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Choosing

Power Carving Bits


Make smart purchases with
a basic understanding of
the cutters available
By Chuck Solomon and Dave Hamilton
Photos of bits in use courtesy of Foredom

In power carving, the bur or bit is the part of the tool that does
that actual wood removal. The power carving tool, such as a
flexible shaft machine or micro motor, spins the bit at a high
speed and the cutting surface or abrasive on the bit removes
the wood. Power carving bits go by names such as burs, cutters,
carvers, stones, and discs.
Bits are manufactured from a variety of materials and are
available in many shapes, head sizes, and shank sizes. The sheer
volume of bits available can be overwhelming. By breaking
down the categories and taking a look at the performance of the
different types of bits, you can choose the best bit for the job.

SHANK DIAMETER
The shank is the backbone of the bit. One end of the shank
is inserted in the rotary power carver. The head of the bit
is formed around the opposite end of the shank. The most
common shank diameters are ", ", 332", and 116". Flexible
shaft machines accept any of these diameters when equipped
with the appropriate collet. Micro motors typically accept
"- and 332"-diameter shanks, although, optional collets can
be purchased for alternate size shanks. Air turbine machines
use only friction bits with a 116"-diameter shank. Generally,
the larger the size of the bits head, the larger the diameter of
the shank. Use the largest bit you comfortably can for the area
you are carving. When inserting the bit into your rotary power
carver, make sure the shank is as far into the tool as it will go.

HEAD SHAPE AND SIZE


Bits are grouped into a few general shapes. The shape of the bits
head determines the contour of the cut. The larger the head,
the more wood it will remove. Larger bits are generally used for
roughing out a piece and smaller bits are used to add details.
Many of the shapes have very specific purposes, but we tend
to use the ball, cylinder, flame, and pear-shaped bits the most.

80 Woodcarving Illustrated | FALL 2009


Bit shapes
Ball: GRITS AND MATERIALS
t6TFUPDSFBUFDPODBWF
cuts and to hollow out areas Bits are made from a variety of materials. These materials vary
t$SFBUFTBDVUTJNJMBSUPB6HPVHF greatly in cost, cutting speed, durability, and the smoothness
of the surface they leave behind. The most coarse and long-
lasting bits feature aggressive carbide points bonded to a metal
Cylinder:
shaft. These bits remove wood fast, but leave a rough surface.
t6TFUPDVUGMBUBSFBT SPVOEFEHFT BOE
NBLFTUPQDVUTBOE7DVUT The finest cutting bits are man-made
t$SFBUFTBDVUTJNJMBSUPBLOJGFPS stones which produce a smooth
TUSBJHIUDIJTFM surface. Coarse bits work best at
t)PMEUIFUPPMBUBOBOHMFBOEVTFUIF slower rpm and finer bits work best
UPQDPSOFSUPNBLF7DVUT at higher rpm.
t4NPPUIFOEPSTBGFFOECJUTBSFUIF
most useful

Flame:
Carbide Cutters
t6TFUPNBLFDPODBWF
DVUTBOE7DVUT BOEUPSFDFTTBSFBT Brand names: Various
t$SFBUFTBDVUTJNJMBSUPB6HPVHF Average price per bit:
XIFOVTJOHJUTTJEFBOEB7UPPMXIFO
$12 to $20
VTJOHUIFUJQ
Shank diameters:
", 18", 332", 116"
Pear:
Durability: High: long-
t6TFUPSPVOEFEHFTBOEDSFBUF
MVNQTBOECVNQTXIFOCJSEDBSWJOH
lasting bits are nearly as
durable as carbide-point bits
t1SPEVDFBSFMBUJWFMZTNPPUI
Bull nose/ball nose: Carbide-point Bits surface on woods
t$PNCJOFTBCBMMXJUIBDZMJOEFS
Brand names: Typhoon, t"WBJMBCMFJOGMVUFEBOE
t6TFUPNBLFDPODBWFDVUTBOEIPMMPX
PVUBSFBTVTJOHUIFUPQ 4BCVSS5PPUI ,VU[BMM cross-cut styles
t6TFUIFTJEFUPDVUGMBUBSFBTBOE Average price per bit: t-BSHFCJUTXJUIEJBNFUFSTIBGUT
SPVOEFEHFT $15 to $20 VTFGVMGPSSPVHIJOHPVUDBSWJOHT
t$SFBUFTBDVUTJNJMBSUPB6HPVHFXJUI Shank diameters: t4NBMMFSCJUTDBOCFVTFEUPBEE
the top and a knife cut with the side ", 18", 332" EFUBJMUPDBSWJOHT
Durability: High: we t$VUXPPE BDSZMJD QMBTUFS BOE
Large taper: IBWFTFWFSBMCJUTXFIBWF fiberglass
t6TFUPSPVOEFEHFT NBLFDPODBWF VTFEGPSNPSFUIBOUFOZFBST
DVUT BOEBDDFTTIBSEUPSFBDIBSFBT without a noticeable change in
UIFJSBCJMJUZUPSFNPWFXPPE Carbide-grit Bits
Small Taper: t.PTUBHHSFTTJWFCJUTBWBJMBCMF
t6TFUPBDDFTTIBSEUPSFBDI t6TFEGPSSBQJETUPDLSFNPWBM Brand name:
BOEBOHMFEBSFBT when roughing out both hard Dura-Grit
t$SFBUFGFBUIFSCBSCVMFTBOEIBJS and soft wood Average price per bit:
t1SPEVDFBSFMBUJWFMZSPVHITVSGBDF $15
Oval: t5ZQIPPO 4BCVSS5PPUI BOE Shank diameters: 18"
t6TFUPSPVOEFEHFT DSFBUFMVNQT ,VU[BMM&YUSFNFNBLFDMFBOFS Durability: High: tough carbide grit
BOECVNQT BOENBLFDPODBWFDVUT cuts, collect less debris, and are stays sharp and wont tear loose, but
easier to clean because the points wears out faster than carbide cutters
Inverted Cone: are structurally aligned and carbide-point bits
t6TFUPNBLF7DVUT t,VU[BMMCJUTDVUGBTU CVUMFBWF t"WBJMBCMFJOTFWFSBMHSJUT
for feather barbules and hair a rougher surface and can be t"WBJMBCMFJONPTUTIBQFTJODMVEJOH
difficult to clean cutting wheels
Disc: t$VUXPPE BDSZMJD QMBTUFS BOE t$VUXPPE MBNJOBUFT GJCFSHMBTT 
t6TFUPVOEFSDVU fiberglass HPVSET BOEDFSBNJDT
feathers and make channel cuts
t$VUPGGUIJOQJFDFTPGVOXBOUFEXPPE
www.woodcarvingillustrated.com 81
t4JOUFSFEEJBNPOECJUTGFBUVSF
EJBNPOEQBSUJDMFTCPOEFEXJUI
QPXEFSFECSPO[FNBUSJY XIJDIBSF
UIFOCPOEFEUPUIFNFUBMIFBE
t4JOUFSFEEJBNPOECJUTDBOCF
sharpened and reshaped slightly
XJUIBEJBNPOEESFTTJOHTUPOF
t1MBUFEEJBNPOECJUTDBOOPUCF
reshaped
Stump Cutters t6TFEUPUFYUVSFBOEDBSWFGJOFEFUBJMT
t"WBJMBCMFJOTFWFSBMHSJUT
Brand names: Various
t"WBJMBCMFJONPSFTIBQFTUIBOBOZ
Average price per bit: other bit
Mini Saw & $9 to $11
t6TFEGPSGJOBMTIBQJOH UFYUVSJOH 
Carving Drills Shank diameter: 332" and detailing
Durability:.FEJVN t$VUXPPE IBSEFOFETUFFM HMBTT 
Brand name: Various
WBOBEJVNTUFFMDVUUFSTMBTU DFSBNJD CPOF BOUMFS TUPOF BOE
Average price per bit: $10 longer than high-speed steel QSFDJPVTNFUBMT
Shank diameters: 18", 332" CJUT CVUOPUBTMPOHBTEJBNPOE
Durability:)JHI.JOJTBXESJMMT or ruby bits
BSFNBEFGSPNIJHITQFFETUFFM t4FSSBUFEFEHFTSFNPWFXPPE
DPBUFEXJUIUJUBOJVNOJUSJEFDBSWJOH RVJDLMZ CVUMFBWFBTNPPUITVSGBDF
ESJMMTBSFNBEFGSPNIJHIUFNQFSFE t$VUNPTUXPPET CJUTXFBSPVUGBTUFS
TUFFM#PUIUZQFTPGESJMMTIBWFHSFBU XIFODBSWJOHIBSEEFOTFXPPET
heat resistance and life
t6TFEUPESJMMIPMFTBOEDBSWFPVU
GSPNUIFIPMFTPOQJFSDFEUVSOJOHT
BOESFMJFGDBSWJOHT
t%JGGJDVMUUPDPOUSPMPOBO
JOUIFSPVOEDBSWJOH
t$VUXPPEVQUPUIJDL
t$PNFJOBWBSJFUZPGTJ[FT Ruby Bits
Brand names: Various
Average price per bit:
High-speed Steel Bits $9
Shank diameter: 18",
Brand names: Various 332"
Average price per bit: Durability:.FEJVNMBTU
$11 longer than stones, but are less
Diamond Bits
Shank diameters: 18", 332" EVSBCMFUIBOEJBNPOECJUT
Durability:.FEJVNMPOH Brand names: Various
t1BSUJDMFTPGSVCZCPOEFEUPB
lasting, but not as durable as Average price per bit: NFUBMGSBNF
carbide bits 1MBUFEUP 
4JOUFSFEUP t3FNPWFXPPERVJDLMZ CVUMFBWFB
t"WBJMBCMFJONPSFTIBQFTUIBO TNPPUIGJOJTI
carbide bits Shank diameter:
", 18", 332", 116" t"WBJMBCMFJOGJOF NFEJVN BOE
t6TFGVMGPSDVUUJOHHSPPWFTBOE coarse grits
DPVOUFSTJOLJOH Durability: High: sintered
EJBNPOECJUTBSFBMNPTUBTEVSBCMF t$VUTUFFM DFSBNJD XPPE TPGUBOE
t-FTTFYQFOTJWF CVUMFTTEVSBCMFUIBO QSFDJPVTNFUBMT CPOF BOEBOUMFS
DBSCJEF EJBNPOE PSSVCZCJUT BTDBSCJEFCJUTQMBUFEEJBNPOE
bits are less durable than sintered
t$VUXPPE CPOF BOUMFS QMBTUJD BOE
EJBNPOECJUT
TPGUNFUBMT
t1MBUFEEJBNPOECJUTGFBUVSFB
TJOHMFMBZFSPGEJBNPOEQBSUJDMFT
FNCFEEFEJOUIFTIBQFENFUBMIFBE

82 Woodcarving Illustrated | FALL 2009


V Stones Ceramic Texturing Rods
Brand Name:'PSFEPN Brand names: Various
Average price per bit: Average price per bit: $22
$3 to $5 Shank diameters: 18", 332"
Shank diameter: 18", 332" Durability:.FEJVNMBTU
Durability:.FEJVNMBTU longer than white stones, but are
MPOHFSUIBOPSEJOBSZBMVNJOVN MFTTEVSBCMFUIBOEJBNPOECJUT
PYJEFTUPOFT CVUMFTTUIBOSVCZCJUT Aluminum-oxide Stones
t6TFEUPDSFBUFGFBUIFSCBSCVMFT 
t.BEFGSPNBWJUSJGJFETFMGTIBSQFOJOH Brand name:WBSJPVT fur, or hair
BMVNJOVNPYJEFHSBJO Average price per bit: t"WBJMBCMFJOUISFFHSJUT  
t$PPMSVOOJOHBOEMPOHMBTUJOH $1.50 to $2.50 and 1200
BCSBTJWFTUPOFT Shank diameter: 18", 332" t&OUJSFMPOHSPEDBOCFESFTTFE
t$VUXPPE NFUBMT BDSZMJD HMBTT  Durability: -PXMFBTU PSTIBQFEGPSUFYUVSJOH HJWJOHUIF
BOENBSCMF durable bit rods longer life
t"WBJMBCMFJOWBSJPVTHSJUT t$VUUIFNJOIBMGBOEESFTTUIFGPVS
t3FE DPBSTF UPHSJU
BOE FOETXJUIEJGGFSFOUTIBQFTBOETJ[FT
XIJUF GJOF HSJU
BSFNPTUMZ t0VSUPQDIPJDFGPSDSFBUJOHGJOFEFUBJM
used for wood for feathers and hair
t3FEVTFEGPSGBTUXPPESFNPWBM
t8IJUFVTFEGPSGJOFUFYUVSJOH TVDI
BTCJSEGFBUIFSTPSNBNNBMGVS
t4UPOFTDBOCFSFTIBQFEBOE
TIBSQFOFEFBTJMZUPFYUFOEUIFJSMJGF
t$VUXPPE NJMETUFFM BOETPGUNFUBMT

Sanding Bands & Discs


Brand names:%SFNFM 
'PSFEPN .$VCJUSPO
Average price per bit:
CeramCut Blue Stones Silicon-carbide Stones ESVN TBOEJOH
CBOETUP
Brand name:'PSFEPN Brand names:WBSJPVT
Shank diameters:
Average price per bit: Average price per bit:
", 18", 332"
$2 to $3 $2 to $3
Durability:.FEJVN
Shank diameter: 18", 332" Shank diameters: 18", 332"
UPMPXPSEJOBSZBMVNJOVN
Durability:.FEJVN Durability:-PXMBTU PYJEFTBOEJOHCBOETMBTUBTMPOH
last longer than other MPOHFSUIBOBMVNJOVN BTPSEJOBSZTBOEQBQFS .$VCJUSPO
stones, but less than PYJEFTUPOFT CVUBSFMFTT DFSBNJDBMVNJOVNPYJEFCBOETMBTUBU
ruby bits EVSBCMFUIBO$FSBN$VU least twice as long
t.BEFGSPNDFSBNJDBOE #MVF4UPOFT
t3FRVJSFBSFVTBCMFNBOESFM
BMVNJOVNPYJEFGPSTUSFOHUIBOE t4JMJDPODBSCJEFNJYUVSFCPOEFEUPB PSSVCCFSESVN
cutting speed TUBJOMFTTTUFFMIFBEBOETIBOL
t"WBJMBCMFJONBOZHSJUT
t3VODPPMFSUIBOPUIFSTUPOFT XIJDI t.PSFBHHSFTTJWFUIBOXIJUFTUPOFT
t%SVNTBWBJMBCMFJONBOZTJ[FT
NBLFTUIFNMFTTMJLFMZUPCVSOXPPE CVUMFTTBHHSFTTJWFUIBOSFETUPOFT
t$BSUSJEHFBOEUBQFSFESPMMTBWBJMBCMF
t-FBWFBTNPPUIGJOJTI t6TFEUPDSFBUFMVNQTBOECVNQTPO
GPSTQMJUNBOESFMTJOWBSJPVTTJ[FT
t$VUXPPE NJMETUFFM TUFFMBMMPZT BOE CJSEDBSWJOHT XJUIBMJNJUFEBCJMJUZUP
and grits
GFSSPVTNFUBMT create feathers and hair
t$VUXPPE BMVNJOVN CSBTT HMBTT 
BOEHFNTUPOFT

www.woodcarvingillustrated.com 83
Cushioned Defuzzing Pads & Radial Bristle Discs
Sanding Drums Radial Bristle Brushes
Brand name:
Brand names: Various Brand name:.  . 4DPUDICSJUF
Average price per bit: 4DPUDICSJUF Average price per bit:
UP Average price per bit: QFSJOEJWJEVBM
Shank diameters: ", 18" QFSYTIFFU disc
Durability:-PXUIFESVNTBSFWFSZ $1.50 per bristle brush Shank diameters:
EVSBCMF UIFTBOEQBQFSDPWFSMBTUTBT Shank diameters: 18", 332" 18", 332"
long as ordinary sandpaper Durability:-PXTZOUIFUJDTUFFMXPPM Durability:.FEJVNMBTUBTMPOHBT.
t.BOESFMXJUITPGUSVCCFSCBDLJOH pads and synthetic or horse hair DFSBNJDBMVNJOVNPYJEFTBOEQBQFS
and a slot for the sandpaper to be CSJTUMFTXFBSPVURVJDLMZ t3FRVJSFBNBOESFM VTVBMMZTUBDLJO
XSBQQFEBSPVOEUIFSVCCFSCBDLJOH t1BETSFRVJSFBNBOESFM DMBNQPOF HSPVQTPGUISFFUPTJYPOUIFNBOESFM
t8PSLCFTUXJUIDMPUICBDLFE PSUXPTRVBSFTPOUIFNBOESFM t.$VCJUSPODFSBNJDBOE
sandpaper t1BETVTFEUPSFNPWFGV[[CFGPSF BMVNJOVNPYJEFQBSUJDMFTBSF
t*ODMVEFTBNFUBMUFNQMBUFXIJDI UFYUVSFJTDBSWFE FNCFEEFEJOUIFCSJTUMFT
allows you to cut any grit of t#SVTIFTVTFEUPSFNPWFXPPEGV[[ t%JTDEJBNFUFSTSBOHFGSPNUP
TBOEQBQFSUPTJ[F and clean area between barbules t%JTDHSJUTSBOHFGSPNHSJUUP
t0OFPGPVSNPTUVTFEUPPMT and hair before painting NJDSPO  HSJU

t$SFBUFZPVSPXOQBETCZDVUUJOH t6TFTMPXFSTQFFETGPSDPOUSPM GBTUFS


to 2" squares of synthetic steel wool TQFFETGPSBHHSFTTJWFXPPESFNPWBM
t6TFGVMGPSEFGV[[JOH
MAINTENANCE t$VUXPPE QSFDJPVTBOETPGUNFUBMT 
BOEDFSBNJD

Protect your investment with


proper bit maintenance.

Over time, you will accumulate a number of bits to meet your carving ONLINE BONUS
Download this article from our
needs. It makes sense to keep the bits sharp and in good condition in website for easy reference.
order to protect your investment. We recommend the following tips to woodcarvingillustrated.com
prolong the life of your bits:

t4UPSFZPVSCJUTJOBIPMEFSPGTPNFTPSUUPQSFWFOU t6TFBXFUXIJUFXIFUTUJDLUPDMFBOEJBNPOECJUT
UIFNGSPNCBOHJOHJOUPFBDIPUIFS t6TFBOFPQSFOFSVCCFSCBSUPSFNPWFEVTUGSPN
t%POUBQQMZTPNVDIQSFTTVSFUIBUZPVCVSO SVCZCJUT TUPOFT TBOEJOHEJTDT TBOEJOHESVNT 
ZPVSCJUT BOEDVTIJPOFETBOEJOHESVNT
t$MFBOZPVSDBSCJEFQPJOUCJUTXJUIBCSBTTCSVTI t3FTIBQFBOEDMFBOTUPOFTXJUIBEJBNPOEIPOF
t3FNPWFTUVCCPSOTBXEVTUXJUIPWFODMFBOFS PSESFTTJOHTUPOF

84 Woodcarving Illustrated | FALL 2009


THE RIGHT BIT FOR THE JOB RECOMMENDED STARTER SET
8FSFDPNNFOEUIFGPMMPXJOH
bits as an initial investment:

Small carbide point bits, from


left: fine cylinder, coarse
flame, coarse ball, fine ball

A defuzzing pad and soft


bristle brush

Every carver has his or her own favorite bits.


Experiment with bits of different sizes and
materials to get a good feel for their capabilities. Regular-grit diamond or ruby
When selecting a bit for a specific purpose, power bits from left: pear, safe-end
carver Jack Kochan asks himself the following tapered, medium flame,
questions to help determine which bit to choose: small flame, small tapered
t)PXGBTUEP*XBOUUPSFNPWFXPPE
t)PXNVDIXPPEEP*XBOUUPSFNPWF
t)PXTNPPUIEP*XBOUUIFXPPEUPCF
XIFO*GJOJTIUIJTTFDUJPO
t8 IBUTJ[FCJUJTCFTUTVJUFEGPSUIFBSFB
*XBOUUPDBSWF Texturing bits from left: small
taper green stone, small ball
The bits that work best are those that will help Two cushioned sanding green stone, small tapered
complete your carving in the most efficient drums (large and small) with stone with a rounded tip,
manner. Your comfort in using bits develops assorted grits of sandpaper blue ceramic rod
after you have used them several times and they
continue to work successfully for you.

further reading In addition to the bits


BCPWF DIPPTFDBSCJEF
From an overview of the basic tools to point bits with EJBNFUFS
skill-building projects, Chuck Solomon and Dave TIBGUTGPSSPVHIJOHPVU
Hamilton present a continuing series of articles
for anyone interested in carving with power.
An Introduction to Carving with Power: Issue 46
Choosing Power Carving Equipment: Issue 47
Order individual back issues ($6.99 each + $4.75 s&h, up to $30),
available from Fox Chapel: 800-457-9112, 1970 Broad St., East Petersburg,
Pa.,17520, www.FoxChapelPublishing.com.

About the Authors


Chuck Solomon (left) and Dave Hamilton
are avid carvers and instructors. They have Smaller carvings require
co-authored The Art of Stylized Wood smaller and fewer For large carvings, use large
Carving, Carving Hummingbirds, and carbide-point bits, from carbide-point bits, from left:
Carving North American Hummingbirds, left: fine cylinder sleeve, fine cylinder sleeve, fine cylinder,
all available at www.FoxChapelPublishing.com. coarse cylinder fine ball, coarse ball

www.woodcarvingillustrated.com 85

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