Professional Documents
Culture Documents
Introduction
PT. KOMPONINDO BETONJAYA (KOBE)
participates in the development of the nation by utilizing domestic resources, combined
with advanced technology from other countries. Good cooperation has been established
between a national group of companies and professional Japanese company in the field
of prestressed concrete. Its presence also strengthens various aspects of the national
development of Indonesia with high precision concrete products. Quality checks to
maintain the quality are continuously conducted.
Extensive research and constant monitoring of products guarantee quality control. With
the availability of experience and knowledge, PT. KOMPONINDO BETONJAYA has for many
years constantly conducted business in the field of concrete, and enjoys the confidence
of many users.
Prestressed concrete is mainly used as structure members. The demand has constantly
increased and has rapidly developed since 1955; in 1965, it even obtained the recognition
from Japanese Industrial standard committee (JIS). The large demand shows that PT.
KOMPONINDO BETONJAYA is recognized as having reliable quality.
The requirement for sheet piles has increased to the extent that in 1983 a seminar was
held to maintain quality control.
KOBEs research results have been approved by JIS in 1988 and results in KOBE giving
priority to the requirements of user. Various decisions on load capacity standards have
been taken in line with the need of the user. These decisions have been officially recognized
by JIS in September 1, 1988. PT. KOMPONINDO BETONJAYA is expanding the use of PC
Sheet piles extensively as possible, in order that developments can run smoothly. Various
facilities and conveniences are granted for the satisfaction of the user, and we are always
prepared to assist and provide guidelines and directives in technical aspects, design and
installation.
Advantage of Corrugated Type
Prestressed Concrete Sheet Piles (PC Sheet Piles) can be used for port
structures, river revetment, sewerage, earth retaining walls and many
other uses and were developed as a substitute for steel sheet piles.
PC sheet Piles are already being used by many user and their excellent
performance has been highly appreciated. These piles will satisfy all your
demands.
PC Corrugated sheet Piles were tested
by the Japanese Industrial Standard
Committee and were formally given JIS
approval under revised standard JIS-
A-5326 on September 1, 1988 by the
Japanese Minister of International Trade
and Industry. Some of the advantages
of PC Corrugated Sheet Piles are :
4. Large Sheet piles can be manufactured
Large or long Sheet Piles can be manufactured from prestressed
concrete (PC) without problems.
6. Excellent workability
Sheet piles can withstand a high
tensile force, allowing them to be
pulled out after driving; and are suited
to mechanical construction work
involving many kinds of machines, even
vibrohammer, because they are made of
prestressed concrete.
Specification
Prestressed Concrete Sheet Piles
W-350 1000 350 120 150 200 404 117 161 322 76 230 100 0.147
W-400 1000 400 120 200 200 370 130 148 296 93 280 100 0.160
W-450 1000 450 120 250 200 322 155 123 246 117 330 100 0.184
W-500 1000 500 120 300 200 336 140 138 276 110 380 100 0.182
W-600 1000 600 120 400 200 306 150 128 256 125 480 100 0.208
Corrugated Type (1000mm width)
JIS A 5354 - 1993
11.4
13.3
15.6
17.0
20.1
23.4
26.9
30.7
35.2
40.4
50.6
59.6
Cross Section
Height Cross Sect. Distance from Neutral Axis Moment Section Modulus
of Inertia
Type
H A Y I Z
(cm) (cm2) Yu (cm) YL (cm) (cm ) 4
Zu (cm )3
ZL (cm4)
W-325 1000 32.5 1315 16.25 16.25 134261 8262 8262
Weight Table
Length Weigth Length Weigth
Type Type
m t m t
8.0 2.65 11.0 5.06
9.0 2.98 12.0 5.52
10.0 3.31 13.0 5.97
W-325 1000 11.0 3.64 W-450 1000 14.0 6.43
12.0 3.97 15.0 6.89
13.0 4.30 16.0 7.35
14.0 4.63 17.0 7.81
9.0 3.32 13.0 5.92
10.0 3.69 14.0 6.38
11.0 4.05 15.0 6.83
12.0 4.42 16.0 7.29
W-350 1000 W-500 1000
13.0 4.79 17.0 7.74
14.0 5.15 18.0 8.20
15.0 5.52 19.0 8.65
20.0 9.11
10.0 4.01 15.0 7.81
11.0 4.41 16.0 8.33
12.0 4.81 17.0 8.84
W-400 1000 13.0 5.21 W-600 1000 18.0 9.36
14.0 5.61 19.0 9.88
15.0 6.01 20.0 10.40
16.0 6.41 21.0 10.92
Durability
The Prestressed Concrete Sheet Pile has the following features and advantages :
a. Because it is manufactured in a well organized and controlled factory, high strength
concrete ( bk = 725 kg/cm2) and uniform quality of concrete can be obtained.
b. Because the high strength concrete is strongly protected against penetration of
oxygen (02) and Chloride (CI), durability against corrosion is very high under severe
soil and water conditions.
c. Introducing compressive stress into concrete by using PC Strand gives large bending
durability and therefore crack control can be easily maintained and subsequently
large resistant moment can be obtained in spite of small dimensions.
d. The danger of sudden dropping of its safety factor is very small even in case of
emergency.
e. The good appearance of the sheet pile (e.g. harmonizing to nature) can be maintained
as permanent structure.
Especially, PC Corrugated Type Sheet Pile has a bigger moment of inertia which results in
smaller deformation. So, the height of the structure can be bigger and the warp of the
sheet pile can be smaller.
10
Production Procedures
RAW MATERIAL
Raw material KOBE PC Sheet Pile shall generally be as follows:
Characteristic cube strength in accordance with Indonesian National Standard SNI 03-
1974 should be 725 kg/ cm2 (K 725) or equivalent with minimum cylinder strength (fck)
of 600 kg/ cm2.
12
Driving Procedure
of PC CORRUGATED SHEET PILE
13
Driving Configuration
of PC CORRUGATED SHEET PILE
1. Crawler Crane
2. Vibro Hammer
3. Chuck/Holder
4. Generator
5. Control Panel
6. Water Jet
7. Diversion Device
8. Water Tank
9. Guide Beam/Frame
10. Support Frame
11. Guide Roller
12. Lever Block
14. High Pressure Pipe
15. Jet Nozzle
16. High Pressure Rubber Hose
14
Application
Embankment
Culvert
Road
15
Construction
I. Embankment
16
Delta Silikon 5
Lippo Cikarang
Sungai Siak
Pekanbaru
Bendung Elysium
Lippo Cikarang
17
II. Channel
18
III. Culvert
19
IV. Port Structure
Fishing Port
Muara Baru, Jakarta
Dermaga Penajam
Kalimantan Timur
Pasar Baru
Balikpapan, Kalimantan Timur
20
V. Sea Wall
Balikpapan Center
Balikpapan, Kalimantan Timur
Barau, Pontianak
Kalimantan Barat
21
VI. Road
Rest Area Km 32
Tol Cikampek
22
VII. Basement
23
List of Experience
LENGTH/ TOTAL
YEAR PROJECT NAME OWNER CONTRACTOR TYPE
M PCS TON
PORT STRUCTURE/SEA WALL
Dermaga Ferry PT.Caltex Perawang Pekanbaru Caltex Hutama Karya W.325 B 16 140 741
2000
Sea Wall Pasar Baru, Balikpapan Pemda Kaliraya Sari W.350 B 12 152 673
2001 Sea Wall Pasar Baru, Balikpapan Phase-2 Pemda Kaliraya Sari W.350 B 12 160 708
2002 Galangan Kapal Balikpapan Galangan B.U. Galangan Balikpapan Utama W.600 A 17 117 1,034
2003 Trubaindo Port, Melak, Kalimantan Timur Trubaindo Swi Jetty Nusantara W.450 B 17 520 4,066
Armabar Tanjung Priok, Jakarta TNI AL Hutama Karya. Wil. II W.600 A 18 139 1,301
2004
Nusantara Multi Purpose Terminal Port, Jakarta Pelindo Rinkai Construction W.450 B 16 509 3,746
2006 Reklamasi Sisi Ancol Barat, Jakarta Jaya Ancol Jaya Beton W.450 B 16 405 2,981
Turap Dermaga Pontianak Pemda Mitra Konstruksi Kalbar W.325 B 8 267 707
2008 Dermaga Pulau Panjang, Kep. Seribu Pemda Jaya Konstruksi W.325 B 10 430 1,423
Galangan Kapal Pontianak Steadfast Marine Steadfast Marine W.325 A 12 380 1,509
Sarana Bidang Sumber Daya Air, Pontianak Pemda Gunakarya - Damai JO W.325 A 8 1,017 2,693
2009 Break Water Muara Angke, Jkt Pemda Jaya Konstruksi MP W.600 A 20 102 1,061
Fishing Port, Muara Baru Kalimantan Direjen Perikanan/TOA - PP. JO W.600 B 23 292 3,492
Turap di Kab. Sintang, Kalimantan Barat Pemda Antariksa Inti W.325 A 10 182 602
2010 Dermaga Pontianak Pemda Betang Kalimantan Barat W.450 B 16 163 1,200
Pengaman Pantai Jl. RE Martadinata Pemda Bangun Makmur Utama W.450 B 17 90 704
2011 Jalan & Pelabuhan Batubara Kal-Sel Pelindo Hutama Karya W.350 B 13 750 3,598
Pengendalian Banjir Kota Sintang Pemda Marga Mulia W.325 A 13 162 697
Barau, Pontianak Pemda Siman Eranesia Ardesplan W.325 A 13 590 2,539
2012
Sukadana, Kab. Kayong Utara Pemda Siman Eranesia Ardesplan W.325 A 13 185 796
Dermaga KBS Cilegon Krakatau Steel Adhi Karya W.500 A 11 250 1,479
ROAD
Underway Tanah Abang Phase IV, Jkt Pemda DKI Jaya Konstruksi W.450 B 12 41 226
Jalan Tembus Iswahyudi, Balikpapan Pemda Kaliraya Sari W.325 B 12 54 214
2000 Jalan Tembus Iswahyudi, Balikpapan Pemda Kaliraya Sari W.325 B 10 40 132
Jalan Tembus Iswahyudi, Balikpapan Pemda Kaliraya Sari W.325 B 8 9 24
Jalan Tembus Iswahyudi, Balikpapan Pemda Kaliraya Sari W.325 B 7 16 37
Raya Bogor & Tg. Barat Fly Over, Jakarta Pemda DKI Jakarta Wijaya Karya W.325 A 6 35 70
Raya Bogor & Tg. Barat Fly Over, Jakarta Pemda DKI Jakarta Wijaya Karya W.325 A 7 50 116
2003
Raya Bogor & Tg. Barat Fly Over, Jakarta Pemda DKI Jakarta Wijaya Karya W.325 A 10 67 222
Raya Bogor & Tg. Barat Fly Over, Jakarta Pemda DKI Jakarta Wijaya Karya W.325 A 12 35 139
Rehabilitasi Jl. Yos Sudarso, Pekanbaru Pemda Kalber Konstruk W.325 A 6 209 415
2003 Rehabilitasi Jl. Yos Sudarso, Pekanbaru Pemda Kalber Konstruk W.325 A 7 142 329
Rehabilitasi Jl. Yos Sudarso, Pekanbaru Pemda Kalber Konstruk W.325 A 8 67 177
Jembatan Sungai Wain Pemda Cipta Karsa W.325 A 10 30 99
2004
Jembatan Sungai Wain Pemda Cipta Karsa W.325 A 6 14 28
2005 Suprapto & Pramuka FO, Jakarta Pemda DKI Jakarta Hutama Karya Wil. II DKI W.325 A 10 300 993
Flyover Arif Rahman Hakim, Depok PU Waskita Karya W.325 A 9 81 241
2006
Flyover Arif Rahman Hakim, Depok PU Waskita Karya W.325 A 7 78 181
2008 Tol Sedyatmo, Jakarta Jasa Marga Pembangunan Perumahan W.325 A 12 1,300 5,164
2009 Tol BSD, Serpong Jasa Marga Kumala Wandira Danarta W.450 A 13 115 686
Pintu Tol Lenteng Agung, Jakarta Jasa Marga Kumala Wandira Danarta W.400 A 13 43 168
2011
Tol Cinere Jagorawi Jasa Marga Waskita Karya W.450 B 13 32 177
2012 Rest Area Tol Cikampek KM. 32 Lippo Cikarang Lippo Cikarang W.450 A 14 26 163
BASEMENT
Menara Jamsostek, Jakarta Jamsostek Total Bangun Persada W.600 B 17 573 5,065
Pasaraya Sultan Agung, Jakarta Tata Diantara Total Bangun Persada W.450 B 14 73 470
1996
Gedung Kesenian TIM, Jakarta Pemda Pembangunan Perumahan W.600 B 14 298 2,169
Gedung Kesenian TIM, Jakarta Pemda Pembangunan Perumahan W.600 B 17 30 265
Octagon Office Building, Jakarta Octagon Sumicon Utama W.450 B 12 265 1,463
Bidakara Bank Indonesia, Jakarta Bank Indonesia PP-Taisei W.450 B 12 37 204
1997
Bidakara Bank Indonesia, Jakarta Bank Indonesia PP-Taisei W.600 B 14 88 641
Askrindo Office Building, Jakarta Askrindo Pembangunan Perumahan W.450 B 12 258 1,424
2005 Grand Soho Slipi, Jakarta Grand Soho Multi Pondasi Utama W.600 B 15 147 1,147
24
LENGTH/ TOTAL
YEAR PROJECT NAME OWNER CONTRACTOR TYPE
M PCS TON
EMBANKMENT
Rehabilitasi Sungai Kayan, Tanjung Palas, Kaltim Pemda Beringin W.450 A 14 1,250 8,050
Sungai Karang Mumus X, Samarinda Pemda Hutama Karya Wil. V W.325 A 13 62 267
Kolam Ebony, Pantai Indah Kapuk, Jakarta Agung Sedayu Multi Artha Pratama W.325 A 6 200 397
Pengaman Tebing S.Siak di depan kantor DPRD Siak Pemda Inti Cahaya Riau W.350 A 15 41 227
2006 Pengaman Tebing S.Siak di depan kantor DPRD Siak Pemda Inti Cahaya Riau W.325 B 15 120 596
Pem. Turap Beton Desa Paluh Kec. Menpura Pemda Bumi Siak Makmur W.325 A 8 100 265
Turap Danau Moon Lake, Cikarang Lippo Cikarang Lippo Cikarang W.325 A 10 180 596
Rehab. Turap Kanal Banjir Kel. Meranti Pemda Hutama Karya Cab. Riau W.325 B 24 1,040 2,754
Turap Sungai Kandilo Tanah Grogot Pemda Trillion Glory International W.350 A 54 750 4,785
Turap Jembatan Siak Sri Indrapura, Riau Pemda Hutama Karya Cab. Riau W.325 B 8 35 93
2007 Turap Jembatan Siak Menuju Kantor Bupati, Siak Pemda Hutama Karya Cab. Riau W.325 A 15 1,500 7,448
Banjir Kanal Timur Paket 22, Jakarta Pemda Waskita Karya W.325 A 12 3,000 11,916
Rehabilitasi Sungai Kayan, Tanjung Selor, Kalimantan Pemda Beringin W.350 A 14 1,050 5,424
2008
Banjir Kanal Timur Paket 22, Tahap II, Jakarta Pemda Waskita Karya W.325 A 12 852 3,384
Normalisasi Kali Mookervart Hulu 3 Jakarta Barat Pemda Adhi Karya W.325 B 12 1,650 6,554
Sarana Bidang Sumber Daya Air, Pontianak Pemda Gunakarya - Damai JO W.325 A 8 1,017 2,693
2009
Normalisasi Kali Mookervart Hulu 1 Jakarta Barat Pemda Pembangunan Perumahan W.325 B 12 3,180 12,631
Break Water Muara Angke, Jkt Pemda Jaya Konstruksi MP W.600 A 20 102 915
Sarana Bidang Sumber Daya Air, Pontianak Pemda Pemda/Gunakarya - Damai JO W.325 A 8 195 516
Turap di Kab. Sintang, Kalimantan Barat Pemda Antariksa Inti W.325 A 10 182 602
Tanjung Palas Bulungan, Kaltim Pemda Beringin W.450 A 14 396 2,550
2010
Dermaga Pontianak Pemda Betang Kalimantan Barat W.450 A 16 163 1,200
Pompa Duri, Jakarta Pemda Waskita Karya. PT Wil. Tengah W.450 B 17 253 1,978
Kalimantan Pemda Agrabudi Gas Utama W.325 A 15 130 645
Jalan & Pelabuhan Batubara Kal-Sel Pemda Hutama Karya. W.350 B 12 750 3,321
Kawasan Industri Lippo Cikarang Lippo Cikarang Lippo Cikarang W.600 A 15 118 920
2011
Pengendalian Banjir Kota Sintang Pemda Wirata Daya Muktitama W.325 A 13 172 740
CWP 1 Kara Pulau Sambu W.500 B 20 400 3,640
Pengendalian Banjir Kota Sintang Pemda Marga Mulia W.325 A 10 162 536
Barau, Pontianak Pemda Siman Eranesia Ardesplan W.325 B 14 405 1,877
Sukadana, Kab. Kayong Utara Pemda Siman Eranesia Ardesplan W.325 A 9 185 551
Kalimalang Jakarta Timur Pemda Putra Kreasi Multibuana W.325 A 7 120 278
Delta Silicon 3-5-6, Lippo Cikarang Lippo Cikarang Lippo Cikarang W.600 B 20 167 1,737
2012
Normalisasi Kali Dadap Tangerang Pemda Sac Nusantara - Nindya Karya W.325 B 12 890 3,535
JO
Penahan Tanah Sungai Siak Pemda Pembangunan Perumahan W.350 B 14 300 1,550
Cab. IX
WWTP 3 Lippo Cikarang Lippo Cikarang Trilogi Suryawisesa W.350 B 15 171 946
CULVERT
2000 Jakarta Fishing Port, Muara Baru Dirjen. Perikanan Waskita-Daito JO. W.325 A 12 32 127
2001 Plaza Senayan STP V, Jakarta Senayan Square Kajima Indonesia W.450 B 12 68 375
2004 Pump House Power Plant, Cilacap Cengda Satyamitra Surya Perkasa W.600 A 16 147 1,223
2004 Pump House Power Plant, Cilacap Cengda Satyamitra Surya Perkasa W.325 A 7 338 783
2006 Senayan Square Cinema Jakarta Senayan Square Kajima Indonesia W.450 B 13 84 502
2007 Senayan Square STP 7 Jakarta Senayan Square Kajima Indonesia W.450 B 13 84 502
2011 Senayan Square Appartement Tower C&D Senayan Square Kajima Indonesia W.450 B 13 84 502
CHANNEL
2000 Phu My 1 Thermal Power Plan, Vietnam Mitsubishi H. I PS.Corporation W.450 B 20 120 1,104
2001 Phu My 2 - 1 Add on Thermal Power Plan, Hazama PS.Corporation W.350 B 13 444 2,130
Vietnam
2001 Phu My 2 - 1 Add on Thermal Power Plan, Hazama PS.Corporation W.350 B 15 412 2,280
Vietnam
2006 Klambu Kudu Paket 5 Semarang Pemda Hutama Karya. PT Wilayah V W.325 A 6 272 540
2007 Cluster Garden House & Gold Coast, Jakarta Agung Sedayau Mitra Artha Pratama W.325 A 6 3,939 7,823
2011 Bendung Ellycium Lippo Cikarang Lippo Cikarang Harmoni Jaya Sejahtera W.350 B 13 54 259
2011 Bendung Ellycium Lippo Cikarang Lippo Cikarang Harmoni Jaya Sejahtera W.600 A 17 12 106
25
Principal Company
26
Project : Ohda-pond Road Retaining Wall
Client : Kagawa Prefecture, Nagao Civil Office
Height : 5.3 m
Driving : Jet Cutter + Vibro Hammer
Soil Type : Sand
N value : 4 - 20
Type of Sheet Pile : SW-275, L = 10 m + Tie Road