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LINER PIPE
Inside Diameter
Liner Thickness
DN - Nominal diameter
S1 - Liner wall thickness
d2 - Outside diameter of liner
Liner material density for PVC: 1.38g/cm 3
Liner material density for PVC-C: 1.5g/cm 3
Liner material density for PPH & PPH2222: 0.91g/cm 3
Liner material density for PVDF: 1.79g/cm 3
Liner material density for ECTFE: 1.82g/cm 3
DN LINER PIPE
PVC-U PVC-EN PVC-C PPH & PPH2222 PVDF ECTFE
in mm d2 S1 ID S1 ID S1 ID S1 ID S1 ID S1 ID
1" 25 32 2.8 26.4 3.6 24.8 3.6 24.8 2.9 26.2 2.4 27.2 2.4 27.2
1-1/2" 40 50 3.0 44.0 3.7 42.6 3.7 42.6 4.6 40.8 3.0 44.0 3.0 44.0
2" 50 63 3.7 55.6 4.7 53.6 4.7 53.6 3.6 55.8 3.0 57.0 3.0 57.0
3" 80 90 3.6 82.8 4.3 81.4 4.3 81.4 3.5 83.0 2.8 84.4 2.8 84.4
4" 100 110 5.3 99.4 5.3 99.4 5.3 99.4 4.2 101.6 3.0 104.0 3.0 104.0
6" 150 160 4.9 150.2 4.7 150.6 4.7 150.6 4.9 150.2 3.0 154.0 3.0 154.0
8" 200 200 6.2 187.6 4.0 192.0 4.0 192.0 4.9 190.2 3.0 194.0 2.3 195.4
10" 250 250 7.7 234.6 4.9 240.2 4.9 240.2 6.2 237.6 3.0 244.0 2.3 245.4
12" 300 315 9.7 295.6 4.5 306.0 4.5 306.0 7.7 299.6 4.0 307.0 2.3 310.4
14" 350 355 4.0 347.0 4.5 346.0 4.5 346.0 6.0 343.0 4.0 347.0 2.3 350.4
16" 400 400 4.0 392.0 5.0 390.0 5.0 390.0 4.0 392.0 3.0 394.0 2.3 395.4
18" 450 450 4.0 442.0 5.0 440.0 5.0 440.0 4.0 442.0 3.0 444.0 2.3 445.4
20" 500 500 4.0 492.0 5.0 490.0 5.0 490.0 4.0 492.0 3.0 494.0 2.3 495.4
24" 600 600 4.0 592.0 5.0 590.0 5.0 590.0 4.0 592.0 3.0 594.0 2.3 595.4
28" 700 710 4.0 702.0 4.0 702.0 4.0 702.0 4.0 702.0 3.0 704.0 2.3 705.4
32" 800 800 4.0 792.0 4.0 792.0 4.0 792.0 4.0 792.0 3.0 794.0 2.3 795.4
36" 900 900 4.0 892.0 4.0 892.0 4.0 892.0 4.0 892.0 3.0 894.0 2.3 895.4
40" 1000 1000 4.0 992.0 4.0 992.0 4.0 992.0 4.0 992.0 3.0 994.0 2.3 995.4
Liner Pipe
300-P001E-Rev1.2 1 of 17 August 2008
USING EXABOND TECHNOLOGY
LAMINATED PIPE
Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN 16 965 part 2 TypeB
DN PN 6 PN 10 PN 16
in mm d2 S4 Dev.1 d3 S4 Dev.1 d3 S4 Dev.1 d3
+0,6 +0,6 +0,6
1" 25 32 2.9 0
37.8 2.9 0
37.8 2.9 0
37.8
+0,6 +0,6 +0,6
1-1/2" 40 50 2.9 0
55.8 2.9 0
55.8 2.9 0
55.8
+0,6 +0,6 +0,6
2" 50 63 2.9 0
68.8 2.9 0
68.8 2.9 0
68.8
+0,6 +0,6 +0,6
3" 80 90 2.9 0
95.8 2.9 0
95.8 2.9 0
95.8
+0,6 +0,6 +0,6
4" 100 110 2.9 0
115.8 2.9 0
115.8 2.9 0
115.8
+0,6 +0,6 +0,7
6" 150 160 2.9 0
165.8 2.9 0
165.8 3.2 0
166.4
+0,6 +0,6 +0,7
8" 200 200 2.9 0
205.8 2.9 0
205.8 3.7 0
207.4
+0,6 +0,7 +0,7
10" 250 250 2.9 0
255.8 3.1 0
256.2 4.4 0
258.8
+0,6 +0,7 +0,7
12" 300 315 2.9 0
320.8 3.7 0
322.4 5.3 0
325.6
+0,6 +0,7 +0,7
14" 350 355 2.9 0
360.8 4.0 0
363.0 5.8 0
366.6
+0,7 +0,7 +0,9
16" 400 400 3.1 0
406.2 4.4 0
408.8 6.4 0
412.8
+0,7 +0,7 +0,9
18" 450 450 3.6 0
457.2 5.2 0
460.4 7.8 0
465.6
+0,7 +0,7 +0,9
20" 500 500 3.6 0
507.2 5.2 0
510.4 7.8 0
515.6
+0,7 +0,9 +1,1
24" 600 600 4.1 0
608.2 6.1 0
612.2 9.1 0
618.2
+0,7 +0,9 +1.1
28" 700 710 4.6 0
709.2 7.0 0
714.0 10.6 0
721.2
+0,7 +0,9 +1.1
32" 800 800 5.1 0
810.2 7.7 0
815.4 11.8 0
823.6
+0,7 +0,9 +1.1
36" 900 900 5.6 0
911.2 8.6 0
917.2 13.2 0
926.4
+0,9 +0,9 +1.1
40" 1000 1000 6.1 0
1012.2 9.4 0
1018.8 14.5 0
1029.0
Designation example for type B glass fiber reinforced vinylester resin pipe, nominal size DN250, for nominal pressure PN6 and with
CPVC liner : DIN16965-B250-6CPVC
Laminated Pipe
300-P001E-Rev1.2 2 of 17 August 2008
USING EXABOND TECHNOLOGY
PIPE LENGTHS
Structural part is based on premium grade epoxy vinylester resin.
Pipe Lengths
300-P001E-Rev1.2 3 of 17 August 2008
USING EXABOND TECHNOLOGY
- Fluid density
T - Temperature application
Design temperature is 50 oC
Wind loads and seismic are not taking into account
For 20" and greater contact ACP
Maximum allowable support spacing L in meters for pipe type B according to DIN16965 part2; without insulation
DN PN 6 PN 10 PN 16 PN 16
Lined Steel
Gas Liquids Gas Liquids Gas Liquids
in mm Comparison
=0 =1 =1.5 =1.8 =0 =1 =1.5 =1.8 =0 =1 =1.5 =1.8 =1
1" 25 2.3 2.1 2 2.0 2.3 2.1 2 2.0 2.3 2.1 2 2.0 2.1
1-1/2" 40 2.8 2.4 2.3 2.2 2.8 2.4 2.3 2.2 2.8 2.4 2.3 2.2 2.7
2" 50 3.1 2.6 2.4 2.4 3.1 2.6 2.4 2.4 3.1 2.6 2.4 2.4 3.0
3" 80 3.6 2.9 2.7 2.6 3.6 2.9 2.7 2.6 3.6 2.9 2.7 2.6 3.7
4" 100 4.0 3.0 2.8 2.7 4.0 3.0 2.8 2.7 4.0 3.0 2.8 2.7 4.3
6" 150 4.8 3.4 3.1 3.0 4.8 3.4 3.1 3.0 4.9 3.5 3.2 3.1 5.2
8" 200 5.3 3.6 3.3 3.2 5.3 3.6 3.3 3.2 5.7 3.9 3.6 3.5 5.8
10" 250 5.9 3.8 3.5 3.4 6.1 3.9 3.6 3.4 6.6 4.4 4 3.9 6.7
12" 300 6.5 4.0 3.7 3.5 6.9 4.4 4 3.8 7.4 4.9 4.5 4.3 7.0
14" 350 7.1 4.2 3.9 3.7 7.6 4.7 4.3 4.1 8.2 5.2 4.8 4.6 7.6
16" 400 7.5 4.4 4 3.8 8.3 5.0 4.5 4.4 8.8 5.6 5.1 4.9 8.2
20" 500 8.9 5.1 4.7 4.5 9.5 5.6 5.1 4.9 10.0 6.2 5.7 5.5 9.1
Nom. Pressure Operating pressure gauge to DIN 16867:Pipe
o o
- 20 C to + 50 C + 51oC to + 80oC
PN 16 PN 16 PN 10
PN 10 A PN 10 B PN 6
PN 6 PN 6 PN 4
Application range -A- to DIN 16867 T<50oC
45 & 90 ELBOWS
DN C to F S1
in mm E1 E4 d2 PVC-U1 PVC-EN1 PVC-C1 PPH&PPH22221 PVDF2 ECTFE2
1" 25 38 18 32 3.5 3.5 3.5 3.5 2.4 2.4
1-1/2" 40 58 24 50 4.6 4.6 4.6 4.6 3.0 3.0
2" 50 70 29 63 4.0 4.0 4.0 4.0 3.0 3.0
3" 80 100 41 90 4.0 4.0 4.0 4.0 2.8 2.8
4" 100 120 50 110 4.5 4.5 4.5 4.5 3.4 3.4
6" 150 170 70 160 6.0 6.0 6.0 6.0 3.0 3.0
8" 200 200 107 200 4.5 4.5 6.5 4.5 3.0 2.3
10" 250 250 125 250 7.7 4.9 4.9 6.2 3.0 2.3
12" 300 315 157 315 9.7 4.5 4.5 7.7 4.0 2.3
14" 350 355 177 355 4.0 4.5 4.5 8.7 4.0 2.3
16" 400 400 200 400 4.0 5.0 5.0 9.8 3.0 2.3
18" 450 450 225 450 4.0 5.0 5.0 8.0 3.0 2.3
20" 500 500 250 500 4.0 5.0 5.0 4.0 3.0 2.3
24" 600 600 300 600 4.0 5.0 5.0 4.0 3.0 2.3
28" 710 710 355 710 4.0 4.0 4.0 4.0 3.0 2.3
32" 800 800 400 800 4.0 4.0 4.0 4.0 3.0 2.3
36" 900 900 450 900 4.0 4.0 4.0 4.0 3.0 2.3
40" 1000 1000 500 1000 4.0 4.0 4.0 4.0 3.0 2.3
Designation of a 90o elbow E1 corresponding to type B pipes of nominal size DN80 and for a nominal pressure PN6, with type L laminated ends and
a PVDF lining: Elbow DIN16966-E1B80-6L-PVDF
Elbow Section
300-P001E-Rev1.2 5 of 17 August 2008
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CONCENTRIC REDUCER
DN1 DN2 d1 d2 R1 R3 S1
in mm in mm mm mm mm mm PVC-U PVC-EN PVC-C PPH&PPH2222 PVDF ECTFE
1-1/2" 40 1" 25 50 32 95 45 4.0 4.0 4.0 4.0 3.0 2.3
2" 50 1-1/2" 40 63 50 58 33 4.0 4.0 4.0 4.0 3.0 2.3
1" 25 32 128 78 4.0 4.0 4.0 4.0 3.0 2.3
3" 80 1" 25 90 32 195 145 4.0 4.0 4.0 4.0 3.0 2.3
1-1/2" 40 50 125 100 4.0 4.0 4.0 4.0 3.0 2.3
2" 50 63 93 68 4.0 4.0 4.0 4.0 3.0 2.3
4" 100 2" 50 110 63 168 118 4.0 4.0 4.0 4.0 3.0 2.3
3" 80 90 75 50 4.0 4.0 4.0 4.0 3.0 2.3
6" 150 3" 80 160 90 225 175 5.0 5.0 5.0 5.0 3.0 2.3
4" 100 110 150 125 5.0 5.0 5.0 5.0 3.0 2.3
8" 200 3" 80 200 90 NA 275 4.0 4.0 4.0 4.0 3.0 2.3
4" 100 110 N/A 225 4.0 4.0 4.0 4.0 3.0 2.3
6" 150 160 N/A 100 4.0 4.0 4.0 4.0 3.0 2.3
10" 250 4" 100 250 110 NA 350 4.0 4.0 4.0 4.0 3.0 2.3
6" 150 160 N/A 225 4.0 4.0 4.0 4.0 3.0 2.3
8" 200 200 N/A 125 4.0 4.0 4.0 4.0 3.0 2.3
12" 300 6" 150 315 160 N/A 388 4.0 4.0 4.0 4.0 3.0 2.3
8" 200 200 N/A 288 4.0 4.0 4.0 4.0 3.0 2.3
10" 250 250 N/A 163 4.0 4.0 4.0 4.0 3.0 2.3
14" 350 8" 200 355 200 N/A 388 4.0 4.0 4.0 4.0 3.0 2.3
10" 250 250 N/A 263 4.0 4.0 4.0 4.0 3.0 2.3
12" 300 315 N/A 100 4.0 4.0 4.0 4.0 3.0 2.3
16" 400 10" 250 400 250 N/A 375 4.0 4.0 4.0 4.0 3.0 2.3
12" 300 315 N/A 213 4.0 4.0 4.0 4.0 3.0 2.3
14" 350 355 N/A 113 4.0 4.0 4.0 4.0 3.0 2.3
Concentric Reducer
300-P001E-Rev1.2 6 of 17 August 2008
USING EXABOND TECHNOLOGY
ECCENTRIC REDUCER
Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only)
EC Reducer type - is a injection molded or thermoformed reducer up to 4", 6" and above is thermoformed
Eccentric reducer avalable in other sizes, to find the dimension use R5=(DN1-DN2) 2
DN1 DN2 d1 d2 R3 R5 S1
in mm in mm mm mm mm mm PVC-U PVC-EN PVC-C PPH & PPH2222 PVDF ECTFE
1-1/2" 40 1" 25 50 32 45 9 4.0 4.0 4.0 4.0 3.0 2.3
2" 50 1-1/2" 40 63 50 33 7 4.0 4.0 4.0 4.0 3.0 2.3
1" 25 32 78 16 4.0 4.0 4.0 4.0 3.0 2.3
3" 80 1" 25 90 32 145 29 4.0 4.0 4.0 4.0 3.0 2.3
1-1/2" 40 50 100 20 4.0 4.0 4.0 4.0 3.0 2.3
2" 50 63 68 14 4.0 4.0 4.0 4.0 3.0 2.3
4" 100 2" 50 110 63 118 24 4.0 4.0 4.0 4.0 3.0 2.3
3" 80 90 50 10 4.0 4.0 4.0 4.0 3.0 2.3
6" 150 3" 80 160 90 175 35 4.0 4.0 4.0 4.0 3.0 2.3
4" 100 110 125 25 4.0 4.0 4.0 4.0 3.0 2.3
8" 200 3" 80 200 90 275 55 4.0 4.0 4.0 4.0 3.0 2.3
4" 100 110 225 45 4.0 4.0 4.0 4.0 3.0 2.3
6" 150 160 100 20 4.0 4.0 4.0 4.0 3.0 2.3
10" 250 4" 100 250 110 350 70 4.0 4.0 4.0 4.0 3.0 2.3
6" 150 160 225 45 4.0 4.0 4.0 4.0 3.0 2.3
8" 200 200 125 25 4.0 4.0 4.0 4.0 3.0 2.3
12" 300 6" 150 315 160 388 78 4.0 4.0 4.0 4.0 3.0 2.3
8" 200 200 288 58 4.0 4.0 4.0 4.0 3.0 2.3
10" 250 250 163 33 4.0 4.0 4.0 4.0 3.0 2.3
14" 350 8" 200 355 200 388 78 4.0 4.0 4.0 4.0 3.0 2.3
10" 250 250 263 53 4.0 4.0 4.0 4.0 3.0 2.3
12" 300 315 100 20 4.0 4.0 4.0 4.0 3.0 2.3
16" 400 10" 250 400 250 375 75 4.0 4.0 4.0 4.0 3.0 2.3
12" 300 315 213 43 4.0 4.0 4.0 4.0 3.0 2.3
14" 350 355 113 23 4.0 4.0 4.0 4.0 3.0 2.3
Designation of a type X4 Eccentric reducer corresponding to type B pipes, reduced from nominal size DN250 to nominal size DN200, for nominal pressure
PN6 with plain end and with CPVC liner : Reducer DIN16966-X4B250x200-6CPVC
Eccentric Reducer
300-P001E-Rev1.2 7 of 17 August 2008
USING EXABOND TECHNOLOGY
Tee
300-P001E-Rev1.2 8 of 17 August 2008
BACK RING FOR LOOSE FLANGES
Back Ring
300-P001E-Rev1.2 9 of 17 August 2008
USING EXABOND TECHNOLOGY
LOOSE FLANGE
Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN16966 part 6 Type B2
L1 - Hub length
L2 - Flange face lamination thickness
L3 - Outside flange diameter
L4 - Hub diameter
Mass of glass content S 3: 30% 5%
Type1 flange is without groove
Type2 flange is with groove
Liner=3mm for PVDF
Liner=2.3mm for ECTFE
Liner=6mm 1mm for PVC-U, PVC-EN, CPV-C and PPH & PPH2222
A=H+2mm
L6=1/2 B5 from Back Ring
1" 25 32 3.5 3.5 3.5 3.5 2.4 2.4 16 4.0 135 110 19 63 49 2
1-1/2" 40 50 4.6 4.6 4.6 4.6 3.0 3.0 16 4.0 135 110 19 82 67 2
2" 50 63 4.0 4.0 4.0 4.0 3.0 3.0 16 4.0 140 115 19 102 81 2
3" 80 90 4.0 4.0 4.0 4.0 2.8 2.8 10 4.0 145 120 19 134 110 2
4" 100 110 4.5 4.5 4.5 4.5 3.0 3.0 10 4.2 150 125 20 162 132 2
6" 150 160 6.0 6.0 6.0 6.0 3.0 3.0 10 4.9 160 135 24 218 187 2
8" 200 200 6.2 4.0 4.0 4.9 3.0 2.3 10 6.2 250 140 27 273 236 3
10" 250 250 7.7 4.9 4.9 6.2 3.0 2.3 10 7.4 250 140 30 328 292 3
12" 300 315 9.7 4.5 4.5 7.7 4.0 2.3 10 8.7 250 150 32 378 341 3
14" 350 355 4.0 4.5 4.5 8.7 4.0 2.3 6 6.4 250 160 34 438 386 6
16" 400 400 4.0 5.0 5.0 9.8 3.0 2.3 6 7.1 250 170 37 482 439 6
18" 450 450 4.0 5.0 5.0 8.0 3.0 2.3 6 8.6 250 180 39 532 489 6
20" 500 500 4.0 5.0 5.0 4.0 3.0 2.3 6 8.6 300 180 40 585 544 6
24" 600 600 4.0 5.0 5.0 4.0 3.0 2.3 6 10.2 300 180 47 685 648 6
28" 700 710 4.0 4.0 4.0 4.0 3.0 2.3 4 8.1 300 185 55 800 758 8
32" 800 800 4.0 4.0 4.0 4.0 3.0 2.3 4 9.1 300 185 59 905 858 8
36" 900 900 4.0 4.0 4.0 4.0 3.0 2.3 4 10.1 300 185 62 1005 960 8
40" 1000 1000 4.0 4.0 4.0 4.0 3.0 2.3 4 11.1 300 185 66 1110 1060 8
Designation of a type B2 formed collar appropriate for pipe type B, nominal size DN150, for nominal
pressure PN 10 : Collar DIN16966-B2B150-10
Loose Flange
300-P001E-Rev1.2 10 of 17 August 2008
USING EXABOND TECHNOLOGY
F3 - Hub diameter
C - Outside flange diameter
F2 - Flange thickness
F1- Hub length
Mass of glass content S 3 : 30% 5%
Type1 flange is without groove
Type2 flange is with groove
Liner=3mm for PVDF
Liner=2.3mm for ECTFE
Liner=6mm 1mm for PVC-U,PVC-EN,CPV-C and PPH&PPH2222
Higher pressure ratings available on request
LAMINATED JOINT
Structural part is based on premium grade epoxy vinylester resin.
Design in compliance to DIN 16 966 Part 8
DN PN 6 PN 10 PN 16
in mm d2 S5 LO S5 LO S5 LO
1" 25 32 4.0 110 4.0 110 4.0 110
1-1/2" 40 50 4.0 110 4.0 110 4.0 110
2" 50 63 4.0 110 4.0 110 4.0 110
3" 80 90 4.0 110 4.0 110 4.0 120
4" 100 110 4.0 110 4.0 110 4.5 140
6" 150 160 4.0 110 4.0 130 6.5 175
8" 200 200 4.0 110 5.5 165 8.5 210
10" 250 250 4.0 125 6.5 205 10.5 280
12" 300 315 4.0 150 8.0 250 12.5 345
14" 350 355 5.0 170 9.0 290 15.0 415
16" 400 400 5.5 200 10.5 330 17.0 460
18" 450 450 8.0 240 13.0 410 21.0 550
20" 500 500 8.0 240 13.0 410 21.0 685
24" 600 600 9.5 290 15.5 480 25.0 745
28" 700 710 11.0 335 18.0 560 29.5 880
32" 800 800 12.5 390 20.5 640 33.5 990
36" 900 900 14.0 430 23.0 720 37.5 1115
40" 1000 1000 15.5 480 26.0 795 42.0 1235
Designation example for type B glass fiber reinforced vinylester resin pipe, nominal size DN250, for nominal pressure PN6 and with
CPVC liner : DIN16965-B250-6CPVC
Laminated Joint
300-P001E-Rev1.2 12 of 17 August 2008
USING EXABOND TECHNOLOGY
U- Manufactured Length
U1 - Hub length
U2 - Flange face lamination thickness
U3 - Outside flange diameter
U4 - Hub diameter
Liner=3mm for PVDF
Liner=2.3mm for ECTFE
Liner=5mm 1mm for PVC-U,PVC-EN,CPV-C and PPH&PPH2222
* For PVC-U,PVC-EN,CPV-C and PPH&PPH2222
VALVE AVAILABLE: PVC, PVC-C, PPH and PVDF.
Union Adapter
300-P001E-Rev1.2 14 of 17 June 2008
RECOMMENDED TORQUE VALUES FOR FLANGES
- DN : Nominal diameter
Garlock Stress
DN PN2.5 PN4 PN6 PN10 EPDM PTFE Coated
Saver 370
in mm Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m
3/4" 20 11.1 15 11.1 15 11.1 15 11.1 15 15.0 20.3 15.0 20.3
1" 25 11.1 15 11.1 15 11.1 15 11.1 15 15.0 20.3 15.0 20.3
1-1/2" 40 11.1 15 11.1 15 11.1 15 11.1 15 18.0 24.4 20.0 27.1
2" 50 11.1 15 11.1 15 11.1 15 11.1 15 18.0 24.4 35.0 47.5
3" 80 11.1 15 11.1 15 11.1 15 11.1 15 26.0 35.2 50.0 67.8
4" 100 14.8 20 14.8 20 14.8 20 14.8 20 26.0 35.2 35.0 47.5
6" 150 29.5 40 29.5 40 29.5 40 29.5 40 29.0 39.3 45.0 61.0
8" 200 36.9 50 36.9 50 47.9 65 47.9 65 37.0 50.2 65.0 88.1
10" 250 36.9 50 36.9 50 47.9 65 47.9 65 37.0 50.2 65.0 88.1
12" 300 36.9 50 44.3 60 59.0 80 59.0 80 44.0 59.7 95.0 128.8
14" 350 36.9 50 44.3 60 59.0 80 59.0 80 NA NA 135.0 183.0
16" 400 51.6 70 66.4 90 81.1 110 81.1 110 NA NA 120.0 162.7
18" 450 51.6 70 73.8 100 88.5 120 88.5 120 NA NA NA NA
20" 500 62.7 85 62.7 85 88.5 120 88.5 120 NA NA NA NA
Torque Table
300-P001E-Rev1.2 15 of 17 August 2008
BOLT LENGTH
Loose flange with loose flange (steel back ring and FRP back ring)
Full face with full face or full face with blind flange Loose flange with full face or with blind flange
(steel back ring and FRP back ring)
Bolt length
300-P001E-Rev1.2 16 of 17 August 2008
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