OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0

NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 1

SAKET - NEW DELHI

1. TECHNICAL DATA

i.) Type = Rope drum hoist

ii.) Capacity = 30 MT
iii.) Live Load = 500 kg/m2
iv.) Chequered plate load = 55 kg/m2
Normal wind pressure = 81.55 kg/m2
iv.) Deflection = L/800
v.) Impact factor = 1.3
vi.) Load form mechanical Design:
Normal Condition Load
Rope Tension = 7690 kg
Drum shaft reaction Ra = 8661.47 kg
Drum shaft reaction Re = 10196.63 kg
P1Gear1 shaft Ra = 5148.64 kg
P1Gear1 shaft Rb = 5533.08 kg
Floating shaft Ra = 1223.81 kg
Floating shaft Rb = 2394.4 kg

BDT Condition Load

Rope Tension = 21150 kg
Drum shaft reaction Ra = 17921.6 kg
Drum shaft reaction Re = 20423 kg
P1Gear1 shaft Ra = 6222.98 kg
P1Gear1 shaft Rb = 4586.85 kg
Floating shaft Ra = 2545.09 kg
Floating shaft Rb = 4979.53 kg

2. MATERIAL SPECIFICATION

i.) Frame Members : Structural steel IS:2062

3. PERMISSIBLE STRESSES:
Structural steel < 20 mm 20 to 40 mm
Bending stress 0.55 Yp 1402 kg/cm2 1346 kg/cm2

In Compression/ Tension
Shear stress 0.4 Yp 1020 kg/cm2 979 kg/cm2

For BDT condition 80% of Yp are considered as allowable stress.

Impact factor 1.3 is considered as per IS:807

Chequered plate or crowd load

Length in cm width in cm Weight (kg)
68.1 145.9 551.40
201.9 72.95 817.44
38 80 168.72
40 107.9 239.54
405 205.5 4619.13
247.5 91.4 1255.49
123.8 91.4 628.00
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 2
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Note: All load are in Kg and Distances are in CM

Normal Condition:

1 Design of beam C-C

551.40

Ra Rb

145.9

Load Due to chequere plate and crowd load = (500+55)x(68.1x145.9)/100^2)

= 551.40 kg

Proposed ISMC 100, having self weight = 9.56 kg/mtr

self weight of beam = (9.56*1.459) 13.90 kg

Total load on beam = (551.4+13.9)= 565.30 kg

Ra = Rb = 282.65 kg
Bending Moment = (565.3x145.9)/4 20619.3 kg-cm

Beam properties: ISMC100

Area = 12.2 cm2
Zx = 33.5 cm3
Ix = 192 cm4

Bending Stress = (20619.3/33.5)= 615.50 < 1402 safe

Shear Stress = (282.65/12.2)= 23.17 < 1020 safe

Deflection of UDL load for simply supported beam-

1= =(5WL^3)/(EI384)=
E= 2100000
I= 192 cm4
L= 145.9
W= 40 Kg
1= 0.004011845

Design of weld-
Shear Force on beam= 282.65
Filet size is 6 mm, 10x0.6x0.707+5x2x0.6x0.707= 8.5 cm2
stress= (282.65/8.484)= 33.32 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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2 Design of beam D-D

5148.64 168.72 1223.81

Ra 25.7 42.6 11.7 Rb

80

Load Due to chequere plate and crowd load = (500+55)(38X80)/100^2=

= 168.72 kg

Proposed ISMC 250, having self weight = 34.2 kg/mtr

self weight of beam = (80X34.2)/100 27.36 kg
Total UDL = (168.72+34.2)= 202.92 kg

Reaction on the beam due to point load :

(Rax0-5148.64x25.7-1223.81x54.3=Rbx80
Rb = 2698.83 kg
Ra = 3673.62 kg

Reaction on beam with UDL Load,

Rb = 2800.3 kg
Ra = 3775.1 kg

Max. Bending Moment = (2800.3x25.7+202.92x(80/2)

= 80084.5 kg-cm
Beam properties: ISMC250
Area = 43.5 cm2
Zx = 326 cm3
Ix = 4080 cm4

Bending Stress = (80084.5/326)= 245.66 < 1402 safe

Shear Stress = (3775.1/43.5)= 86.78 < 1020 safe

Length is so small, Consider deflection negligible.

Design of weld-
Shear Force on beam= 3775.10 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (3775.1/28)= 134.83 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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3 Design of beam E-E

3775.1 239.50

Ra 38 53.95 53.95 Rb

145.9

Load Due to chequere plate and crowd load = (500+55)x(40x107.9)/100^2=

= 239.5 kg

Proposed ISMC 250, having self weight = 34.2 kg/mtr

self weight of beam = (145.9x34.2)/100= 49.90 kg

Reaction on the beam due to point load :

(Rax0-3775.1x38-239.5x107.9=Rbx145.9
Rb = 1134.20 kg
Ra = 2880.40 kg

Reaction on beam with beam dead Load,

Rb = (1134.2+49.9)/2)= 1159.15 kg
Ra = (2880.4+49.9)/2= 2905.40 kg

Max. Bending Moment = (2905.4x38)

= 110405.2 kg-cm
Beam properties: ISMC 250
Area = 43.5 cm2
Zx = 326 cm3
Ix = 4080 cm4

Bending Stress = (110405.2/326)= 338.67 < 1402 safe

Shear Stress = (2905.4/43.5)= 66.79 < 1020.00 safe
Deflection
allowable deflection= (145.9/800)= 0.182375
Deflection of point load for simply supported beam-
2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a1= 38 cm
P1= 3775.1 Kg
1= 0.020260544

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a2= 91.95 cm
P2= 239.50 Kg
2= 0.001608622

Total = 1+2= 0.021869166 cm < 0.182375 safe

Design of weld-
Shear Force on beam= 2905.40 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (2905.4/28)= 103.76 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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4 Design of beam F-F

2800.30 239.50

Ra 38 53.95 53.95 Rb

145.9

Load Due to chequere plate and crowd load = (500+55)x(40x107.9)/100^2=

= 239.50 kg

Proposed ISMC 250, having self weight = 34.2 kg/mtr

self weight of beam = (145.9x34.2)/100= 49.90 kg

Reaction on the beam due to point load :

(Rax0-2800.3x38+239.5x91.95)=Rbx145.9
Rb = 880.30 kg
Ra = 1920.00 kg

Reaction on beam with beam dead Load,

Rb = (880.3+49.9)/2= 905.25 kg
Ra = (1920+49.9)/2= 1944.95 kg

Max. Bending Moment = (1944.95x53.95)

= 73908.1 kg-cm
Beam properties: ISMB250
Area = 43.5 cm2
Zx = 326 cm3
Ix = 4080 cm4

Bending Stress = (73908.1/326)= 226.71 < 1402 safe

Shear Stress = (1944.95/43.5)= 44.71 < 1020.00 safe

Deflection-
allowable deflection= (145.9/800)= 0.182375
Deflection of point load for simply supported beam-
2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a1= 38 cm
P1= 2800.3 Kg
1= 0.0150289

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a2= 91.95 cm
P2= 239.50 Kg
2= 0.001608622

Total = 1+2= 0.016637522 cm < 0.182375 safe

Design of weld-
Shear Force on beam= 1944.95 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (1944.95/28)= 69.46 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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5 Design of beam B-B

4619.13 1000

Ra 133.9 91.1 66.95 158.05 Rb

450

a. Load Due to chequere plate and crowd load = (500+55)x(405x205.5)/100^2=

= 4619.13 kg
b. Central drive unit load = 1000 kg Approx.

Consider above load as a point load.

Proposed ISMB 350, having self weight = 52.4 kg/mtr

self weight of beam =52.4x4.5 = (450x52.4)/100 235.80 kg

Total load on beam = 5854.93 kg

Reaction on the beam due to point load :

Rax0-1000x291.95-4619.13x225=Rbx450
Rb = 1148.78 kg
Ra = 4706.10 kg

Max. Bending Moment = (4706.1x66.95)= 3247.81x225

= 315073.395 kg-cm
Beam properties: ISMB350
Area = 66.7 cm2
Zx = 729 cm3
Ix = 13600 cm4

Bending Stress = (315073.395/729)= 432.20 < 1402 safe

Shear Stress = (4706.1/66.7)= 70.56 < 1020 safe

Allowable deflection= (450/800)= 0.56

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 13600 cm4
L= 450
a1= 291.95 cm
P1= 1000 Kg
1= 0.056768224

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 13600 cm4
L= 450
a2= 225 cm
P2= 4619.13 Kg
2= 0.307042104

Total = 1+2= 0.363810328 cm < 0.56 SAFE

OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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Design of weld-
Shear Force on beam= 4706.10 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (4706.1/28)= 168.08 < 1020 safe

6 Design of beam G-G

1159.15
8661.47 282.65
905.25
7690
817.44 4619.13

Ra 100.95 100.95 23.1 56.9 12.5 32.5 55 68.1 Rb

450

a. Load Due to chequere plate and crowd load = (500+55)x(201.9x72.95)/100^2=

= 817.44 kg
b. Load Due to chequere plate and crowd load = (500+55)x(405x205.5)/100^2=
= 4619.13 kg
consider above load as a point load,

Proposed ISMB 550, having self weight = 104 kg/mtr

self weight of beam = (450x104)/100= 468.00 kg
Total Load = 24603.08 kg

Reaction on the beam due to point load :

Rax0-905.25x201.9-4619.1x225-1159.15x281.9-7690x294.4-8661.47x326.9-282.65x381.9=Rbx450
Rb = 15153.60 kg
Ra = 9449.50 kg

Reaction on beam with UDL Load,

Rb = (15153.6+468)/2= 15387.60 kg
Ra = (9449.5+468)/2= 9683.50 kg

Max. Bending Moment = (15387.6x68.1)

= 1047895.6 kg-cm
Beam properties: ISMB 550
Area = 132 cm2
Zx = 2360 cm3
Ix = 64400 cm4

Bending Stress = 1047895.6/2360= 444.02 < 1402 safe

Shear Stress = 15153.6/132= 116.57 < 1020 safe
Defelection
Allowable deflection= (450/800)= 0.56

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a1= 100.95 cm
P1= 817.44 Kg
1= 0.007
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a2= 201.9 cm
P2= 905.25 Kg
2= 0.013

Deflection of point load for simply supported beam-

3= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a3= 225 cm
P3= 4619.13 Kg
3= 0.065

Deflection of point load for simply supported beam-

4= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a4= 281.9 cm
P4= 1159.15 Kg
4= 0.015

Deflection of point load for simply supported beam-

5= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a5= 294.4 cm
P5= 7690.00 Kg
5= 0.091

Deflection of point load for simply supported beam-

6= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a6= 326.9 cm
P6= 8661.47 Kg
6= 0.079

Deflection of point load for simply supported beam-

7= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a7= 395 cm
P7= 282.65 Kg
7= 0.000

Total deflection = 1+2+3+4+5+6+7 = 0.268 cm < 0.56 safe

Shear Force on beam= 15387.60 kg

Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (15387.6/28)= 549.56 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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7 Design of beam H-H

5533.08 10196.6
1944.95
817.40 2905.40 282.65
2394.40

Ra 100.95 100.95 11.7 42.6 25.7 45 55 68.1 Rb

450

a. Load Due to chequere plate and crowd load = (500+55)x(201.9x72.95)/100^2=

= 817.40 kg
consider above load as a point load,

Proposed ISMB 550, having self weight = 86.9 kg/mtr

self weight of beam = (450x86.9)/100= 391.05 kg
Total Load = 24465.60 kg

Reaction on the beam due to point load :

Rax0-817.4x100.95-1944.95x201.9-2394.4x213.6-5533.08x256.2-2905.4x281.9-10196.63x326.9-282.65x381.9=450xRb
Rb = 14809.90 kg
Ra = 9655.70 kg

Reaction on beam with UDL Load,

Rb = 15005.40 kg
Ra = 9851.23 kg

Max. Bending Moment = 14809.9x68.1

= 825297 kg-cm
Beam properties: ISMB 550
Area = 132 cm2
Zx = 2360 cm3
Ix = 64400 cm4

Bending Stress = 825297/2360= 349.70 < 1402 safe

Shear Stress = 15005.4/132= 113.68 < 1020 safe

Deflection= (450/800)= 0.56

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a1= 100.95 cm
P1= 817.40 Kg
1= 0.007

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a2= 201.9 cm
P2= 1944.95 Kg
2= 0.027
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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Deflection of point load for simply supported beam-

3= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a3= 213.6 cm
P3= 2394.40 Kg
3= 0.033

Deflection of point load for simply supported beam-

4= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a4= 256.2 cm
P4= 5533.08 Kg
4= 0.075

Deflection of point load for simply supported beam-

5= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a5= 281.9 cm
P5= 2905.40 Kg
5= 0.037

Deflection of point load for simply supported beam-

6= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a6= 326.9 cm
P6= 10196.63 Kg
6= 0.092

Deflection of point load for simply supported beam-

7= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a7= 381.9 cm
P7= 282.65 Kg
7= 0.000

Total deflection = 1+2+3+4+5+6+7 = 0.272 cm < 0.56 safe

Shear Force on beam= 15005.40 kg

Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (15005.4/28)= 535.91 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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8 Design of Walkway Beam

1883.49

Ra Rb

91.4

a. Load Due to chequere plate and crowd load = (500+55)x(247.5x91.4)/100^2)

= 1255.50 kg
a. Load Due to chequere plate and crowd load = (500+55)x(123.8x91.4)/100^2)
= 628.00 kg
Total UDL = 1883.50 kg

Proposed ISMC 100, having self weight = 9.56 kg/mtr

self weight of beam = (9.56x0.914) 8.70 kg

Total load on beam = (1883.5+8.7)= 1892.20 kg

Ra = Rb = 946.10 kg
Bending Moment = (1892.2x91.4)/4= 43236.8 kg-cm

Beam properties: ISMC100

Area = 12.2 cm2
Zx = 33.5 cm3
Ix = 192 cm4

Bending Stress = (43236.8/33.5)= 1290.65 < 1402 safe

Shear Stress = (946.1/12.2)= 77.55 < 1020 safe

Deflection of UDL load for simply supported beam-

1= =(5WL^3)/(EI384)=
E= 2100000
I= 192 cm4
L= 91.4
W= 1892.20 Kg
1= 0.04665776

Design of weld-
Shear Force on beam= 946.10
Filet size is 6 mm, 10x0.6x0.707+5x2x0.6x0.707= 8.5 cm2
stress= (946.1/8.484)= 111.52 < 1020 safe

9 Design of beam Y-Y

15387.60 15387.60
1148.78 1148.78 15005.40
15005.40

Ra 32.5 145.9 41.1 56 41.1 145.9 32.5 Rb

495
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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Proposed Built-up section, having self weight = 197.82 kg/mtr

self weight of beam = (495x197.82)/100= 979.21 kg
Total Load = 64062.76 kg

Reaction on the beam due to point load : 55

1.2
Due to symmetrical load Ra = Rb 30
50
Rb = 32031.38 kg 1.2
Ra = 32031.38 kg

Max. Bending Moment = (32031.38x32.5)= 1041019.924 kg-cm

Beam properties: Buit-up section

Area = 252 cm2
Zx = 4256.6 cm3
Ix = 111523.4 cm4

Bending Stress = 1041019.92/4256.6= 244.57 < 1402 safe

Shear Stress = 32031.38/252= 127.11 < 1020 safe
Defelection
Allowable deflection= (495/800)= 0.62

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523.4 cm4
L= 495
a1= 32.5 cm
P1= 15005.40 Kg
1= 0.032

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523.4 cm4
L= 495
a2= 178.4 cm
P2= 15387.60 Kg
2= 0.148

Deflection of point load for simply supported beam-

3= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523.4 cm4
L= 495
a3= 219.5 cm
P3= 1148.78 Kg
3= 0.012

Deflection of point load for simply supported beam-

4= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523.4 cm4
L= 495
a4= 275.5 cm
P4= 1148.78 Kg
4= 0.012
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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Deflection of point load for simply supported beam-

5= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523.4 cm4
L= 495
a5= 316.6 cm
P5= 15387.60 Kg
5= 0.145

Deflection of point load for simply supported beam-

6= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523.4 cm4
L= 495
a6= 462.5 cm
P6= 15005.40 Kg
6= -0.074

Total deflection = 1+2+3+4+5+6 = 0.275 cm < 0.62 safe

Design of Weld
Shear Force on beam= 32031.38 kg
Filet size is 8 mm, 25x0.8x0.707+8.2x2x0.8x0.707= 37.3 cm2
stress= (32031.4/37.3)= 858.75 < 1020 safe

BDT Condition:
1 Design of beam D-D

6223 168.72 2545.1

Ra 25.7 42.6 11.7 Rb

80

Load Due to chequere plate and crowd load = (500+55)(38X80)/100^2)

= 168.72 kg

Proposed ISMC 250, having self weight = 34.2 kg/mtr

self weight of beam = (80X34.2)/100 27.36 kg
Total UDL = (168.72+34.2)= 202.92 kg

Reaction on the beam due to point load :

(Rax0-6223x25.7-2545.1x54.3=Rbx80
Rb = 4172.02 kg
Ra = 4596.08 kg

Reaction on beam with UDL Load,

Rb = 4273.5 kg
Ra = 4697.5 kg

Max. Bending Moment = (4273.5x25.7+202.92x(80/2)

= 117945.8 kg-cm
Beam properties: ISMC250
Area = 43.5 cm2
Zx = 326 cm3
Ix = 4080 cm4
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Bending Stress = (117945.8/326)= 361.80 < 500 safe

Shear Stress = (4697.5/43.5)= 107.99 < 55 not safe

Length is so small, Consider deflection negligible.

Design of weld-
Shear Force on beam= 4697.50 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (4697.5/28)= 167.77 < 55 safe

2 Design of beam E-E

4697.5 239.50

Ra 38 53.95 53.95 Rb

145.9

Load Due to chequere plate and crowd load = (500+55)x(40x107.9)/100^2=

= 239.5 kg

Proposed ISMC 250, having self weight = 34.2 kg/mtr

self weight of beam = (145.9*34.2)/100= 49.90 kg

Reaction on the beam due to point load :

(Rax0-4697.5x38-239.5x107.9=Rbx145.9
Rb = 1374.40 kg
Ra = 3562.60 kg

Reaction on beam with beam dead Load,

Rb = (1374.4+49.9)/2)= 1399.35 kg
Ra = (3562.6+49.9)/2= 3587.60 kg

Max. Bending Moment = (3587.6x38)

= 136328.8 kg-cm
Beam properties: ISMC 250
Area = 43.5 cm2
Zx = 326 cm3
Ix = 4080 cm4

Bending Stress = (136328.8/326)= 418.19 < 1402 safe

Shear Stress = (3587.6/43.5)= 82.47 < 1020.00 safe
Deflection
allowable deflection= (145.9/800)= 0.182375
Deflection of point load for simply supported beam-
2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a1= 38 cm
P1= 4697.5 Kg
1= 0.025210962
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 15
SAKET - NEW DELHI

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a2= 91.95 cm
P2= 239.50 Kg
2= 0.001608622

Total = 1+2= 0.026819585 cm < 0.182375 safe

Design of weld-
Shear Force on beam= 3587.60 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (3587.6/28)= 128.13 < 1020 safe

3 Design of beam F-F

4273.50 239.50

Ra 38 53.95 53.95 Rb

145.9

Load Due to chequere plate and crowd load = (500+55)x(40x107.9)/100^2=

= 239.50 kg

Proposed ISMC 250, having self weight = 34.2 kg/mtr

self weight of beam = (145.9x34.2)/100= 49.90 kg

Reaction on the beam due to point load :

(Rax0-4273.5x38+239.5x91.95)=Rbx145.9
Rb = 1264.00 kg
Ra = 3009.50 kg

Reaction on beam with beam dead Load,

Rb = (1264+49.9)/2= 1288.95 kg
Ra = (3009.5+49.9)/2= 3034.45 kg

Max. Bending Moment = (3034.45x53.95)

= 115309.1 kg-cm
Beam properties: ISMB250
Area = 43.5 cm2
Zx = 326 cm3
Ix = 4080 cm4

Bending Stress = (115309.1/326)= 353.71 < 1402 safe

Shear Stress = (3034.45/43.5)= 69.76 < 1020.00 safe

Deflection-
allowable deflection= (145.9/800)= 0.182375
Deflection of point load for simply supported beam-
2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a1= 38 cm
P1= 4273.5 Kg
1= 0.022935401
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 16
SAKET - NEW DELHI

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a2= 91.95 cm
P2= 239.50 Kg
2= 0.001608622

Total = 1+2= 0.024544024 cm < 0.182375 safe

Design of weld-
Shear Force on beam= 3034.45 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (3034.45/28)= 108.37 < 1020 safe

4 Design of beam G-G

1399.35
17921.64 282.65
1288.95
21150
817.44 4619.13

Ra 100.95 100.95 23.1 56.9 12.5 32.5 55 68.1 Rb

450

a. Load Due to chequere plate and crowd load = (500+55)x(201.9x72.95)/100^2=

= 817.44 kg
b. Load Due to chequere plate and crowd load = (500+55)x(405x205.5)/100^2=
= 4619.13 kg
consider above load as a point load,

Proposed ISMB 550, having self weight = 86.9 kg/mtr

self weight of beam = (450x86.9)/100= 391.05 kg
Total Load = 47870.20 kg

Reaction on the beam due to point load :

Rax0-1288.95x201.9-4619.12625225-1399.35x281.9-21150x294.4-17921.64x326.9-282.65x381.9=Rbx450
Rb = 31009.10 kg
Ra = 16861.10 kg

Reaction on beam with UDL Load,

Rb = (31009.1+391.05)/2= 31204.60 kg
(16861.1+391.05)/2=
Ra = 17056.63 kg

Max. Bending Moment = (31204.6x68.1)

= 2125033.3 kg-cm
Beam properties: ISMB 550
Area = 132 cm2
Zx = 2360 cm3
Ix = 64400 cm4

Bending Stress = 2125033.3/2360= 900.44 < 1402 safe

Shear Stress = 31009.1/132= 236.40 < 1020 safe
Defelection
Allowable deflection= (450/800)= 0.56
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 17
SAKET - NEW DELHI

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a1= 100.95 cm
P1= 817.44 Kg
1= 0.007

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a2= 201.9 cm
P2= 1288.95 Kg
2= 0.018

Deflection of point load for simply supported beam-

3= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a3= 225 cm
P3= 4619.13 Kg
3= 0.065

Deflection of point load for simply supported beam-

4= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a4= 281.9 cm
P4= 1399.35 Kg
4= 0.018

Deflection of point load for simply supported beam-

5= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a5= 294.4 cm
P5= 21150.00 Kg
5= 0.250

Deflection of point load for simply supported beam-

6= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a6= 326.9 cm
P6= 17921.64 Kg
6= 0.162

Deflection of point load for simply supported beam-

7= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a7= 395 cm
P7= 282.65 Kg
7= 0.000
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 18
SAKET - NEW DELHI

Total deflection = 1+2+3+4+5+6+7 = 0.520 cm < 0.56 safe

Shear Force on beam= 31204.60 kg

Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (31204.6/28)= 1114.45 < 1020 safe

5 Design of beam H-H

4586.85 20423.0
3034.45
817.40 3587.60 282.65
4979.53

Ra 100.95 100.95 11.7 42.6 25.7 45 55 68.1 Rb

450

a. Load Due to chequere plate and crowd load = (500+55)x(201.9x72.95)/100^2=

= 817.40 kg
consider above load as a point load,

Proposed ISMB 450, having self weight = 86.9 kg/mtr

self weight of beam = (450x86.9)/100= 391.05 kg
Total Load = 32415.70 kg

Reaction on the beam due to point load :

Rax0-817.4x100.95-3034.45x201.9-4979.53x213.6-4586.85x256.2-3587.6x281.9-20423x326.9-282.65x381.9=450xRb
Rb = 23843.40 kg
Ra = 8572.30 kg

Reaction on beam with UDL Load,

Rb = 24038.90 kg
Ra = 8767.83 kg

Max. Bending Moment = 23843.4x68.1

= 1322139.5 kg-cm
Beam properties: ISMB 550
Area = 132 cm2
Zx = 2360 cm3
Ix = 64400 cm4

Bending Stress = 1322139.5/2360= 560.23 < 1402 safe

Shear Stress = 24038.9/132= 182.11 < 1020 safe

Deflection= (450/800)= 0.56

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a1= 100.95 cm
P1= 817.40 Kg
1= 0.007

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a2= 201.9 cm
P2= 3034.45 Kg
2= 0.042
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 19
SAKET - NEW DELHI

Deflection of point load for simply supported beam-

3= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a3= 213.6 cm
P3= 4979.53 Kg
3= 0.070

Deflection of point load for simply supported beam-

4= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a4= 256.2 cm
P4= 4586.85 Kg
4= 0.062

Deflection of point load for simply supported beam-

5= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a5= 281.9 cm
P5= 3587.60 Kg
5= 0.045

Deflection of point load for simply supported beam-

6= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a6= 326.9 cm
P6= 20423.04 Kg
6= 0.185

Deflection of point load for simply supported beam-

7= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 64400 cm4
L= 450
a7= 381.9 cm
P7= 282.65 Kg
7= 0.000

Total deflection = 1+2+3+4+5+6+7 = 0.412 cm < 0.56 safe

Shear Force on beam= 24038.90 kg

Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (24038.9/28)= 858.53 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 20
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6 Design of beam Y-Y

31204.60 31204.60
1148.78 1148.78 24038.90
24038.90

Ra 32.5 145.9 41.1 56 41.1 145.9 32.5 Rb

495

Proposed Built up Section, having self weight = 197.82 kg/mtr

self weight of beam = (495x197.82)/100= 979.21 kg
Total Load = 113763.76 kg
55
1.2
30
Reaction on the beam due to point load :
1.2 50
Due to symmetrical load Ra = Rb

Rb = 56881.88 kg
Ra = 56881.88 kg

Max. Bending Moment = (56881.88x32.5)= 1848661.174 kg-cm

Beam properties: Built-up section

Area = 252 cm2
Zx = 4256.6 cm3
Ix = 111523 cm4

Bending Stress = 1848661.17/4256.6= 434.30 < 1402 safe

Shear Stress = 56881.88/252= 225.72 < 1020 safe
Defelection
Allowable deflection= (495/800)= 0.62

Deflection of point load for simply supported beam-

1= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523 cm4
L= 495
a1= 32.5 cm
P1= 24038.90 Kg
1= 0.051

Deflection of point load for simply supported beam-

2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523 cm4
L= 495
a2= 178.4 cm
P2= 31204.60 Kg
2= 0.301
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 21
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Deflection of point load for simply supported beam-

3= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523 cm4
L= 495
a3= 219.5 cm
P3= 1148.78 Kg
3= 0.012

Deflection of point load for simply supported beam-

4= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523 cm4
L= 495
a4= 275.5 cm
P4= 1148.78 Kg
4= 0.012

Deflection of point load for simply supported beam-

5= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523 cm4
L= 495
a5= 316.6 cm
P5= 31204.60 Kg
5= 0.294

Deflection of point load for simply supported beam-

6= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 111523 cm4
L= 495
a6= 462.5 cm
P6= 24038.90 Kg
6= -0.119

Total deflection = 1+2+3+4+5+6 = 0.550 cm < 0.62 safe

Design of Weld
Shear Force on beam= 56881.88 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (56881.9/28)= 2031.50 < 1020 safe

Note:
Beam Y-Y is design on higher side, So keep the section same for Beam Z-Z

All the beam cross section will be same for the adjacent hoist, Because the load are same.

load on middle columns = 113763.76 kg

load on other columns = 56881.88 kg
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 22
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7 Design of common column:- 70049.5

i. Maximum vertical load due to reactions
Normal Load =
= 64062.76 kgs 7900
BDT = 113763.76 kgs

ii. Self Wt. of cloumn (Approx.) = 3000

iii. Vertical load on column due to wind load on gate 600
3.85 3.2 50 739.2 kgs
Wind load centroid at the height = 240
40 320 200 cms
Span of columns = 49.5 cms
Reaction = 2986.7 kgs
Vertical load on column 300
For normal condition: 70049.50 kgs
For BDT: 119750.50 kgs

Wind Load :
a) Load due to wind on hoist & hoist girder
= Area x form factor x wind pressure
= 49.23 50 = 7876.8 kg
says = 7900 kg

b) Wind load on column =

= Area x form factor x wind pressure
= 6 0.5 50 240 kg
says = 240 kg
Moment on column = 4812000 kgcm

2 400 100 46.3

500 30

Area = 392.6 cm2

50

40

3
52

Section ( B x D) Area (A) x Ax Ax2 ISelf

50 3 150 1.5 225 337.5 112.5
2 Nos.ISMC 400 x 100 92.6 23 2129.8 48985.4 12860
50 3 150 44.5 6675 297038 112.5
Total 392.6 9029.8 346360 13085

Y = Ax /A
Y = 23 cm and 23 cm

INA = Ax2 + Iself - Ay2

INA = 151760 cm
4

Zxx = 6598.3 cm
3
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 23
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Section ( B x D) Area (A) y Ay Ay2 ISelf

ISMC 300 x 90 46.3 2.54 117.602 298.709 428
3 50 300 28 8400 235200 62500
ISMC 300 x 90 46.3 49.46 2289.998 113263 428
Total 392.6 10807.6 348762 63356

x = Ay /A
x = 27.52827305 cm and 24.4717 cm

INA = Ay2 + Iself - Ax2

INA = 114603.4 cm
4

Zyy = 4163.1 cm 3

rxx = 19.7 cm
ryy = 17.1 cm

Proposed bracings on Rxx direction =

Effective length = 600
Slenderness ratio = 30.5

Permissible compressive stress as per table 5.1 of IS 800-84

111 Mpa = 1132.2 kg/cm2
Permissible bending stress = 1530 kg/cm2
Bending Stress = 1155.9 < 1530 kg/cm2 SAFE
Shear stress = 178.4 < 1132.2 kg/cm2 SAFE
Check for unity = 0.9 < 1 SAFE

7.1 Check for BDT condition

Permissible bending stress = 2040 kg/cm2

Bending Stress = 1155.9 < 2040 kg/cm2 SAFE
Shear stress = 305 < 1132.2 kg/cm2 SAFE
Check for unity = 0.8 < 1 SAFE

7.2 Design of Bracings

The columns are provided with box sections and hence no bracings are required.
However the bracings are provided to arrest vibration.

8 Design of Base Plate

8.1 Bearing plate assumed

width = 70 cm
Breadth = 65 cm
Area = 4550 cm2

Bearing pressure on concrete P= 15.4 < 42 kg/cm2 SAFE

OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 24
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15 10 10
10 10

10

25
70

25

10
65

Thickness of plate required (as per cl. 5.4.3 of IS 800-1984)

t 3w



Fb

A 2
B
2

4

Where w= 23 kg/cm2
185 1887
A= Greater projection of plate beyond column in mm = 6.5
B= Lesser projection of plate beyond column in mm = 12

t= 0.5 cm
Proposed base plate, mm = 50

8.2 Design of Anchor Bolts

Maximun Uplift forece = 70049.50 kgcm

No of Bolts= 14
Load oneach
(70049.5/14)=
bolts= 5003.5 kgcm
Parposed Bolt Dia= 40 mm
Area= (3.14/4x(40/10)^2= 12.6 cm2
Tensile stress= (5003.5/12.6)= 397.1 Kg/cm

IN BDT Condition

Maximun Uplift forece = 119750.50 kgcm

No of Bolts= 14
Load oneach
(119750.5/14)=
bolts= 8553.6 kgcm
Parposed Bolt Dia= 40 mm
4 cm2
Area= (3.14/4x(40/10)^2= 12.6 cm2
Tensile stress= (8553.6/12.6)= 678.9 Kg/cm

Bolts Length
The quality of bolts are provided as Cl 4.6 of IS 1367
Length of rod required = Load/(x d x fc)
= 85.1 cm
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 25
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851 mm
Parposed= 1000 mm

9 Design of other column:- 38018.1

i. Maximum vertical load due to reactions
Normal Load =
= 32031.38 kgs 7900
BDT = 56881.88 kgs

ii. Self Wt. of cloumn (Approx.) = 3000

iii. Vertical load on column due to wind load on gate 600
3.85 3.2 50 739.2 kgs
Wind load centroid at the height = 240
40 320 200 cms
Span of columns = 49.5 cms
Reaction = 2986.7 kgs
Vertical load on column 300
For normal condition: 38018.10 kgs
For BDT: 62868.60 kgs

Wind Load :
a) Load due to wind on hoist & hoist girder
= (Area x form factor x wind pressure)
= 49.23 50 7876.8 kg
says = 7900 kg

b) Wind load on column =

= Area x form factor x wind pressure
= 6 0.5 50 240 kg
says = 240 kg
Moment on column = 4812000 kgcm

2 400 100 46.3

500 21

Area = 302.6 cm2

50

40

2.1
52

Section ( B x D) Area (A) x Ax Ax2 ISelf

50 2.1 105 1.05 110.25 115.763 38.5875
2 Nos.ISMC 400 x 90 92.6 22.1 2046.46 45226.8 12860
50 2.1 105 43.15 4530.75 195502 38.5875
Total 302.6 6687.46 240844 12937.18

Y = Ax /A
Y = 22.1 cm and 22.1 cm
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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INA = Ax2 + Iself - Ay2

INA = 105988.7 cm
4

Zxx = 4795.9 cm
3

Section ( B x D) Area (A) y Ay Ay2 ISelf

ISMC 400 x 100 46.3 2.54 117.602 298.709 428
2.1 50 210 27.1 5691 154226 43750
ISMC 400 x 100 46.3 49.46 2289.998 113263 428
Total 302.6 8098.6 267788 44606

x = Ay /A
x = 26.8 cm and 25.2 cm

INA = Ay2 + Iself - Ax2

INA = 95054.7 cm
4

Zyy = 3546.8 cm
3

rxx = 18.7 cm
ryy = 17.7 cm

Proposed bracings on Rxx direction =

Effective length = 600
Slenderness ratio = 32.1

Permissible compressive stress as per table 5.1 of IS 800-84

111 Mpa = 1132.2 kg/cm2
Permissible bending stress = 1530 kg/cm 2

Bending Stress = 1356.7 < 1530 kg/cm2 SAFE

Shear stress = 125.6 < 1132.2 kg/cm2 SAFE
Check for unity = 0.998 < 1 SAFE

9.1 Check for BDT condition

Permissible bending stress = 2040 kg/cm2

Bending Stress = 1356.7 < 2040 kg/cm2 SAFE
Shear stress = 207.8 < 1132.2 kg/cm2 SAFE
Check for unity = 0.849 < 1 SAFE

9.2 Design of Bracings

The columns are provided with box sections and hence no bracings are required.
However the bracings are provided to arrest vibration.

9.3 Design of Base Plate

Bearing plate assumed

width = 55 cm
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
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Breadth = 45 cm
Area = 2475 cm2

Bearing pressure on concrete P= 15.4 < 42 kg/cm2 SAFE

10 10 10
10 15

20
45

15

5
65

Thickness of plate required (as per cl. 5.4.3 of IS 800-1984)

t 3w



Fb

A 2
B
2

4

Where w= 23 kg/cm2
185 1887
A= Greater projection of plate beyond column in mm = 6.5
B= Lesser projection of plate beyond column in mm = 0.4

t= 1.24 cm
Proposed base plate, mm = 35

9.4 Design of Anchor Bolts

Maximun Uplift Force = 38018.10 kgcm

Parposed dia bolta= 30
Area of bolts= 7.065
No. of bolts = 10
force on each bolts= 3801.81
Shear stress = (3801.81)/(10x7.065)= 53.8 < 960 kg/cm2 SAFE
The quality of bolts are provided as Cl 4.6 of IS 1367

IN BDT
Maximun Uplift Force = 62868.60 kgcm
Parposed dia bolta= 30
Area of bolts= 7.065
No. of bolts = 10
force on each bolts= 6286.9
Shear stress = (6286.9)/(10x7.065)= 89 < 960 kg/cm2 SAFE

Bolts Length
The quality of bolts are provided as Cl 4.6 of IS 1367
Length of rod required = Load/(x d x fc)
= 83.4 cm 105 cm
1050 mm
1200 mm