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THE ASSIGNMENT OF ENGLISH FOR

ENGINEERING
OBSERVATION TO A WORKSHOP

ARRANGED BY :

Muhammad Baril Cholif Arrahman

140514605280

S1 TEKNIK MESIN

UNIVERSITAS NEGERI MALANG


MALANG
2014

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REPORT FORMAT OF OBSERVATION

TO A WORKSHOP

1. Name of Workshop : ALFATHs forge welding


2. The Owner : Mr. Edi Santoso
3. Complete Addres : Jln. Renang No 54/36 kel. Tasikmadu Kec. Lowokwaru
4. Number of Workers : 3 Peoples
a. Mr. Wisnu wijaya
b. Mr. Khusnadi
c. Mr. Bisri al hafiz
5. Type of Services :
a. Making Canopies,
b. Making Iron Doors,
c. Making Iron Fence,
d. Making Trellis,
e. Making Stairs Trap,
f. Making Balcony,
g. Splicing and Cutting Iron,
h. Product manufacture to order, dll.
6. Main Equipment, Parts & Material Used :
a. cutting burrs,
b. Electrode Holder,
c. Electric welding machines,
d. Hammers Las,
e. Wire brush,
f. Clamps mass,
g. Clamp,
h. Electrode,
i. Sandpaper,
j. Iron plate,
k. Paint,dll

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7. Description of Activities Based on Actual Observation

Forge Welding Alfath ~ One of Tasikmadu Welding Services in the village


who could be the right choice for society. This workshop is located in Jln. Renang No
54/36 kel. Tasikmadu Kec. Lowokwaru. This workshop is open every day Monday -
Saturday at 07.00 A.M. until 15.00 P.M. Supported by three employees of experts in
the field of welding and our workshop has been established since 2008 so as to meet
the needs of consumers and work professionally. Various handicrafts Service
Providers Iron By presenting the flagship products of our namely Development
Services Iron Fence, Bars, Canopy, iron door, balcony, lightweight steel construction,
etc. Products that we do can be customized as you wish customers. Main customers
are Individual Owner, Agencies Depeloper which to build a house or Designer,
Architect Partners who want to order based design made of iron and steel. We also
service / repair / maintenance of various home accessories made of iron and stainless
steel.

Along with the design of modern design at this time presenting the welding
shop Alfath present the best service in the field of manufacturing all kinds of home
accessories made of ferrous materials. Of some experiences from our sales most of the
houses that we are doing the most rapidly at this time is the design minimalist house
design variations and steel. Rightly so, because most customers in this region have a
lot to start applying for minimalist fence fence design to beautify and embellish the
outside appearance of the house.

In the process of making a product or repair and splicing iron. This


workshop uses electric welding is one way to connect with the metal using electric arc
flame is directed to the metal surface to be joined. In the affected part of the electric
arc will melt, as well as electrodes that generate an electric arc will melt at the edges
and vines continue until exhausted. The molten metal from the electrode and of the
partial object to be spliced mixed and filled the gap of the two metals to be joined,
then freezes and tersambunglah both these metals.

Based on my observations or observations to the welding shop, incidentally


at the time employees again made iron fence customer order. The following stages /
process of making iron fence in the welding shop according to Mr. Edi Santoso as
welding shop owner:

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1. Design Selection
Selection of Iron Fence design adapted to your home, whether home or classic
minimalist concept. Minimalist house usually using iron fences vertical or
horizontal models, while the classic type using wrought iron motif models.
Luxurious and beautiful home is not enough, for a more comfortable and safer
then be made to the gate.
Iron hollow stainless steel
Advantages: shiny, luxurious.
Disadvantages: monotonous, can not be in the paint so it can not change the color.
Iron hollow Galvanize
Advantages: resistant to rust / corrosion, it can be painted.
Disadvantages: must wear special primer for galvanized materials for a long time
the paint is chipped.
Black Iron
Advantages: it can be painted.
Disadvantages: it could corrosion / rust, so the selection of materials should be
thick and wear anti-rust paint..
2. Selection of the type of iron
Iron fence minimalist model using hollow steel or iron box, there are stainless
steel, galvanized iron and black iron.
3. The process of cutting material
The process of cutting materials adapted to the shape of the selected iron fence.
Cutting tools used in this process is Brander Cut Gas, Saws, Cut Pliers, Scissors
Cut, Cut Grinder, etc. a metal cutting tool (metal) used in the early stages; ie cut
the material that has been determined based on the size of the image created by
the designer.
4. The process of welding
The welding process must weld full and use electric welding so much stronger and
solid. Electric welding machines which are used in our workshop is an electric
welding machine WIM MIG 350 Welder MIGWELD SEF.
The following the steps to do the work :

1. Periksa dan persiapkan alat dan bahan yang akan dipergunakan.


2. Check and prepare equipment and materials to be used.

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3. Use protective equipment. (Welding mask, leather gloves, etc.)
4. Remove the sharp edges of the plate by clamping in the vise and filed.
5. Give the numbering on the workpiece with penitik number on which to base
the workpiece.
6. Prepare welding machine. covers:
a. Connect the current source to the welding machine.
b. Clip clamp period weld welding machine on the desk / work table, make
sure the clamps are not contained in the paint or parts that may impede the
flow nets.
c. Set current welding machine according workpiece thickness and diameter of
the electrode to be used. To determine the amount of flow we adjust the
electrode diameter and the thickness of the weld metal to us. The thicker the
metal to be welded, the greater the current needed to produce the maximum
weld results.
d. Attach electrodes to the electrode holder.
7. Ignition electrodes before welding.
8. Warm up / practice with another metal weld prior to welding the workpiece.
9. If the heating thats enough, do welding / grafting the two metals in the
position of the first metals to be perpendicular to the second metal (metal
positions like the letter T when viewed from the side).
10. When finished workpiece cool (can be cooled by immersion in water or can be
left in the air is cooled by the outside), then clean the slag on the weld results
by being hit with a hammer slag or other effective tools.
11. Results can be seen after the weld slag cleaning.
12. Turn off the welding machine.
13. Make the welding tools
5. Smoothing iron fence
Smoothing process using grinding and sanding, made in order to smooth the
surface and thereafter in putty.
6. Painting Procces
Painting Process basic use anti-rust paint zincromate, the second stage of painting
with paint dulux weathershield gloss so that the color and luster perfectly
beautiful, sheltered from the tropical weather Indonesia, not easy to peel paint.
Dilution of 5-10% with thinner and 1 hour drying period before the next layer, the
next color of clear gloss. The tools used for this painting brush to paint the whole
manner iron fence.

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7. Installation
If the load is heavy use of the wheel door using double wheel bearing and rell
used not only brackets but added iron axle so that the wheels easier.

8. How to have transactions and payments :


For booking our products, customers could call or sms through our agent or directly
visit our workshop. For the price agreement made at the beginning of booking as a
sign of cooperation between us and you (the customer). Cutting the price (discount)
are solely between you with us after the initial price agreed. Survey and
Measurements were made after a price agreement between Us with your loyal
customers we achieved. Unilateral cancellation after surveys and measurements will
be charged a cancellation fee for the cost of the survey. Work in Process Workshop
after Dp at least 30% of an agreed price. Payment may be made through via transfer
or cash to the welding shop owner Alfath. Processing time as agreed by Us. In terms
of price, our workshop ready compared with welding workshops others.

9. Other Information :

Pict 1. forge welding ALFATH Pict 2. Mr. Bisri connecting iron with

Pict 3. Grinder brushS forge Pict 4. ClampS forge welding


10. Impressions and Suggestions :
After my observations to forge welding Alfath, I get a lot of information about electric
weld. it turns out that there are stages of electric weld-immunity and should use

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welding techniques. My advice to the FATH AL welding workshop, welding
workshop employee should Alfath at work using a mask goggles and gloves are
reviewing safety.

Malang, . 2014

Observer,

Muhammad Baril Cholif Arrahman

NIM. 140514605280

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