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ENGINEERING
OBSERVATION TO A WORKSHOP
ARRANGED BY :
140514605280
S1 TEKNIK MESIN
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REPORT FORMAT OF OBSERVATION
TO A WORKSHOP
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7. Description of Activities Based on Actual Observation
Along with the design of modern design at this time presenting the welding
shop Alfath present the best service in the field of manufacturing all kinds of home
accessories made of ferrous materials. Of some experiences from our sales most of the
houses that we are doing the most rapidly at this time is the design minimalist house
design variations and steel. Rightly so, because most customers in this region have a
lot to start applying for minimalist fence fence design to beautify and embellish the
outside appearance of the house.
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1. Design Selection
Selection of Iron Fence design adapted to your home, whether home or classic
minimalist concept. Minimalist house usually using iron fences vertical or
horizontal models, while the classic type using wrought iron motif models.
Luxurious and beautiful home is not enough, for a more comfortable and safer
then be made to the gate.
Iron hollow stainless steel
Advantages: shiny, luxurious.
Disadvantages: monotonous, can not be in the paint so it can not change the color.
Iron hollow Galvanize
Advantages: resistant to rust / corrosion, it can be painted.
Disadvantages: must wear special primer for galvanized materials for a long time
the paint is chipped.
Black Iron
Advantages: it can be painted.
Disadvantages: it could corrosion / rust, so the selection of materials should be
thick and wear anti-rust paint..
2. Selection of the type of iron
Iron fence minimalist model using hollow steel or iron box, there are stainless
steel, galvanized iron and black iron.
3. The process of cutting material
The process of cutting materials adapted to the shape of the selected iron fence.
Cutting tools used in this process is Brander Cut Gas, Saws, Cut Pliers, Scissors
Cut, Cut Grinder, etc. a metal cutting tool (metal) used in the early stages; ie cut
the material that has been determined based on the size of the image created by
the designer.
4. The process of welding
The welding process must weld full and use electric welding so much stronger and
solid. Electric welding machines which are used in our workshop is an electric
welding machine WIM MIG 350 Welder MIGWELD SEF.
The following the steps to do the work :
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3. Use protective equipment. (Welding mask, leather gloves, etc.)
4. Remove the sharp edges of the plate by clamping in the vise and filed.
5. Give the numbering on the workpiece with penitik number on which to base
the workpiece.
6. Prepare welding machine. covers:
a. Connect the current source to the welding machine.
b. Clip clamp period weld welding machine on the desk / work table, make
sure the clamps are not contained in the paint or parts that may impede the
flow nets.
c. Set current welding machine according workpiece thickness and diameter of
the electrode to be used. To determine the amount of flow we adjust the
electrode diameter and the thickness of the weld metal to us. The thicker the
metal to be welded, the greater the current needed to produce the maximum
weld results.
d. Attach electrodes to the electrode holder.
7. Ignition electrodes before welding.
8. Warm up / practice with another metal weld prior to welding the workpiece.
9. If the heating thats enough, do welding / grafting the two metals in the
position of the first metals to be perpendicular to the second metal (metal
positions like the letter T when viewed from the side).
10. When finished workpiece cool (can be cooled by immersion in water or can be
left in the air is cooled by the outside), then clean the slag on the weld results
by being hit with a hammer slag or other effective tools.
11. Results can be seen after the weld slag cleaning.
12. Turn off the welding machine.
13. Make the welding tools
5. Smoothing iron fence
Smoothing process using grinding and sanding, made in order to smooth the
surface and thereafter in putty.
6. Painting Procces
Painting Process basic use anti-rust paint zincromate, the second stage of painting
with paint dulux weathershield gloss so that the color and luster perfectly
beautiful, sheltered from the tropical weather Indonesia, not easy to peel paint.
Dilution of 5-10% with thinner and 1 hour drying period before the next layer, the
next color of clear gloss. The tools used for this painting brush to paint the whole
manner iron fence.
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7. Installation
If the load is heavy use of the wheel door using double wheel bearing and rell
used not only brackets but added iron axle so that the wheels easier.
9. Other Information :
Pict 1. forge welding ALFATH Pict 2. Mr. Bisri connecting iron with
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welding techniques. My advice to the FATH AL welding workshop, welding
workshop employee should Alfath at work using a mask goggles and gloves are
reviewing safety.
Malang, . 2014
Observer,
NIM. 140514605280
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