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1600a
1 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
- CONTENTS -
Infinity continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
1
1600a Reference Series
Signal/Noise Ratio
a: 1 watt into 4 ohms 80 dBA 1 watt into 4 ohms
b: full rated power (dB) >105 1V signal input
Input Sensitivity
100mV-6V Volts 20%
Low Level Input( v) @:full rated power
DC Offset: 30mV mV
Damping Factor (4ohm): 200
Effective damping factor (4ohm): 6.364
Dynamic Power @ 2 ohms 894W Watts
Output Regulation @ 4 ohms 0.12dB dB
Remote Operating Voltages: 5V OFF 3.5V Volts 1V
Turn on delay time 2 to 3 Sec
Circuit Protection
a. Temperature 80 5 deg C
b. Speaker Short Circuit Yes
c. Operating Voltage Range 8~16V
Dimensions (L x W x H): 14-3/16" x 9" x 2-11/16" Inches
(361mm x 229mm x69mm) mm
Fuses 25A x 3 A
2
1600a Reference Series
PACKAGING
3
1600a Reference Series
Subwoofers or voice coils connected in parallel. NOTE: Minimum impedance of each subwoofer = 4 ohms if
subwoofers are connected in parallel and 1 ohm if they
are connected in series.
4 3
1600a Reference Series
5
1600a Reference Series
6
1 2 3 4 5 6
D D
BALANCED
INPUT UNIT Block Diagram REF1600
INPUT L
1
2 OP
LP FREQ BASSBOOST
VARIABLE VARIABLE
MAIN AMP
32Hz-320Hz/12dB 0dB-6dB/50Hz
2 ohm/4 ohm
GAIN CONTROL
C OUTPUT L C
32 80 320Hz 32 50 320Hz
OP
OP AMP
OUTPUT R
OP SPEAKER
INPUT R
1
B 2 OP B
2 ohm/4 ohm
BALANCED
INPUT UNIT
OP
IMS INPUT
A A
1 2 3 4 5 6
7
1600a Reference Series
8
1600a Reference Series
9
1600a Reference Series
10
1600a Reference Series
11
1600a Reference Series
12
1600a Reference Series
13
1600a Reference Series
14
1600a Reference Series
15
1600a Reference Series
16
1600a Reference Series
MAIN BOARD
Resistors
Capacitors
MAIN BOARD
Semiconductors
04GS-R104-00 High speed diode FR104 1A 400V 52MM TR 10 D29 D28 D27 D26 D25 D24 D23 D22 D21
04ZL-4004-03 Diode IN4004 DO-41 TR 1 D16
04WY-51AV101 Zener diode SMD 5.1V DO-213AA 0.5W 2 DZ3 DZ2
D43 D51 D44 D46 D45 D48 D47 D6 D1 D14
04PT-4148-01 Diode SMD 1N4148 DO-213AA 16
D13 D12 D11 D10 D9 D42
04ZL-2512-00 Diode SMD MUR120 1A 2512 2 D35 D34
04ZL-6A10-00 Diode 6A10 1000V 1 D17
03T1-Z48N-02 MOS FET IRFZ48N TO-220 8 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21
Q38 Q40 Q1 Q4 Q39 Q37 Q36 Q8 Q7 Q6
03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 14
Q5 Q2 Q3 Q34
03N1-2222-04 Transistor SMD BT2222 NPN SOT-23 1 Q29
03D1-38N2-02 MOS FET IRFB 38N20D TO-220 6 Q14 Q13 Q12 Q11 Q10 Q9
01FA-7912-04 Regulator KA7912 TO-220 FAIRCHILD 1 U14
01JR-4560-08 IC DIP NJM4560D Dual Op-amp DIP-8 6 U6 U5 U4 U3 U2 U1
2601-0202-00 Optocoupler LCR-0202 1 LCR1
2202-1620-05 Rectifier MUR1620CTA KAD 16A/200V TO-220 2 D33 D32
2202-1602-05 Rectifier UF1602CT AKA 16/200V TO-220 2 D31 D30
01FA-7812-04 Regulator KA7812E TO-220 FAIRCHILD 2 U13 U15
Miscellaneous
18
1600a Reference Series
Part Number Description Qty Reference Designator
MAIN BOARD
POWER BOARD
LED BOARD
SIGNAL BOARD
Resistors
19
1600a Reference Series
Part Number Description Qty Reference Designator
SIGNAL BOARD
Capacitors
06D211076100 E-capacitor DIP 100uF/50V 20% 6.3*11 105 Blk 5MM 2 C93 C94
06S321026000 Capacitor SMD 1000pF/50V 0805 NPO 5% 1 C100
06S321016000 Capacitor SMD 100pF/50V 0805 NPO 5% 2 C61 C62
06S321046000 Capacitor SMD 0.1uF/50V 0805 NPO 5% 8 C57 C59 C60 C63 C75 C77 C91 C92
06S132253000 ceramic capacitor SMD 2.2uF/16V 1206 X7R 10% 2 C104 E1
06D344727400 MET Capacitor DIP 472/100V 5% TR 5MM 2 C55 C56
06S123326000 Capacitor SMD 332/50V 10% X7R 0805 1 C64
06D214764102 E-capacitor DIP 47uF/25V 20% 5*11 105 Black 5MM TR 1 C43
06D211074100 E-capacitor DIP 100uF/25V 20% 6.3*11 105 Blk 5MM 1 C58
Semiconductors
Miscellaneous
1505-1009-04 Clubfoot pin DIP PITCH 2.54mm 10PIN Bend 90 degree 2 CN6
MECHANICAL
20
1600a Reference Series
Part Number Description Qty Reference Designator
MECHANICAL
21
1600a Reference Series
22
1600a Reference Series
Applications Packages
Audio Class D amplifiers
High power DC-DC SMPS converters
Other high frequency applications
Description
The IR2010 is a high power, high voltage, high speed power MOSFET and IGBT
drivers with independent high and low side referenced output channels, ideal for Audio 14-Lead PDIP
Class D and DC-DC converter applications. Logic inputs are compatible with standard
CMOS or LSTTL output, down to 3.0V logic. The output drivers feature a high pulse
current buffer stage designed for minimum driver cross-conduction. Propagation de-
lays are matched to simplify use in high frequency applications. The floating channel
can be used to drive an N-channel power MOSFET or IGBT in the high side configura-
tion which operates up to 200 volts. Proprietary HVIC and latch immune CMOS tech-
16-Lead SOIC
nologies enable ruggedized monolithic construction.
(Refer to Lead Assignments for correct configuration). This/These diagram(s) show electrical connections only.
Please refer to our Application Notes and DesignTips for proper circuit board layout.
www.irf.com 1
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1600a Reference Series
Lead Definitions
Symbol Description
VDD Logic supply
HIN Logic input for high side gate driver output (HO), in phase
SD Logic input for shutdown
LIN Logic input for low side gate driver output (LO), in phase
VSS Logic ground
VB High side floating supply
HO High side gate drive output
VS High side floating supply return
VCC Low side supply
LO Low side gate drive output
COM Low side return
Lead Assignments
4 www.irf.com
24
1 2 3 4 5 6
D D
C32
C15 R23 22p
47K R25
C3 R9 100P 47K
C30
ROU C7
R13 471 R180
22U/50V 47K 47K 47K 2 22U/50V
R1 C12 C115 R187 1
U1A
SUB
20K 10P R38 104 100R 3
J1A -12V
2 R21 5.1K U3A R53 1k R62
RCA-4CH 1 2 R47 C38 R51 JRC4560 100K
J1C
3
1 3 1 100P 0R
1
2
4
R6 C36 100R C31 R18 3.9K 5
RCA IN JRC4560 5
6
47K 100P R37 U2A 2 1K 6
2
8
3 2.4K JRC4560 VR1A 7
3 RADIO OUTPUT
4
6
RCA-4CH U5B 7
7
8
JRC4560 C33 J1D
4
8
R50 22p RCA-4CH
470R R181 R26
LOU
C118 47K 47K
C16 104 R188
4
C90 C8
100P 100R -12V
104 R125 22U/50V
C4 R11 R14 R24 6
100R
47K 47K 7
+12V 5
C18
R4 22U/50V 47K R54 1k R63
104 R74 -12V
22K 100K
4
100R C108
8
C13 R52 U3B
104
10P 6 R22 0R JRC4560
R101
7
100R
5
U1B 10K
C37 JRC4560 +12V
8
R7 100P
C 47K R86 C
100R
C19 +12V
104
C44 102
R68
RADIO
47K R194
47K
+12V R196 2
4
C46 47K 1
154 ROU
3
LCR1
U4A
K A
9
R70 JRC4560
C47 8
15K R83 R89 C48 104
2
5
333 RJ1 7
JK1 Q1 100K 100R
6 -12V
1 5551
1
R10 RJ45 IN 5
4
R75 C22 100P
2 1K 47K
4
2 3 REM
R77 47K
MODL 3
3
R76 R71
2
1
DIAG
R195
6
7
LOU
4 10K 47K 47K 5
+12V
U4B
RJ-11 R39 4.7K R60 R90 JRC4560
8
220R
+12V
9
100R C51 104
8
RJ1 7
R59 D51
6
10K
B 4N35 5 B
C17
Q3 4148 RJ45 OUT 4
3
5551 R61 C35 C10 R15 100P
2
200K 47U/16V R17
1
20K
R5 22U/50V 47K C20 -12V
22K R128
4
C14 100R
10P 6 104 R27
C11 R16 7 3K
SUB
5
U2B
C9 22U/50V 47K JRC4560
8
22U/50V R8 C40
20K 100P R144
+12V
100R
L3 C21
10R/100MHZ 104
R92 C45 C120
47K 22P 104 R190
R197 U6A 100R
R91 +12V
8
25
PART NAME: SCALE: 1:1 DRAWN BY: DATA:
SING UNIT: MM CHECKED BY: DATA:
PRODUCT MODE: SIZE: A4 APPROVED BY: DATA:
infinity REF-1600 REV: 2.0 SHEET: 1/4
1 2 3 4 5 6
1 2 3 4 5 6
D D
D20
FR104 D23 CN6K
11
F1A C150 *
25A 471 D21 FR104
2
2 1
1 POWER FR104 U13 L7812 +12V.BIAS
F1B 1 3 16 CN5Q
GND
Vin Vout
4 3 C128 CN5P * IN-OU
CN6L
4 3
25A CN3 R178 104 IN-OU R134 R135
6 5 3 PGND 100R C76 2.2K 2.2K SD
6 5 3 C127 Q29
CN8G CN7G F1C C116 104
470/35V SD
2
IN-OU IN-OU 25A 2 C129 MMBT222
PREM 2
12
17
REM 104
D22 100/16V
W2200/35V W2200/35V W2200/35V 1 FR104
1 +12V C136
L6 C152 D6
7
P+12V 10MH/60A 474 IN4148 22U/25V
PREM
D38 D39 C122 R184
REM
4148 4148 104 COM D24 20K
L1 L2 *
CN6B
5
2
2
C109 C110 C111 C112 FR104
D17 C27
10R/100MHZ 10R/100MHZ D26 U15 L7812
D40 6A10 C24 FR104 104 +12V R66 +5V
W2200/35V 1 3
GND
CN7ECN8E 4148 CN8B CN7B 222 Vin Vout 330R 7 CN5G
IN-OU
IN-OU D5 IN-OU IN-OU 13 C138 IN-OU
2
IN4148 CN8D CN7D D27 C29 DZ2
FR104 C134 104
IN-OU IN-OU 12 470U/35V C131 104 5.1V C49
100U/16V 47U/25V
D41
2
4148 11 C149471 C130
2
14 100U/16V DZ3 C50
D28 C135
4
D36 D18 R159 R160 R161 R162 R179 FR104 C133 5.1V C137 47U/25V
R167 474
4148 100R 470U/35V 104 6
1
GND
IN4148 100R 100R 100R 100R
C
UVP R157
22R/ 1/2W 5
L8
1
Vin Vout
3
C28
C
3
22R/ 1/2W
47
22R/ 1/2W
R176
C84
R169
F1=F2=1.0*8 4TS
+12V.D 6.8K
C80 104 CN7C CN8C S1=S2=0.8*5 22TS
D31
104 IN-OU IN-OU S3=S4=0.8*1 8TS
MUR1620C
S3=S4=0.8*1 6TS
CN7H
16
15
14
13
12
11
10
CL102
104/250V D32 104 104
DCPO
IN-OU
CON
OP2
+
E2
E1
VCC
REF
R177
6.8K
6 6 CN7F CN8H L12
CN8F IN-OU 8
30UH
IN-OU
1 2
R34 IN-OU TL494CN U18 TL494 -VCC
10K C146 C148
10K/1W 4700U/80V 4700U/80V
C79 R149 R69
GND
FED
OP1
R20 104
DT
10K
C
R
+
B B
47K Q32 C119
1
104
R154
100K
CN7ACN8A
IN-OU
IN-OU
A A
26 POWER
PRODUCT MODE:
UNIT:
SIZE:
MM
A4
CHECKED BY:
APPROVED BY:
DATA:
DATA:
infinity REF-1600 REV: 2.0 SHEET: 2/4
1 2 3 4 5 6
1 2 3 4 5 6
D D
R199+12V.BIAS
680R R193 D8
+5V.BLAS DZ1 R116 10R MUR120
5.1V 680R
C60 R117
104 E1 C63 10R
R64 2.2U/16V 104
100K C59 R118 R198 R43
C100 D4 104 10R 10R 4.7K C92
104 CN6
102 IN4148 R106
C93 20
2.2K
100U/50V 19
18
R55 D3 9 8
17
1K 1 8 R105 IN4148 10 7
-VCC 16
U9 2.2K 11 6
SD 15
2 7W04 7 12 5
C104 U10 COM 14
D2 13 4
2.2U/16V 2010 13
3 6 IN4148 14 3
SD 12
D? 15 2
+12V.BIAS 11
4 5 16 1
PWM PWM 10
COM
R41 C94
100U/50V 9
R2 IN4148 C61 C62
C91 8
20K R48 4.7K 100P 100P R42
C 104 7 C
R40 C55 472 330R 4.7K
SIG 6
4.7K
SIG 5
+5V
+12V1OU 4
+12V.D 3
COM
+5V R3 COM
Q30 +5V 2
R192 10K
1
1 8 100R C77 R44 5401
CN-20P-180
R31 -5V
2 7 C56 10K
U8 472 104 4.7K
1 5
3 081C 6 U16 R49
2
C57 R30 AO4G D49
3 4
4 5 104 10K IN4148
C75 100R
104
R191 +5V.BLAS
100R
8
R29 R56
-5V 30K 1.5K
3 4
VCC
Q R
5
U17 R113
B 6 1 7 2 B
NC DIS TRIG
220R
5 2 R57 U11
GND
+12V.D COM
6 5 47.5K LM311
THR CVolt
4 3
NC
R33 R58
4N35
+12V1OU
C58 U7 10K 1K
4
C43 100U/25V 555
47U/25V
R45
430R C64
332
-VCC
A A
1 2 3 4 5 6
27
1 2 3 4 5 6
D9
IN4148
R108
10R
D13
IN4148
1600a Reference Series
R107 D11 R109
PROTREL
10R IN4148 10R
R124
R126
C98 222
1
CN-20P-180
C23
3
4
SPEAKER OUT
-5V R141 222
COM
R140 D12 0.1 COM474/100V 22R1/2W CN4
2.2K R110 IN4148 0.1
C D14 10R R111 R112 C
IN4148 10R 10R
-VCC
R127
0.1
D10
IN4148
D43
4148
+12V.D +12V
PROTREL
POWER
DCPR
R103 Q7
+12V R200 Q4 82K 5551
494FED C89 C88
5551 Q5
D47 R146 5551 104 220U/25V
5.1K D46 4148 2K R148 R97 R145
R137 10K 47K 10K
Q6 R104
Q38 10K 4148 5551 20K Q8
5551 5551
10K R99 D44 C87 Q2
B 4148 220U/25V R98 5551 B
33K R147
D48 5.6K
LED2
D42 D45
4148
494FED DCPO
4148 4148 Q36
SW2
D1 5551
R65 JUC-31F/80C
Q34 R78
DIAG
220R 5551 10K
4148 R172 R151 R152 R173 Q37
75K 1K 1K 75K 5551
C34 R170
C39 220R
104 R85
5.6K 47U/50V C42
100U/25V
Q39
5551
Q40
A 5551 A
28