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BioTector Data Analysis for Troubleshooting

April 2010
INTRODUCTION

The procedures described below should be used during BioTector


Data Analysis for troubleshooting purposes.

These procedures applies to BioTector TOC analysers with


identification numbers (serial numbers) starting with BS4A 1.00
and above (e.g. 1.06, 2.03 etc.).

BioTector TOC analysers with serial numbers starting with 95, 97,
99 and BS4 may contain the data in a slightly different format.
Therefore different procedures may be required.

These procedures is prepared assuming that the user has some


level of Microsoft Excel skills (elementary or intermediate level).
DATA DOWNLOAD FROM BIOTECTOR
Confirm that an MMC/SD card is inserted in the card slot on the main board
(motherboard).
Go to Maintenance, Data Output menu and confirm that the OUTPUT DEVICE
setting is MMC/SD CARD.
D A T A O U T P U T 0 9 : 1 7 : 2 8 1 2 - 0 9 - 0 2

1 < O U T P U T D E V I C E M M C / S D C A R D
2 S E N D R E A C T I O N A R C H I V E
3 S E N D F A U L T A R C H I V E
4 S E N D C O N F I G U R A T I O N
5 S E N D D I A G N O S T I C S
6 S E N D A L L D A T A
7
8 - - > D A T A P R O G R A M

See BioTector Technical manual for the details of data download into other
devices.
DOWNLOADING ALL DATA FROM BIOTECTOR
BioTector data can be send to any device when BioTector is running.
In the same Maintenance, Data Output menu, select SEND ALL DATA to download
BioTector data into the MMC/SD card.

D A T A O U T P U T 0 9 : 1 7 : 2 8 1 2 - 0 9 - 0 2

1 < O U T P U T D E V I C E M M C / S D C A R D
2 S E N D R E A C T I O N A R C H I V E
3 S E N D F A U L T A R C H I V E
4 S E N D C O N F I G U R A T I O N
5 S E N D D I A G N O S T I C S
6 S E N D A L L D A T A
7
8 - - > D A T A P R O G R A M

The data downloaded into the SD card will be in text (.txt) format and will
automatically be named as ALLDAT.txt inside the MMC/SD card.
WHAT IS BIOTECTOR ALL DATA?
WHAT DOES BIOTECTOR ALL DATA CONSIST OF?
BioTector ALL DATA, is the data, which gives all system specific
information.
The ALL DATA consists of system specific diagnostics, system
specific configuration, system faults & warnings and reaction
result archive.
The information available inside the ALL DATA download is in the
following order:
1. DIAGNOSTICS
2. SYSTEM CONFIGURATION
3. FAULT ARCHIVE
4. REACTION ARCHIVE
WHAT DOES BIOTECTOR ALL DATA CONTAIN?

1. DIAGNOSTICS contains system site specific calibration


curves (TIC, TOC, etc.), Zero and Span Calibration
History, Reaction CO2 Data from the last analysis,
System Fault Status and System Message Archive.
2. SYSTEM CONFIGURATION contains system factory
specific calibration curves (TIC, TOC, etc.) and system
configuration settings.
3. FAULT ARCHIVE contains system faults, warnings and
notifications (up to 99 faults/warnings).
4. REACTION ARCHIVE contains system reaction data
recorded with their corresponding time and date (up to
9999 reaction data).
BioTector Diagnostic Download

The information in the BioTectors archive Reaction archive, Fault


archive and Diagnostics, can be downloaded to the SD card and
transferred to a PC.
The format is a Text file.

The Reaction archive stores the last 9999 reactions.

The Fault archive stores the last 99 faults.

The Diagnostic archive stores diagnostic information held in the


BioTector.
Basic Reaction Archive download, in Standard mode.

This downloads Time, Date, Stream/Range, TIC and TOC data.


This can also show Zero Calibrations ZC, span calibrations, SC, and more, see below.

Hint: always look at the fault archive at the same time, to see if there are any related
faults in the system.

REACTION ARCHIVE
TIME DATE TICmgc TOCmgc
13:59:38 15/01/2010 S4:3 17.83 0.29
13:52:04 15/01/2010 S3:3 18.68 0.42 S1 to S6 reactions from stream 1 to stream 6.
13:44:29 15/01/2010 S2:3 18.36 0.43
M1 to M6 reactions from manual sample stream 1 to
13:36:54 15/01/2010 S1:3 19.03 0.49
manual stream 6.
13:29:20 15/01/2010 S5:3 19.68 0.48
13:21:46 15/01/2010 S4:3 18.27 0.32 CF full cleaning reaction.
13:14:11 15/01/2010 S3:3 18.88 0.52 RW reactor wash reaction.
13:06:35 15/01/2010 S2:3 18.44 0.57
12:59:01 15/01/2010 S1:3 18.94 0.58 RS remote standby reaction.
12:51:26 15/01/2010 S5:3 19.84 0.58 ZC zero calibration reaction.
12:43:52 15/01/2010 S4:3 18.38 0.38
12:36:17 15/01/2010 S3:3 19.18 0.55 ZK zero check reaction.
12:28:42 15/01/2010 S2:3 18.66 0.68 ZM manual zero adjust.
12:21:07 15/01/2010 S1:3 19.14 0.65
12:13:32 15/01/2010 S5:3 20.17 0.71 SC span factor calibration reaction.
12:05:57 15/01/2010 S4:3 18.68 0.51 SK span factor check reaction.
11:58:21 15/01/2010 S3:3 19.43 0.61
11:50:46 15/01/2010 S2:3 19.1 0.78
SM manual span factor adjust.
11:43:11 15/01/2010 S1:3 19.25 0.71 A1 to A6 24 hours average result from stream 1 to
11:35:35 15/01/2010 S5:3 20.25 0.81 stream 6.
Basic Reaction Archive download, in Engineering
mode.

This downloads the information shown below, in addition to Time,


Date, Stream/Range, TIC and TOC data.
REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0
Engineering mode archive, what to look out for:
CO2z
REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0

CO2z (CO2 analyzer zero point).

At the start of each reaction, the CO2 zero is recorded.

Is this stable?
For the BioTector G2 CO2 analyzer, typically each reading will be within 3-5 ppm of
the last reading.
For the older GD10 CO2 analyzer, this could vary by 25-50 ppm.

Is the result within +/- 0.5% of full scale? If not, them the lens may have to be
cleaned.
Is the result close to or over 250ppm? Then confirm that there is no CO2 in the
oxygen supply.
Engineering mode archive, what to look out for: TIC

REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0

TICmgu (TIC un-calibrated), TICmgc (calibrated), CO2p (height of


the CO2 peak).

Is the TICmgu within +/- 25% of the TICmgc? Typically we find that the un-calibrated TIC
is close to the calibrated TIC and note that there is normally no zero offset from the
TIC reading.

Note that the simple reaction of TIC and acid in the reactor confirms:
The sample is being injected into the reactor.
The acid for the TIC is being injected into the reactor.
The circulation pump is probably running (not as easy to deduce in the MCR reactor).
The CO2 analyzer is reading.
The MFC has a gas flow.
Engineering mode archive, what to look out for: TOC

REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0

TOCmgu (TOC un-calibrated), TOCmgc (calibrated), CO2p (height of


the CO2 peak).

The comparison between TOCmgu and TOCmgc is not as easy here, due to the zero
offset from the base.
However, confirm that a zero calibration was run recently (ZC reaction), then you can
do a rough calculation by subtracting the zero offset from the TOCmgu reading.

For a good TOC reading:


The base oxidation phase has to be effective - pH ~14, ozone generator operating,
circulation pump circulating the liquid.
The TOC phase has to be effective pH ~0, manganese catalyst in the acid, ozone
generator operating for first half of the phase, circulation pump circulating the liquid.
Note that if you have no manganese catalyst in the acid, you result will be down ~33%.
Engineering mode archive, what to look out for: DegC,
Atm
REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0

DegC, Temperature in the BioTector. High alarm set to 45C.


Atm, Atmospheric pressure sensor in the BioTector.

Confirm that both of these readings are reasonable.


Engineering mode archive, what to look out for: SMPL
PUMP
REACTION ARCHIVE
TIME DATE CO2z TICmgu TICmgc CO2p TOCmgu TOCmgc CO2p DegC Atm SMPL PUMP
13:59:38 15/01/2010 S4:3 2 14.3 17.83 491 14 0.29 512 43.5 101.3 1, 8, 3700, 465, 0
13:52:04 15/01/2010 S3:3 2 15.31 18.68 509 14 0.42 520 43.4 101.3 1, 8, 3700, 461, 0
13:44:29 15/01/2010 S2:3 2 15.14 18.36 529 14.06 0.43 518 43.4 101.3 1, 8, 3700, 465, 0
13:36:54 15/01/2010 S1:3 2 15.93 19.03 534 14.1 0.49 525 43.3 101.4 1, 8, 3705, 462, 0
13:29:20 15/01/2010 S5:3 2 16.07 19.68 554 14.18 0.48 522 43.3 101.4 1, 8, 3705, 466, 0
13:21:46 15/01/2010 S4:3 2 14.92 18.27 511 14.02 0.32 517 43.2 101.4 1, 8, 3705, 465, 0
13:14:11 15/01/2010 S3:3 2 15.35 18.88 519 14.13 0.52 533 43.1 101.4 1, 8, 3705, 460, 0
13:06:35 15/01/2010 S2:3 2 15.3 18.44 514 14.1 0.57 527 43.1 101.4 1, 8, 3705, 465, 0
12:59:01 15/01/2010 S1:3 2 15.68 18.94 536 14.19 0.58 520 42.9 101.4 1, 8, 3710, 463, 0
12:51:26 15/01/2010 S5:3 2 16.25 19.84 526 14 0.58 514 42.8 101.4 1, 8, 3705, 466, 0
12:43:52 15/01/2010 S4:3 2 14.98 18.38 509 13.93 0.38 515 42.6 101.4 1, 8, 3710, 467, 0

SMPL PUMP: Diagnostic data from the sample pump. The same information
is available for the reagent (acid and base) pumps.

1). Operating mode, 0= time mode, 1= pulse mode. The pump has a magnetic sensor, if this is
working correctly, the mode should be 1. If the sensor fails, the pump switches to a backup
time based mode. Note that the pump could also be faulty / stopped.
2). Number of pulses during last operation, for example injection.
3). Time (milliseconds) for the above operation note that this will change depending on the
BioTectors range.
4). Time for the last pulse operation. For WMM60 pumps, this is typically 500-400 ms. For SR25
pumps (reagent) this is typically 700-600ms. If it is slower than this, the pump may be old.
5). Error counter. This counts up to 6 before logging a fault. It should always be 0, if not there
may be an intermittent fault on the system.
Engineering mode archive, Calibration Curve data.

CALIBRATION 1
RANGE = 1 This is produced for each range in the BioTector.
ZERO ADJUST = -5.07
SPAN ADJUST = 0.86 It shows:
APC = 1.20%/kPa [101.3kPa], 101.3kPa
ATC = 1.0155, 42.0C
CALIBRATION POINTS = 2
TICmgu TICmgc The calibration and range.
0.00 0.00
0.16 0.22 The current Zero Adjust.
0.32 0.44
0.49 0.65 The current Span Adjust.
0.65 0.87
0.81 1.09 APC = Factory Set Automatic Pressure Compensation factor, used to
0.97 1.31 compensate for changes in atmospheric pressure.
1.13 1.52
1.30 1.74 ATC = Factory Set Automatic Temperature Compensation and related
1.46 1.96
1.62 2.18 temperature, with the current CO2 analyzers, these values are close
1.78 2.39 to 1.00
1.94 2.61
2.11 2.83 Full calibration curve, as calculated by the BioTectors constrained
2.27 3.05 cubic spline interpolation calculation. Used mainly in the factory to
2.43 3.26
2.59 3.48 confirm that the calibration is correct.
2.75 3.70
2.92 3.92
3.08 4.13
3.24 4.35
3.40 4.57
3.56 4.79
3.73 5.01
3.89 5.22
4.05 5.44
Engineering mode archive, ATC data.
ATC
CALIBRATION POINTS = 17
TEMP. FACTOR Typical Factory Set ATC (automatic Temperature Compensation) table.
14.6 0.9707
15.4 0.9707
16.2 0.9707
17.0 0.9707
17.8 0.9707
18.6 0.9707
19.4 0.9707
20.2 0.9707
21.0 0.9710
21.8 0.9737
22.6 0.9777
23.4 0.9818
24.2 0.9858
25.0 0.9898
25.8 0.9943
26.6 0.9987
27.3 1.0025
28.1 1.0058
28.9 1.0092
29.7 1.0130
30.5 1.0155
31.3 1.0176
32.1 1.0198
32.9 1.0223
33.7 1.0247
34.5 1.0270
35.3 1.0294
36.1 1.0321
36.9 1.0350
37.7 1.0374
Engineering mode archive, Zero/Span Adjust data.

ZERO ADJUST Typical Zero and Span adjust record.


18:43:42 09/10/2009 TOC-ZC 6.3
18:43:42 08/10/2009 TOC-ZC -1.2
18:43:42 07/10/2009 TOC-ZC -3.5
18:43:42 06/10/2009 TOC-ZC 4.5 Depending on the range, the zero adjust should be +/- 5%
18:43:42 05/10/2009 TOC-ZC -536.2 of full scale of the appropriate calibration.
18:43:42 04/10/2009 TOC-ZC -578.2
Outside of this, the base solution may be contaminated
SPAN ADJUST
18:43:42 09/10/2009 TOC-SC 1.02 with a high level of carbonate, especially if the zero
18:43:42 06/10/2009 TOC-SC 1.04 adjust is large and negative. The BioTector will still
18:43:42 04/10/2009 TOC-SC 1.52 operate with a large zero adjust, but the accuracy will be
effected.

The Span Adjust factor should generally be close to 1.0.


+/- 15% could be accounted for in a sample pump tube
change, anything outside this should be investigated.
However if you see a Span Adjust factor in the order of
1.5, then it is likely that the user has no Manganese
catalyst in the acid.
Engineering mode archive, Analogue Input raw data.

Typical Analogue Input data.

ANALOG INPUT
INST VOLTS
The Analogue to Digital ADC converter has a resolution of 12 bits, or
ADC[1] = 788 1.03 1 in 4095.
ADC[2] = 794 1.00
ADC[3] = 8 0.01 ADC1, CO2 analyzer, 4-20ma signal from the CO2 analyzer is read as 1-
ADC[4] = 462 0.58 5v signal by the BioTector. Therefore, a ADC value of ~800 = 4ma = 0
ADC[5] = 241 0.30
ADC[6] = 11 0.01 ppm CO2.
ADC[7] = 12 0.01
ADC[8] = 3202 4.00 ADC2, MFC, as above.
ADC[9] = 10 0.01
ADC[10] = 9 0.01 ADC3, Reserved.
ADC[11] = 9 0.01
ADC[12] = 10 0.01 ADC4, Cooler Temperature. This temperature sensor has an output of
10mv for each degree F from 0F (-17.7C) to 100F (37.7C). In this
example, the output is 580mv, which corresponds to 46F, or 7C.
ADC5, Panel Temperature. This temperature sensor has an output of
10mv for each degree C, from 0C to 100C.
ADC6, 7, Reserved.
ADC8, Atmospheric Pressure Sensor. 150mbar has an output of 0.2V,
1150mbar has an output of 4.8V.
ADC9, 12 Reserved.
Engineering mode archive, Previous Reaction CO2 data.

REACTION COUNTER 688


REACTION TYPE STREAM 1 Shows the CO2 analyzer output from the previous reaction.
REACTION DURATION 475s
The left hand group of figures shows TIC, the figures below TOC.
[ 0, 0s] 0.0
[ 1, 3s] 0.0 Base Oxidation CO2 results should be low (almost zero) and stable.
[ 2, 6s] 0.0
[ 3, 8s] 0.0
[ 4, 11s] 0.0
[ 5, 14s] 0.0
[ 6, 17s] 7.3 [ 95, 263s] 0.0
[ 7, 19s] 16.3 [ 96, 265s] 0.0
[ 8, 22s] 17.4 [ 97, 268s] 0.0
[ 9, 25s] 18.6 [ 98, 271s] 0.0
[ 10, 28s] 19.0 [ 99, 274s] 0.0
[ 11, 30s] 19.7 [100, 276s] 6.9
[ 12, 33s] 20.5 [101, 279s] 34.0
[ 13, 36s] 20.5 [102, 282s] 67.4
[ 14, 39s] 20.5 [103, 285s] 144.6
[ 15, 41s] 20.5 [104, 288s] 381.9
[ 16, 44s] 19.1 [105, 290s] 813.7
[ 17, 47s] 18.2 [106, 293s] 1305.6
[ 18, 50s] 16.9 [107, 296s] 1736.8
[ 19, 53s] 15.9 [108, 299s] 2025.4
[ 20, 55s] 3.1 [109, 301s] 2185.0
[ 21, 58s] 0.0 [110, 304s] 2246.3
[ 22, 61s] 0.0 [111, 307s] 2238.2
[ 23, 64s] 0.0 [112, 310s] 2182.8
[ 24, 66s] 0.0 [113, 312s] 2094.7
[ 25, 69s] 0.0 [114, 315s] 1994.2
[ 26, 72s] 0.0 [115, 318s] 1884.3
[ 27, 75s] 0.0 [116, 321s] 1778.7
[ 28, 77s] 0.0 [117, 323s] 1670.9
[ 29, 80s] 0.0 [118, 326s] 1571.2
[ 30, 83s] 0.0 [119, 329s] 1473.7
20 0.0 Engineering mode archive, Fault Status.
20 0.0
20 0.2
20 1.1
20 2.1
20 3.4 Read from the bottom up (the bottom is the oldest data.
20 4.5
20 5.9 This example is from an O2 flow record.
20 7.1
20 8.4
20 9.5
20 10.2 Initially, the set-point (10) and flow (10.0-10.4) are the same, but
20 12.6 when the set-point changes to 20, the flow drops off.
20 14.7
20 15.8 Possible issue, out of oxygen.
20 17.2
20 18.7
20 19.4
20 19.7 The faults logged in the Fault status archive are:
20 20.6
20 22.2
O2 flow.
20 15.4
20
10
10.0
10.4
Relay PCB fault (monitors the fuse status).
10 10.3
10 10.1
Ozone PCB fault (monitors the fuse / power status).
10 10.3
10 10.3
CO2 analyzer fault (logs the CO2 analyzer signal).
10 10.1
10 10.3
Panel Temperature.
10 10.3
10 10.0 Cooler Temperature.
10 10.3
10 10.3
10 10.0
10 10.3
10 10.4
10 10.0
OPENING BIOTECTOR ALL DATA in MS EXCEL
Open a new MS EXCEL workbook in your PC/Laptop.
Go to FILE, OPEN and select FILES OF TYPE to "All Files (*.*).
Go to File name and select the ALL DAT.txt file downloaded from the BioTector. Select OPEN.
OPENING BIOTECTOR ALL DATA in MS EXCEL
In the TEXT IMPORT WIZARD STEP 1 of 3, tick on DELIMITED and select NEXT.
OPENING BIOTECTOR ALL DATA in MS EXCEL
In the TEXT IMPORT WIZARD STEP 2 of 3, under DELIMITERS section, tick SPACE and select NEXT.
OPENING BIOTECTOR ALL DATA in MS EXCEL
In the TEXT IMPORT WIZARD STEP 3 of 3, select FINISH.
BIOTECTOR DATA ARRANGEMENT in MS EXCEL
MS EXCEL will open the BioTector data as a txt file.
Open T016. BioTector Data Analysis for Troubleshooting.xls file, supplied by the distributor or the manufacturer. If a
security warning appears, select ENABLE MACROS option.
Copy and paste the data into the ALL DATA sheet inside the T016. BioTector Data Analysis for Troubleshooting.xls
file.
Go to ALL DATA sheet, select and copy all REACTION ARCHIVE data (including the data headings). Paste in into the
Arrange Data sheet inside the T016. BioTector Data Analysis for Troubleshooting.xls file.
Go to ALL DATA sheet, select and copy all FAULT ARCHIVE data. Paste in into the Arrange Data sheet at the end of
the REACTION ARCHIVE data. Confirm that the TIME and DATE columns of the Fault Archive are aligned with the
TIME and DATE columns of the Reaction Archive.
Go to Tools, Macro menu and select Macro.
BIOTECTOR DATA ARRANGEMENT in MS EXCEL
In the Macro window, select BioTectorArm under the Macro name
Select Run to chronologically arrange the Fault Archive with the Reaction Archive.
BIOTECTOR DATA ARRANGEMENT in MS EXCEL

With Above procedures, the Fault Archive will be chronologically


arranged with the Reaction Archive.
The reaction data and the faults can now be analyzed in
chronological order for troubleshooting purposes.

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