Professional Documents
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5
D
22131
TRIM CYLINDERS
Index
Table of Contents
Page
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-1
Torque Specifications . . . . . . . . . . . . . . . . . . 5D-1
Lubricants/Sealers/Adhesives . . . . . . . . . . . . . . 5D-1
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-1
Trim Cylinder Internal Leak Test . . . . . . . . . . . . 5D-1
Trim Cylinder Shock Piston Test . . . . . . . . . . . . 5D-1
Trim Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . 5D-1
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . 5D-3
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-8
Index
5D-0 - TRIM CYLINDERS 90-12934--2 1097
Specifications Trim Cylinder Repair
Torque Specifications Removal
1. Disconnect UP trim hose from front hole on trim
TORQUE
DESCRIPTION cylinder.
lb. in. lb. ft. N⋅m
2. Disconnect DOWN trim hose from hydraulic con-
Piston Rod Bolt 15-20 20-27 nector on gimbal housing. Plug holes with suit-
Trim Cylinder Anchor Pin Tighten Until Nuts Bottom able plug or (P/N 22-38609).
Bolts On Anchor Pin Shoulder
End Cap 40-50 55-68
Lubricants/Sealers/
Adhesives
NOTE: Prior to reassembly of trim cylinder(s), lubri-
cate all internal parts with Quicksilver Power Trim
and Steering Fluid or (if not available) 10W-30 or
10W-40 motor oil.
Special Tools
Description Part Number
Spanner Nut Wrench 91-821709
Large Pin Set 91-811907
Medium Pin Set 91-811908
Small Pin Set 91-811909
Index
90-12934--2 1097 TRIM CYLINDERS - 5D-1
3. Remove front and rear power trim cylinder
mounting hardware.
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a - Rear Anchor Pin
b - Large I.D. Washers (Port And Starboard)
c - Rubber Bushings (2) (Port And Starboard)
d - Small I.D. Washers (Port And Starboard)
e - Locknuts (Port And Starboard)
f - Plastic Caps (Port And Starboard)
Index
5D-2 - TRIM CYLINDERS 90-12934--2 1097
DISASSEMBLY 1. Loosen end cap with Quicksilver P/N 91-821709
spanner wrench and remove piston rod assem-
! CAUTION bly from cylinder.
22133
a - End Cap
71233 b - Cylinder
c - Piston Rod Assembly
22134
Index
90-12934--2 1097 TRIM CYLINDERS - 5D-3
3. Remove floating piston from cylinder and remove 5. Remove and disassemble end cap.
O-ring.
22131 22133
a - Floating Piston
a - End Cap
b - Trim Cylinder
b - Piston Rod
c - O-Ring
c - Large O-Ring
d - Small O-Ring (2)
4. Remove and disassemble shock piston assem-
e - Continuity Spring
bly. Be careful not to loose check balls. f - Rod Scraper
g - Plain Washer
h - Retaining Ring
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Index
5D-4 - TRIM CYLINDERS 90-12934--2 1097
Reassembly 2. Install small o-rings (c) and continuity spring (d)
into end cap (e).
IMPORTANT: Later model Alpha One drive units
use a trim cylinder that is 3/4 in. (19mm) longer, to 3. Install rod scraper (f), plain washer (g) and retain-
achieve 6 additional tilt. Earlier model R, MR and ing ring (h) into end cap (e).
Alpha One, as well as Bravo drive units, use the 4. Install large o-ring (i) onto outside diameter of
shorter trim cylinder. DO NOT attempt to substi- end cap (e).
tute trim cylinders or damage to drive unit and/or
5. Install end cap (e) onto piston rod.
transom assembly could result.
Trim cylinders can be identified by a casting number
on inboard side of trim cylinder.
Shorter Cylinder: 98703, 98704, 98703--1,
98704--1 22133
! CAUTION
Ensure work area and all components are clean
before reassembling trim cylinders. Power Trim
components can become damaged if dirt gets
into system.
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Index
90-12934--2 1097 TRIM CYLINDERS - 5D-5
6. Install large O-ring (j) on shock piston (k). 10. Apply oil to parts. Install o-ring (w) onto floating
piston (x) and insert floating piston into cylinder
7. Install check ball (l), check ball eyelet (m), spring
(y).
(n) and spring pin (o) into shock piston.
8. Apply Loctite 27131 or Type “A” to threads of bolt
being used in the following step.
9. Install shock piston, three check balls (q), spring
guide washer (r), spring (s), spring guide (t),
spring guide washer (u) and bolt (v) onto piston
rod. Torque to 15-20 lb. ft. (20-27 N·m).
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s
u l
v t r n m o
x w y q k
J
22136
Index
5D-6 - TRIM CYLINDERS 90-12934--2 1097
! CAUTION 12. Position trim cylinder rear connecting ends as
shown.
Ensure work area and all components are clean
before reassembling trim cylinders. Power Trim
components can become damaged if dirt gets
into system.
NOTE: Before reassembly, lubricate all internal parts
with Quicksilver Power Trim and Steering Fluid or
SAE 10W-30 or 10W-40 motor oil.
! CAUTION
DO NOT clamp center section of trim cylinder
during reassembly. If clamping of cylinder is nec-
essary, clamp cylinder on front mounting flange.
! CAUTION
Use only 2-4-C Marine Lubricant on end cap
threads. Other substances may act as an insula-
tor and cause poor electrical continuity between
cap and cylinder which could cause a corrosion
problem.
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Index
90-12934--2 1097 TRIM CYLINDERS - 5D-7
Installation
! CAUTION
Use water and soap solution to aid in installing
rubber bushings. The use of petroleum based
product (oil and grease) can deteriorate rubber.
1. Install trim cylinder forward mounting hardware
as shown.
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Index
5D-8 - TRIM CYLINDERS 90-12934--2 1097