840 W (when mounted with 13 mm gap between two relays)
6250 VA / 700 W (when mounted side by side without a gap)
Minimum 170 mW
Maximum operating rate No load 18,000 cycles per hour
Under load 1200 cycles per hour
Utilization coefficient 10 %
Mechanical durability 50,000,000 cycles
Electrical durability Resistive load 100,000 cycles, unless otherwise specified under rated operational current
Inductive load See curves below
A
Current c
0,8
0,6
0,5
10
B
5
106
A RPF 2ppp: 30 A
0,4 B RPF 2ppp: 25 A
1
105
Note: These curves are for reference only and are typical values only. Actual performance is dependant upon the actual load, environment, duty cycle, and other conditions specific to the application.
Coil specifications
Average consumption VA 4
W 1.7
Drop-out voltage threshold Vac u 0.15 Uc
Vdc u 0.1 Uc
Operating time Between coil energization and ms 25 (max.)
(response time) making of the On-delay contact
Between coil de-energization and ms 25 (max.)
making of the Off-delay contact
Control circuit voltage Uc V 12 24 110 120 230
Relay control voltage codes JD BD FD
DC supply Average resistance at 20 C 10% W 86 350 7255
Operating Min. Vdc 9.6 19.2 88
voltage limits Max. Vdc 13.2 26.4 121
Relay control voltage codes B7 F7 P7
AC supply Average resistance at 20 C 15% W 170 4250 15,600
Operating Min. Vac 19.2 96 184
voltage limits Max. Vac 26.4 132 253
Contractual warranty period 18 months
51
Product selector Zelio Plug-In Relays
RPF power relays
(1) 30 A when mounted with 13 mm gap between two relays and 25 A when mounted side by side
without a gap.
52
Dimensions, Zelio Plug-In Relays
wiring diagrams RPF power relays
Dimensions: mm (inches)
Power relays
RPF 2App RPF 2Bpp
33.7 33.7
(1.33) (1.33)
8.85 30 8.85 30
(0.35) (1.18) (0.35) (1.18)
(0.03)
(0.45)
(0.45)
11.48
11.48
0.8
(0.14)
(0.14)
3.6
3.6
(0.03)
0.8
(0.73)
18.48
(2.05)
(2.05)
(2.35)
(2.70)
(2.35)
(2.70)
59.8
68.5
59.8
68.5
52
52
6.3 (0.25)
6.3 (0.25)
(0.29)
(0.29)
7.4
Wiring diagrams
Power relays
RPF 2App RPF 2Bpp
6 6 2 2 6 6 2 2
14 14 24 24 14 14 24 24
8 8 4 4 8 8 4 4
11 11 21 21 11 11 21 21
7 7 3 3
12 12 22 22
1 1 0 0 1 1 0 0
A1 A1 A2 A2 A1 A1 A2 A2
Symbols shown in blue correspond to NEMA marking; symbols shown in black correspond to IEC marking.
53
Selection guide Interfaces
Interfaces for discrete signals
4
Functions Input
Thermal current
6
Control voltages c 110127 V c 24 V, 48 V
z 24 V, 48 V a 115127/50 Hz
a 115127 V a 115127/60 Hz
a 230/240 V a 230240/50-60 Hz
8 Pages 56 62
10
54
Solid state interface modules
4
Output Input and output Input Output
Very low level switching
12 A 5A 5A
6
c 24 V c 24 V c 5, 24, 48 V c 24 V
z 24 V, 48 V a 115127/50 Hz
a 115127 V a 120127/60 Hz
a 110 V a 230240/50 Hz
a 230240/60 Hz
56 62 62 68 8
10
55
Introduction 6
Interfaces 6
1 They are designed for interfacing discrete digital control signals exchanged within an
automated system between the processing unit (PLC, numerical controller, etc) and
the other components (contactors, solenoid valves, indicator lamps, proximity
sensors, etc).
These products are based on advanced contactor technology and are easily adapted
to industrial environments. They conform to the most recent IEC 947-5-1 standards.
2 Composition
The ABR-1 range includes 2 families:
5
Input interfaces
2 Input interfaces are designed for switching input signals to the processor and are
1 characterized by their advanced contact reliability: less than 1 interruption per 100
million operating cycles at c 17 V, 5 mA.
3 4
The switching level is sufficiently high to help ensure that the interfaces can directly
control most contactors and indicator lamps.
3
Output interfaces
Output interfaces are designed for the control of preactuators (contactors, solenoid
valves, etc) for signalling devices (indicators lamps, audible warnings, etc). They are
4
characterized by a high switching capacity and an average durability 5 times greater
than that of traditional interface modules, which incorporate standard relays.
5
1 Override contacts by pressing button (not holding it down) for a simple and quick
test during installation or maintenance operations on the installation
3
2 Green indicator showing the mechanical position of the contacts
5
3 LED indicating the control signal state
4 4 Channel identification : 5 individual characters for AB1-R/G or one AB1-SA2
1 marker tag
2 5 Connection by screw clamp terminal enabling easy attachment of 2 wires per
terminal. The layout of the connection terminals for both families (input and output)
is designed for rational wiring and a clear separation between the incoming
(processing) and outgoing (power and process control) circuits.
10
Introduction: Characteristics: Curves: Product selector: Dimensions, Wiring diagrams:
page 56 pages 57 and 58 page 59 page 60 page 61
56
Characteristics 6
Interfaces 6
+/ /
A1
A2
A1
A2
A1
A2
2
A2
A1
A2
A1
3
A2
A1
A2
A1
24...125 V ...240 V
(1) (1)
+
Pushbuttons 2-wire 3-wire Pushbuttons 2-wire
4
Series contacts sensors sensors Series contacts sensors
Environment
Conforming to standards IEC 60947-1, UL 508, CSA C22.2 No. 14
5
Product certifications UL, CSA, BV, LROS, DNV
Degree of protection Conforming to IEC 529 IP 00
(protection against direct contact)
Protective treatment TC
Flame resistance Conforming to IEC 695-2-1 Incandescent wire C 850
Conforming to UL 94 V0
Shock resistance Conforming to IEC 68-2-27 Semi-sinusoidal waves 11ms 50 gn
6
Vibration resistance Conforming to IEC 68-2-6 1055Hz 6 gn
Resistance to electrostatic Conforming to IEC 801-2 Level 3 kV 8
charges
Resistance to rapid Conforming to IEC 801-4 On power supply kV 2
transients On I/O kV 1
Resistance to shock Conforming to IEC 255-4 Waveform U 50 V kV 0.5
waves 1.2/50 ms ; 0.5 J U > 50 V kV 2.5
7
Cross-sections which Flexible wire with no cable end 1 or 2-wire mm2 0.62.5
may be connected Flexible wire with cable end 1 or 2-wire mm2 0.342.5
Rigid cable 1-wire mm2 0.274
2-wire mm2 0.272.5
Operating position Any
Ambient air temperature Unrestricted operation C - 5+ 40
around the device Permissible at Un C - 20+ 60
Operating altitude
Storage C
m
- 40+ 70
3000 8
Installation category Conforming to IEC 947-1 II
Degree of pollution Conforming to IEC 947-5-1 3
Mounting Standard DIN rails
10
Introduction: Characteristics: Curves: Product selector: Dimensions, Wiring diagrams:
page 56 pages 57 and 58 page 59 page 60 page 61
57
Characteristics (continued) 6
Interfaces 6
3 Contact characteristics
Type of interface ABR1Epppp ABR1Spppp
Maximum switching voltage aV 252 252
cV 125 125
Maximum rated Conforming to IEC 947-5-1 aV 230 230
operating voltage Ue cV 125 125
4
Operating current frequency Hz 50/60 50/60
Thermal current Ith Conforming to IEC 947-1 A 2 12
Rated operating Conforming to IEC 947-5-1 AC12 A 2 4
current (Ie) Ue : a 230 V AC13 A 1 1
per 1 million operating
AC14 A 1 1
cycles
AC15 A 1 1
Conforming to IEC 947-5-1 DC12 A 2 5
5
Ue : c 24 V DC13 A 1 1
Minimum switching capacity mA 3 3
Minimum switching voltage V 17 17
Protection against For Ik 2.5 kA (a) and 100 A (c) A gG/gF : 16 gG/gF : 16
short-circuits Typeand value of recommended fuse
Low power switching Number of interruptions 10-8 10-8
performance of contacts per n million operating cycles
(17 V - 5 mA)
6 Other characteristics
Operating time Between energization of coil and ms 12
at Un and at 20 C closing of N/O contact
Between energization of coil and ms 12
opening of N/C contact
Between de-energization of coil and ms 12
opening of N/O contact
7 Between de-energization of coil and
closing of N/C contact
ms 12
Duration of bounce ms 3
Contact bridging times Maximum make before break or break ms 1
between contact N/C before make time
and N/O
Maximum operating At no-load Hz 6
8 rate
Mechanical durability
At Ie
ABR-1 (1 N/O or 2 N/O)
Hz 0.5
20 million
inmillions of operating ABR-1 (1 C/O or 1 N/C + 1 N/O) 10 million
cycles
Rated isolation voltage Conforming to IEC 947-1 V 250
Conforming to VDE 0110 group C V 250
Insulation test voltage Between coil circuit and contact circuits kV 4
9
for 1 min. Between wired interface and ground kV 2.5
Between independent contacts kV 1.5
10
Introduction: Characteristics: Curves: Product selector: Dimensions, Wiring diagrams:
page 56 pages 57 and 58 page 59 page 60 page 61
58
Curves 6
Interfaces 6
a.c. loads
1
Operating cycles in millions Operating cycles in millions
6 6
2
5 5
4 4
2
3 3 1
2 2
3
3 2
4
1 1
3
4
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
(A) (A)
AC-12 : control of resistive loads and isolated solid AC-13 : control of isolated solid state loads
state loads via optocoupler
cos j 0.9
via transformer
cos j 0.65
4
Operating cycles in millions
3
AC-14 : control of weak electromagnetic loads of
electromagnets 72 VA
make: cos j = 0.3
break: cos j = 0.3
5
1 AC-15 : control of electromagnetic loads of
2
electromagnets> 72 VA
2
make: cos j = 0.7
3 break: cos j = 0.4
1 4
1 24 V
6
2 48 V
3 127 V
0 4 230 V
0 0,5 1 1,5 2 2,5 3
(A)
d.c. loads
7
Operating cycles in millions Operating cycles in millions 1 24 V
6 3
2 48 V
3 127 V
5
4
1
2
8
3
2 1 1
2
1
3 2
9
0 0 3
0 1 2 3 4 5 6 0 0,5 1 1,5 2 2,5 3
(A) (A)
DC-12 : control of resistive loads and isolated solid DC-13 : control of electromagnets
state loads via optocoupler
L/R 1 ms
L/R 2 x (Ue x Ie) in ms.
Ue: rated operating voltage
10
Ie: rated operating current
59
Product selector 6
Interfaces 6
V kg
Mechanical (2) 1 N/O c 24 ABR1S102B 0.090
2 N/O c 24 ABR1S402B 0.090
1 C/O c 24 ABR1S302B 0.090
ABR1E318B 1 N/C + 1 N/O c 24 ABR1S602B 0.090
5 Mechanical (2)
+LED (3)
1 N/O z 24
z 48
ABR1S118B
ABR1S118E
0.095
0.095
a 115...127 ABR1S111F 0.095
2 N/O z 24 ABR1S418B 0.095
z 48 ABR1S418E 0.095
a 110 ABR1S411F 0.095
1 C/O z 24 ABR1S318B 0.095
6 z 48
a 110
ABR1S318E
ABR1S311F
0.095
0.095
1 N/C + 1 N/O z 24 ABR1S618B 0.095
z 48 ABR1S618E 0.095
a 110 ABR1S611F 0.095
Commoning links
7
ABR1S102B Description For common Color Distance Catalog number Weight
between
wireends
cm kg
Commoning Coil White 12 ABFC08R12W 0.020
links in modules 2 ABFC08R02W 0.010
8 x 1 mm 2
a Red 12 ABFC08R12R 0.020
2 ABFC08R02R 0.010
8 c Blue 12
2
ABFC08R12B
ABFC08R02B
0.020
0.010
(1) Connection by screw-clamp.
(2) By green mechanical indicator light for contact(s) activated electrically or mechanically by
ABFC08Rppp pressing the test button.
(3) By green LED illuminated when control signal is present.
(4) With polarization (+ on A1, - on A2).
10
Introduction: Characteristics: Curves: Product selector: Dimensions, Wiring diagrams:
page 56 pages 57 and 58 page 59 page 60 page 61
60
Dimensions, Interfaces 6
Wiring diagrams 6
For discrete signals
Electromechanical interface modules
Dimensions (mm):
ABR 1E ABR 1S
1
74
74
78 17,5 78 17,5 2
70,5 70,5
75 75
63 63
Wiring diagrams 3
c 24 V or a 230 V interfaces with mechanical indication
1 N/O 1 C/O 2 N/O 1 N/C + 1 N/O
A1
A1
A2
A2
A2
A1
A1
A2
24 23
14 13 14 11 14 13
12
24 23
12 11
5
z 24 V or z 48 V interfaces with mechanical indication + LED
1 N/O 1 C/O 2 N/O 1 N/C + 1 N/O
6
A2
A1
A2
A1
A1
A2
A1
A2
7
14 11 24 23
14 13
12 14 13
12 11
24 23
(+)
(+)
(+)
A2
A2
A2
A2
A1
A1
A1
A1
14 13 14 11 14 13
12 24 23
24 23
12 11
10
Introduction: Characteristics: Curves: Product selector: Dimensions, Wiring diagrams:
page 56 pages 57 and 58 page 59 page 60 page 61
61
Introduction Interfaces
For discrete signals
Slim electromechanical interface modules
Description
3 The ABR-2 includes 3 families:
2 Input interfaces (9.5 mm pitch)
Input interfaces are designed for switching input signals to a processor and are
characterized by their advanced contact reliability: less than 1 interruption per
100million operating cycles at c 17 V, 5 mA.
They have increased immunity to current leakages 2 mA, and a wide coil voltage
2
range (0.7to 1.25 Un).
3 1
Output interfaces (12 mm pitch)
Output interfaces are designed for the control of preactuators (contactors, solenoid
valves, etc) for signalling devices (indicators lamps, audible warnings etc). They are
characterized by a high switching capacity and an advanced immunity to current
leakages 2 mA. A lower cost version without LED signalling is available.
3
4 Low level switching input and output interfaces (17.5 mm pitch)
with 1 C/O contact.
1 These interfaces are designed for switching logic (TTL or HCMOS) and
analog signals.
2 Warning: never switch inductive loads with this type of interface.
7
ABR-2SB312B
8
ABR2SB312B-PRO-3-B
10
62
Characteristics Interfaces
For discrete signals
Slim electromechanical interface modules
14
13
14
13
14
A1
A2
A1
A2
A1
A2
A1
A2
2
A1
A2
A1
A2
A1
A2
13
3
14
13
14
13
14
12
14
11
+
Process
power C1 C2
supply
(1) (1) Analog
+/
sensors
Pushbuttons 2-wire 3-wire
4
Series contacts sensors sensors
Environment
5
Conforming to standards IEC 60947-1, UL 508, CSA C22.2 No. 14
Product certifications UL, CSA, BV, LROS, DNV
Degree of protection Conforming to IEC 529 IP 20
(protection against direct contact)
Protective treatment TC
Flame resistance Conforming to IEC 695-2-1 Incandescent wire C 960
Conforming to UL 94 V0
6
Shock resistance Conforming to IEC 68-2-27 Semi-sinusoidal waves 11ms 30 gn
Vibration resistance Conforming to IEC 68-2-6 10150Hz 3 gn
Resistance to electrostatic Conforming to IEC 801-2 Level 3 kV 8
discharges
Resistance to Conforming to IEC 801-3 Level 3 ; 271000 MHz V/m 10
electromagnetic fields
Resistance to rapid Conforming to IEC 801-4 On power supply kV 2
transients Level 3 On I/O kV 1
Resistance to shock
waves
Conforming to IEC 947-1 Waveform
1.2/50 ms ; 0.5 J
U < 50 V
U < 150 V
kV
kV
0.5
1.5
7
U < 300 V kV 2.5
Cross-sections which Flexible wire with no cable end 1 or 2-wire mm2 0.62.5
may be connected Flexible wire with cable end 1 or 2-wire mm2 0.342.5
Rigid cable 1-wire mm2 0.274
8
Operating position Any
Ambient air temperature Unrestricted operation C - 5+ 40
Operation from 0.85...1.1 Us C - 5+ 55
(assigned voltage)
Operation restricted to Us C - 25+ 70 (2)
(assignedvoltage)
Storage C - 40+ 80
Operating altitude m 3000
Installation category
Degree of pollution
Conforming to IEC 947-1
Conforming to IEC 947-1
II
2
9
Mounting Standard DIN rails
(2) Leave space of 8 mm between ABR-2S1ppp for an ambient temperature 55 C
10
63
Characteristics (continued) Interfaces
For discrete signals
Slim electromechanical interface modules
6
Low level contact Number of interruptions 1 per 100 million
performance (17 V, 5 mA)/ per n million operating cycles
ABR-2pB (30 mV, 10 A)
Other characteristics
Maximum operating Between energization of coil c ms 10 10 10 6
time and closing of N/O contact a ms 30
at Us (bounce included)
Between energization of coil and ms 6
7
opening of N/C contact
Between de-energization of coil c ms 6 12 5 6
and opening of N/O contact a ms 30
Between de-energization of coil and ms 6
closing of N/C contact
Maximum duration of bounce ms 5 5 5 2
No make before break Maximum make On energization ms 5
guaranteed between before break or break On de-energization
8
ms 2
N/C and N/O contacts before make time
Maximum operating At no-load Hz 10 10 10 10
rate At Ie Hz 0.5 0.5 0.5
Mechanical durability 20 10 10 20
inmillions of operating cycles
Rated insulation Conforming to IEC 947-1 V 300 300 300 300
voltage Conforming to VDE 0110 group C V 250 250 250 250
10
64
Curves Interfaces
For discrete signals
Slim electromechanical interface modules
a.c. loads
1
Operating cycles in millions Operating cycles in millions 1 24 V
6 3 2 48 V
3 115 V
4 230 V
5
2
4 2
1
3
2
3
2 1
1
3 2
1 3
4
0
4 0
0 1 2 3 4 5 6 0 0,5 1 1,5 2 2,5 3
(A) (A)
1 1
1 3 2 1 3 2
7
0 0
0 0,5 1 1,5 2 2,5 3 0 0,5 1 1,5 2 2,5 3
8
(A) (A)
DC12 : control of resistive loads and isolated solid state DC13 : control of electro-magnets
loads via optocoupler L/R 2 x (Ue x Ie) in ms.
L/R 1 ms Ue : rated operating voltage
Ie : rated operating current
(with a load protection diode)
10
65
Product selector Interfaces
For discrete signals
Slim electromechanical interface modules
Control circuit: a.c. or d.c.
c 48 5 ABR2E112E 0.032
3
Configuration lots of
V kg
Without 1 N/O c 24 5 ABR2S102B 0.040
4
Indication Contact Control circuit Catalog number Weight
Configuration
V kg
Input
With LED 1 C/O (1) c 24 ABR2EB312B 0.048
ABR2S112B
Output
5
With LED 1 C/O (1) c 24 ABR2SB312B 0.048
6
Flexible Coil White 12 ABFC08R12W 0.020
comb
modularity 2 ABFC08R02W 0.010
8 x 1 mm2
a Red 12 ABFC08R12R 0.020
2 ABFC08R02R 0.010
7 ABR2EB112B
c Blue 12 ABFC08R12B 0.020
2 ABFC08R02B 0.010
ABFC08Rppp
10
66
Dimensions, Interfaces
Wiring diagrams For discrete signals
Slim electromechanical interface modules
Dimensions (mm):
ABR2E11pp ABR2S1p2B
1
74
74
78 9,5 78 12 2
70,5 70,5
75 75
ABR2EB312B ABR2SB312B
3
74
74
78 17,5 78 17,5 4
70,5 70,5
75 75
63 63
Circuit diagrams 5
ABR2E112B (c 24 V) ABR2E112E (c 48 V) ABR2E11pF/M (a 115...240 V)
13 14
13 14 13 14
6
A2
A1
+A1
+A1
A2
A2
+A1
A2
A2
+A1
A2
12
14 13 14 13
11 14
10
67
Introduction 6
Interfaces 6
The ABS-2 solid-state interface relays are supplied in the form of compact modules
which appear identical to the ABR-2 electromechanical family.
1 They are designed for interfacing discrete digital control signals exchanged within an
automated system between the processor (PLC, numerical controller, etc) and the
other components (contactors, solenoid valves, indicator lamps, proximity sensors).
They are suitable for use in equipment which requires the benefits of electronic
technology: a high operating rate, enhanced durability, silent operation.
These products are notable for their high performance and excellent adaptation to
industrial environments. They also conform to the most recent IEC standards.
2 Composition
3 The ABS-2 range includes 2 families:
Input interfaces
The 9.5 mm wide input interfaces are designed for switching input signals to
processors. They offer a wide choice of electrical isolation between signals due to
3 the wide range of input voltages from c 5 V to a 230 V.
2
Output interfaces
1 Output interfaces are designed for the control of preactuators (contactors, solenoid
valves, etc) for the signalling devices (indicator lamps, audible warnings, etc).
Two widths are available, 9.5 and 17.5 mm, depending on the switched current.
The front panel of the ABS-2 slim solid-state interface modules includes:
1
1 LED indicating the state of the control signal.
5 2
2 Channel identification : 5 individual characters for AB1-/G or one AB1-SA2 marker
tag.
3 Connection by screw clamp terminal enabling easy attachment of 2 wires per
terminal.
The layout of the connection terminals for both families (input and output) is
designed for rational wiring and a clear separation between the incoming
(processing) and outgoing (power and process control) circuits.
6 4 Integrated spacer.
3
ABS2INTERSORT-PRO-3-B
1
7 2
ABS-2
8
ABS2-PRO-3-B
10
68
Characteristics 6
Interfaces 6
PLC PLC
1
Positive logic discrete inputs Positive logic transistor (or relay) outputs
Processing +
powersupply
2
14
14
14
14
14
A1
A2
A1
A2
A1
A2
13 13 13 13 13
ABS - 2E
ABS - 2S
3
A2
A1
A2
A1
A2
A1
A2
A1
A2
A1
13
14
13
14
13
14
F
+
Process
powersupply
PNP 115/
230 V
+
Pushbuttons 2-wire 3-wire Pushbuttons
Series contacts
2-wire
sensors
4
Series contacts sensors sensors
Environment
5
Conforming to standards IEC 60947-1, UL 508, CSA C22.2 No. 14
Product certifications UL, CSA, BV, LROS, DNV
Degree of protection Conforming to IEC 529 IP 20
(protection against direct contact)
Protective treatment TC
Flame resistance Conforming to IEC 695-2-1 Incandescent wire C 960
Conforming to UL 94 V0
6
Shock resistance Conforming to IEC 68-2-27 Semi-sinusoidal waves 11ms 30 gn
Vibration resistance Conforming to IEC 68-2-6 10150Hz 5 gn
Resistance to electrostatic Conforming to IEC 801-2 Level 3 kV 8
discharges
Resistance to Conforming to IEC 801-3 Level 3 ; 271000 MHz V/m 10
electromagnetic fields
Resistance to rapid Conforming to IEC 801-4 On power supply kV 2
transients Level 3 On I/O kV 1
Resistance to shock
waves
Conforming to IEC 947-1 Waveform
1.2/50 ms ; 0.5 J
U < 50 V
U < 150 V
kV
kV
0.5
1.5
7
U < 300 V kV 2.5
Cross-sections which Flexible wire with no cable end 1 or 2-wire mm2 0.62.5
may be connected Flexible wire with cable end 1 or 2-wire mm2 0.342.5
Rigid cable 1-wire mm2 0.274
8
Operating position Any
Ambient air temperature Unrestricted operation C - 5+ 55
around the device Operation at Us C - 25+ 70
Storage C - 40+ 80
Operating altitude m 300
Installation category Conforming to IEC 947-1 II
Degree of pollution Conforming to IEC 947-1 2
Mounting Standard DIN rails
9
10
69
Characteristics (continued) 6
Interfaces 6
2
a V 140 140 264 264
Maximum current at Us c mA 13.6 12 10.5
a mA 14 17 12.5 15
State 1 c V 3.75 16.9 36
mA 4.5 7.7 7.5
a V 86.3 90 173 173
mA 8.4 9.7 7.9 9.3
3 State 0 c V
mA
2
0.09
5.6
2
10.8
2
a V 25.4 25.4 48 48
mA 2.5 2.5 2.5 2.5
State 1 display Yes Yes Yes Yes Yes Yes Yes
Internal protection reversed polarity Yes Yes Yes
Output circuit characteristics
4 Rated operating voltage Ue
Min/max voltage
c
c
V
V
5...48
2/60
Min/max current switched mA 1/50
Maximum residual current at state 0 mA 0.1
Maximum volt drop at state 1 V 1
Internal protection Reversed polarity
5
External protection Against short-circuits for Ik 100 A (c)
Quick-blow fuse, ref. : HA21 0.25 A or equivalent
Other characteristics
Type of interface ABS ABS ABS ABS ABS ABS ABS
2EC01EA 2EC01EB 2EC01EE 2EA01EF 2EA02EF 2EA01EM 2EA02EM
Time delay characteristics 0V1 ms 0.05 0.05 0.05 10 10 10 10
Response time max Ue 30 V Ie 5 mA 1V0 ms 0.4 0.4 0.4 20 20 20 20
10
70
Characteristics (continued) 6
Interfaces 6
10
71
Product selector, Interfaces 6
Curves 6
For discrete signals
Slim solid-state interface modules
3 9.5 c 24 c2
a 2.3
2448
24230
5
5
ABS2SC01EB
ABS2SA01MB
0.034
0.034
17.5 c 24 c3 2448 1 ABS2SC02EB 0.043
a3 24230 1 ABS2SA02MB 0.044
Accessories
For connecting commons, use ABFC08ppp flexible combs (Please consult your Regional Sales Offices).
Ie (A) Ie (A)
3 3
1/2
5 2 2 3
1/2 4
1 1
3/4
6
0 0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
T C ambient T C ambient
Ie (A) Ie (A)
3 3
1/2
7 2 2
3
1/2
4
1 1
3/4
8 0
0 10 20 30 40 50 60 70
T C ambient
0
0 10 20 30 40 50 60 70
T C ambient
1 Vertical module alone or adjacent to modules with 2 Horizontal module alone or adjacent to modules with
low heat dissipation. low heat dissipation.
9
3 Vertical module mounted with 2 modules with 4 Horizontal module mounted with 2 modules with
identical heat dissipation on both sides. identical heat dissipation on both sides.
10
72
Dimensions, Interfaces 6
Wiring diagrams 6
For discrete signals
Slim solid-state interface modules
Dimensions (mm):
ABS2E/ABS 2Sp01pp ABS2Sp02pp
1
74
74
78 9,5 78 17,5 2
70,5 70,5
75 75
Circuit diagrams
Solid-state input modules 3
ABS2ECpppp ABS2EApppp ABS2Epppp
+
+13
14
+13
14
548 V
13
4
14
5
A1
A2
+A1
A2
A1
A2
6
+
A2
+A1
A2
+
+
7
A1
A2
A1
A2
A1
A2
A2
A1
8
13
14
+13
14
13
13
14
14
13
13
14
14
(1)
9
(1)
F F F F
+
10
(1) or peak limiter
73
Selection guide Zelio Solid State Relays
SSR solid state relays
3
Contact type 1 N/O SPST contact
4
c 332 V, 3.532 V
5 Type of switching a
c
Zero voltage switching
DC switching
8 Page 76
10
74
DIN rail mounted
3
1 N/O SPST contact
90280 V 90140 V
4
432 V 332 V
24280 V
IP20
6
Yes
SSRD
76 8
10
75
Introduction, Zelio Solid State Relays
description, SSR solid state relays
general characteristics
Introduction
The SSR solid state relay range includes:
1 bb relays for panel mounting: SSRP.
bb relays for DIN rail mounting: SSRD.
1 Description
2 2
SSRP relays for panel mounting
1 2 x 4.9 holes for mounting.
3 2 Connection terminals.
3 Connection terminal screws.
5 4 Input voltage indicator LED, green.
5 Thermal interface which must be via the back of the product.
4
3 1
1
SSRD relays for DIN rail mounting
4 2
3
1 Lugs for plate mounting.
2 Built-in heat sink.
4 3 Connection terminals.
4 Connection terminal screws.
6 5 Input voltage indicator LED, green.
5
6 Bracket for mounting on 35 mm DIN rail.
5
1
General characteristics
SSRP solid state relays, panel mounting
7
Product certifications UR E258297, CSA LR 40787, IEC 60950-1, IEC 62314
Product marking e
Ambient air temperature Storage C - 40+ 80
around the device Operation C - 40+ 125
Encapsulation Thermally conductive epoxy
76
Characteristics (continued) Zelio Solid State Relays
SSR solid state relays
Panel mounting
3
Minimum off-sate dv/dt at maximum rated voltage V/sec 500 500 500
Maximum turn-on time Cycle 1/2 1/2 1/2
Maximum turn-off time Cycle 1/2 1/2 1/2
Relay type SCR output, Zero voltage switching SSRPCDS75A2 SSRPCDS90A3 SSRPCDS125A3
Input specification
Control voltage range cV 332 332 332
Maximum turn-on voltage cV 3 3 3
Maximum turn-off voltage cV 1.0 1.0 1.0
Typical input current
Output specification
mA 10 at c 12 V 10 at c 12 V 10 at c 12 V 4
Operating voltage aV 48530 48660 48660
Load current range A 0.1575 0.2590 0.25125
Transient overvoltage Vpk 1200 1200 1200
Maximum surge current (16.6 ms) Apk 1110 1350 2000
Maximum On-state voltage drop at rated current Vrms 1.6 1.7 1.7
Thermal resistance junction to base plate
Maximum It for fusing (8.3 ms)
C/W
Asec
0.31
4150
0.28
6000
0.22
12 700
5
Maximum off-state leakage current at rated voltage mA 1.0 1.0 1.0
Minimum off-sate dv/dt at maximum rated voltage V/sec 500 500 500
Maximum turn-on time Cycle 1/2 1/2 1/2
Maximum turn-off time Cycle 1/2 1/2 1/2
Relay type SCR output, Zero voltage switching SSRPP8S10A1 SSRPP8S25A1 SSRPP8S50A1
Input specification
Operating voltage aV 90280 90280 90280 6
Maximum turn-on voltage Vrms 90 90 90
Maximum turn-off voltage Vrms 10 10 10
Typical input current mA 6 at 120 Vrms 6 at 120 Vrms 6 at 120 Vrms
Output specification
Operating voltage aV 24280 24280 24280
Load current range
Transient overvoltage
A
Vpk
0.1510
600
0.1525
600
0.1550
600 7
Maximum surge current (16.6 ms) Apk 400 600 850
Maximum On-state voltage drop at rated current Vrms 1.6 1.6 1.6
Thermal resistance junction to base plate C/W 1.48 1.02 0.63
Maximum It for fusing (8.3 ms) Asec 60 260 1620
Maximum off-state leakage current at rated voltage mA 10 max. 10 max 10 max
8
Minimum off-sate dv/dt at maximum rated voltage V/sec 500 500 500
Maximum turn-on time ms 10 max. 10 max. 10 max.
Maximum turn-off time ms 40 max. 40 max. 40 max.
Relay type Mosfet output SSRPCDM12D5 SSRPCDM25D5 SSRPCDM40D5
Input specification
Control voltage range (input voltage) cV 3.532 3.532 3.532
Maximum turn-on voltage cV 3.5 3.5 3.5
Maximum turn-off voltage cV 1.0 1.0 1.0
Typical input current
Output specification
mA 1.6 (c 5 V), 28 (c 32 V) 1.6 (c 5 V), 28 (c 32 V) 1.6 (c 5 V), 28 (c 32 V) 9
Control voltage range cV 0100 0100 0100
Load current range A 12 25 40
Minimum load current mA 0 0 0
Maximum surge current (16.6 ms) Apk 28 51 106
Maximum On-state voltage drop at rated current Vpk 1.6 2.1 2.1
Thermal resistance junction to base plate
Maximum off-state leakage current at rated voltage
C/W
mA
1.34
0.2
0.83
0.3
0.83
0.3
10
On-state resistance 0.13 0.05 0.05
Maximum turn-on time sec 100 100 100
Maximum turn-off time msec 1.0 1.0 1.0
77
Characteristics (continued) Zelio Solid State Relays
SSR solid state relays
Panel mounting (continued)
DIN rail mounting
1 Input specification
Operating voltage aV 90280 90280 90280
Maximum turn-on voltage Vrms 90 90 90
Maximum turn-off voltage Vrms 10 10 10
Typical input current mA 6 at 120 Vrms 6 at 120 Vrms 6 at 120 Vrms
Output specification
2 Operating voltage
Load current range
aV
A
48530
0.1575
48660
0.2590
48660
0.25125
Transient overvoltage Vpk 1200 1200 1200
Maximum surge current (16.6 ms) Apk 1110 1350 2000
Maximum On-state voltage drop at rated current Vrms 1.6 1.7 1.7
Thermal resistance junction to base plate C/W 0.31 0.28 0.22
3
Maximum It for fusing (8.3 ms) Asec 4150 6000 12 700
Maximum off-state leakage current at rated voltage mA 10 max. 5 max. 5 max.
Minimum off-sate dv/dt at maximum rated voltage V/sec 500 500 500
Maximum turn-on time ms 10 max. 10 max. 10 max.
Maximum turn-off time ms 40 max. 40 max. 40 max.
SSRD solid state relay, DIN rail mounting
Relay type SCR output, Zero voltage switching SSRDP8S10A1 SSRDP8S20A1 SSRDP8S30A1 SSRDF8S45A1
4 Input specification
Operating voltage aV 90280 90280 90280 90140
Maximum turn-on voltage Vrms 90 90 90 90
Maximum turn-off voltage Vrms 10 10 10 10
Typical input current mA 2 (120 Vrms), 2 (120 Vrms), 2 (120 Vrms), 15 (120 Vrms)
4 (240 Vrms) 4 (240 Vrms) 4 (240 Vrms)
5 Output specification
Operating voltage aV 24280 24280 24280 24280
Load current range A 10 20 30 45
Transient overvoltage Vpk 600 600 600 600
Maximum surge current (16.6 ms) Apk 120 250 625 625
Maximum On-state voltage drop at rated current Vrms 1.6 1.6 1.6 1.6
10
78
Product selector Zelio Solid State Relays
SSR solid state relays
SSRPCDS25A1
25 SSRPCDS25A1 0.113 2
50 SSRPCDS50A1 0.113
25 SSRPP8S25A1 0.113
50 SSRPP8S10A1 0.113
4
a 48530 75 SSRPP8S75A2 0.113
Mosfet output 5
DC switching c 3.532 c 0100 12 SSRPCDM12D5 0.113
25 SSRPCDM25D5 0.113
40 SSRPCDM40D5 0.113
bb DIN rail mounting
6
SCR output
Zero voltage a 90280 a 24280 10 SSRDP8S10A1 0.272
switching
20 SSRDP8S20A1 0.272
30 SSRDP8S30A1 0.272
7
a 90140 a 24280 45 SSRDF8S45A1 0.482
SSRDCDS45A1
c 432 a 24280 10 SSRDCDS10A1 0.272
20 SSRDCDS20A1 0.272
30 SSRDCDS30A1 0.272
Thermal interface
SSRPCDMpppp
SSRPP8Spppp, SSRAT1 0.011
9
Sold in lots of 10 SSRPCDSpppp,
SSRPCDMpppp
(1) for load current range 75, 90 and 125 A relays, please contact your Customer Care Center.
10
SSRAT1
79
Dimensions, Zelio Solid State Relays
curves SSR solid state relays
47,6 0,5
58,4
55,1
47,7
2
35,5 23,6 23,6 4,6
47,2 (1) 4,9 0,25 hole 42,4
1,0
0,8
4 M4 M4 0,7
120,6
115,8
0,6
0,5
57,9
0,4
0,3
5 0,2
0 20 40 60 80 100 120 140
Dissipation (W)
66
6
115,8 0,5 4,6 0,25 4,6 0,25
120,6 114,3 0,5
139,7
8
87,4
76,2
98,8
89,7
(1)
98,8
80
(1)
(2)
22,5 45,5
10
97,7
106,7
(1) 35 mm DIN rail. (2) 4.4 x 5.5 elongated hole (1) 35 mm DIN rail. (2) 4.4 x 5.5 elongated hole
Introduction: Characteristics: Product selector: Dimensions: Curves:
page 76 pages 76 to 78 page 79 page 80 pages 80 and 81
80
Curves Zelio Solid State Relays
SSR solid state relays
Power dissipation
Power dissipation
2
115
15 110
110
4 10 20
120 (1)
5 120 (1) 120
0 0 0
2 3 6 8 10 20 40 60 80 5 10 15 20 25 20 40 60 80 10 20 30 40 50 20 40 60 80
Load current (Arms) Max ambient temperature Load current (Arms) Max ambient temperature Load current (Arms) Max ambient temperature
(C) (C) (C)
Power dissipation
Power dissipation
4
1C/W
80
110 110 1C/W
40 110
40
40
120 120
120
0 0 0
15 30 45 60 75 20 40 60 80 20 40 60 80 0 20 40 60 80 30 60 90 120 0 20 40 60 80
Load current (Arms) Max ambient temperature Load current (Arms) Max ambient temperature Load current (Arms) Max ambient temperature
(C) (C) (C)
vv Mosfet output 5
12 A relays 25 and 40 A relays
24 90 90
Power dissipation
Power dissipation
80
2C/W 0,2C/W
20
0,5C/W
100
16 4C/W 60 1C/W
6
100
12 6C/W 1,5C/W
110
2C/W
8 30 120
(1)
4 120
(1) 140
0 0
2 4 6 8 10 12 20 40 60 80 8 16 24 32 40 20 40 60 80
Load current (Arms) Max ambient temperature Load current (Arms) Max ambient temperature
7
(C) (C)
8
40
35
30 A
30
25
20 A
20
15
10 A
10
5
9
0 20 40 60 80
Ambient temperature (C)
10
81
Schneider Electric USA Inc. http://www.schneider-electric.us/
8001 Knightdale Blvd. The information provided in this documentation contains general descriptions and/or technical
Knightdale, NC 27545 characteristics of the performance of the products contained herein. This documentation is not
Tel: 919-266-3671 intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
19 Waterman Avenue appropriate and complete risk analysis, evaluation and testing of the products with respect to the
Toronto, Ontario M4B 1Y2 relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
DIA3ED2090304EN-US
Tel: 416-752-8020 subsidiaries shall be responsible or liable for misuse of the information contained herein.
Please note: not all parts listed in this catalog are available in all countries.