Professional Documents
Culture Documents
April 2010
INTRODUCTION
BioTector TOC analysers with serial numbers starting with 95, 97,
99 and BS4 may contain the data in a slightly different format.
Therefore different procedures may be required.
1 < O U T P U T D E V I C E M M C / S D C A R D
2 S E N D R E A C T I O N A R C H I V E
3 S E N D F A U L T A R C H I V E
4 S E N D C O N F I G U R A T I O N
5 S E N D D I A G N O S T I C S
6 S E N D A L L D A T A
7
8 - - > D A T A P R O G R A M
See BioTector Technical manual for the details of data download into other
devices.
DOWNLOADING ALL DATA FROM BIOTECTOR
BioTector data can be send to any device when BioTector is running.
In the same Maintenance, Data Output menu, select SEND ALL DATA to download
BioTector data into the MMC/SD card.
D A T A O U T P U T 0 9 : 1 7 : 2 8 1 2 - 0 9 - 0 2
1 < O U T P U T D E V I C E M M C / S D C A R D
2 S E N D R E A C T I O N A R C H I V E
3 S E N D F A U L T A R C H I V E
4 S E N D C O N F I G U R A T I O N
5 S E N D D I A G N O S T I C S
6 S E N D A L L D A T A
7
8 - - > D A T A P R O G R A M
The data downloaded into the SD card will be in text (.txt) format and will
automatically be named as ALLDAT.txt inside the MMC/SD card.
WHAT IS BIOTECTOR ALL DATA?
WHAT DOES BIOTECTOR ALL DATA CONSIST OF?
BioTector ALL DATA, is the data, which gives all system specific
information.
The ALL DATA consists of system specific diagnostics, system
specific configuration, system faults & warnings and reaction
result archive.
The information available inside the ALL DATA download is in the
following order:
1. DIAGNOSTICS
2. SYSTEM CONFIGURATION
3. FAULT ARCHIVE
4. REACTION ARCHIVE
WHAT DOES BIOTECTOR ALL DATA CONTAIN?
Hint: always look at the fault archive at the same time, to see if there are any related
faults in the system.
REACTION ARCHIVE
TIME DATE TICmgc TOCmgc
13:59:38 15/01/2010 S4:3 17.83 0.29
13:52:04 15/01/2010 S3:3 18.68 0.42 S1 to S6 reactions from stream 1 to stream 6.
13:44:29 15/01/2010 S2:3 18.36 0.43
M1 to M6 reactions from manual sample stream 1 to
13:36:54 15/01/2010 S1:3 19.03 0.49
manual stream 6.
13:29:20 15/01/2010 S5:3 19.68 0.48
13:21:46 15/01/2010 S4:3 18.27 0.32 CF full cleaning reaction.
13:14:11 15/01/2010 S3:3 18.88 0.52 RW reactor wash reaction.
13:06:35 15/01/2010 S2:3 18.44 0.57
12:59:01 15/01/2010 S1:3 18.94 0.58 RS remote standby reaction.
12:51:26 15/01/2010 S5:3 19.84 0.58 ZC zero calibration reaction.
12:43:52 15/01/2010 S4:3 18.38 0.38
12:36:17 15/01/2010 S3:3 19.18 0.55 ZK zero check reaction.
12:28:42 15/01/2010 S2:3 18.66 0.68 ZM manual zero adjust.
12:21:07 15/01/2010 S1:3 19.14 0.65
12:13:32 15/01/2010 S5:3 20.17 0.71 SC span factor calibration reaction.
12:05:57 15/01/2010 S4:3 18.68 0.51 SK span factor check reaction.
11:58:21 15/01/2010 S3:3 19.43 0.61
11:50:46 15/01/2010 S2:3 19.1 0.78
SM manual span factor adjust.
11:43:11 15/01/2010 S1:3 19.25 0.71 A1 to A6 24 hours average result from stream 1 to
11:35:35 15/01/2010 S5:3 20.25 0.81 stream 6.
Basic Reaction Archive download, in Engineering
mode.
Is this stable?
For the BioTector G2 CO2 analyzer, typically each reading will be within 3-5 ppm of
the last reading.
For the older GD10 CO2 analyzer, this could vary by 25-50 ppm.
Is the result within +/- 0.5% of full scale? If not, them the lens may have to be
cleaned.
Is the result close to or over 250ppm? Then confirm that there is no CO2 in the
oxygen supply.
Engineering mode archive, what to look out for: TIC
REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0
Is the TICmgu within +/- 25% of the TICmgc? Typically we find that the un-calibrated TIC
is close to the calibrated TIC and note that there is normally no zero offset from the
TIC reading.
Note that the simple reaction of TIC and acid in the reactor confirms:
The sample is being injected into the reactor.
The acid for the TIC is being injected into the reactor.
The circulation pump is probably running (not as easy to deduce in the MCR reactor).
The CO2 analyzer is reading.
The MFC has a gas flow.
Engineering mode archive, what to look out for: TOC
REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0
The comparison between TOCmgu and TOCmgc is not as easy here, due to the zero
offset from the base.
However, confirm that a zero calibration was run recently (ZC reaction), then you can
do a rough calculation by subtracting the zero offset from the TOCmgu reading.
SMPL PUMP: Diagnostic data from the sample pump. The same information
is available for the reagent (acid and base) pumps.
1). Operating mode, 0= time mode, 1= pulse mode. The pump has a magnetic sensor, if this is
working correctly, the mode should be 1. If the sensor fails, the pump switches to a backup
time based mode. Note that the pump could also be faulty / stopped.
2). Number of pulses during last operation, for example injection.
3). Time (milliseconds) for the above operation note that this will change depending on the
BioTectors range.
4). Time for the last pulse operation. For WMM60 pumps, this is typically 500-400 ms. For SR25
pumps (reagent) this is typically 700-600ms. If it is slower than this, the pump may be old.
5). Error counter. This counts up to 6 before logging a fault. It should always be 0, if not there
may be an intermittent fault on the system.
Engineering mode archive, Calibration Curve data.
CALIBRATION 1
RANGE = 1 This is produced for each range in the BioTector.
ZERO ADJUST = -5.07
SPAN ADJUST = 0.86 It shows:
APC = 1.20%/kPa [101.3kPa], 101.3kPa
ATC = 1.0155, 42.0C
CALIBRATION POINTS = 2
TICmgu TICmgc The calibration and range.
0.00 0.00
0.16 0.22 The current Zero Adjust.
0.32 0.44
0.49 0.65 The current Span Adjust.
0.65 0.87
0.81 1.09 APC = Factory Set Automatic Pressure Compensation factor, used to
0.97 1.31 compensate for changes in atmospheric pressure.
1.13 1.52
1.30 1.74 ATC = Factory Set Automatic Temperature Compensation and related
1.46 1.96
1.62 2.18 temperature, with the current CO2 analyzers, these values are close
1.78 2.39 to 1.00
1.94 2.61
2.11 2.83 Full calibration curve, as calculated by the BioTectors constrained
2.27 3.05 cubic spline interpolation calculation. Used mainly in the factory to
2.43 3.26
2.59 3.48 confirm that the calibration is correct.
2.75 3.70
2.92 3.92
3.08 4.13
3.24 4.35
3.40 4.57
3.56 4.79
3.73 5.01
3.89 5.22
4.05 5.44
Engineering mode archive, ATC data.
ATC
CALIBRATION POINTS = 17
TEMP. FACTOR Typical Factory Set ATC (automatic Temperature Compensation) table.
14.6 0.9707
15.4 0.9707
16.2 0.9707
17.0 0.9707
17.8 0.9707
18.6 0.9707
19.4 0.9707
20.2 0.9707
21.0 0.9710
21.8 0.9737
22.6 0.9777
23.4 0.9818
24.2 0.9858
25.0 0.9898
25.8 0.9943
26.6 0.9987
27.3 1.0025
28.1 1.0058
28.9 1.0092
29.7 1.0130
30.5 1.0155
31.3 1.0176
32.1 1.0198
32.9 1.0223
33.7 1.0247
34.5 1.0270
35.3 1.0294
36.1 1.0321
36.9 1.0350
37.7 1.0374
Engineering mode archive, Zero/Span Adjust data.
ANALOG INPUT
INST VOLTS
The Analogue to Digital ADC converter has a resolution of 12 bits, or
ADC[1] = 788 1.03 1 in 4095.
ADC[2] = 794 1.00
ADC[3] = 8 0.01 ADC1, CO2 analyzer, 4-20ma signal from the CO2 analyzer is read as 1-
ADC[4] = 462 0.58 5v signal by the BioTector. Therefore, a ADC value of ~800 = 4ma = 0
ADC[5] = 241 0.30
ADC[6] = 11 0.01 ppm CO2.
ADC[7] = 12 0.01
ADC[8] = 3202 4.00 ADC2, MFC, as above.
ADC[9] = 10 0.01
ADC[10] = 9 0.01 ADC3, Reserved.
ADC[11] = 9 0.01
ADC[12] = 10 0.01 ADC4, Cooler Temperature. This temperature sensor has an output of
10mv for each degree F from 0F (-17.7C) to 100F (37.7C). In this
example, the output is 580mv, which corresponds to 46F, or 7C.
ADC5, Panel Temperature. This temperature sensor has an output of
10mv for each degree C, from 0C to 100C.
ADC6, 7, Reserved.
ADC8, Atmospheric Pressure Sensor. 150mbar has an output of 0.2V,
1150mbar has an output of 4.8V.
ADC9, 12 Reserved.
Engineering mode archive, Previous Reaction CO2 data.