DS-247-128 Data Sheet , V 1.0a , July.

2010

DS-247-128
Absolute Posi on, Rotary Electric Encoder
The DS-247 is a member of the DS series of Electric Encoders, based on Netzer
Precision proprietary technology. These encoders oer many advantages, some
unparalleled:
Low profile (18 mm).
Hollow, floa ng sha .
No bearings or other contac ng elements.
High precision.
High tolerance to temperature, shock, moisture, EMI, RFI and
magne c fields.
Analog or mul ple digital interface op ons.
Extremely low power op ons.
The DS-247 is suited to demanding applica on such as: aerospace, medical,
instrumenta on, automa on, etc.

(1)
Mechanical The holis c structure of the Electric Encoder
Allowable moun ng eccentricity (2) 0.2 mm provides generous moun ng tolerance, thus
(2) obvia ng the need for internal ball bearings.
Allowable rotor axial mo on 0.1 mm
Rotor iner a 158.434 gr mm2 The lack of bearings and components such as
flexible couplers, glass disc, light sources and
Total weight 665 gr
detectors, along with very low power consump on
Outer diameter / Inner diameter / Profile 247 / 170 / 18 mm makes the DS-247 encoder virtually failure free.
Material (stator, rotor) Aluminum, Ultem
The internally shielded, DC operated Electric
Encoder includes an electric field generator, a
Electrical - common to all types field receiver, a sinusoidal shaped dielectric rotor,
(3)
Supply voltage 5V 5% and processing electronics.
6 pins connector + 250 mm Teflon- The output signals of Electric Encoder are analog
Interconnec on coated, loose AWG-32 wires Sine / Cosine represen ng the rota on angle. The
Environment digital outputs are obtained by further processing
(4)
EMC IEC 6100-6-2, IEC 6100-6-4 which may be either internal or external to the
Opera ng temperature (5) encoder.
-55C to +125C
range
Rela ve humidity <98 % - non condensing
Shock endurance IEC 60068-2-27 ; 100 g for 11 ms Output op ons
Analog Digital
Vibra on endurance IEC 60068-2-6 ;20 g 10 2000 Hz
(6)
Sine/Cosine SSi AqB + Index
Protec on IP 40

Performance
(7)
Electrical Cycles/Revolu on Fine/Coarse channels 128 / 7
(8)
Angular resolu on (using 12 bit A/D conversion) 20 bits
(9)
Sta c error (with oset compensa on) < 10 mDeg
(10)
Maximum opera onal speed 375 rpm
Measurement range Unlimited rota on

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The na ve output signals are analog Sine / Cosine of

Output signal parameters the rota on angle. The digital outputs are obtained by
(11)
Signal latency ~250 Sec using external modules.
Synchronous Serial Interface (SSi) allows for serial
Output code Binary transmission of absolute posi on data from the
Serial output SSi Dieren al RS-422 Electric Encoder responding to controller clock
Clock SSi Dieren al RS-422 pulses. The Encoder and controller are linked by clock
and data dieren al signal lines.
Monoflop me 25 Sec
Clock Frequency 0.5 2.5 MHz Figure 1 illustrates the SSi ming diagram used by
the Electric Encoder which is implemented in the
Maximum payload 21 bit addi onal digital electronics which provides advanced
calibra on and monitoring op ons using the NCP
(Netzer Communicaon Protocol) using factory
Electrical parameters supplied so ware tools.
Current consump on ~ 180 mA

Gnd 1 (Black)
Host System
SSi-CLK / NCP RX 5V
1 (Grey)
C/F 2 (Grey)
SSi-CLK / NCP RX
Electric Encoder

2 (Blue)
Interpolator

Sin 3 (Blue)
SC2SSi

SSi-DATA / NCP TX 3 (Yellow) 5V

Vr 4 (Green)
SSi-DATA / NCP TX 4 (Green)
120

Cos 5 (Yellow) Gnd 5 (Black)

+5V 6 (Red)
+5V 6 (Red)

SC2SSi - Wires color code

# Name Color Funcon
1 Clock + Grey
SSi Clock
2 Clock - Blue
3 Data - Yellow
SSi Data
4 Data + Green
5 GND Black Ground
6 +5V Red Power supply

Calibraon and analysis

over NCP

Electric Absolute
A/D Algorithm
angle posi on

Electric Encoder SC2SSi external interpolator Host system

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Data transmission timing diagram
n*T
t1 t3
T
Clock
a 1 2 3 n+1

Data
n n-1 1 0
t2 MSB LSB

t3
Synchronous serial data
pulse train

Figure - 1

n = total number of data bits.

T = clock period (sec) - user defined.
1/T = clock frequency 0.5 2.5 MHz (user defined).
t1 = minimum me required for the encoder to freeze data and preset the shi
registers before receiving the first rising edge to prompt the MSB
t2 = data transmission delay (increases with cable length)
t3 = required delay to refresh posi on data between subsequent posi on reads.

Posion calibraon & signal analysis with SSi interface:

The Electric Encoder processing capabili es enable calibra on, built-in tests
(BIT) and advanced setup, using the available so ware tools, such as:

A. Simple calibra on procedure using the SSi Explorer (CAA , Osets , Zero
posi on se ng).
B. Field aid for valida ng proper mechanical moun ng.

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Output signal parameters

(11)
Signal latency 250 Sec
Format Dieren al RS-422
Phase rela onship with CW sha rota on (as seen from top) A leads B
Index pulse width A

Electrical parameters
Current consump on ~ 130 mA

SC2AqB - Wires color code

# Name Color Funcon
1 GND Black Ground
2 +5V Red Supply voltage
3 A+ Yellow
4 A- Yellow/Black Quadrature
5 B+ Blue outputs
6 B- Blue / Black
7 Z+ Orange
Index
8 Z- White

Electric AqB
A/D
angle interpola on

Electric Encoder SC2AqB interpolator AqB + Index

-4-
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Output signal parameters Coarse and Fine channels

(11)
Signal latency 400 Sec The DS-247 has two opera onal modes: a
(12) Coarse-mode and a Fine-mode - equivalent
Fine-mode output noise (DC to 1kHz) 200 V (p-p) to two separate encoders in a common
(13)
Fine-mode output amplitude 1V 10% housing. The modes are selectable by a
logic C/F command; logic 0 (0V to +0.5V)
Coarse-mode output amplitude 1V 10% selects the Coarse-mode, which has 7
Phase rela onship (CW sha rota on - seen Sine leads Cosine Electrical Cycle/Revolu on (EC/R) while
from top) logic 1 (+3V to +5V) selects the Fine-
mode which has 128 EC/R. The switching
Signal bandwidth DC to 1 kHz me is less than 1 ms.
Electrical parameters The Coarse-mode outputs need to be read
only upon system ini a on a er which
Output resistance <1 the encoder is permanently switched
Current consump on ~ 10 mA
(14) to the Fine mode. Coarse and Fine sine/
cosine pairs are used to calculate the ini al
absolute posi on, from that point tracking
the Fine-channel outputs provides the
absolute mechanical rota on angle with the
specified accuracy and resolu on.
All output signals are referenced to an
internally generated voltage Vr (~2.25V)

Wires color code

# Name Color Funcon
1 GND Black Ground
2 C/F Grey Coarse / Fine
3 Sine Blue Sine signal
4 Vr Green V reference
5 Cosine Yellow Cosine signal
6 +5V Red Power supply

Absolute Posion calculaon:

The analog Sine /Cosine outputs convey the electric angle of the Coarse or Fine signals. The
absolute mechanical angle is computed by digi zing the analog signals and applying factory-
supplied algorithms. Please refer to AN-02 and AN-03 .

Electric Absolute
A/D Algorithm
angle posi on

Electric Encoder Host system

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1. The output signals are generated by the whole area of the rotor - see AN-01. www.electromate.com
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2. Accuracy may degrade depending on moun ng tolerances and the Sine/Cosine amplitudes
may exceed the A/D conversion range -see AN-02
3. The encoder includes an internal 4.5V LDO voltage regulator.
4. Standard DS encoders are insensi ve to ESD, stray magne c and capaci ve coupling
from the host system current consump on. However it is advisable to allow a discharge path
of no more than several tens of k between the machine sha and the electronics ground,
not leaving it electrically floa ng.
5. Consult factory.
6. For higher ingress protec on the encoder should be mounted inside a sealed enclosure.
7. The number of electrical sine/cosine cycles generated in one mechanical rota on.
8. The angular resolu on is determined by the ra o of the Fine - channel amplitude and the
encoder inherent noise see AN-05.
9. Not including dynamic error. For higher sta c accuracy consult factory.
10. Determined by the Fine-channel EC/Rs and the internal low pass filters, for higher rota on
speed consult factory.
11. An inherent signal delay inversely propor onal to the internal filters cut-o frequency (1 kHz,
3rd order Bessel) and resul ng in a dynamic error propor onal to the rota on
speed - see AN-05
12. For measuring the noise and valida ng the interconnec on see AN-02.
13. With the rotor at its nominal axial posi on - see AN-02.
14. For a micro-power version with current consump on down to 50 A @ 3V consult factory.
Resolu on In bits Steps /360 mDeg /step Arc-sec /step mRad /step
17 131,072 2.7466 9.8877 0.0479
18 262,144 1.3733 4.9438 0.024
19 524,288 0.6866 2.4719 0.012
20 (DS-247) 1,048,576 0.3433 1.236 0.006
21 2,097,152 0.1717 0.618 0.003
22 4,194,304 0.0858 0.309 0.0015

Related documents:
DS-247 Mechanical Installa on Guide

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DS - 247- 128 - DI - C

Connector
DS
Product line
OD
Binary
EC/R

6
Resolu on

72

44
4

88

,57
8

6
96

92

,38

,76

,53

1,0

2,1

4,2
CPR

48
4,0

8,1

16

32

65

13
Outputs

26

52

1,0
0 - Analog: Sine/Cosine
Bit 12 13 14 15 16 17 18 19 20
C - Digital : AqB + index (external module SC2AqB) Code A B C D E F G H I
D - Digital : SSi (external module SC2SSi03)
Decimal

00
Resolu on

4,0
00

00

00
CPR

0
00

12
,00

,00

,00

8,0

6,0

2,0

1,0
8,0

32

64
16

12

25

51
Bit 13 14 15 16 17 18 19 20
Code K L M N O P Q R

Analog Sin/Cosine

250 mm
AWG32 Teflon isolated

SC2SSi external module

CAT # SC2SSi-03 [42 x 13 mm] Default
CAT # SC2SSi-05 [30 x 13 mm]

Digital SSi
250 mm 250 mm
AWG32 Teflon isolated AWG32 Teflon isolated

SC2AqB external module

CAT # SC2AqB-00 [25 x 20 mm]

Digital AqB

250 mm 250 mm
AWG32 Teflon isolated AWG32 Teflon isolated

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