1

TRNH T TNH TON THIT K B TRUYN BNH RNG TR

(THNG, NGHING)

Thng s u vo: cng sut P1 , kW (hoc mmen xon T1 , Nmm; s vng quay
n1 , vg/ph; t s truyn u.
1. Chn vt liu ch to bnh rng, phng php nhit luyn, tra c tnh vt liu nh:
gii hn bn, gii hn chy, rn vt liu (suy ra gii hn mi).
2. S chu k lm vic c s.
N HO = 30 HB 2,4 , chu k.
V: N FO1 = N FO 2 = 5.106 chu k
3. Xc nh ng sut tip xc cho php:
S chu k lm vic tng ng:
- Nu bnh rng lm vic vi ch ti trng v s vng quay n khng i:
N HE = 60cnLh
- Khi b truyn lm vic vi ch ti trng thay i nhiu bc:
3
T
N HE = 60c i niti
Tmax
- Khi b truyn lm vic vi ch ti trng thay i lin tc:
N HE = K HE N

trong N = 60cnLh vi Lh - thi gian lm vic tnh bng gi, c th c xc nh theo

cng thc:
Lh = La 365 K nam 24 K n

vi: La - tui th tnh theo nm

K nam - h s lm vic trong nm

K n - h s lm vic trong ngy

K HE - h s ch ti trng cho trong bng 6.14 [1].

Sau tnh:

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N HO
K HL = mH
N HE

Nu N HE > N HO th ly N HE = N HO tnh ton. Gi tr K HL khng c ln hn 2,4

m bo iu kin khng c bin dng do b mt rng khi lm vic.
Theo bng 6.13 [1], ta chn gii hn mi tip xc OH lim
ng sut tip xc cho php s b c th c xc nh theo cng thc:
OH lim 0,9
[ H ] = K HL vi sH tra bng 6.13 [1]
sH

Vi bnh rng tr rng thng ta chn:

[ H ] = Min{[ H 1 ] ,[ H 2 ]}
Vi bnh rng tr rng nghing ta chn:
[H] = 0, 5([2H1 ] + [2H 2 ])

hoc c th ly gn ng [ H ] 0,45 ([ H 1 ] + [ H 2 ])

Tuy nhin, gi tr [ H ] phi tha iu kin:

[ H ]min [ H ] 1, 25[ H ]min

trong [ H ]min l gi tr nh nht trong hai gi tr [ H 1 ] v [ H 2 ] .
Nu iu kin trn khng tha th ta ly theo cn trn hoc cn di.
4. Xc nh ng sut un cho php:
S chu k lm vic tng ng:
- Nu bnh rng lm vic vi ch ti trng v s vng quay n khng i:
N FE = 60cnLh
- Khi b truyn lm vic vi ch ti trng thay i theo bc:
6
T
N FE = 60c i ni ti , khi mF = 6
Tmax
(Khi rn ca rng H 350 HB v i vi bnh rng c mi mt ln chn rng th
mF = 6 , khi 2 K FL 1 )
9
T
N FE = 60c i ni ti , khi mF = 9
Tmax

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(Khi rn ca rng H > 350 HB v i vi bnh rng khng c mi mt ln chn

rng th mF = 9 , khi 1, 6 K FL 1 )
- Khi b truyn lm vic vi ch ti trng thay i lin tc:
N FE = K FE N

trong N = 60cnLh vi Lh - thi gian lm vic tnh bng gi, c xc nh theo cng
thc:
Lh = La 365 K nam 24 K n

vi: La - tui th tnh theo nm

K nam - h s lm vic trong nm

K n - h s lm vic trong ngy

K FE - h s ch ti trng cho trong bng 6.14 [1].

Sau tnh:
N FO
K FL = mF
N FE

Nu N FE > N FO th ly N FE = N FO tnh ton.

Theo bng 6.13 [1], ta chn gii hn mi un OF lim
ng sut un cho php tnh theo cng thc sau:
OF lim
[ F ] = K FL vi sF tra bng 6.13 [1]
sF

Nu b truyn c bi trn tt (hp gim tc kn), ta tnh ton thit k theo bn

tip xc.
Nu b truyn h v bi trn khng tt, trnh hin tng gy rng, ta tnh ton
theo bn un.
Nu tnh ton thit k theo bn tip xc ta tnh theo trnh t:
5. Chn ng sut tip xc cho php [ H ] theo bnh b dn, l bnh rng c bn
thp hn.
6. Theo bng 6.15 [1] ty thuc vo v tr bnh rng v rn b mt ta chn ba .
(u + 1)
Sau tnh bd = ba v chn s b h s ti trng tnh K H = K H theo bng 6.4
2
[1].
7. Tnh ton khong cch trc aw ca b truyn bnh rng tr rng thng (mm):
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T1 K H
aw = 50(u 1) 3 2
ba [ H ] u

i vi b truyn bnh rng tr rng nghing th (mm):

T1 K H
aw = 43(u 1) 3 2
ba [ H ] u

i vi hp gim tc tiu chuNn ta chn khong cch trc theo dy tiu chuNn sau:
Dy 1 40 50 63 80 100 125 160 200 250 315 400 ...
Dy 2 140 180 225 280 355 450 ...
8. Ty thuc vo rn b mt ta chn mun m (i vi bnh rng nghing l mn)
theo khong cch trc aw :
m = (0, 01 0, 02)aw (ng vi H1 , H 2 350 HB )

m = (0, 0125 0, 025)aw (ng vi H1 > 45 HRC ; H 2 350 HB )

m = (0, 016 0, 0315)aw (ng vi H1 , H 2 > 45 HRC )

Sau chn theo dy tiu chuNn (dy 1 l dy u tin):
Dy 1 1 1,25 1,5 2 2,5 3 4 5 6 8 10 12 16 20 25
Dy 2 1,125 1,375 1,75 2,25 2,75 3,5 4,5 5,5 7 9 11 14 18 22
Mun cng nh th s rng cng ln, khi tng kh nng chng dnh, tng h s
trng khp ngang, gim ting n v khi lng lao ng ct rng, gim hao ph vt liu
(gim ng knh nh), tuy nhin bn un gim xung.
9. Xc nh tng s rng theo cng thc:
2aw sau xc nh s rng z v z .
z1 + z2 = z1 (1 + u ) = 1 2
m
i vi bnh rng nghing ta cn phi chn gc nghing rng theo iu kin:
20 8o
o

mn z1 (u + 1)
cos 8o cos 20o
2 aw

2aw cos8o 2aw cos 20o

Suy ra: z1
mn (u + 1) mn (u + 1)

i vi bnh rng ch V th 40o 30o

2aw cos 30o 2a cos 40o
z1 w
mn (u + 1) mn (u + 1)

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Sau tnh ton s rng z2 .

10. Tnh ton li t s truyn u. Khi cn thit phi kim tra sai s u 2 3% .

11. Xc nh cc thng s hnh hc ca b truyn. Cc gi tr ng knh tnh chnh

xc n 0,01mm.
Thng s hnh hc Cng thc
Bnh dn d1 = mz1 / cos
ng knh vng chia
Bnh b dn d 2 = mz2 / cos
Bnh dn da1 = d1 + 2m
ng knh vng nh
Bnh b dn da 2 = d2 + 2m
Bnh dn d f 1 = d1 2,5m
ng knh vng y
Bnh b dn d f 2 = d2 2,5m
Bnh dn b1 = b2 + 6
Chiu rng vnh rng
Bnh b dn b2 = ba a
(i vi bnh rng thng th gc nghing rng = 0 )
d1n1
12. Tnh vn tc vng bnh rng (m/s): v = v chn cp chnh xc b truyn
60000
theo bng 6.3 [1].
13. Xc nh gi tr cc lc tc dng ln b truyn (N):
2T1
- Lc vng : Ft 2 = Ft1 =
d1

- Lc hng tm: Fr 2 = Fr1 = Ft1tg nw

i vi b truyn bnh rng nghing ta tnh theo cc cng thc sau:
2T1 2T1 cos 2T2 cos
- Lc vng : Ft 2 = Ft1 = = =
d w1 mn z1 mn z2
Ft1tg nw
- Lc hng tm: Fr 2 = Fr1 =
cos

- Lc dc trc: Fa1 = Ft1tg = Fa 2

14. Theo bng 6.5 [1] ta chn h s ti trng ng K HV v K FV (i vi bnh rng
nghing th tra bng 6.6 [1]).
Theo bng 6.11 [1] ta chn h s phn b ti trng khng u gia cc rng K H v
K F tnh theo cng thc:

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4 + ( 1)(ncx 5)
K F =
4
trong : ncx - cp chnh xc b truyn.
Khi ncx 5 , ta c K F = 1/ ; khi ncx 9 th K F = 1 .
Suy ra: K H = K H .K HV .K H

Ta c : Z M = 275MPa1/ 2 do vt liu l thp

2
ZH =
sin 2 w

i vi bnh rng nghing th:

2 cos
ZH =
sin 2 tw

1
Z =

15. Xc nh ng sut tnh ton H trn vng n khp theo cng thc:

Z M Z H Z 2T1 K H (u + 1)
H = [ H ]
d w1 bwu

vi [ H ] xc nh theo cng thc y nh sau:

K HL Z R ZV K l K xH
[ H ] = OH lim
sH
trong : Z R - h s xt n nh hng ca nhm b mt: Khi Ra = 1, 25 0, 63 m th
Z R = 1 ; khi Ra = 2,5 1, 25 m th Z R = 0, 95 ; khi Ra = 10 2,5 m th Z R = 0, 9 .

ZV - h s xt n nh hng ca vn tc vng: Khi HB 350 th ZV = 0,85v 0,1 ;

khi HB 350 th ZV = 0,925v 0,05 .
K l - h s xt n nh hng iu kin bi trn, thng thng chn K l = 1 .

d
K xH - h s xt n nh hng ca kch thc rng: K xH = 1, 05
104
Cho php qu ti n 5%. Nu iu kin bn tip xc khng tha th ta tng chiu
rng vnh rng b2 . Nu iu ny khng tha ta thay i khong cch trc aw hoc chn
li vt liu c bn cao hn v tnh ton li.

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13, 2 27, 9 x
16. Tnh cc h s YF 1 v YF 2 theo cng thc YF = 3, 47 + + 0, 092 x 2 v xc
zv zv
nh c tnh so snh bn un theo t s [ F ] / YF . Tnh ton tin hnh theo rng c
bn thp hn (trong i vi bnh rng nghing th s rng tng ng zv tnh theo
d
cng thc zv = ).
mn cos 2
17. Tnh ton gi tr ng sut un ti chn rng theo cng thc:

YF Ft K F
F = [ F ]
bw m

i vi bnh rng nghing th kim nghim theo cng thc sau:

YF Ft K F Y Y
F = [ F ]
bw mn
trong : K F = K F K F K Fv - h s ti trng tnh; mm - mun chia trung bnh.
Y = 1/ - h s xt n nh hng ca trng khp ngang

Y = 1 /120 - h s xt n nh hng ca gc nghing rng n bn un.

Nu gi tr tnh ton nh hn nhiu so vi [ F ] th bnh thng, v khi thit k theo

bn tip xc th theo bn un d bn rt nhiu. Nu iu kin bn un khng tha
th ta tng mun m v tng ng gim s rng z1 , z2 (khng i khong cch trc aw )
v tin hnh tnh ton kim nghim li. Nu khong cch trc aw khng thay i th
khng nh hng n bn tip xc.
Nu tnh ton thit k theo bn un ta tnh theo trnh t:
5. Chn s rng bnh dn z1 17 v xc nh s rng z2 .
6. Xc nh li chnh xc t s truyn u. Khi cn thit phi kim tra sai s
u 2 3% .
13, 2 27, 9 x
7. Tnh cc h s YF 1 v YF 2 theo cng thc YF = 3, 47 + + 0, 092 x 2 v xc
zv zv
nh c tnh so snh bn un theo t s [ F ] / YF . Tnh ton tin hnh theo rng c
bn thp hn (trong i vi bnh rng nghing th s rng tng ng zv tnh theo
d
cng thc zv = ).
mn cos 2

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8. Chn h s chiu rng cnh rng bd theo bng 6.16 [1] v h s xt n nh

hng s phn b ti trng khng u theo chiu rng vnh rng K F theo bng 6.4 [1].
9. Xc nh mun theo bn un bng cng thc:
2T1 K F YF 2T1 K F YF
m= 3 = 3
z1 bm [ F ] z12 bd [ F ]

trong : bm = b / m = z1 bd c gi l h s chiu rng vnh rng.. Chn m theo tiu

chuNn.
10. Xc nh cc thng s hnh hc ca b truyn. Cc gi tr ng knh tnh chnh
xc n 0,01mm.
d1n1
11. Tnh vn tc vng bnh rng (m/s): v = v chn cp chnh xc b truyn
60000
theo bng 6.3 [1].
12. Xc nh gi tr cc lc tc dng ln b truyn (N).
13. Theo bng 6.5 [1] ta chn h s ti trng ng K HV v K FV (i vi bnh rng
nghing th tra bng 6.6 [1]).
14. Tnh ton gi tr ng sut un ti chn rng theo cng thc
YF Ft K F
F = [ F ]
bw m

i vi bnh rng nghing th kim nghim theo cng thc sau:

YF Ft K F Y Y
F = [ F ]
bw mn
vi [ F ] xc nh theo cng thc y nh sau:
K FLYRYxY K FC
[ F ] = OF lim
sF
trong : K FC - h s xt n nh hng khi quay hai chiu n bn mi; K FC = 1 khi
quay mt chiu, K FC = 0, 7 0,8 khi quay hai chiu.
YR - h s xt n nh hng ca nhm: YR = 1 khi phay v mi rng;
YR = 1, 05 1, 2 khi nh bng.

Yx - h s kch thc: khi ti b mt v thm nit th Yx = 1, 05 0, 005 m ; i vi

gang xm th Yx = 1, 075 0, 01 m .

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Y - h s nhy vt liu bnh rng n s tp trung ti trng:

Y = 1, 082 0 ,172 lg m .
Cho php qu ti n 5%. Khng cn kim nghim theo bn tip xc.
Nu iu kin bn un khng tha th ta tng mun rng m, hoc thay i vt liu
hoc phng php nhit luyn v tnh ton li.

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