KILN AUDIT HEAT BALANCE TOOL - DATA ENTRY SHEET 1

Plant Name Rawang, Malaysia Kiln Feed Preheater dust Bypass Dust Clinker Clinker t/d
Name of the Kiln RK3# Flowrate wet, kg/h 280000 41720 199540 4789
Kiln Type H2O, % 0.21 0
Date of measurement March 13, 2012 Temperatures,C 69 445
Date of report Crystall Water, % 1 0.4 0
Ambient temperature, C 30
Altitude above sea level, m. 40 Kiln Feed Preheater dust Bypass Dust Clinker Hot meal
Atmospheric pressure, hPa 1008 ####### SiO2 ,% 6.81 12.11 22.48
Ambiente relative humidity, % 50% Al2O3 ,% 0.99 3.94 5.34
Fe2O3 ,% 0.41 1.84 4.74
-2
SO2 trapping % of S 50% CaO, % 50.38 44.93 65.69
TOC burnt in calciner 0% MgO, % 0.48 0.48 0.64
Ratio hot meal/kk 1.19 LOI ,% 40.3 34.9
Kiln inlet dust g/kgck 150 CO2 ,% 39.3
K2O ,% 0.18 0.91 0.52 1.3
Is there a by-pass in the kiln? Na2O ,% 0.03 0.04 0.07 0.27
Volume ratio of gas extraction at the by-pass, % 0.00% SO3 ,% 0.06 0.28 0.6
TiO ,% 0.116
P2O5 ,% 0.033
Non Carbonated CaO in Kiln Feed / Total CaO, % 0 TOC ,%
-
Non Carbonated MgO in Kiln Feed / Total MgO, % 0 Cl , % 0.6
S-2 ,% free lime: 1.71
Kiln feed dry - back calculated, kg/h: 308680 305338 LOI check 0.00 34.50
Total 99.64 64.65 0.00 99.91 2.17