00809-0100-4003 Model 8800A Smart Vortex Flowmeter ROSEMOUNT FISHER ROSEMOUNT Mananing The Process Better- :Product Manual Rosemount in. 2200 Marat Gould (Gumassen, $5817 USA ‘er-900-3554007 Te 1012 Fax(oi2) 99-701 (©1986 Rosa e. /tptemvrosemount.com oad Read this manual before working withthe product. For personal and system ‘safety, and for optimum product performance, make sure you thoroughly Understand the contents before instaling, using, or maintaining this product Within the United States, Rosemount Inc. has two tollfree assistance numbers, Customer Central: 1-800-999-9907 (7:00 a.m. to 7:00 p.m. CST) ‘Technical suppor, quoting, and order-related questions. North American 1-800-654-7768 (24 hours a day ~ Includes Canada) Response Center: Equipment service needs. For equipment service or support needs outside the United States, contact your local Rosemount representative, Py ‘The products described in this dccument are NOT designed for nuclear- Qualified applications, Using non-nuctear qualified products in applications that require nuclear- ‘qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative May be peotected by one or mare ofthe ftowng US. Patant Nos 4.484836: 4.926.695. May depend on ‘model Oter foreign patents ssued and pending ee eee ne Re ee eee eae rs Leeda fener men peeioent be err pane feast aeesceernetec te sacoromnas ee caaaartatnet ects ate cominse tosses Pts Pogenou sneer cag fon olen CE Ghectraastcie ramets eomaren se ROSEMOUNT FISHER-ROSEMOUNT Managing The Process Better:SECTION 1: Introduction SECTION 2: Installation Table of Contents Procedures and instructions inthis manual may require special precautions to {ensure the safety of the personnel paforming the operations. Refer to the ‘Safety messages atthe beginning of each section before performing ‘any operations. How to Use this Manual w Safety Messages ...... ce Safety Messages Commissioning . Before You Begin... Flowmeter Sizing Flowmeter Orientation . Vertical Installation High-Temperature Installations Steam Installations Upstream/Downstream Piping . Pressure and Temperature Transmitter Location Wetted Material Selection Environmental Considerations Hardware Configuration 1 —Failure Mode 2.— Transmitter Security 3 —Line Size 4—Gain 5 — Test Frequency LCD Indicator Option Installation Tasks ‘Handling Flow Direction Gaskets Flange Bolts Wafer-Style Flowmeter Alignment and Mounting . Flanged-Style Flowmeter Mounting Flowmeter Grounding Electronics Mounting High-Temperature Installations Conduit Connections High-Point Installation Cable Gland . Wiring Procedure 12-20 Power Supply 2-20 Analog Output 221 Pulse Output 221 Remote Electronics . : 2224 ‘Mounting 2-24 Cable Connections 2.24 Calibration 2.25 Software Configuration (225SECTION 3: Review ......... Device Software Functions Process Variables ‘Totalizer ‘Total | Start | Stop . Reset Diagnostics/Service ‘Test/Status ‘View Status Self Test Loop Test... Pulse Output Test D/A Trim Scaled D/A Trim Shed Freq at URV Basic Setup ..... Tag Service Type PV Units Volumetric Units | Mass Units Process Density me STD/Normal Flow Units vie, 86 Density Ratio ve 3-7 Calculate Density Ratio . . 3-7 Operating Conditions ae 3-7 Base Conditions ‘Velocity Units Special Units Base Volume Unit . Base Time Unit User Defined Unit Conversion Number . Range Values .. Process Temperature Mating Pipe ID (Inside Diameter) Damping Advanced Functionality Detailed Set-Up .. . ‘Characterize Meter Mating Pipe 1D. K-Factor . . Wetted Material . . Meter Body Number Flange Type . PV Units 2.0002... Configure Outputs . Analog Output Range Values Loop Test Alarm Jumper D/A Trim (Digital-to-Analog Trim) Scaled D/A TrimRecall Factory Trim Palse Output Pulse Output Seale Pulse Sealing — Rate . Pulse Sealing — Unit . Direct (Shedding Frequeny)- Pulse Output Test . HART Output Poll Address. ‘Auto Poll Burst Mode Configuration Burst Mode .. : Burst Option . Local Display Signal Processing . Optimize Flow Range . Flow .. Low Flow Cutoff . Sig/Tr (Signal/Trigger Level Ratio) Auto Adjust Filter Manual Filter Adjust Flow ; Low Pass Filter ‘Trigger Level Filter Restore Damping Process Density Device Information ‘Manufacturer Tag. : Descriptor... Message Date .. Write Protect Revision Numbers Universal Rev : ‘Transmitter Rev 3-23 Software Rev 3-23 Hardware Rev oe 3-23 Fs a Na eel 3-23 Device 1D ogSECTION 4: Safety Messages hooting ‘Troubleshooting Tables Troubleshooting Advanced Troubleshooting TP1..... TP2 Shedding Frequeney Out {Test Frequency Jumpen/Test Frequency In. ‘Testing Procedures Self Test . Loop Test | Pulse Output Test View Status .....00000 0. Hardware Replacement Replacing the Terminal Block in the Housing ..... Replacing the Electronics Boards Replacing the Electronics Housing . . Replacing the Sensor : Replacing the Sensor: Removable Support Tube . Replacing the Sensor: Integral Support Tube ... Remote Electronics Procedure ..... Coaxial Cable at the Electronics Housing Changing the Housing Orientation Return of Material . SECTION 5: Safety Messages BL Options LCD Indicator ... en : 52 Installing the Indicator ns 58 Diagnostie Messages os Bed ‘Transient Protection ... a 55 Installing the Transient Protector . 55 SECTION 6: Functional Specifications al ificati Performance Specifications “611 Specifications Physical Specifications 6-13 Ordering Information : “6-18 Configuration Data Sheet (CDS) : 6-20 Tagging 6-20APPENDIX A: Approval Drawings APPENDIX B: HART COMMUNICATOR APPENDIX C: Model 268 Communicator APPENDIX D: Electronics Verification INDEX Approval Drawings HART Communicator Menu Tree for Model 800A HART Fast Key Sequwnces for Model 88008. HART Communicator Menu Tree for Model 8800 HART Fast Key Sequwnees for Model 88008. Connections and Hardware Basic Features ‘Action Keys Function Keys a Alphanumeric and Shift Keys Data Entry HART Fast Key Feature... HART Fast Key Example Menus and Functions . ‘Main Menu Online Menu . - Diagnostic Messages Model 268 Menu Tree Model 268 Fast Key Equivalents - Connections and Hardware Basic Features Dedicated Keys Alphanumeric and Shift Keys . Function Keys Function Key Sequences Function Key Sequence Conventions Funetion Key Sequence Examples Diagnostics Messages, Safety Messages . Disconnect the Sensor . ‘Tools Needed . Integral-Mount Procedure Remote-Mount Procedure Single-Point Electronics Check ‘Shedding Frequency at URV. Calculating Output Variables with Known Input Frequeney User Defined Verification Frequencies Examples Examples: English Units . Examples: SI Units Index Al pee eowree eb4S poe ook pe CT Bao BAL C1 C2 C3 C5 C5 C6 C6 C7 C7 oT C8 . ELwiSection HOW TO USE THIS MANUAL, SAFETY MESSAGES Introduction ‘This manual provides installation, configuration, troubleshooting and other procedures for the use of the Rosemount Model 800A Smart ‘Vortex Flowmeter. Specifications and other important information are also included. Section 2: Installation provides assistance in hardware configuration. Section 3: Device Software Functions describes the Model 8800A software functions, configuration parameters, and other online variables. The descriptions are provided according to the function you want to perform. Section 4; Troubleshooting supplies troubleshooting tables to lead you through any problems that may arise in the use of the Model 8800A. It also describes corrective actions that should be taken. Section 5: Options lists the options available to customers for the Model 880A. Section 6: Specifications gives reference and specification data for the Model 800A and its applications. ‘Appendix A: Approval Drawings shows accompanying drawings for the Model 8800A approvals and certifications. Appendix B: HART Communicator provides overview instructions, command tree, and Fast Key Sequence tables for the HART Communicator when used in conjunction with the Model 88004. ‘Appendix C: Model 268 Interface supplies overview instructions, command tree, and Fast Key Sequence tables for the Model 268, when used in conjunction with the Model 8800A. Appendix D: Electronics Calibration Verification provides a short procedure for verification of electronic output to assist in meeting the quality standards for ISO 9000 certified manufacturing processes, Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Refer to the safety messages, listed at the beginning of each section, before performing any operations. 4Rosemount Model 8800A Smart Vortex FlowmeterSection SAFETY MESSAGES. COMMISSIONING Installation his section provides installation instructions for the Model 800A Vortex Flowmeter. The information is organized to accommodate various levels of operator experience. Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section. pone could ent death oreous mr + Donat remove the tansmiter cover in explosive atmospheres when the cutis lve + Before connecting a HARTbased communicator nan explosive atmosphere, make | ‘sue the instruments nthe oop are instalod in accordance with intinsicaly saleor | rominoendve fet wring practices | + Very thatthe operating atmosphere ofthe transmit is consistent withthe appropriate hazardous locations caticatons, Bosh ansmiter covers must be fuly engaged to moet explosion proot requirements Fallure to follow these installation guidelines could result in death or serious injury: + Make sure only qualified personrel perform the instalation, Commission the Model 800A before putting it into operation. This ensures proper configuration and operation of the meter. It also enables you to check hardware settings, test the flowmeter electronics, verify flowmeter configuration data, and check output variables. Any problems can be corrected or configuration settings changed — before going out into the installation environment. To commission on the bench, connect the HART Communicator (or other communications device) to the signal loop in accordance with the specifications for your communicator. See Appendices B, C, and D for additional information. atRosemount Model 8800A Vortex Flowmeter BEFORE YOU BEGIN Flowmeter Sizing Before you install a flowmeter in any application, you must consider flowmeter sizing (the line size) and location. Choose the correct flowmeter size for an application to incresse rangeability and minimize pressure drop and cavitation. Proper location of the flowmeter can ensure a clean, accurate signal. Follow the installation instructions carefully to reduce start-up delays, ease maintenance, and ensure optimum performance. Correct meter sizing is important for flowmeter performance. The Model 8800A is capable of processing signals from flow applications within the limitations described in Section 6: Specifications. Full scale is continuously adjustable within these ranges. ‘To determine the correct flowmeter size for an application, process conditions must be within the stated requirements for Reynolds number and velocity. See Section 6: Specifications for sizing data. Contact your local Rosemount Inc. sales representative to obtain a copy of the Model 8800A Vortex Flowmeter Sizing Program which calculates flowmeter sizes based on user-supplied input. 22Installation Flowmeter Orientation Vertical Installation High-Temperature Installations FIGURE 2-1 Design process piping so the meter body will remain full, with no entrapped air. Allow enough straight pipe both upstream and downstream of the meter body to ensure a nonskewed, symmetrical profile. Install valves downstream of the meter when possible. Vertical installation allows upward process liquid flow and is generally preferred. Upward flow ensures that the meter body always remains full and that any solids in the fltid are evenly distributed. NOTE ‘To ensure that the meter body remains full, avoid downward vertical liquid flows where back pressure is inadequate, Install the meter body so the electronics are positioned to the side of the pipe or below the pipe as shown in Figure 2-1. Insulation may be required around the pipe to maintain a temperature below 185 °F (85 °C). Examples of High-Temperature Installations. ‘Steam Installations FIGURE 2-2 ‘The meter body installed withthe 3 electronics tothe side of the pipe. ‘The meter body installed withthe ‘lactronice below the pipe. 1800.0008001, 0002R05 For steam applications, avoid installations, such as the one shown in Figure 2-2. Such installations may cause a water-hammer condition at, start-up due to trapped condensate. The high force from the water hammer can over stress the sensing mechanism and cause permanent damage to the sensor. ‘Avoid This Type of Installation for Steam Applications, Poort) 23Rosemount Model 800A Vortex Flowmeter Upstream/Downstream Piping _Install the meter body with a minimum of five straight pipe diameters downstream from the shedder bar; this ensures specification accuracy over widely varying process conditions. Figure 2-3 describes the minimum distances from specific upstream disturbances needed to meet stated accuracies. If your application does not permit as much straight piping as needed, contact your local Rosemount Inc. sales representative to discuss meter performance that can be expected with shorter lengths of straight pipe. FIGURE 2-3, Pipe Length Requirements for instalation. so 5D Upsream Downstream a oo & vpriream “= Downstream (80088004. 8, 6.0.6, FIBB ‘TWo 90° BENDS ‘Two 90" BENDS BUTTERFLY VALVE INTHE SAME PLANES INDIFFERENT PLANES FULLY OPEN Nore 'D" represents pipe ameter, Pressure and Temperature When using pressure and temperature traasmitters in conjunction with ‘Transmitter Location the Model 8800A for compensated mass flows, install the transmitter downstream of the Vortex Flowmeter. See Figure 2-4, FIGURE 2-4 Pressure and Temperature Transmitter Location. f% ®®@ “. 4Downstream Z SDownstream o00-8800G18A 24Installation Wetted Material Selection Environmental Considerations HARDWARE CONFIGURATION FIGURE 25. Failure Mode, Transmitter Security, Gain, Line Size and Test Frequency Jumpers. Ensure that the process fluid is compatible with the meter body wetted materials when specifying the Model 8800A. Corrosion will shorten the life of the meter body. Consult recognized sources of corrosion data or contact your Rosemount Sales Representative for more information. Avoid excessive heat and vibration to ensure maximum flowmeter life. ‘Typical problem areas include high-vibration lines with integrally ‘mounted electronics, warm-climate installations in direct sunlight, and outdoor installations in cold climates. Although the signal conditioning functions reduce susceptibility to extraneous noise, some environments are more suitable than others. Avoid placing the flowmeter or its wiring close to devices that produce high intensity electromagnetic and electrostatic fields. Such devices include electric welding equipment, large electric motors and transformers, and communication transmitters. ‘The hardware jumpers on the Model 8800A enable you to set the failure mode and transmitter security. Additionally, as shown in Figure 2-5, line size, gain, test frequencies, and test points are located on the outer circuit board, To access the jumpers, remove the electronics housing cover from the end of the Model 800A. If your Model 8800A does not include an LCD indicator, all of the jumpers are accessible by removing the cover on the electronies side. If your Model 8800A includes an LCD option, the failure mode and transmitter security jumpers are found on. the face of the LCD indicator. NOTE - If you will be changing configuration variables frequently, it may be useful to leave the security lockout jumper in the OFF position to avoid exposing the flowmeter electronics to the plant environment. Set these jumpers during the commissioning stage to avoid exposing the electronics to the plant environment. 25Rosemount Model 8800A Vortex Flowmeter 1— Failure Mode 2—Transmitter Security 3—Line Size Gain 5 —Test Frequency TABLE 2-1 Jumper Seitings Based on Line Size {As part of normal operations, the Model 8800A continuously runs a self- diagnostic routine. If the routine detects an internal failure in the electronics, flowmeter output is driven to 3.75 mA or 21.75 mA, depending on the position of the failure mode jumper. The jumper is set per the CDS; the default setting is HIGH. ‘The failure mode jumper is labeled ALARM or FAIL MODE and is set to the high position at the factory. ‘You can protect the configuration data with the security lockout jumper. With the security lockout jumper on, any configuration changes attempted on the electronies are disallowed. You can still access and review any of the operating parameters and scroll through the available changes, but no actual changes will be permitted. The jumper is set per CDS; the default setting is OFF. ‘The Model 800A has a jumper that identifies the meter size for the electronics. The jumper can be set for either Ys-inch (DN 15) or 1-inch through 8-inch (DN 25 through 200) line sizes. It is set at the factory to match the line size when the meter is shipped. This jumper determines the corner frequency and gain settings based on the line size selected. Verify the jumper position during commissioning. Table 2-1 shows the proper settings of the line size jumpers. ‘The gain jumper is used to amplify the signal for ¥4- to 1-inch (DN 15 to DN 25) line sizes. This is preset at the factory based on line size. Verify the gain jumper position during commissioning. Table 2-1 shows the proper settings of the gain jumpers based cn line size. ‘The Model 800A also has a test circuit that can be used to input test frequencies (19Hz, 150 Hz and 600 Hz) todo a single point verification of the electronies. The test frequency jumrer is to the off position at the factory. The jumper should remain in the off position during normal ‘operation. See Section 4: Troubleshooting for information regarding use of this function. Yeoh (ON 15) ech Taner (ON25) | neh te nah Tieineh (ON 40) | Vane to bine Zieh (ONSO)_| _Hnchto Banc Soren (ONGO) | _Hnehto Bch nen (ON 00) | _Tanehto Be enc ON 150) | rch io Binch Cs 26Installation LCD Indicator Option FIGURE 2-6. LOD indicator Failure Mode ‘and Security Jumpers. INSTALLATION TASKS Handling Flow Direction Gaskets If your electronies are equipped with the LCD indicator (Option M5), the ALARM and transmitter security jumpers are located on the face of the indicator as shown in Figure 2-6. ‘590000000048 The installation tasks include detailed mechanical and electrical installation procedures. Handle all parts carefully to prevent damage. Whenever possible, transport the system to the installation site in the original shipping containers. Keep the shipping plugs in the conduit connections until you are ready to connect and seal them, Mount the meter body so the FORWARD end of the flow arrow, shown. ‘on the meter body, points in the direction of the flow through the body. ‘The Model 800A requires gaskets supplied by the user. Be sure to select gasket material that is compatible with the process fluid and pressure ratings of the specific installation. NOTE Ensure that the inside diameter of the gasket is larger than the inside diameter of the flowmeter and adjacent piping. If gasket material extends into the flow stream, it will disturb the flow and cause inaccurate measurements, 27Rosemount Model 8800A Vortex Flowmeter Flange Bolts TABLE 2.2. Minimum Recommended Stud Bolt Lengths for Water instalation with ANSI Flanges. TABLE 2:3. ‘Minimum Recommended Stud Bolt Lengths for Water Installation with DIN Flanges, TABLE 2-4 ‘Minimum Recommended Stud Balt Lengths for Wafer Installation with JIS Flanges. Install the Model 8800A Flowmeter between two conventional pipe flanges, as shown in Figure 2-7 and Figure 2-8 on page 2-10. Table 2-2, 2-3, and 2-4 list the recommended minimum stud bolt lengths for wafer-style meter body size and different flange ratings. nas 160. 160 Ee ee) wad 200 200 20 DNs 220 2) 270 [anes 220 20 EF 280 [oni00 20 | 280 Ey 30 DuIS0 70 300 x0 380 ova [0 360 a a) ory Gokeat ara rs rr Peery! WIS 40k sem 9 1s 165 ne 15 15 190 een 6 2 [en Zia | 25 20 = zo 25 25 ‘oom 2 | 0 26 | 150m Z 20 = | orm 310 5 a0 28Installation Wafer-Style Flowmeter Alignment and Mounting Center the wafer-style meter body inside diameter with respect to the inside diameter of the adjoining upstream and downstream piping. This, will ensure that the flowmeter achieves its specified accuracy. Alignment rings are provided with each wafer-style meter body for centering purposes. Follow these steps to align the meter body for installation. Refer to Figure 2-7 on page 2-10. 1. Place the alignment rings over each end of the meter body. 2, Insert the studs for the bottom side of the meter body between the pipe flanges. 3, Place the meter body (with alignment rings) between the flanges. Make sure that the alignment rings are properly placed onto the studs. Align the studs with the markings on the ring that correspond to the flange you are using, NOTE Be sure to align the flowmeter so the electronicé are accessible, the conduits drain and the flowmeter is not subject to direct heat. 4, Place the remaining studs between the pipe flanges. 5. Tighten the nuts in the sequence shown in Figure 2-9 on page 2-11 6. Check for leaks at the flanges after tightening the flange bolts. NOTES ‘The required bolt load for sealing the gasket joint is affected by several factors, including operating pressure and gasket material, width, and condition. A number of factors a'so affect the actual bolt load resulting from a measured torque, including condition of bolt threads, friction between the nut head and the flange, and parallelism of the flanges. Due to these application-dependent factors, the required torque for each application may be different. Follow the guidelines outlined in the ASME Pressure Vessel Code (Section VIII, Division 2) for proper bolt tightening. Make sure the flowmeter is centered between flanges of the same nominal size as the flowmeter. 29Rosemount Model 8800A Vortex Flowmeter FIGURE 2-7 Water-Style Flowmeter installation with Alignment Rings. _-7—~Alignment Rings lation St and Nate A "Supplied by Customer Gaskets —~ (Supplied by Customer) FIGURE 2-8 Flanged-Style Flowmeter installation, (Supplied by Customer) Gaskets ‘(Supplied by Customer) e200. 04650028 240Installation Flanged-Style Flowmeter Mounting FIGURE 2.9. Flange Bolt Torquing Sequence. Flowmeter Grounding Electronics Mounting High-Temperature Installations. Physical mounting of a flanged-siyle flowmeter is similar to installing a typical section of pipe. Conventicnal tools, equipment, and accessories (such as bolts and gaskets) are required. Tighten the nuts following the sequence shown in Figure 2-9. NOTES ‘The required bolt load for sealing the gasket joint is affected by several factors, including operating pressure and gasket material, width, and condition. A number of factors also affect the actual bolt load resulting from a measured torque, including condition of bolt threads, friction between the nut head and the flange, and parallelism of the flanges. Due to these application-dependent factors, the required torque for each application may be different. Follow the guidelines outlined in the ASME, Pressure Vessel Code (Section VIII, Division 2) for proper bolt tightening, ‘Make sure the flowmeter is centered between flanges of the same nominal size as the flowmeter. ‘Bolt soit 12Bott 800.0088 Grounding is not required in typical vortex applications; however, a good ‘ground will eliminate possible noise pickup by the electronics. Grounding straps may be used to ensure that the meter is grounded to the process piping. If you are using the transient protection option (T'), grounding straps are required to provide a good low impedance ground. ‘To use grounding straps, secure one end of the grounding strap to the bolt extending from the side of the meter body and attach the other end of each grounding strap to a suitable ground. Both integral and remote mounted electronics require input power at the electronics. For remote mount installations, mount the electronics against a flat surface or on a pipe that is up to two inches in diameter. Pipe and surface mounting hardware is included with remote mount electronics. See Figure 2-14 on page 2-16 for dimensional information. Install the meter body so the electronics are positioned to the side of or below the pipe as shown in Figure 2-1 on page 2-3. Insulation may be required around the pipe to maintain a temperature below 185 °F (85 °C). anRosemount Mode! 8800A Vortex Flowmeter Conduit Connections High-Point installation FIGURE 2-10. Proper Conduit installation with Model 88004, Cable Gland ‘The electronics housing has two ports for 4-14 NPT conduit connections. Adapters are also available for PG 13.5 or M20x1.5 conduit, These connections are made in a conventional manner in accordance with local or plant electrical codes. Be sure to properly seal unused ports to prevent ‘moisture or other contamination from entering the terminal block compartment of the electronics housing. NOTE In some applications it may be necessary to install conduit seals and ‘arrange for conduits to drain to prevent moisture from entering the wiring compartment. Prevent condensation in any conduit from flowing into the housing by mounting the flowmeter at a high point in the conduit run. If the flowmeter is mounted at a low point in the conduit run, the terminal compartment could fill with fluid. If the conduit originates above the flowmeter, route conduit below the flowmeter before entry. In some cases a drain seal may need to be installed 8000008008 Ifyou are using cable gland instead of conduit, follow the cable gland ‘manufacturer's instructions for preparation and make the connections in a conventional manner in accordance with local or plant electrical codes. Be sure to properly seal unused ports to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing.Installation FIGURE OT \Water-Style Dimensional Drawings: #- through 11-inch Line Sizes. Terminal over Electrical Connection "ANSI 14 NPT. 1.0028) ‘e0000020018, co02c018 notes Dimensions arin inches (mitimstrs. Electrons housing may be rotated In 0-degre increments. pe K Hi 5 4 E coe ee ee ee ee) metis) | 2eieao) | oszcaz) | rence | saeesy | ora | 72003) 125) | 24420 | oosa4n) | 7740097 | 1980608 | 017149) | 788) m0) | aniqa0) | sa9@7e) | e0e@os) | 287cea) | oa7ina) | voaus) For Display Option, add 0.2 (0.1 kg) 213Rosemount Model 8800A Vortex Flowmeter FIGURE 2-12. \Wafer-Style Dimensional Drawings: 2- through 8-inch Line Sizes. ‘Terminal Cover a cece comaen Pile sence ae | | a | / o2.00 14 2.00_, | a | | ‘ | 2 & Diameter B 3 notes Dimensions aren inches (miimeters). Electronics housing may be rotated n B0-degre increment. “ a A s ee ea ee eee) 2160) | Sater) | sata) | Basiers) | 505/98) | 08522) | 10849) 3160) | a82(00) | 28703) | e10@s1 | soon | o7e0a | 150(68) 41100) | 447014 | 2790 | 956(2m | 6201058 | o@@n | z0(004) 6 so) | 490(re7) | S70(4s) | 1078@rs) | ss0(e16 | 141s) | 49229 8 200) | 660(t68) | 758,182) 10.82 70), (23) | 851386) For Display Option, add 0.2 b (0.1 ka) 244Installation aauneza FERS Soe mers Drawings. ane | —t shone Eletial Connection “ANS cia NET Female wg pisces. eV NOTES u re wen as tie | Se eae nme = ca oat ae Sig sett | a | 15) Glass 600_| 9.512162) | 095 (261) | 74lie7) | 18.0186) PN 1640) Szieea | cas geny | 139163) | A | SB0B9 [SB BAS cere Tanase tiara | aaa i geass | sateen [ies 2gk8 iy eet He EE BG | Puieas | ssocrsay | 1s ara T Bey | | AMP ORGS (18a | ae eee cee | saaea tases teem Taare 260) PN 16/40 ‘8.04 (204.2) 1.92 (48.8) 8.49 (21 ‘237 (10.8) BS SEED NB) Bee) | Sa desis | aan [eaeen (tem | asae (Bem Ange, ieee eee | ee Seia8 | SEG) | EB | Bs se PN 16/40 8.93 (226.8) | 2.87 (72.9) 9.05 (230) | 17-2) wer | kee, weg) iw | gaa Be she) EB | BN Se seg mea) ass Sa wes ees Sa Bl) TBE ae voy “hue gaan amiarg tae age ies) tees A ibe) Be) ieke mig | 8068 | 1803 | BEE Sere heeng emiaa| eRe See BENG EAE | Sakis som pie) agama. emaeg | mam Ag | epee eRe] Baas Re | Goes |iRiss| Bale Be | SEG | BS | Be Seg aamee Teisa aes Saw | aeees [reine | nage Se | WEN) UBURE| Ral ‘For Display Option, add 02 (0-1 Fa) 800-0002A028, on0e8028Rosemount Model 8800A Vortex Flowmeter FIGURE 2-14. Vortex Dual-Sensor Style Flowmeter Dimensional Drawings (1- through 1¥%-inch Line Sizes) ‘erminal "7 Electrica Connection ANSIVi-14 NPT '@ laces) 200, toy Nominal Size Flange A D 5 ees ating ee) Glass 150 | 9.99254) Baie | Hee Giass 600 | 10.88 (27 | [ey t6i40 / pr) PN‘ T00 7 fr sear Wise | _|_ Hes os) I eno | tears) i ‘lass 150 | 11.63 295) | Glass $60 | 13:43 ee | nem Gass oo | 12:75 824 | rye | eZee l en'ioo | ies Goa ‘Add 0.4 Ib (0.2 kg) for asplay option 216Installation FIGURE 2-15, Vortex Dual-Sensor Style Flowmeter Dimensional Drawings (2- through 8.inch Line Sizes). ‘tecrical Connection ANS! 4-16 NPT ‘8800 0006A02A, 00060028 Ei | RI) TED | GS a aE CO | SBR | BGR | EGO | TEER | HERES | | Say | HER | 88 Ha} WAAR | EMER | TRG | Bee), | a | WLU Tg) | ed ee EWEN | BREE | Bey Ee) | ee HER | HER | TeRosemount Model 8800A Vortex Flowmeter FIGURE 2-16. Remote Mount for both Water-Siyle Flowmeters ()é- through 8-inch Line Sizes). Terminal Cover 5 Electrical Connection, "ANSI i-14 NPT. fe oe | ——— va NPT (For Remote Cable Conduit) _ a NPT (For Remote cable Condult) 550 (140) Po sea) | 104.264) |Installation FIGURE 2-17. Remote Mount Dimensional Drawings for Flanged- and Dual-Sensor Flanged-Siyis Flowmeters ()s- through 8-inch Line Sizes), Electrical Connection ‘ANSI Y=-14 NPT @ places) 1.80 ‘ssno-c0neAn4B, 00028048, 00028028, 0006C09A Yet4NPT For Remote Cable Conduit) 64 (169) 65 165) 88075) 72.185) 7898) ea) 95241) 704 06) Flanged Flowmeter Flanged-Style Flowmeter note Dimensions are in inches (mitimeters). 219Rosemount Model 800A Vortex Flowmeter Wiring Procedure Power Supply FIGURE 2.18. Power Supply Load Limitations. TABLE 25. Wire Resistance per 1,000 Feet (30,5 m) ‘The signal terminals are located in a compartment of the electronics housing separate from the flowmeter elecironies. Connections for a HARTbased communicator and a current test connection are above the signal terminals. Figure 2-18 illustrates power supply load limitations for the flowmeter. The de power supply should provide power with less than two percent, ripple. The total resistance load is the sum of the resistance of the signal wiring and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included. NOTE A minimum loop resistance of 250 ohms is required to exchange information with a HART-based communicator. With 250 ohms of loop resistance, the flowmeter will require a minimum of 16.8 volts to output 20 mA. . Ifa single power supply is used to power more than one Model 800A flowmeter, the power supply used and cireuitry common to the flow- meters should not have more than 20 ohms of impedance at 1200 Hz. , 10, | E so} | a ze 500 + | : 2 | | wer Supply voltage (volts) lnax = maximum loop resistance (ohms) 2:20Installation Analog Output Pulse Output FIGURE 2-19, Example: The pulse output will maintain a 50 percent ‘duty cycle forall frequencies. ‘The flowmeter provides a 4-20 mA de isolated current output, linear with the flow rate. ‘To make connections, remove the FIELD TERMINALS side cover of the electronics housing. All power to the flowmeter is supplied over the 4-20 mA signal wiring. Connect the wires as shown in Figure 2-21 on page 2-23. NOTE ‘Twisted pairs are required to minimize noise pickup in the 4-20 mA. signal and digital communication signal. Shielded signal wire is preferred, but not required. To ensure communication, wiring should be 24 AWG or larger and not exceed 5,000 ft (1500 m). NOTE Remember when using the pulse output, all power to the flowmeter is still supplied over the 4-20 ma signal wiring,, ‘The flowmeter provides an isolated jumper-closure frequency output signal proportional to flow, as shown in Figure 2-19, The frequency limits are as follows: + Maximum Frequeney = 10000 Hz * Minimum Frequency = 0.000035 Hz (1 pulse/79 hours) * Duty Cycle (All frequencies) = 50% + For Frequencies <= 0.1 Hz the pulse width will equal 5 seconds * Supply Voltage (V,): 5 to 30 V de + Load Resistance: 100 0 to 100 kO v0.02 amps V¥0.12 amps ‘+ Switch Closure: Transistor. open collector Open contact < 50 HA leakage Close contact < 20 2 The output may drive an externally powered electromechanical or electronic totalizer, or may serve as a direct input to a control element. ‘To connect the wires, remove the FIELD TERMINALS side cover of the electronics housing. Connect the wires as shown in Figure 2-22 and Figure 2-23 on page 2-23. 221Rosemount Model 8800A Vortex Flowmeter NOTE When using pulse output, be sure to follow these precautions: “Shielded twisted pair is required when the pulse output and 4-20 mA output are run in the same conduit or cable trays. Shielded wire will also reduce false triggering caused by noise pickup. Wiring should be 24 AWG or larger and not exceed 5,000 ft. (1500 m). “Do not connect the powered signal wiring to the test terminals. Power could damage the test diode in the test connection. *Do not run signal wiring in conduit ar open trays with power wiring, or near heavy electrical equipment. If needed, ground signal wiring at any one point on the signal loop, such as the negative terminal ofthe power supply. The electronics housing is grounded to the spool. +f the flowmeter is protected by the optional transient protector, you must provide a high-current ground connection from the electronics housing to earth ground, Also, tighten the ground screw below the terminal block to provide a good ground connection. Ground serew ‘00-00000080 FIGURE 2.20. The Terminal Block. =Plug and seal all unused conduit connections on the electronics housing to avoid moisture accumulation in the terminal side of the housing. ‘If the connections are not sealed, mount the flowmeter with the conduit entry positioned downward for drainage. Install wiring with a drip loop, making sure the botiom of the drip loop is lower than the conduit connections or the electronics hot 2-22Installation FIGURE 2-21 4-20 mA Wiring Housing Ground |ANART-based communicator may be connected at any termination Bolnt nthe slgnal oop. Signal 0p ‘must nave 250 ohms minimum load forcommunicatons, FIGURE 2-22. 4-20 mA and Pulse Wiring with Electronic Totalizer/Counter. RL 2 2500 AWART-bas0d communicator may be ‘ammeter connected at any termination pont nthe ‘Signal loop signal loop must have 250 ‘hme minimum los for communications. ()Resetor may be internal or external Ho Electronic Ttalzeicounter, ‘SeVohs Resietor ©0412 FIGURE 2-23, 4-20 mA and Pulse Wiring with Electromechanical Counter. [AWART-based communicator may be connected a any termination point nthe signa! oop. Signal foop ‘must have 250 onme minimum loxd {or eommunicatons 2:23 ‘800-00000088 ‘900-00008038Rosemount Model 8800A Vortex Flowmeter Remote Electronics Mounting Cable Connections FIGURE 2-24, Remote Electronics Installation. Ifyou order one of the remote electronics options (options R10, R20, R30, or RXX), the flowmeter assembly will be shipped in two parts: 1. The meter body with an adapter installed in the support tube and an interconnecting coaxial cable attached to it, 2. The electronics housing installed on a mounting bracket. Mount the meter body in the process flow line as described earlier in this section, Mount the bracket and electronics housing in the desired location. The housing can be repositioned cn the bracket to facilitate field wiring and conduit routing, Refer to Figure 2-24 and the following instructions to connect the loose end of the coaxial cable to the electronies housing. Coaxial Cable Optional ¥=14NPT Conduit Eectronics Housing 5 oF Cable Gland (Supplied by Customer) [J ameter Adopter ‘Nut —Seneor Connection ‘Access Cover seep ie es con 7 ‘ot “sae i ener? Mee S087 conta — ee | (Supplied by Customer) 2:24Calibration SOFTWARE CONFIGURATION Installation 1, Ifyou plan to run the coaxial cable in conduit, carefully cut the conduit to the desired length to provide for proper assembly at the housing. A junction box may be placed in the conduit run to provide a space for extra coaxial cable length. 2, Slide the conduit adapter or cable gland over the loose end of the coaxial cable and fasten it to the adapter on the meter body support tube. 8. Ifusing conduit, route the coaxial cable through the conduit, 4, Place a conduit adapter or cable gland over the end of the coaxial cable, 5, Remove the housing adapter from the electronics housing. 6, Slide the housing adapter over the coaxial cable, 17. Attach the coaxial cable ground wire to the housing adapter ground screw. 8, Attach and securely tighten the coaxial cable nut to the connection on the electronics housing. 9, Align the housing adapter with the housing and attach with three screws. 10. Tighten the conduit adapter or cable gland to the housing adapter. CAUTION ‘To prevent moisture from entering the coaxial cable connections, install the interconnecting coaxial cable in a single dedicated conduit run or use sealed cable glands at both ends of the cable. ‘Model 8800A Flowmeters are wet-calibrated at the factory and need no further calibration during installation. The calibration factor (K-factor) is stamped on each meter body and is entered into the electronics. ‘To complete the installation of the Model 8800A Vortex Flowmeter, configure the software to meet the requirements of your application. If, the flowmeter was pre-configured at the factory, it may be ready to install. If not, refer to Section 3: Device Software Functions. 2:25Rosemount Model 8800A Vortex Flowmeter 2-26Section REVIEW HART Comm. Device Software Functions ‘The software configuration settings for the Model 800A can be accessed through a HARTbased communicator or through a control system. The software functions for the HART Communicator are described in detail in this section of the manual. For customers using the HART-based communicator, this manual includes an appendix on the Model 275 Communicator (Appendix B). It provides an overview and summary of ‘communicator functions. For more complete instructions, see the communicator manual. Before operating the Model 8800A in an actual installation, you should review all of the factory set configuration data to ensure that they reflect the current application. Review the flowmeter configuration parameters set at the factory to ensure accuracy and compatibili:y with your particular application of the flowmeter. Once you have activated the Review function, seroll through the data list to check each variable in the configuration data list. The last step of start-up and commissioning is to check the flowmeter output to ensure that the flowmeter is operating properly. Model 88008. digital outputs include: flow rate, flow rate as a percent of range, analog output, vortex shedding rate, pulse rate, and totalized flow. 34Rosemount Model 8800A Vortex Flowmeter PROCESS VARIABLES HART Comm. Totalizer HART Comm. 1 14 Total HART Comm. Start HART Comm. 142 Stop [[ranream ary) Reset [Hart comm. aa ‘The process variables for the Model 8800A provide the flowmeter output. ‘They measure flow in several ways that reflect your needs and the configuration of your flowmeter. When commissioning a flowmeter, review each process variable, its function and output, and take corrective action if necessary before using the flowmeter in a process application. Flow ~The actual configured flow rate in the line. On the bench, the PV value should be zero. Check the units on the PV to make sure they are configured correctly. Ifthe units format is not correct, refer to “PV. Units” on page 3-3. Use the Process Variable Units function to select the units for your application. Percent of Range ~ The process variable as a percentage of range provides a gauge as to where the current flow of the meter is within the configured range of the flowmeter. For example, the range may be defined as 0 gal/min to 20 gal/min. If the current flow is 10 gal/min, the percent of range is 50 percent. Analog Output ~ The analog output variable provides the analog value for the flow rate. The analog output refers to the industry standard output in the 4-20 mA range. Check the analog output value against the actual loop reading given by a milliammeter. If it does not match, a 4-20 mA trim is required. See D/A ‘Trim igital-to-Analog Trim) on page 3-13. Totalizer ~Totalizer provides a reading o’the total flow of the flowmeter since the totalizer was last reset. The totalizer value should be zero during commissioning on the bench, and the units should reflect the volume units of the flow rate. Ifthe totalizer value is not zero, it may need to be reset. View Other Variables~ Pulse Output provides the actual pulse reading from the meter if your meter includes the pulse output option. This digital value is always available, even without the pulse output option. ‘Shedding Frequency measures the frequency of vortex pulses around the shedder bar, ‘Totalizer tallies the total amount of liquid or gas that has passed through the flowmeter since the totalizer was last reset, Itenables you to change the settings of the totalizer. ‘Total — Provides the output reading of the totalizer. Its value is the amount of liquid or gas that has passed through the flowmeter since the totalizer was last reset, Start — Starts the totalizer counting from its current value. ‘Stop — Interrupts the totalizer count until itis restarted again. This feature is often used during pipe cleaning or other maintenance operations. Reset — Stops the totalizer and returns the totalizer value to zero. NOTE ‘The totalizer value is saved in the EEPROM memory of the electronics every three minutes if the temperature is less than 131 °F (65 °C) or every six minutes if the temperature is greater than 131 °F (55 °C). Should power to the transmitter be interrupted, the totalizer value will start at the last saved value when power is re-applied. 32Device Software Functions DIAGNOSTICS/SERVICE HART Comm. 12 Test/Status HART Comm. View Status HART Comm, wend Self Test HART Comm. 1212 Loop Test HART Comm, 122, Pulse Output Test HART Comm. 1.2.3 Use the following functions to verify that the flowmeter is functioning properly, or when you suspect component failure or a problem with loop performance, or when instructed to do so as part of a troubleshooting procedure. Initiate each test with the HART Communicator or other HARTbased communications device. Under Test/Status choose from View Status or Self Test. View Status allows you to view any error messages that may have occurred. Although the Model 8800A performs continuous self-diagnosties, you can initiate an immediate diagnostic to check for possible electronics failure. (Be sure to check which tests have been completed — approximately once per minute.) Self Test checks proper communications with the transmitter and provides diagnostic capabilities for transmitter problems. Follow on- screen instructions if problems are detected, or check the appropriate appendix for error messages relating to your communicator. Loop Test verifies the output of the flowmeter, the integrity of the loop, and the operation of any recorders or similar devices. Conduct the loop test after the flowmeter is installed in the field. If the meter is located in a loop with a control system, the loop will have to be set to manual control before the loop test is performed. Verify that the ammeter in the test loop reads 4 mA. If the output is 4mA, end the loop test. If the output is not 4 mA, the flowmeter may require a digital trim, If the digical trim does not set the 4 mA output, the receiving meter may be malfunctioning. Pulse Output Test is a fixed frequency mode test that checks the integrity of the pulse loop. It tests that all connections are good and that pulse output is running on the loop. 33Rosemount Mode! 8800A Vortex Flowmeter DIA Trim HART Comm. 1aa Scaled D/A Trim Want Comm vas Shed Freq at URV HART Comm. 16 D/A Trim (Digital-to-Analog Trim) enzbles you to check and trim the analog output in a single function. If the analog output is trimmed, it will be scaled proportionally through the range of the output. ‘To trim the digital-to-analog output, initiate the D/A ‘Trim function and, connect an ammeter to the loop to measure the actual analog output of the meter. Follow the on-screen functions to complete the task. Scaled D/A Trim function enables you to calibrate the flowmeter analog output to a specified scale that is different from the standard 4-20 mA output scale. Change the high and low ends of the scale, then proceed to trim the output to those settings. The output between the end setiings will be appropriately scaled through the range of output. Shed Freq at URV function gives the shedding frequency corresponding to your URV. NOTE Frequencies may fall outside of your calibrator range. You may need to rDevice Software Functions BASIC SETUP HART Comm. Tag HART Comm. at Service Type HART Comm. 13.2 PV Units HART Comm. 1.33 Volumetric Units HART Comm. 18.3.1 Mass Units HART Comm. 18320 ‘The Model 8800A must be configured for certain basic variables in order to be operational. In most cases, all of these variables are pre-configured at the factory. Configuration may be required if your Model 88004 is not configured or if the configuration variables need revision, ‘Tag is the quickest way to identify and distinguish between flowmeters. Flowmeters can be tagged according to the requirements of your application. The tag may be up te eight characters long. ‘The flowmeter can be used for liquid or gas/steam applications, but it must be configured specifically for the application. If the flowmeter is not configured for the proper se-vice type, readings will be inaccurate. Select the appropriate Service Type for your application: * Liquid * Gas/Steam ‘The Model 8800A flowmeter displays Volumetric, Mass, STD/Normal, Velocity, or Special units as determined by your application. Use the Process Variable Units (PV) function to select the units for your application and needs. NOTE After changing flow units, be sure to send data to the transmitter so that the associated variables (4-20 mA points, etc.) will be recalculated by the microprocessor. The Model 8800A recalculates all variables that depend on units. You may then change any of the remaining parameters ‘The following flow unit options are available: Volumetric Units galls impgaVmin gal/min impgal/ar gar liters/s ACFM liters/min ACFH, liters/hr bbl/ar ACMM impgal’s ACMH Mass Flow Units Ifyou select a Mass Units option, you must enter process density in your configuration. bar shton/hr kg/s kg/hr 35Rosemount Model 8800A Vortex Flowmeter Process Density HART Comm. 1,8.5.2.2 ‘$TD/Normal Flow Units HART Comm, 18.3.81 Process Density and Density Units are required only if you have designated mass units for your flow rate units. You will first be prompted for density units. It is required for the conversion from volumetric units to mass units. If you select volumetric units or special units, process density is not required. For example, if you have set flow units to kg/sec rather than gal/sec, a density is required to convert the measured volumetric flow into the desired mass flow. ES If mass units are configured as special units, process density must be figured into the special units conversion number. Process density as ‘a separate value will be de-activated. If mass units are chosen, you must enter the density of your process fluid into the software. Be careful to enter the correct density. The mass. flow rate is calculated using this user-entered density, and any error in this number will cause error in the mass flow measurement. If fluid density is changing over time, it is recommended that volumetric flow units be used. Standard/Normal Flow Units SCFM SCFH NCMM NCMH ‘The Model 8800A allows you to measure Standard or Normal Flow Units. Configure the software in one of two ways: 1. Enter Density Ratio to convert from actual flow rate to standard flow rate. 2. Enter the process and base conditions. (The Model 800A. electronics will then calculate the density ratio for you.) NOTE Be careful to calculate and enter the correct conversion factor. Standard flow is calculated with the conversion factor you enter. Any error in the factor entered will result in an error in the standard flow measurement. Ifpressure and temperature changes over time, use actual volumetric flow units. The Model 8800A does not compensate for changing temperature and pressure.Device Software Functions Density Ratio HART Comm, 13.882 Calculate Density Ratio HART Comm. 13.3.3. Operating Conditions HART Comm, | 1.3.9.3.9.7 Base Conditions HART Comm. | 1.3,5.3,8.2 Density Ratio is used to convert actual volumetric flow to standard volumetric flow rates based on the following equations: ‘Standard flow rate = Actual flow rate 3 conversion factor ‘Use one of the equations below tocalculate the conversion factor for converting actual volumetric flow units to standard volumetric flow units: jensity at actual (flowing) conditions ‘ensity at standard (base) conditions Conversion factor = c f TyXP/XZy, onversion factor = By Calculate Density Ratio will calculate the density ratio (shown above) based on user entered process and base conditions. ‘Ty= absolute temperature at actual (flowing) conditions in degrees Rankine or Kelvin, (The transmitter will convert from degrees Fahrenheit or degrees Celsius to degrees Rankine or Kelvin respectively.) P= absolute pressure at actual (flowing) conditions psia or KPa absolute. (The transmitter will convert from psi, bar, kg/sqem, kpa, or mpa to psi or kkpa for calculation, Note that pressure values must be absolute.) Z;= compressibility at actual (flowing) conditions (dimensionless) 'T, = absolute temperature at standard (base) conditions degrees Rankine or Kelvin. (The transmitter will convert from degrees Fahrenheit or degrees Celsius to degrees Rankine or Kelvin respectively.) P, = absolute pressure at standard (base) conditions psia or KPa absolute. (The transmitter will convert from psi, bar, kg/sqem, kpa, or mpa to psi or kpa for calculation. Note that pressure values must be absolute.) %, = compressibility at standard (base) conditions (dimensionless) Example Configure the Model 8800 to display flow in standard cubic feet per minute (SCFM). (Fluid is hydrogen flowing at conditions of 170 °F and 100 psia.) Assume base conditions of 59 °F and 14.696 psia.) ___ 518.57 °R x 100 psia x 1.0006 _ Conversion factor = SreraR Tey ome T OOS = 5587 37Rosemount Model 8800A Vortex Flowmeter Velocity Units HART Comm. 1.3.3.4 Special Units HART Comm. 18.3.5 Base Volume Unit HART Comm. 183,51 Base Time Unit HART Comm, 13.952 User Defined Unit HART Comm, 18.583 Velocity Units fi/see m/sec Special Units allows you to create flow rate units that are not among the standard options. They can be mass or volumetric units. Configuration of a special unit involves entry of these values: base volume unit, base time unit, user defined unit and conversion number, ‘Suppose you want the Model 8800A to display flow in barrels per ‘minute instead of gallons per minute, and one barrel is equal to 31.0 gallons. + Base volume unit: gal + Base time unit: min * User defined unit: br + Conversion number: 31.0 See the specific variables listed below for more information on setting special units. NOTE ‘The HART-based communicator will display the converted reading. The actual unit specification does not appear. Base Volume Unit is the unit from which the conversion is made. You must select one of the HART Communicator defined unit options: + Gallons (gal) * Liters (L) ‘+ Imperial gallons (Imp gal) * Cubie meters (Cum) + Feet (ft) ‘+ Meters (m) * Barrels (bbl) where 1 standard bbl=42 gal Cubic Feet (cuft) Base Time Unit provides the time unit from which to calculate the special units. For example, if your special units is a volume per minute, select minutes. Choose from the following units: © Minutes * Seconds + Hours * Days User Defined Unit is a format variable that provides a record of the flow units to which you are converting. The LCD on the Model 8800A will display the actual units you define. The HART communicator will simply display “SPCL.” There are four characters available to store the new units designation.Device Software Functions Conversion Number HART Comm. Range Values 138 HART Comm. 184 Process Temperature HART Comm, 1.3.5 Conversion Number is used to relate base units to special units. For a straight conversion of volume units from one to another, the conversion number is the number of base units in the new unit. For example, if you are converting from gallons to barrels and there are 31 gallons in a barrel, the conversion factor is 31. The conversion equation is as follows (where barrels is the new volume unit); 1 barrel=31 gallons NOTE If reviewing parameters, the number is shown as the conversion factor from base units to special ., 1/31). Range Values enables you to maximize resolution of analog output. The ‘meter is most accurate when operated within the expected flow ranges for your application. Setting the range to the limits of expected readings will maximize flowmeter performance. ‘The range of expected readings is defined by the Lower Range Value (LRV) and Upper Range Value (URV). Set the LRV and URV within the limits of flowmeter operation as defined by the line size and process material for your application. Values set outside that range will not be accepted. Select each variable and enter the appropriate value. The new range is defined by these values, Process Temperature is needed for the electronics to compensate for thermal expansion of the flowmeter as the process temperature differs from the reference temperature. Process temperature is the ‘temperature of the liquid or gas in the line during flowmeter operation, NOTE ‘The temperature may also be changed under Calculate Density Ratio on page 3-7. 39Rosemount Model 800A Vortex Flowmeter Mating Pipe ID (inside Diameter) HART Comm. 1.36 TABLE 9-1. Pipe IDs for Schedule 10, 40, and 80 Piping Damping HART Comm. The Pipe ID (Inside Diameter) of the pipe adjacent to the flow meter can cause entrance effects that may alter ‘lowmeter readings. You must specify the exact inside diameter of the pipe to correct for these effects. Enter the appropriate value for this variable. Pipe ID values for schedule 10, 40, and 80 piping are given in Table 3-1 If the piping in your application is not one of these, you may need to contact the manufacturer for exact Pipe ID. 0 Schedule40Schedul ea ae 67s v7.12) [0622 (1540) | 0546(1387) +025) | 1097 @788) | 1.049 6.4) | 0.957 2431) 7 (0) | 1.682 42.72) | 1.610088) | 1500 (68.10) 2160 | 2167 6479) | 2067 6280) | 19904825) 3160) | 326016260) | 30680799) _| 20007568) ~(100) | 4260108.) | «4.026 (1025) | 3426 67.10) (150) | 6357 9615) | 6065 (1541) | 5716 (1452) 8,200 | asaa (an) | 7.961 @027) | 7625 (1607) Damping changes the response time of the flowmeter to smooth variations in output readings caused by rapid changes in input. Damping is applied to the Analog Output, Process Variable, and Percent Range. This will not affect the Pulse Output or Total. NOTE If the vortex shedding frequency is slower than the damped value selected, no damping is applied. ‘The default damping value is 2.0 seconds. This can be reset to any value between 0.2 and 255 seconds. Determine the appropriate damping setting based on the necessary response time, signal stability, and other requirements of the loop dynamics in your system. 340Device Software Functions ADVANCED FUNCTIONALITY DETAILED SET-UP HART Comm, 1a Characterize Meter HART Comm, at Mating Pipe LD. HART Comm. att K-Factor HART Comm, 1a he Wetted Material ‘The Model 8800A enables you to configure the flowmeter for a wider range of applications and Special situations. These functions are grouped as follows under Detailed Set-Up: * Characterize Meter * PV Units * Configure Outputs * Signal Processing * Device Info ‘The Meter Body variables provide configuration data that are unique to your Model 880A. The settings of these variables can effect the ‘compensated K-factor on which the primary variable is based. These data are provided during factory configuration and should not be changed unless the physical make-up of your Model 8800A is changed. ‘The inside diameter of the pipe edjacent to the flow meter can cause entrance effects that may alter flowmeter readings. The exact inside diameter of the pipe must be specified to correct for these effects. Enter the appropriate value for this variable. Mating Pipe ID values for schedule 10, 40, and 80 piping are given in ‘Table 3-1 on page 3-10. Ifthe piping in your application is not one of these, you may need to contact the manufacturer for exact Pipe ID. ‘The HART Communicator provides information on Reference and Compensated K-factor values. * The Reference K-factor is factory set according to the actual K-factor for your application. It should only be changed if you replace parts of the flowmeter. Contact your Rosemount representative for details. + The Compensated K-factor is based on the reference K-factor as compensated for the given process temperature, wetted materials, body number, and pipe ID. Compensated K-factor is an informational variable that is calculated by the electronics of your flowmeter. Wetted Material is a factory se: configuration variable that reflects the construction of your flowmeter. 316SST ‘+ Hastelloy-C® attRosemount Model 800A Vortex Flowmeter Meter Body Number HART Comm. ata Flange Type HART Comm. Lats PV Units. [fant comm. ory Configure Outputs HART Comm. 143 Analog Output HART Comm, 4.34 Meter Body Number is a factory set configuration variable that stores the body number of your particular flowmeter and the type of construction ‘The format of this variable is a number followed by an alpha numeric character. The number designates the body number. The alpha numeric character designates the meter body type. There are three options for the alpha numeric character: 1. None ~ Indicates welded meter construction 2. A~ Indicates welded meter construction 8, B— Indicates cast construction Flange Type enables you to specify the type of flange on the flowmeter for later reference. This variable is preset at the factory but can be changed if necessary. © Wafer ANSI 150 ANSI 300 ANSI 600 PN10 + PNIG + PN 40 + PN 64 + PN 100 JIS 10k # JIS 164/20k + JIS 40k * Special Refer to page 3-5 through page 3-8 for more details regarding the following: Volumetric Units, Mass Units, Std/Normal Units, Velocity Units, and Special Units. ‘The Model 88004 is digitally adjusted at the factory using precision equipment to ensure accuracy. You should be able to install and operate the flowmeter without a D/A Trim. For maximum accuracy, calibrate the analog output and, if necessary, trim for your system loop. The D/A Trim procedure alters the conversion, of the digital signal into an analog 4-20 mA output, 312Device Software Functions Range Values HART Comm. Loop Test HART Comm. [44312 Alarm Jumper HART Comm. | 1.4.3.1.3 D/A Trim (Digital-to-Analog Trim) HART Comm | Waane Scaled D/A Trim HART Comm. 14818 Recall Factory Trim WART Comm [| _Waane Range Values enables you to maximize resolution of analog output. The meter is most accurate when operated within the expected flow ranges for your application. Setting the range to the limits of expected readings will maximize flowmeter performance. ‘The range of expected readings is defined by the Lower Range Value (LRV) and Upper Range Value (URV). Set the LRV and URV within the limits of flowmeter operation as defined by the line size and process material for your application. Values set outside that range will not be accepted. Select each variable and enter the appropriate value. The new range is defined by these values, Loop Test verifies the output of the flowmeter, the integrity of the loop, and the operation of any recorders or similar devices. Conduct the loop test after the flowmeter is installed in the field If the meter is located in a loop with a control system, the loop will have to be set to manual control before the loop test is performed. ‘Verify that the ammeter in the test loop reads 4 mA. If the output is, 4:mA, end the loop test. If the output is not 4 mA, the flowmeter may require a digital trim (see D/A Trim (Digital-to-Analog Trim) on page 3-13). If the digital trim does not set the 4 mA output, the receiving meter may be malfunctioning. Alarm Jumper lets you verify the alarm jumper setting. Digital-to-Analog ‘Trim enables you to check and trim the analog output in a single function. If the analog output is trimmed, it will be sealed proportionally through the range of the output. ‘To trim the digital-to-analog output, initiate the D/A Trim function and connect an ammeter to the loop to measure the actual analog output of the meter. Follow the on-screen functions to complete the task. Scaled D/A Trim function enables you to calibrate the flowmeter analog output to a specified scale that is different from the standard 4-20 mA output scale (for example, to 5-15 mA). Change the high and low ends of the seale, then proceed to trim the output to those settings. ‘The output between the end settings will be appropriately scaled through the range of output. Recall Factory Trim enables you to return to the original factory trim vaiues. 313Rosemount Model 8800A Vortex Flowmete Pulse Output HART Comm. 143.2 Pulse Output Scale HART Comm. w4a27 Pulse Scaling — Rate HART Comm. 143201 Pulse Scaling — Unit HART Comm, 143.212 Pulse Output reports the frequency of the pulse output. NOTE ‘The HART Communicator will allow configuration of the pulse features even if the pulse option (Option P1) was not ordered. ‘The Model 8800A comes with an optional pulse output option (P1) This enables the flowmeter to output the pulse rate to an external control system, totalizer, or other device. Ifthe flowmeter was ordered with the pulse mode option, it may be configured for either pulse scaling (based on rate or unit) or shedding frequency output. There are three methods for configuring the pulse output: * Pulse Scaling — Rate * Pulse Scaling — Unit * Direct (Shedding Frequency) ‘This mode allows you to configure the pulse output based on a flow rate. For example, set 100 gallons per minute = 10,000 Hz. (The user enterable parameters are flow rate and frequency.) 1. Enter a flow rate of 100 gallons per minute. 2. Enter a frequency of 10,000 Hz, ‘This mode changes the frequency output to represent the flow rate. If ‘you are using an external totalizer or the Zrequency output, it may be important to be able to scale the frequency output to familiar terms. The scaled output equates one transistor switch closure pulse to a selectable number of volume units. For example, 1 pulse = 1 gallon. The pulse output is an isolated switch-closure frequency output signal proportional to flow. The frequency limits are as follows: + Maximum Frequency = 10,000 Hz * Minimum Frequency = 0.000035 Hz (1 pulse/79 hours) * Duty Cycle (All frequencies) = 50% * For Frequencies <= 0.1 Hz the pulse width will equal 5 seconds a4Device Software Functions FIGURE 3-1. Example: The pulse output will ‘maintain a 50 percent duty cycle for al frequencies. Direct (Shedding Frequency) HART Comm. 143,248) Pulse Output Test HART Comm. 148.22 Example: Pulse Output Frequeney = 0.0333 Hz (1 pulse/30 seconds) NOTE The scaled pulse output is designed to operate between 0 and 10,000 Hz. The electronies will not accept a conversion factor that would result in a pulse frequency outside that range. Determine the minimum ‘conversion factor value by dividing the upper range value (in units of volume per second) by 10,000 He. ‘The best choice for this parameter depends on the required resolution, the number of digits in the totalizer, the extent of range required, and ‘the maximum counter input frequency. ‘This mode provides the vortex shedding frequency as output. In this mode, the software does not compensate the K-factor for effects such as thermal expansion or differing mating pipe inside diameters. Scaled pulse mode must be used to compensate the K-factor for thermal expansion and mating pipe effects. Pulse Output Test is a fixed frequency mode test that checks the integrity of the pulse loop. It tests that all connections are good and that pulse output is running on the loop. 3415Rosemount Model 800A Vortex Flowmeter HART Output FIGURE 3-2. ‘Typical Multidrop Network 4.38 Multidrop configuration refers to the connection of several flowmeters ‘oa single communications transmission line, Communication occurs digitally between a HART-based communicator or control system and the flowmeters. Multidrop mode automatically deactivates analog output of the flowmeters. Using the HART communications protocol, up to 15 transmitters can be connected on a single twisted pair of wires or over leased phone lines. ‘The use of a multidrop installation requires consideration of the update rate necessary from each transmitter, the combination of transmitter models, and the length of the transmissior line. Multidrop installations are not recommended where intrinsic safety is a requirement. Communication with the transmitters can be accomplished with commercially available Bell 202 modems and a host implementing the HART protocol. Each transmitter is identified by a unique address (1-15) and responds to the commands defined in the HART protocol. Figure 3-2 shows a typical multidrop network. This figure is not intended as an installation diagram. Contact Rosemount product support with specific requirements for multidrop applications. Bei 202 Mediem ‘Supply 9051-00874, 8600 04656018 NOTE ‘The Model 88004 is set to poll address zero at the factory, allowing it to operate in the standard point-to-point manner with a 4-20 mA output, signal. To activate multidrop communication, the transmitter poll address must be changed to a number between 1 and 15. This change deactivates the 4-20 mA analog output, setting it to 4 mA. It also disables the failure mode alarm signal, which is controlled by the upscale/downseale switch position. 346Poll Address HART Comm. [| 1.4.3.8.1 ‘Auto Poll HART Comm. | OFFLINE FON Burst Mode Configuration Burst Mode HART Comm. | 1.49.3.9 Burst Option HART Comm. | _18.3.04 Local Display HART Comm. 144 Device Software Functions Poll Address enables you to set the poll address for a multi-dropped meter. The poll address is used to identify each meter on the multi-drop line. Follow the on-screen instructions to set the address at a number from 1 to 15. To set or change the flowmeter address, establish communication with the selected Model 8800A in the loop. When a HART-based communicator is powered up and auto polling is on, the communicator automatically polls the flowmeter addresses to which it is connected. If the address is 0, the HART-based communicator enters its normal online mode. Ifit detects an address other than 0, the communicator finds each device in the loop and lists them by poll address and tag. Scroll through the list and select the meter with which you need to communicate, If AutoPoll is off, the flowmeter must have the poll address set to 0 or the flowmeter will not be found. Ifa single connected device has an address other than zero and auto polling is off, the device will not be found either. ‘The Model 88004 includes a burs: mode function that broadeasts the primary variable or all dynamic variables approximately three to four times a second. The burst mode is a specialized function used in very specific applications. The burst mode function enables you to select the variables to broadcast over the burst mode and to select the burst mode option. ‘The Burst Mode variable enables you to set the Burst Mode to the needs of your application. Options for the Burst Mode setting include: OffTurns off the Burst Mode sc that no data are broadcast on the loop. On—Turns Burst Mode on so that the data selected under Burst Option are broadcast over the loop. Additional command options mey appear that are reserved and do not apply to the Model 8800A. Burst Option enables you to select the variables to broadcast over the burst transmitter. Choose one of the following options: PV-Selects the process variable for broadcast over the burst transmitter. Percent Range / Current-Selects the process variable as percent of range and analog output variables for broadcast over the burst transmitter. Process vars /crnt-Selects the process variables and analog output variables for broadcast over the burst transmitter, ‘The Local Display function on the Model 8800A allows you to select which variables are shown on the optional (M5) local display. Choose from the following variables: + Flow * Percent of Range * Output Current + Total 3417Rosemount Model 8800A Vortex Flowmeter Signal Processing ‘HART Comm. ad) Optimize Flow Range aR comm | at Flow HART Comm. ‘The Model 800A and its HART-based communications feature enable ‘you to filter out noise and other frequencies from the transmitter signal. The four user-alterable parameters associated with the digital signal processing on the Model 8800A include low-pass filter corner frequency, low-flow cutoff, trigger level, and damping. These four signal conditioning functions are configured at the factory for optimum filtering over the range of flow for a given line size and service type iquid or gas). For most applications, leave these parameters at the factory settings. Some applications may require adjustment of the signal processing parameters. Use signal processing only when recommended in the Troubleshooting section of this manual. Some of the problems that may require signal processing include: ‘+ High output (output saturation) ‘+ Erratic output with or without flow present, ‘Incorrect output (with known flow rate) ‘+ No output or low output with flow present * Low total (missing pulses) ‘* High total (extra pulses) ‘fone or more of these conditions exist, and you have checked other potential sources (Kfactor, service type, lower and upper range values, 4-20mA trim, pulse scaling factor, process temperature, pipe ID), refer to Section 4: Troubleshooting procedures. Remember that the factory default settings can be re-established at any time with Filter Restore. If problems persist after signal processing adjustments, consult the factory. Optimize Flow Range lets you adjust the following variables: Flow, Low Flow Cutoff, Sig/Tr, and Auto Adjust Filter Flow is the actual configured flow rate in the line. On the bench, the PV value should be zero. Check the units on the PV to make sure they are configured correctly. See “PV Units” on page 3-5 if the units format is not correct. Use the Process Variable Units function to select the units for ‘your application. 318Device Software Functions Low Flow Cutoff HART Comm TAAL? Sig/Tr (Signa Trigger Level Ratio) HART Comm. |v aa13 Auto Adjust Filter HART Comm. [aaa Low Flow Cutoff enables you te adjust the filter for noise at no flow. It is, set at the factory to handle most applications, but certain applications may require adjustment either to expand measurability or to reduce noise. ‘The Low Flow Cutoff offers two modes for adjustment: * Increase range * Decrease range It also includes a dead band such that once flow goes below the cutoff value, output does not return to the normal flow range until flow goes above the dead band. The dead band extends to approximately 20 percent above the low flow cutoff value. The dead band prevents the output from bouncing between 4mA and normal flow range if the flow rate is near the low flow cutoff value, ‘The Signal to Trigger Level Ratio is a variable that indicates the flow signal strength to trigger level ratio. This ratio indicates if there is enough flow signal strength for the meter to work properly. For accurate flow measurement, the ratio should be greater than 4:1. Values greater that 4:1 will allow increased filtering for noisy applications. For ratios greater than 4:1, with sufficient density, the Optimize Flow Range function can be utilized to optimize the measurable range of the flowmeter. Ratios less than 4:1 may indicate epplications with very low densities and/or applications with excessive filtering. ‘The Auto Adjust Filter is a function that can be used to optimize the range of the flowmeter based on the density of the fluid. The electronics uses process density to calculate the minimum measurable flow rate, retaining at least a 4:1 signal to the trigger level ratio. This function will also reset all ofthe filters to optimize the flowmeter performance over the new range. 319Rosemount Model 8800A Vortex Flowmeter Manual Fitter Adjust wanrGonm [vane] Flow WART Comm. | 1aaa4 Sig/Tr (Signal Trigger Level Ratio) HART Comm. | Waa22 Low Flow Cutoff WART Comm. [1482.9 Low Pass Filter HART Comm. [14.424 Manual Filter Adjust allows you to manually adjust the following settings: Flow, Sig/Tr, Low Flow Cutoff, Low Pass Filter, and Trigger Level Flow is the actual configured flow rate in the line. On the bench, the PV value should be zero, Check the units on the PV to make sure they are configured correctly. See “PV Units” on page 3.5 if the units format is not correct. Use the Process Variable Units function to select the units for your application. ‘The Signal to Trigger Level Ratio is a variable that indicates the flow signal strength to trigger level ratio. This ratio indicates if there is enough flow signal strength for the meter to work properly. For accurate flow ‘measurement, the ratio should be greater than 4:1, Values greater that 4:1 will allow increased filtering for noisy applications. For ratios greater than 4:1, with sufficient density, the Optimize Flow Range function can be utilized to optimize the measurable range of the flowmeter, Ratios less than 4:1 may indicate applications with very low densities and/or applications with excessive filtering. Low Flow Cutoff enables you to adjust the filter for noise at no flow. It is set at the factory to handle most applications, but certain applications may require adjustment either to expand measurability or to reduce noise. ‘The Low Flow Cutoff offers two modes for adjustment: * Increase range + Decrease range It also includes a dead band such that once flow goes below the cutoff value, output does not return to the normal flow range until flow goes above the dead band, The dead band extends to approximately 20 percent above the low flow cutoff value. The dead band prevents the output from bouncing between 4mA and normal flow range if the flow rate is near the low flow cutoff value. The Low Pass Filter sets the low-pass filter corner frequency to minimize the effects of high frequency noise. It is factory set based on line size and service type. Adjustments may be required only if you are experiencing problems. See Section 4: Troubleshooting. ‘The Low Pas for adjustment. * Increase filtering * Increase sensitivity Filter corner frequency veriable offers two modes 3-20Device Software Functions Trigger Level HART Comm. 144.2,5 Filter Restore HART Comm, aaa Damping HART Comm. aad Process Density HART Comm. 14s ‘Trigger Level is configured to reject noise within the flow range while allowing normal amplitude variation of the vortex signal. Signals of amplitude lower than the Trigger Level setting are filtered out. The factory setting optimizes noise rejection in most applications. Trigger Level offers two modes for adjustment: * Increase filtering. + Increase sensitivity. NOTE Do not adjust this parameter unless directed to do so by a Rosemount ‘Technical Support Representative. Filter Restore enables you to return all of the signal conditioning variables to their default values. Should the filter settings get confused, select Filter Restore to restore the default settings and provide a new starting point. Damping function changes the response time of the flowmeter to smooth variations in output readings caused by rapid changes in input. ‘The default damping value is 2.0 seconds. Damping can be reset to any value between 0.1 and 256 seconds. ‘The appropriate damping setting can be determined based on the necessary response time, signal stability, and other requirements of the loop dynamies in your system. Process Density and Density Units are required only if you have designated mass units for your flow rate units. See page 3-6 for detailed information. 321Rosemount Model 8800A Vortex Flowmeter Device Information HART Comm. 145 Manufacturer HART Comm. 145.4 Tag HART Comm. 145.2 Descriptor HART Comm. 145.8 HART Comm. 14.54 Date HART Comm. 145 Write Protect HART Comm, 14.5.6 Information variables are used for identification of flowmeters in the field and to store information that may be useful in service situations. Information variables have no effect on flowmeter output or process variables. Manufacturer is an informational variable provided by the factory. For the Model 880A, the Manufacturer is Rosemount. ‘Tag is the quickest variable to identify and distinguish between flowmeters. Flowmeters can be tagged according to the requirements of your application. The tag may be up to eight characters long. Descriptor is a longer user-defined variable to assist with more specific identification of the particular flowmeter. It is usually used in multi-flowmeter environments and provides 16 characters. ‘The Message variable provides an even longer user-defined variable for identification and other purposes. It provides 32 characters of information and is stored with the other configuration data. Date is a user-defined variable that provides a place to save the date of the last revision of configuration information. Write Protect is a read-only informational variable that reflects the setting of the hardware security switch. If Write Protect is ON, configuration data are protected and cannot be changed from a HART- based communicator or control system. If Write Protect is OFF, the security jumper is off and configuration data may be changed using the communicator or control system. 3:22Device Software Functions Revision Numbers HART Comm. re Universal Rev HART Comm. AGIA ‘Transmitter Rev HART Comm. 145.72 Software Rev HART Comm. 45.7.3 Hardware Rev [nar comm ABTA Final Assembly Number [want comm. [ 457.5 Device 1D HART Comm. 45.7.6 Revisions Numbers are fixed informational variables that provide the revision number for different elements of your HART Communicator and Model 880A. Revision numbers can only be changed at the factory and are provided for the following elements: Universal Rev — Designates the HART Universal Command specification to which the transmitter is designed to conform. ‘Transmitter Rev ~ Designates the revision for Model 8800A specific command identification for HART compatibility. Software Rev — Designates the internal software revision level for the ‘Model 88004. Hardware Rev - Designates the revision level for the Model 880A hardware. Final Assembly Number ~ Factory set number that refers to the electronics of your flowmeter. The number is configured into the flowmeter for later reference. Device ID ~ Factory-defined unique identifier for transmitter identification in the software. Device ID is not user changeable. ‘These revision numbers may be required when calling the factory for support. 3-23Rosemount Model 8800A Vortex Flowmeter 3-24Section SAFETY MESSAGES Troubleshooting ‘Table 4-1 provides summarized troubleshooting suggestions for the most common problems that occur during operation. The symptoms of metering problems include: ‘+ Communications problems with a HART-based communicator. + Incorrect 4-20 mA output. * Incorrect pulse output. + Error messages on HART-based communicator. + Flow in pipe but no transnitter output. * Flow in pipe with incorrect transmitter output. * Output with no actual flow. NOTE — ‘The Model 8800A sensor is extremely reliable and should not have to be replaced. Please consult the factory before removing the sensor. Instructions and procedures in this section may require special precautions to ensure the safety ofthe personnel performing the operations. Please refer to the following safety messages before performing any in this section. AWARNING Explosions could result in death or serious injury: + Donot remove the trensmite cover in explosive atmospheres when the cc is ave + Before conecng a HART:based comericatorin an explosive atmosphere, make ‘sue the insrumens inthe oop ar insafled in accordance wih iniinsicaly sate of nor-incendive lla wiring practices. + Verity tat the operating atmosphere ofthe transmit is consistent withthe appropriate hazardous locations cartfcatons, + Bosh ransmiter covers must be uly engaged to meet explosion-proot requirements. Fallure to follow these installation guidelines could result in death or serious injury: ‘+ Make sure only qualified personel perorm the instalation, 44Rosemount Model 800A Vortex Flowmeter TROUBLESHOOTING TABLES TABLE 4-1 Basic Troubleshooting ~ Mode! 88008 ‘Smart Vortex Flowmeter. ‘The most common problems experienced by users of the Model 8800A are listed in Table 4-1 along with potential causes of the problem and suggested corrective actions. See “Advanced Troubleshooting” on page 4-5 if the problem you are experiencing is not listed here. ‘Communication| problems with HART-based ‘Communicator "= Check fora minimum cf 12 dea ransmiter terminals ‘Chock communications loap with HART-based communicator “Check for loop resistor (250 to 1000 ohms). + Check or wansmiter it mutikop mode + Chock for transmit in burst mode + Remove puso connecton if you have a three wie pulse instalation + Replace electronics. Incorrect 420 mA Output ~ Check or 12 V deat vansmiter tema * Check URV, LAV, Density, Special Unis, LEC-compare these inputs withthe sizing program resus. Corect configuration + Perio 4-20 mA loop test. * Check for consi onterminal lock, “Replace electronics it necessary. + Refer to Advanced Troubleshooting on page 45. + See AnpendixD for electronics verticaton procedure Tacorrect Pulse Output ™ Check that #20 mA output is correc. * Check pulse counter specications. * Check pulse mode and sealing factor, (Make sure scaling factor is notinverted) + Pertom pulse tos + Solectpuise scaling sothat pulse outputs less than 10,000H2 at URV (Modo! 88008 nly), Error Messages on HART based Communicator + Soe alphabotial sting nthe Ewor Messages Table forthe ‘communicator in Append B.‘Troubleshooting Sma Flow in Pipe, No Output Basics * Check to make the sure thatthe meters insted wih tho ‘ato in he drecton of ow, + Perform basic checks or Incorect 4-20 mA Output Problem (see Incerect 4-20 mA Output on page 4-2) + Check and caret configuration paramoters inthis order tact sence type, materials, unis, process temperate, dampingvaive, 4-20 mA tr, iter Wackng, Sons pulse ‘mode, pulse scaling ine sz, pipe ameter, LAV, UV, LP come, tgger ove, ow How cut + Chock sizing, Make suze flow is within measurable ow kts. + Relar io Advanced Troubleshooting on page 4-5 +See Appendix for electronics verticton procedure Electronics + Fun a eal test with the Model 268/ART Communicator, * Using sersor simulator, ner tet signa * Chock coiguation, LEC, tigger lve, STO vs, actual fow, + Replace sletoncs. Application Problems *Caleuate expected requency (see Appendix D) actual frequoney is he same, chock coniguraton. “Check tat application meets viscosty and speci gravity equrements forte line size ‘+ Recall back pressure requirement necessary and possble,evease back pressure, ow rate, ‘operating pressure. Sensor + Check terque on sensor nut (3 tb) ‘Inspect coaxial seneor cable for eracks. Replace necessary. * Check rat sensor mpedance >10 Megohms. Replace sensor ‘necessary (see Replacing the Sensor on page «-16) + Measure sensor capacitance at SMA connector (100-2009F) 43Rosemount Model 8800A Vortex Flowmeter Flow in Pipe, Incorrect Output Sor ‘Basics + Pertorm basic chocks ler incorrect 4-20 mA Output Problem (see mcorreet 4-20 mA Output on page #2). + Chock and coreet configuration parameters in his order: actor service ype, natenals, unt, process temperature, damping value, 4-20 mim, titer tracking, density, pulse ‘mode, pulse scaling, ins size, pipe diameter, LAV, URV, LP ‘omer, igger level, an ow fow cto ‘Chock sizing, Make sur ow s win measurable How its * Reler 1 Advanced Troubleshooting on page 45. + See Appendix D for electronics verieaon procedure ‘Application Problems * Calculate expected frequency i actual requency isthe same, check contiguation ‘Chock to make sure the meter isnot installed backwards (row on meter pointing upstieam is backwards). Reinstall the meter necessary. “Check hat applestion neta viscosity and speci gravity requrements forthe line se. ‘+ Rcaleuat back pressure requirement necessary and posse increase bac pressure ow ata, or operating pressure, + Chock for gasket or oer obetructon disturbing flow, Reinstall meter d necessary. ‘+ Pump pulsations dturting ow. Aajust signal brocessing parameters Viveation Problem ‘Adjust signal processing parameters + Rotate meter 890 degrees, Ada support tothe ine near the meter to damp the vibration. \Wmen the vortex meter is for gas or steam service an the ‘ation levels are greater than Js g the Low Flow Cutof vaio (LF0) may need tobe creased elminate undesirable output ‘tno flow codons. Theleval of LFC merease depends on the ‘bration level and meter size. LFC i unique foreach ‘appcation. When flow begins, the flow signal becomes much larger than the vation signal and the meter wil ock onto the ftw signal ad give an accurate ow output 50/60 He Measurement ‘May indicate elecical ee magnetic interference, Check meter ‘ground. Measure votage loves Between 4-20 mA and pulse ‘outputs and the electronics housing. Common mode votlage < 30 Vis. “ifthe meters located near a large motor or electric fumace try 10 Megatms. Replace sensor if necessary (s0e Replecing the Sensor on page 4-16). + Measure sensor capactance at SMA connector (100-2009F) 44ADVANCED TROUBLESHOOTING mp ‘Output with No Actual Flow Troubleshooting Basics + Periorm basic checks for Incorrect 4-20 mA Ouiput Problem (see Incerect 4-20 mA Output on page #2), + Check and correct configuration parameters inthis order: ‘factor, service type. materials, units, process temperature, ‘damping value 4-20 mA tm, er tracking. densi, puse ‘mode, pulse scaling ne size. pipe ameter, LAV, URV. LP ‘commer, tigger love, How eutot + Check sting, Make suze flow is within measurable fow its. + Using a HART-based communicator the sheng requoncy + Reter to Advanced Troubleshooting on page 45. ‘Vibration Problem + Adjust signal processing parameters: "Acjust fw How culo o higher flow rates (the application Alows). Move the lw flow cua up one notch and measure the proces varable. Caninue moving the low ow cutott tntline problem is coreced or the fow anges too tod for the appleation, "gust me ngger evel up he detaut bigger eels four Adjust ‘none noch and measure the process varabe. Contiwe moving ‘he ge lve unt the ouout reaches zero rte age ievel reaches 2 value o sven. Be sure to check the process variate the process flowing ence you aro done adusting the tiger vet. “ Fotal the metor 90 degrees, + Ac support to the ine near the motto damp the vibration. 50/60 Hz Measurement * May inate electrical or magnetic interference. Check meter ‘20und, Measure voltage levels between 420 mA and pulse ‘ups and the electonics housing. Common mode votage 20 Vine + Hlth mesris located near a large motor o olcticfunace ty ferent meter onintations to reduce the nage. Magnetic must be les than 8 gauss, ‘In remote mount installations, try intgral mount to see it problomis corrected, Measure ac voltage from electronics housingto SMA coonector. The votage must be <1 Vins ‘Application Problems + Pump pulsations esting low. Adus processing parameters. + Ad tow straightener. * Chock al valves and make sure they are sed ional ‘The Model 88004 electronics provides several advanced troubleshooting features. These features enhance your ability to look inside the electronics and ean be helpful for troubleshooting inaccurate readings. As shown in Figure 4-1, there are several test points located on the electronics. 45Rosemount Model 8800A Vortex Flowmeter FIGURE 4-1 Electronics Test Points, | | | | t ‘The final waveform (after al filtering is sent to the microprocessor) is available on the shedding frequency out pins. The three frequency jumpers are part ofa built-in test circuit that will simulate a flow rate. This allows you to perform a quick check of the electronics with the Model 275 or 268 interface. You can input a frequency to simulate flow and perform a detailed verification ofthe electronics. (The electronics verification procedure is, described in detail in Appendix D.) You will need an oscilloscope (set scope for AC coupling) and a Model 275 or 268 for electronics troubleshooting. Figure 4-2is a block diagram of the signal as it flows from the sensor to the microprocessor in the electronics. FIGURE 42. Signal Flow oe m Shes Fein Oost senor | 1 { a age rw | 11 crprocensor ‘eat Frequency Great == ant sey le ies Feeaoney 3 TPT ‘TP is the vortex shedding signal that is available after the charge amplifier. ‘Because this signal is typically very weak— in the UV range — special equipment may be required to measure this signal. In most cases, TP2 will provide the necessary information needed to troubleshoot the vortex. shedding signal. TP2 ‘TP? is the vortex shedding signal after it has gone through the next filter stage. This stage is comprised of another amplifier and the low-pass filter. ‘TP2 is the analog signal at the input to the digital filtering ASIC in the electronics. The signal strength at this point will be in the mV to Volt range. ‘TP? is easily measured with standard equipment. Figures 4-3, 4-4, and 4-5 show ideal (clean} waveforms and waveforms that may cause the output to be inaccurate. Please consult the factory if ‘the waveform you detect is not similar in principle to these waveforms.Troubleshooting FIGURE 4-3. Clean Signals, FIGURE 4-4. Noisy Signals, FIGURE 45. Improper Sizing/Fitering 2000-08724 asv ‘shedding Frequency ‘Output 200.08728 (rP2) 000.0572 47Rosemount Model 8800A Vortex Flowmeter Shedding Frequency Out Shedding frequency out is probably the easiest point to measure and interpret. Itis the final waveform after all filtering has taken place. It is the flow signal that is sent to the microprocessor to be processed into outputs. Check this point first, as it will allow you to see the final waveform (after filtering) before it goes to the microprocessor. ‘Clean Signals at TP2 and ‘Shedding Frequency Out, But incorrect Output Basics + Petiorm basic checks fr incomect 4-20 mA output problem (see incorrect 4-20 mA Output on page 4-2), + Perform basie check fo pulse ouput * Check and correct contguraton parameters inthis order: Kactor service type, materiale, unt, process temperature, damping value, 420 mA Win fier tracking, dens, density ‘ato, pulse mode, pulse scalng, ne size pipe cameter, LAV, 'URV, LP comer. tigger eve, and low tow cut + Retort Advanced Troubleshooting on page 45. + See Appendix D tor electronics veticaton procedure + Rotor Table 4-1 or turer woubleshootng, No Pulse at Noisy Signal at Missing Pulse at Shedding Frequency Out ‘Shedding Frequency Out ‘Shedding Frequency Out Basies ‘Check TP2, * Oneck electronic with ost frequency circuit ‘Check electronic with function generator, wih and wou sans. ‘+ Chock that sensor impedance >10 Megohms. Replace sensor i necessary. (See Replacing the Sensor on page 4-16) + Measure sensor capactance at SMA connector (100-200pF) Basics + Simulate signa wt requency generators o test roquency creat + Optimize itor (2s): neroase tering of ow pass fer. *Consut actor, Basics ‘Low back pressure, + Viscosty 0 high * Dens too low. “Check sensor ‘Too much titering. Check signaltiggerlvel at. “+ Check tobe sure jumps ae in corect poston. 48Troubleshooting Test Frequency Jumper/ Test Frequency In TABLE 4-2, Test Frequencies, Using the test frequency jumper or input will allow you to check all active electronics stages in the electronics. This section will focus on the test frequency jumpers with references to the troubleshooting. For ISO verification tests, please consult Appendix D. ‘The table below specifies which test frequency should be used for your line size and application. It should be noted that these values may be outside the range you have specified in the configuration to the meter. ‘You may have to raise your URV to measure the test frequency value The input signals can be tracked through the following stages: * TPL = 7P2 * Shedding Frequency Out ‘+ Process Variables on HART Communicator 4-20 mA Pulse Output * Local Display Rola re) Ce co (15) Liquid = x = Gas. z : x 125) iui x x 5 Gas. 5 x x 1 (40) Liquid x x 5 Gas E x x 260) Tiguid x Gas E x x 3180) guid x = = Gas 5 x x (100) Liquid x = = Gas. S x x 6 (180) Liquid x = Gas - x (200) Tiguid x = Gas x 5 49Rosemount Model 8800A Vortex Flowmeter TESTING PROCEDURES Self Test HART Comm. rary | Loop Test HART Comm. 1.2.2 Pulse Output Test HART Comm. 129) View Status HART Comm. wand Use the test functions to verify that the flowmeter is functioning properly, or when you suspect component failure or a problem with loop performance, or when instructed to do so as part of a troubleshooting procedure. Initiate each test with the HART Communicator or other HART.based communications device. Although the Model 8800A performs continuous self-diagnosties, you can initiate an immediate diagnostic to check for possible electronics failure. (Be sure to check which tests have been completed — approximately once per minute.) Self Test checks proper communications with the transmitter and provides diagnostic capabilities for transmitter problems. Follow on- sereen instructions if problems are detected, or check the appropriate appendix for error messages relating to your communicator. Loop Test verifies the output of the flowmeter, the integrity of the loop, and the operation of any recorders or similar devices. Conduct the loop test after the flowmeter is installed in the field. If the meter is located in a loop with a control system, the loop will have ‘to be set to manual control before the loop test is performed. ‘Verify that the ammeter in the test loop reads 4 mA. If the output is 4 mA, end the loop test. If the output is nct 4 mA, the flowmeter may require a digital trim (see D/A Trim (Digital-to-Analog Trim) on page 3-13). If the digital trim does not set the 4 mA output, the receiving meter may be malfunctioning. Pulse Output Test is a fixed frequency mode test that checks the integrity of the pulse loop. It tests that all connections are good and that pulse output is running on the loop. View Status allows you to view any error messages that may have occurred.HARDWARE REPLACEMENT ‘Troubleshooting ‘The following procedures will help you disassemble and assemble the ‘Model 800A hardware if you have followed the troubleshooting guide earlier in this section of the manual and determined that hardware components need to be replaced. NOTE Failure of the Model 8800A housing, electronics, terminal block, LCD indicator, or entire assembly requires replacement with the Model 880A housing, electronics, terminal block and optional LCD indicator. ‘The Model 880A can be identified on the SST tag or by visually checking to see if the conduit entries are on the top of the housing. See page 4-14, “Replacing the Electronics Housing” for further information, Use only the procedures and new pasts spectically feteronced inthis manual. Unauthorized procedures or parts can alec product performance and the output signal ‘sed to control a process, and may render the instrument ‘dangerous, Direct any questions conceming these procedures or pars to Rosemount Ine. NOTE Flowmeters should not be left ir. service once they have been determined to be inoperable. MTT) Process should be vented before the meter body is removed trom senice for disassemb. attRosemount Model 8800A Vortex Flowmeter Replacing the Terminal ‘To replace the Field Terminal Block in the housing, you will need a Block in the Housini smal, flat head serewdriver. Use the following procedure to replace the ork 2 terminal block in the housing of the Model 88004. PN) Remove power betore removing th Remove the Terminal Block 1. Tur off the electric power to the Model 8800A. 2. Unserew the cover, FIGURE 4.6 ‘Terminal Block Assembly. 00-04690028 8, Disconnect the wires from the field terminals. Be sure to secure them out of the way. 4, Loosen the captive screws. 5. Pull outward on the block to remove it from the housing, Install the Terminal Block 1, Align the terminal block over the captive screw holes in the terminal block side of the electronics housing. 2, Slowly press the terminal block into place. Do not force the block into the housing. Check the serew alignment if it, does not glide into place. 3, Tighten the three captive screws to anchor the terminal block. 4, Connect the wires to the appropriate field terminals. 5. Tighten the transient screw if you have the transient option (Option T1). 6. Screw on and tighten the cover. 442‘Troubleshooting Replacing the ‘The Model 800A electronics boards may need to be replaced if they have Electronics Boards been damaged or otherwise become disfunctional. Use the following procedures to replace electronics boards in the Model 800A. You will need a small flat head screwdriver and a pliers. RTT Remove power belore removing the ectronics cover NOTE ‘The electronics boards are electrostatically sensitive. Be sure to observe handling precautions for static-sensitive components. Remove the Electronics Boards 1. Tum off the electric power to the Model 88004. 2. Unserew and remove the electronics board compartment cover. (Unscrew and remove the LCD cover if you have the LCD option.) FIGURE 47. Electronics Boards Assembly 3, If the meter has LCD indicator option, loosen the two screws. Remove the LCD and the connector from the electronics board. 4, Use a pliers to carefully remove the sensor cable clip from the electronics. 5. Loosen the three captive serews that anchor the electronics. 6. Use the two screw heads oa the right- and left-hand sides of the board to slowly pull the electronics boards out of the housing. 413,Rosemount Model 8800A Vortex Flowmeter Install the Electronics Boards 1. Verify that electric power to the Model 88004 is of. 2, Align the two electronics boards over the captive screw holes in the housing. 8, Slowly press the boards into place. Do not force the boards down. Check the screw alignment if they do not glide into place. 4, Tighten the captive screws to anchor the two electronics boards, 5. Reinsert jumpers into proper location. 6. Use extreme caution to insert sensor cable clip into the electronics board. 7. Ifthe meter has LCD option, insert the connector header into the LCD board. ‘+ Put the connector through the bezel on the electronics board set. * Carefully press the indicator onto the.connector. ‘* Tighten the two screws that retain the LCD indicator. ** Insert the alarm and security jumpers in the correct location. 8, Replace the electronics board compartment cover. Replacing the ‘The Model 8800A electronics housing can be replaced easily when Electronics Housing necessary. Use the following procedure Tools Needed * Yseinch (4 mm) hex wrench * %heinch open end wrench * Screwdriver to disconnect wires * Tools to disconnect conduit Px) Remove the Electronics Housing 1. Tum off the electric power to the Model 880A. 2. Disconnect the wires and conduit from the housing. 8. Loosen the screw on the access cover (on the support tube). See Figure 4-8. 4, Remove the access cover. FIGURE 4-8 Electronics Housing Access Cover. Access Cover Serew. alTroubleshooting 5, Use a hex wrench to loosen the housing rotation screws (at the base of the electronics housing) one and one-half full turns. See Figure 4-9. FIGURE 4-9 Housing Rotation Screws, 1.5 inches maximum (40mm) Sensor Cable Nut—>g ‘00-0006088 6. Slowly pull the electronics housing no more than 1.5, inches from the top of the support tube. 7, Loosen the sensor cable net from the housing with a ieinch open end wrench. See Figure 49, NOTE Lif the electronics housing until she sensor cable is disconnected, Do not, pull the housing more than 1.5 inches (40 mm) from the top of the support ‘tube. Damage to the sensor may cecur if this sensor cable is stressed. Install the Electronics Housing 1, Verify that power to the Model 88004 is off. ‘Screw the sensor cable onto the base of the housing. ‘Tighten the sensor cable with a ‘/o:nch open end wrench. Place the electronics housing into the top of the support tube. . Tighten the housing rotation screws with a hex wrench. Place the access cover on the support tube. ‘Tighten the serew on the eecess cover. . Connect conduit and wires. . Apply power. ernagaeep 415Rosemount Model 8800A Vortex Flowmeter Replacing the Sensor ‘The sensor for the Model 88004 is a sensitive instrument that should not be removed unless there is a problem with it. If you must replace the sensor, follow these procedures closely. Please consult the factory before removing the sensor. NOTES Be sure to fully check all other troubleshooting possibilities before removing the sensor. Do not remove the sensor unless it is determined that a problem exists with the sensor itself. The sensor may not fit on the post if itis removed and replaced more than two or three times, or replaced incorrectly. Also, please note that the sensor is a complete assembly and cannot be further disassembled. Tools Needed * Yavinch (4 mm) hex wrench ** Sho-inch open end wrench * Tho-inch open end wrench ‘+ 1einch open end wrench + Suction or compressed air device ‘+ Small, soft bristle brush * Cotton swabs ‘+ Appropriate cleaning liquid: water or cleaning agent ‘+ Metal ring or washer (which can make contact with the sensor o-ring) ‘+ Instant adhesive * Vice ‘Two different procedures are used to replace the sensor for the Model 880A, depending on the size and type of JJowmeter you have. Use the guide below to determine the appropriate procedure for your flowmeter. Removable Support Tube-Procedure on page 4-17. * All flanged meters * Ym, IL, and 1%inch wafer meters (DN 15, 25, and 40) Integral Support Tube-Procedure on page 4-19. © 2 through 8-inch wafer meters (DN 60 through 200)Replacing the Sensor: Removable Support Tube FIGURE 4-10. Removable Support Tube Assembly. ‘Troubleshooting ‘The following procedure applies te flowmeters equipped with a removable ‘support tube, i.e. all flanged meters and through 1% inch (DN 15 through 40) wafer meters. 1. De-pressurize the flow line. AWARNING ‘Sensor cavity could contain tne failure nas occurred ineide the meter body. De-pressurize flow ine betore removing the sensor nut 2, Remove the electronics housing (see Remove the Electronics Housing on page 4-14). 3, Loosen the four support tube anchor bolts with a “/s-inch open end wrench. 4, Remove the support tube eee re So \ccess Cover Removable / Aoess ‘Support Tube: Meter Body ‘0004624008 5. Loosen and remove the sensor nut from the sensor cavity with a D/sinch open end wrench. 6. Lift the sensor from the sensor cavity. Be very careful to lift the sensor straight up. Do not rock, twist, or tilt the sensor during removal; this will damage the engagement diaphragm. 4a7Rosemount Model 8800A Vortex Flowmeter FIGURE 4-11 ‘O-Ring Sealing Surface in Sensor Cavity Cleaning the Sealing Surface Before installing a sensor in the meter body, clean the sealing surface by completing the following procedure. The metal o-ring on the sensor is used to seal the sensor cavity in the event that process fluid should corrode through the meter body and enter the sensor cavity. Be sure not to scratch or otherwise damage any part of the sensor, sensor cavity, or sensor nut threads. Damage to these parts may require replacement of the sensor or meter body, or may render the flowmeter dangerous. NOTE Ifyou are installing a sensor that has been used before, clean the metal o-ring on the sensor using the procedure above. If you are installing a newly purchased sensor, cleaning the o-ring is not necessary. 1. Use a suction or compressed air device to remove any loose particles from the sealing surface and other adjacent areas in the sensor cavity. ‘Do not seratch or deform any part of the sensor, sensor cavity, or sensor nut threads, 2. Carefully brush the sealing surface clean with a soft bristle brush. ‘Moisten a cotton swab with an appropriate cleaning liquid, 4, Wipe the sealing surface. Repeat several times if necessary with a clean cotton swab until there is minimal dirt residue picked up by the cotton swab. ‘Sealing Surface 000-0479A008 448Troubleshooting Replacing the Sensor: Integral Support Tube FIGURE 4-12, Sensor Cavity. ‘Sensor O-Ring Removal ‘The Inconel® sensor o-ring may require removal. Ifso, place the sensor in a vice, Then, follow the instructions below. 1. Apply a slight amount of adhesive to the washer, 2. Press the washer against the o-ring, 3, Wait ten seconds and remove the washer and the o-ring from the sensor. ‘Sensor Installation 1. Carefully place the sensor into the sensor cavity of the meter body. Be sure the sensor settles all the way down on the post. 2, Screw the sensor nut into the sensor cavity. Tighten the nut with ‘a Veinch open end torque wrench to 32 ft-lbs. NOTE 5 ‘The sensor nut must be tightened to 92 ft-lbs. for accurate flowmeter operation 8, Replace the support tube. 4, Tighten the four bolts that anchor the support tube in place with a 7hs-inch open end wrench. 5, Install the flowmeter electronics housing (see Install the Electronics Housing on page 4-15). ‘The following procedure applies to flowmeters equipped with an integral support tube, i.e. wafer meters for line sizes 2- to 8- inches. 1. De-pressurize the flow li WARNING ‘Sensor cavity could contain line pressure it an abnormal {allure has occurred inside the meterbody. De-pressurize low line before removing the sensornut 2. Remove the electronics housing (see Remove the Electronics Housing on page 4-14). 3. Loosen and remove the sensor nut from the sensor cavity with a L/sinch open end wrench 4, Lift the sensor from the sensor eavity. 41gRosemount Model 8800A Vortex Flowmeter FIGURE 4-13, ‘O-Ring Sealing Surface in Sensor Cavity Cleaning the Sealing Surface Before installing a sensor in the meter body, clean the sealing surface by completing the following procedure. The metal o-ring on the sensor is used to seal the sensor cavity in the event that process fluid should corrode through the meter body and enter the sensor cavity. Be sure not to scratch or otherwise damage any part of the sensor, sensor cavity, or sensor nut threads. Damage to these parts may require replacement of the sensor or meter body, or may render the flowmeter dangerous. NOTE Ifyou are installing a sensor that has been used before, clean the metal o-ring on the sensor using the procedure above. If you are installing a newly purchased sensor, this cleaning procedure will not be necessary. 1. Use a suction or compressed air device to remove any loose particles from the sealing surface and other adjacent, areas in the sensor cavity. NOTE Do not seratch or deform any part of the sensor, sensor cavity, or sensor nut threads. 2. Carefully brush the sealing surface clean with a soft bristle brush. 3. Moisten a cotton swab with an appropriate cleaning liquid. 4. Wipe the sealing surface. Repeat several times if necessary with a clean cotton swab until there is minimal dirt residue picked up by the cotton swab. Seating Surtace 4-20‘Troubleshooting Sensor O-Ring Removal ‘The Inconel® sensor o-ring may require removal. If so, place the sensor in a vice. Then, follow the instructions below. 1. Apply a slight amount of adhesive to the washer, 2, Press the washer against the o-ring, 3. Wait ten seconds and remove the washer and the o-ring from the sensor. Sensor Replacement 1. Carefully place the sensor into the sensor cavity of the meter body. Be sure the sensor settles all the way down on the post. 2. Screw the sensor nut into the sensor cavity. Tighten the nut with ‘a 1oinch open end torque wrench to 32 fi-Ibs. NOTE ‘The sensor nut must be tightened to 32 ft-lbs. for accurate flowmeter operation. 3. Install the flowmeter electronics housing (see Install the Electronics Housing on page 4-15). 421Rosemount Model 8800A Vortex Flowmeter Remote Electronics {the Model 69004 electronics housing is mounted remotely, some Procedure integral elecronis. The folowing procedures are exacly the same: ‘+ Replacing the Field Terminal Block (see page 4-12). + Replacing the Electronies Boards (see page 4-13). + Changing the Line Size Switch (see page 4-25). ‘+ Replacing the Sensor (see page 4-16). ‘To disconnect the coaxial cable from the meter body and electronics housing, follow the instructions below. Disconnect the Coaxial Cable at the Meter 1, Remove the access cover on the meter body support tube. 2. Loosen the three housing rotation screws at the base of the electronics housing with a hex wrench one and one-half full turns. FIGURE 4-14. ial Coaxial Cable Connections. ee cee Canoe able Gland (Supplied by Customer) 7 [Henan aoe + ee be Union -Washer —— Nut Y + ‘Sensor Connection ‘Access Cover Screw. | Access Cover Support Tube —Meter Body 4-22Troubleshooting 3, Loosen and remove the sensor cable nut from the union using 1 ‘winch open end wrench. NOTE ‘Do not pull the adaptor more than 1.5 inches (40 mm) from the top of the support tube. Damage to the sensor may occur if the sensor cable is stressed. Detach the Meter Adapter ‘The above instructions will provide access to the meter body. Use the following steps if it is necessary to remove the coaxial cable: 1, Loosen the two screws that hold the union onto the meter adapter ‘and pull the union away from the adapter. 2, Loosen and remove the coaxial cable nut from the other end of the union. 8, Loosen the conduit adapter or cable gland from the meter adapter. Attach the Meter Adapter 1. Ifyou are using a conduit adapter or cable gland, slide it over the plain end of the coaxial cadle (the end without a ground wire). 2, Slide the meter adapter over the coaxial cable end, 3. Use a ‘h-inch open end wrench to securely tighten the coaxial cable nut onto one end of the union. 4, Place the union onto the two screws extending out of the meter adapter and tighten the two screws. Connect the Coaxial Cable at the Meter 1, Pull the sensor cable out of the support tube slightly and securely tighten the sensor cable nut onto the union. NOTE Do not stretch the sensor cable over 1.5 inches (40 mm) beyond the top of the support tube, Damage to the sensor may occur if the sensor cable is stressed. 2, Place the meter adapter into the top of the support tube and line up the serew holes. 3, Use a hex wrench to turn the three adapter screws outward to engage the support tube. 4, Replace the access cover on the support tube. 5, Tighten the conduit adapter or cable gland into the meter adapter. 4-23Rosemount Model 8800A Vortex Flowmeter Coaxial Cable at the Disconnect the Coaxial Cable from the Electronics Housing Electronics Housing 1. Loosen the three screws from the housing adapter. 2, Remove the adapter from the housing. 3. Loosen and remove the eoaxial eable nut from the base of the electronies housing. Remove the Coaxial Cable 1, Remove the coaxial cable ground wire from the housing adapter. FIGURE 4.15. emote Electronics Exploded View, | Ground Wire a | Housing Adapter: Housing Adapter Screws 000.04708008 Conduit Adapter 2, Loosen the conduit adapter (or able gland) from the housing adapter. Attach the Coaxial Cable 1. Route the coaxial cable through the conduit (if you are using conduit) 2. Place a conduit adapter over the end of the coaxial cable. 3. Remove the housing adapter from the electronics housing (ifattached), 4, Slide the housing adapter over the coaxial cable. 5. Attach the coaxial cable ground wire to the housing adapter ground screw. Connect the coaxial cable 1. Attach and securely tighten the coaxial cable nut to the connection on the electronics housing. 2, Align the housing adapter with the housing and attach with three screws. 3, Tighten the conduit adapter to the housing adapter. 4-24‘Troubleshooting Changing the Housing Orientation RETURN OF MATERIAL ‘The entire electronics housing may be rotated in 90 degree increments for easy viewing. Use the following sveps to change the housing orientation: 1, Loosen the serew on the arcess cover (on the support tube) and remove the cover. 2, Loosen the three housing rotation set screws at the base of the electronics housing with a hex wrench one and one-half full turns. 8, Slowly pull the electronics housing out of the support tube. 4, Unscrew the sensor cable from the housing with a *ie-inch open end wrench. NOTE Do not pull the housing more than 1.5 inches (40 mm) from the top of the support tube until the sensor cable is disconnected. Damage to the sensor may occur if this sensor eable is stressed. 5. Rotate the housing to the desired orientation. 6. Hold it in this orientation while you screw the sensor cable onto the base of the housing. NOTE ‘Do not rotate the housing while the sensor cable is attached to the base of the housing. This will stress the cable and may damage the sensor. 7. Place the electronics housing into the top of the support tube. 8. Tighten the three housing rotation screws. 9. Replace the access cover on the support tube. 10. Tighten the screw on the access cover. ‘To expedite the return process, call the Rosemount North American Response Center at 800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials. ‘The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the name of the process material to which the product was last exposed. CAUTION People who handle products exposed to a hazardous substance can avoid injury if they are informed and understand the hazard. Ifthe product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods. ‘The Rosemount North American Response Center will detail the additional information and procedures necessary to return goods exposed to hazardous substances, 4-25Rosemount Model 800A Vortex Flowmeter 4-26Section Options ‘The options available for the Model 8800A flowmeter are described in this section. The numbers in parentheses refer to the codes used to, order each option. SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section, essere a ERE plosions could result in death or serious injury: + Donat remove the transmiter coverin explosive atmospheres when the cicut salve + Before connecting a HART:based communicator in an explosive atmosphere, make ‘sure the instruments inthe oop ar installed in accordance wah niinsicaly safe or on-nooncive fed wiring practices, + Verity thatthe operating atmosphere ofthe vansmiteris consistent with he appropiate hazardous locations criicaions. + Both ransmitor covers must be ty engaged to meet explosion-roo!requitements. Failure to follow these installation guidelines could result in death or serious injury: ‘+ Make sure only qualified personnel perform the instalation,Rosemount Model 8800A Vortex Flowmeter LCD INDICATOR FIGURE 5-1 Mode! 88004 with Optional indicator. FIGURE 5.2. Optional Liquid Crystal Display. ‘The LCD indicator (option M5) provides local indication of the output and abbreviated diagnostic messages governing operation of the flowmeter. The indicator is located on the circuit side of the flowmeter electronics, leaving direct access to the signal terminals, An extended cover is required to accommodate the indicator. Figure 5-1 shows the flowmeter fitted with the LCD indicator and extended cover. ‘00-9000801A ‘The indicator features an eight-character ‘and five alphanumeric) liquid crystal display that gives a direct reading of the digital signal from the microprocessor. During normal operation, the display can be configured to alternate between four readings: 1. Primary flow variable in engineering units 2. Percent of range 8. Totalized flow 4, 4-20 mA electrical current output Figure 5-2 shows the indicator display with all segments lit. 00-04698068 A HARTbased communicator can be used to change the engineering units displayed on the indicator. (See Section 3: Device Software Functions for more information.)Options Installing the Indicator For flowmeters ordered with the LCD indicator, the indicator is shipped installed. When purchased separately from the Model 8800A, you must install the indicator using a small instrument screwdriver and the indicator kit (part number #8800-5640-0002). The indicator kit includes: * One LCD indicator assembly * One extended cover with o-ring installed * One connector + ‘Two mounting screws Referring to Figure 5-1, use the following steps to install the LCD indicator: 1. If the flowmeter is installed in a loop, secure the loop and disconnect the power. 2, Remove the flowmeter cover on the electronics side, NOTE The circuit board is electrostatically sensitive. Be sure to observe handling precautions for static-sensitive components. 8. Insert the mounting screws into the LCD indicator. 4, Remove the two jumpers oa the circuit board that coincide with the Fail Mode and the Transmitter Security settings. 5. Insert the connector into the Fail Mode/Transmitter Security junction. 6. Gently slide the LCD indicator onto the connector and tighten, the screws into place. 17 Insert jumpers into ALARM and ‘Transmitter SECURITY positions on the face of the LCD indicator. 8. Attach the extended cover and tighten at least one-third turn past o-ring contact. NOTE ‘The indicator may be installed in 90-degree increments for easy viewing. One of the four connectors on the back of the indicator assembly must be positioned to fit into the ten-pin connector on the electronic board stack. Note the following LCD temperature limits: Operating: ~4 to 185 °F (-20 to 85 °C). Storage: ~50 to 185 *F (46 to 85 °C). 53Rosemount Model 800A Vortex Flowmeter Diagnostic Messages In addition to the output, the LCD indicator displays diagnostic messages for troubleshooting the flowmeter. These messages are as follows: SELFTEST ‘The flowmeter is in the process of performing an electronics self test. FAULT_ROM ‘The flowmeter electronics have undergone a EPROM checksum fault. Contact your Field Service Center. FAULT_EEROM ‘The flowmeter electronics have undergone a EEPROM checksum fault. Contact your Field Service Center. FAULT_RAM The flowmeter eleetrones have undergone a RAM test fault. Contact your Field Service Center. FAULT_ASIC ‘The flowmeter electronics have undergone a digital signal processing ASIC update fault. Contact your Field Service Center. FAULT_CONFG ‘The flowmeter electronics have lost critical configuration parameters. ‘This message will be followed by information detailing the missing configuration parameters. Contact your Fisld Service Center. FAULT_COPRO ‘The flowmeter electronics have detected a fault in the math coprocessor. Consult your Field Service Ceater. FAULT_SFTWR. ‘The flowmeter electronics have detected a non-recoverable fault in the software operation. Consult your Field Service Center. 54Options TRANSIENT PROTECTION Installing the Transient Protector ‘The optional transient terminal block prevents damage to the flowmeter from transients induced by lightning, welding, heavy electrical equipment, or switch gears. The transient protection electronics are located in the terminal block. ‘The transient terminal block meets the following specifications: ANSV/IEEE (62.41 - 1980 (IEEE 587) Categories A, B. SKA crest (8 x 20 ns). 6 kA crest (1.2 x 50 us). NOTE ‘The ground screw inside the terminal housing must be tightened for the proper operation of the transient protection. Also, a high-current ground connection to earth is required. For flowmeters ordered with the transient protector option (T1), the protector is shipped installed. When purchased separately from the ‘Model 8800A, you must install the protector on a Model 880A. flowmeter using a small instrument screwdriver, a pliers, and the transient protection kit (part number #8800-5106-1002 or +#8800-5106-1004), The transient protection kit incudes the following: ‘+ One transient protection terminal block assembly * Three captive screws * One ground screw Use the following steps to install the transient protector: 1. Ifthe flowmeter is installed in a loop, secure the loop and disconnect power. 2, Remove the field terminal side flowmeter cover. 3, Remove the captive screws. 4, Use pliers to pull the terminal block out of the housing, 5, Inspect the connector pins for straightness. 6 Place the new terminal block in position and carefully press it into place. The terminal block may have to be moved back and forth to get the connector pins started into the sockets. 7. Tighten the captive screws. 8, Install and tighten the ground screw. Captive screws i iit I) ol Ind serew 12000-00008000 FIGURE 5-3, The Terminal Block. 9. Replace the cover. 55Rosemount Model 8800A Vortex Flowmeter 56Section FUNCTIONAL SPECIFICATIONS TABLE 6-1 Requirements for Reynolds Number, Specifications Service Liquid, gas, and steam applications. Fluids must be homogeneous and single-phase. Line Sizes Wafer Style 4, 1, 14, 2,3, 4, 6, and 8 inches. (DN'15, 25, 40, 50, 80, 100, 150. and 200). Flanged and Dual-Sensor Style ¥%,1, 1%, 2, 8, 4,6, and 8 inches. (DN'15, 25, 40, 50, 80, 100, 150. and 200). Pipe Schedules Process piping Schedules 10, 40, and 80. NOTE ‘The appropriate bore diameter of the process piping must be entered using a HART-based communicator. Meters will be shipped from the factory at the Schedule 40 default value unless otherwise specified. Measurable Flow Rates Capable of processing signals from flow applications that meet the sizing requirements below. ‘To determine the appropriate flowmeter size for an application, process conditions must be within the Reynolds number!’ and velocity limitations for the desired line size (see Table 6-1, Table 6-2, and ‘Table 6-3), eo) Reynolds Number Limitations Yyethrough 4/15 through 100 10,000 minimum 6 through 8/150 through 200 20,000 minimum (1) The Reynolds number equation shown below combines the effects of density) viscosity (gen) Bb2 inside diameter (0), and ow rate (V). Rox Ye he etRosemount Model 8800A Vortex Flowmeter TABLE 6-2. Minimum Measurable Velocities (Use the Larger of the Two Values) TABLE 6-3. Maximum Measurable Velocities (Use the Smaller of the Two Values). TABLE 6-4. Water Flow Rate Limits at 77°F (25°C) ‘and 14.7 psia (1.01 bars Absolut). Feet per Second Meters per Second om Sap v0.22 0s ‘Bap or 65 220 Meters per Second cy 80,0007 oF 25 4, GOOIp or 7.6 | Gases 90,0007 or 250 ATODI or 76 NOTE ‘The p in Tables 6-2 and 6-3 is the process fluid density at flowing conditions in Tb/fR* for f¥/s and kg/m® for m/s NOTE Tables 6-4, 6-5, and 6-6 provide minimum/maximum flow rates for water, air, and saturated steam respectively (at specific temperatures and pressures). Line Size hone DN) 14210237 [es 20810873, 07010158 0 480 158 ti0%9 | 250 7.961026 reres« | [—ae0 17510576 00% 190 eso 685102251 15610511 200 9% 3408 2700 808 62Specifications Air Flow Rate Limits at 59°F (15°C). TABLE 65. suoupueg pepueis ye Aysued / suonipueg (Bune!0d0) fenioy 18 Asued = oney AisueQ 2 AISUOC)X O16 MOL] eM}DY = BRL MOS PUEDUEIS ‘mojoq suoenbe 24) Bulsn puro} axe suonpuos plepueys uy Tes NOY OU euuou 10 prepues u pos Ayeardh eve sounuend se0 ‘eiojrou. ainjesadusy puB emnssard ‘Auoss 21 seUunjon $86 “exaMoH “axoge UNoYS SB (yuDe 40 W)2E-o} 12) pu exnsseud Ouesedo ‘ou 2 auryos fone au) ‘9 SuoNpuoN Bunexedo JepUN Moy UUM 24) SeuNSEOLL YOOBR POM OUL LON ove | oo | rei | oe | we | ove | we | vee | on | coo zor | seve | ove | ozz | esos ese | v05 | ser | ose | ove | sor | zu | ose | vor | zee vee | ocr | ve | vez | ons ove | ow | ra | oe | we | os | ose | vez | om | coo | ww axe | sey | ver'r | cove | ons wor | aco | sor | soz | cee | exe | vei | see | oer | ose | mw Sed cor vee | or | ver | ve | ons ove | ow | ra | coo | me | ops | ose | vez | ors | ceo | mw aoc'e | oop | coer | szaz | uve sei | iz | os | zee | use | oo | ves | zoe | cur | ouz | vow wee | ocr | ves | vez | ove ove | oc | rs | coe | vo | os | oe | vez | ors | co | uw | cotebuaoen ese | ties | ears | sive | osez vor | ea | cas | oe ver | zoe | cu | ove | ew fed ace vee | ocr | ver | vm | oes ove | oc | vs | coe ese | we | ort | eo | uu | (tsb acon eave | uz | zev's | sioe | see woot | ox | cos | ove ver | ze: | cu | oe | ow sd 051 oz wo | cee | ov vor | ee | sm | eo sey | ove | ami | ooo cw zai's | sioe | ese woe | oon | cos | oe ver | zu | cu | oe 236 sa | 0s tee | wie | ove | on | on | sve | eco | axe | ae | ics owe zai's | sioe | ose ver | eax | ces | ore | oe | viz | ver | zee | cer | ove OPT) Pee 63Rosemount Model 8800A Vortex Flowmeter (Assumes Steam Quality is 100%) ‘Saturated Steam Flow Rate Limits TABLE 66. sues vey | sae | oz | wes | cers | ver'eve | corse |oveoae wort | see | 000 52's | oo¢n | zaree | esze | ese | sos | cozy over | zerezz | zzz’ | oos'198 wot | vee | a azz'y | cove | seven se ever ewe ven | aise ress | vet’zen vis | on | sv soc | 19r9 | ore vee wer | use oz | a | ave riate | ese | ive re wart | sive outee | 20999 20 | ocr | roe sco | isve | 00 ca eos | aoe | ow | ose | soe | cos | on | one eave | terar | #26 | uvvce | zee | ooets | ove | ents 08 wer | cose | aac | ovo | sce | scx | sor | oy | co | so zzziz | saver | eee: | o1oz | oor's | sos | cev'e | coe’ | cers | sere rr on wo | eee | ooo | oor | we | oo | on | ve | em | om sive | sever | weve | areas 1 | ae | 60 | eae ‘ied sz cies wz | cv | on co 64Specifications Process Temperature Limits Standard 40 to 450 °F (40 to 282°C). Extended 830 to 800 °F (-200 to 427 °C), Output Signals 4-20 mA Digital HART Signal Superimposed on 4-20 mA signél Optional Scalable Pulse Output 0 to 10,000 Hz; transistor switch closure with adjustable sealing via HART ‘communications. Capable of switching up to 30 V de, 120 mA maximum. ‘Analog Output Adjustment Engineering units and lower and upper range values are user-selected, Output is automatically scaled to provide 4 mA at the selected lower range value, 20 mA at the selected upper range value. No frequency input is required to adjust the range values ‘Scalable Frequency Adjustment Value of one pulse can be set to equal desired volume in selected engineering units. Ambient Temperature Limits Operating 40 to 185°F (-40 to 85°C), 4 to 185°F (20 to 85°C) for flowmeters with local indicator. Storage 60 to 250°F (-46 to 121°C) 50 to 185°F (-46 to 85°C) for flowmeters with local indicator. Pressure Limits Flange and wafer rated for ANSI Class 150, 300 and 600 and DIN PN 16, 40, 64, and 100. Power Supply External power supply required. Flowmeter operates on 10.8 to 42 V de terminal voltage (with 250-ohm minimum load required for HART ‘communications, 18 V de power supply is required). 65Rosemount Model 8800A Vortex Flowmeter FIGURE 6-1 Power Supply Load Limitations. Load Limitations Maximum loop resistance is determined by the voltage level of the external power supply (see Figure 6-1). Grae =41.7Vpe— 108) Vo" Power Sippy Votage (vous) Fox = Maximum Loop Resistance (Otms) | | ° | 108 Power Supply (volts) « | | NOTE Communication requires a minimum loop resistance of 250 ohms. Hazardous Location Certifications Factory Mutual (FM) Approvals ES Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class IML, Division 1, Groups E, F and G. Factory sealed. 15 Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D. Class I/II, Division 1, Groups E, F, and G. Temp. Code T4 only when connected in accordance with Rosemount drawings (08800-0106 and 00268-0031. Non-incendive for Class I, Division 2, Groups A, B, C, and D. Factory sealed. Entity Parameters: Vinax = 30V Imax = 300 MA. C= 0.0 uF L,=40uH KS E5 and K5 combination.TABLE 6-7. CSA Entity Approvals. Specifications Canadian Standards Association (CSA) Approvals E6 Explosion Proof for Class I, Division 1, Groups B, C, and D; Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G; Class III, Division 1 hazardous locations. Class I, Division 2, Groups A, B, C, and D. Factory sealed. 16 Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D. Intrinsic safety approval only when connected in accordance with Rosemount drawing 08800-0111. Temperature Code T3C. See Table 6-7. C6 EG and I6 combination. See Table 6-7. Cayreneereregy Cee) Cen ‘Any CSAapprovedzenerbarier | = | + [= | $20.2 330 28,2300 0 525V, 220010 S$22V,2 1009 ‘Any CSA approvedzenerbarier [NA | NA] > | > Sa0\.2 1800 BASEEFA/CENELEC Intrinsic Safety Certification I EEx ia TIC T5 (Tyyap=-50 to 40 °C) EEx ia TIC T4 (Tyinp=-50 to 70 °C) Entity Parameters: 0155 uF 10 WH BASEEFA Type N Certification N1 Ex NIC TS (Ty4=70 °C) 42. Vde max. ISSeP/CENELEC Flameproot Certification E9 EExd ia IC T6 (Ty,=70°C) Special Conditions “When installed particular precautions must be taken to ensure taking account with the effect of the fluid temperature, that the ambient temperature of the electrical parts of the apparatus is comprised between -20 °C and 70°C.” (1) Total for transmit. 67Rosemount Model 8800A Vortex Flowmeter Standards Association of Australia (SAA) Certifications E7 Flameproof: Exd ia HC T6 (Tym = 40°C) Exd ia HC TA (Tym = 85°C) Class I, Zone 1. IP65 If the electronics head is remotely mounted from the sensor body, the two must be equipotentially bonded. For direct entry cabling (non-conduit), a suitably certified Ex d Ie cable gland must be used. IP65 rating requires all unused cable entries be blanked with a suitable element (one requiring a tocl for removal) and the use of cable glands certified to IP65. If the sensor is remotely mounted, the capitance, inductance, or LR ratio of the interconnecting cable cannot exceed: Max Capitance: 1.4 uF Max, Inductance: 25 wH Max. L/R Ratio: 22.1 »H/Ohm 17 When connected in accordance with Rosemount Drawing 08800-0121. Intrinsic Safety: Ex ia IC T6 (Tyup Ex ia TIC T4 (Tym Class 1, Zone 0. Entity Parameters: It is a condition of safe use that for “Ex ia” applications the pulse output terminals be only connected to an appropriately certified “Bx ia” IIC barrier or other appropriately certified apparatus, Itis a condition of safe use for IP65 applications that an appropriately IP65 certified glands he utilized. Where a gland entry is not used it shall be blanked off by means of a suitable blanking plug to maintain the integrity of the enclosure. Tt is a condition of safe use for installations in an environment with ambient temperatures in excess of 75 °C that the interconnecting cable have a minimum thermal rating of 90 °C. N7 Type N: Ex n IC T6 (Tym = 40 °C) Exn [IC T4 (Typ = 85 °C) Class 1, Zone 2. Damping Adjustable between 0.2 and 255 seconds. Response Time 0.2 seconds or three vortex shedding cycles, whichever is greater, maximum required to reach 63.2% of actual input with the minimum damping (0.2 seconds). Turn-on Time Less than 2 seconds plus the response time to rated accuracy from power up. (1) Total or ransmiter. 68Specifications Pressure Loss. ‘The approximate pressure loss from the flowmeter can be determined using the following equations: English 1.90% 107) x pp (Quen omreae DP (Quin) D 3.40 x 10°) x p,x (Liquidsyap = 240%10°)% 01% (Qpon)® B Metric: 118) x ° (oasesyap = (82*80% Qu! D (0425) 01% (Qipnl? (Liguids)aP Gs where AP = Pressure loss (psi or kPa). r= Density at operating conditions (Ib/ft® or kg/m°), D = Flowmeter bore diameter (inches or mm). Qgpm or ipm = Actual volumetric flow rate (gallons/minute or liters/minute). Qacfin or acmh= Actual volumetric flow rate (cubic feetMhour or cubic meters/hour). NOTE a Pressure loss is 1.8 AP for the dual sensor meter. Minimum Back Pressure (Liquids) Flow metering conditions that would allow cavitation, the release of vapor from a liquid, should be avoided. This flow condition can be avoided by remaining within the proper flow range of the meter and by following appropriate system design. For some liquid applications, incorporation of a back pressure valve should be considered. To prevent cavitation, the minimum back pressure should be as follows: P= 29AP+13 py where: P = _Line pressure five pipe diameters downstream of the meter (psia or kPa abs). Pressure loss across tae meter (psi or kPa). Liquid vapor pressure at operating conditions (psia or kPa abs). NOTE Pressure loss is 1.8 AP for the dual sensor meter.Rosemount Model 8800A Vortex Flowmeter Failure Mode If self-diagnosties detect a gross electronics failure, the analog signal will be driven either below 4 mA or above 20 mA to alert the user. High or low alarm signal is user-selectable by internal jumper on electronics. Transmitter Security When the security lockout jumper is enabled, the electronics will not allow you to modify any transmitter configuration parameters. Output Testing Current Source Flowmeter may be commanded to set the current to a specified value between 4 and 20 mA. Frequency Source Flowmeter may be commanded to set the frequency to a specified value between 0 and 10,000 Hz. Low Flow Cutoff Adjustable over entire flow range. Below selected value, output is damped to 4 mA and zero pulse output frequency (in the sealed pulse mode only). Humidity Limits Operates in 0-95 percent relative humidity under noncondensing conditions. Tested to IEC 770, Section 6.2.11. Overrange Capability Analog signal output continues to 105 percent of span, and then remains constant with increasing flow. The pulse output in scaled mode will respond to flow up to a frequency of 10,500 He. The output will saturate at a value above 10,500 Hz dependent on the scale factor, Direct pulse will not saturate the meter. Flow Calibration Meter bodies are flow-calibrated and assigned a unique calibration factor (K-factor) at the factory. The calibration factor is entered into the electronics, enabling interchangesbility of electronics and/or meter bodies without calculations or compromise in accuracy. 610Specifications PERFORMANCE Accuracy SPECIFICATIONS (Includes linearity, hysteresis, and repeatability.) Liquids—for Reynolds Numbers over 20,000 Pulse Output +0.65 percent of rate. Analog Output ‘Same as pulse output plus an additional 40.025 pereent of span. Gas & Steam—for Reynolds Numbers over 15,000 (and velocities under 220 ft/s for %s-inch and 1-inch (DN 15 and 25) size) Pulse Output +£1.35 percent of rate. Analog Output Same as pulse output plus an additional +0.025 pereent of span. NOTE ‘As the Reynolds number decreases below the stated limit to 10,000, the positive limit of the accuracy error band will increase to 2.1 percent for the pulse output. Example: +2.1 percent to -0.65 percent for liquids, Repeatability 0.2 pereent of actual flow rate. Stability 40.1 percent of rate over one year. Process Temperature Effect Automatic correction is available with user-entered process temperature. 0.3 percent decrease in K-factor per 100 °F (55.6 °C) increase in process temperature from reference temperature of 77 °F (25 °C) or user- entered operating temperature. Ambient Temperature Effect Pulse output No effect. Analog output ++0.1 percent of analog output reading from ~40 to 185 °F (40 to 85 °C). ettRosemount Model 800A Vortex Flowmeter Vibration Effect An output with no process flow may be detected if sufficiently high vibration is present. ‘The meter design will minimize this effect, and the factory settings for signal processing are selected to eliminate these errors for ‘most applications. If an output error at zero flow is still detected, it can be eliminated by adjusting the low flow cutoff, trigger level, or low-pass filter. {As the process begins to flow through the meter, most vibration effects are quickly overcome by the flow signal. At or near the minimum liquid flow rates, the maximum vibration should be 0.087-inch (2.21 mm) double amplitude displacement or 1 g acceleration, whichever is smaller. At or near the minimum gas flow rates, the maximum vibration should be 0.043- inch (1.09 mm) double amplitude displacement or ¥ g acceleration, whichever is smaller, Mounting Position Effect ‘Meter will meet accuracy specifications when mounted in horizontal, vertical, or inclined pipelines. EMURFI Effect Output error less than +0.025 percent of span with twisted pair from 25 ‘MHz to 500 MHz for field strength of 30 Vim and from 500 MHz to 1,000 MHz for field strength of 10 Vim. Tested per EN50082-2. Magnetic Field Interference Output error less than +0.025 percent of span at 30 A/m (rms). ‘Tested per EN50082-2 Series Mode Noise Rejection Output error less than +0.025 percent of span at 1 V rms, 60 Hz, Meets IEC 770-1984, Section 6.2.4.2. Common Mode Noise Rejection Output error less than +0.025 percent of span at 30 Vrms, 60 Hz. Meets IEC 770-1984, Section 6.2.4.1 Power Supply Effect Less than 0.005 percent of calibrated span per volt. 612Specifications PHYSICAL SPECIFICATIONS NACE Compliance Meets the requirements of NACE (National Association of Corrosion Engineers) Standard MR-01-75(90) Electrical Connections ¥-14 NPT, PG 13.5, or M20x1.5 conduit. Communicator connections permanently fixed to terminal block. Screw terminals provided for 4-20 mA and pulse output connections. Non-Wetted Materials Housing Low-copper aluminum (NEMA 4X, CSA Type 4X, IEC 29, IP65). Paint Polyurethane. Cover O-rings BunaN, Flanges 316/316L lap joint. Process-Wetted Materials Meter Body 816L wrought stainless and CF-3M cast stainless or Hastelloy C-22 and €-276 wrought Hastelloy C and CW 12 MW cast Hastelloy C. Flanges 316/3161 stainless steel. ‘Surface Finish Standard: 125 to 250 pinches R, roughness ‘Smooth: 63 to 125 pinches R, roughness Collars Hastelloy C-22. Process Connections Mounts between the Following Flange Configurations ANSI: Class 150, 300, 600. DIN: PN 10, 16, 25, 40, 64, and 100. JIS: 10K, 16/20K, and 40K. Mounting Integral (Standard) Electronics are mounted on meter body. Remote (Optional) Electronics may be mounted remote from the meter body. Interconnecting coaxial cable available in non-adjustable 10, 20, and 30 foot lengths (3.0, 6.1, and 9.1 m). Consult factory for non-standard lengths up to 75 feet (22.9 m), Pipe Length Requirements Figure 6-2 illustrates the straight upstream and downstream lengths required for the various installations in order to meet stated accuracies. Ifyour application does not permit as much straight piping as needed, contact your local sales representative to diseuss meter performance that can be expected with shorter lengths of straight piping. 613Rosemount Model 8800A Vortex Flowmeter FIGURE 6-2, Pipe Length Requirements for Installation, so Se sp Upstream Downstream Wo 90" BENDS IN THE SAME PLANES 7Wo 90° BENDS IN DIFFERENT PLANES BUTTERFLY VALVE FULLY OPEN. ‘80088004, 8, CO, €,FIGB e14Specifications FIGURE 6-3. Model 8800 Exploded View with Integral Electronics and Support Tube. a ; yore i Oo Isolation Mount Cover ° a Integral Support Tube Water Meter Body 000-04690018 615Rosemount Model 8800A Vortex Flowmeter. FIGURE 6-4. Model 8800 Exploded View with Integral Electronics and Removable Support Tube. (ro eee: Ox Water Meter Body 2000-04690028Specifications FIGURE 6-5. Exploded View with Remote Electronics. 4Yi-14 NPT Optional Conduit FoF Cable Gland Union —Washer 1 ‘Sensor Connection 7 _-Aecess Cover Support Ground Connection a Tube Housing Adapter j I inch Pipe Ye-14 NPT Optional ‘Conduit Adapter or Coaxial Cable Cable Gland (Supplied by Customer) Meter Body 2800.04708004, 04708018 617Rosemount Model 8800A Vortex Flowmeter ORDERING INFORMATION Product Description coo Pentel sive F [Bare Se |b fonsP Sine Se (aned Sve On Joos [aken sme oo itimn gsm | ots frets 6 my | So |Site t= [Sinses(eomm) | 8m fete tm | So [etree 10 my L080 18 Inches (200 mm) Code Wetted Materials ©, |216L Wrought Stanieas and OF-2M Cast Stvess | Rot anergy iy Card CW 2 Cat ay andr (5-100 rn) Water, Yen, (15-200 mm) Ranged and Dual Senor Sve Code Flange or Alignment Ring Size "AT [ANSIF Cass 160 2 [ANSI Class 200 | Ae [Asst Rr tas 600 Bt ANSI ATU Class 1502 | Bs [asin cass 00" Be [ANSI RTI Class 600% } cr ANSI RF Class 180, Smooth Finish 63—_|ANSIRF Class 200, Smooth Fnih | 6s ANSLRE Class 600: Smooth Finish Di DIN EN 16 (PN Tors tor Waters) 2526-Typ0 0 1D3__|INN 40 (PN 25140 for Waters) 2526:Type D Dt —_|DINPN 68 2526-TypeD De [INN $00 2826 ype 2 Gi JOINPN 162512-Type Ne G3 [OINPN402512-Type N= Gt [DINPN6¢2512-Type N Gs [DINPN 100.2512-Type N™ Hi JINN 16 PN 10/16 for Waters) 2526-Type E Hs |DINEN 40 (PN 25/40 for Water-shle) 2528-Type E | Hi |OINPN 68 2520-Type E | He [INN Y00 2526 Type © oh fats i062 fais teK/20K Be fais aes Sn |Standar~40 450° (-4010292°C), © __[excended. 280 t0 800 °F (-200 10427 °C) Ex 1 PssaNer 2 |htooxss 8 frais em 1D [s-20mAa Digital Elecuonis (HART Protoco) P__|2-20ma Digital Electonics (HART Protoc) wih Scaled Pulse ‘Code Calibration Flow Calration (i) Flanged'siyle meters are wity AT, AS, CT, €8, D1, D3, AT, and HA Mange codes only. ‘g%-1s" D1, D3, HI, and HS cades use weld neck flanges: all others use lp joint flanges. ‘Hastaloy 6 and B:nch only avaliable in At, A3, D1, and D3, (2) For Fange-siyle only (8) For Water-style only 618Specifications Options 5 [Faro Mua FU) exponen Peo Approval ‘= |Factey Mana! Fm nen Say Approval [Facto tana!) ES ans Comston Aproval Tt |BaSetraCeNEUtC inane Salay Genfcaon Ni [BASEEFA yo N Conteston 3 [gSorceneL2C raropos Certiaton = _|Ganndan Standaas Aasocaton (CSA) Expasion Proc Approval | ie _|Ganasan Sanders Assan (CSA) noe Satey Apron | Canndan Strdoas Astooaton (238) £5 and Ie Comonston Arve | © | Stans asrocatono usta (SAA) Fargo! Catan | 17 | Stans Asoeaton ot ata SAA) in Say Certoston | 7 | Straus assocaton ot Ausvae (SAA) Type N Garten he (eB inaeate : 72 [Cleaning or Special Sones P:0 | Enenand Arie’ Temperate Lis: -59 19 15° (5010 65°C) ‘Ct __| nai Ouput aves Compr’ win NAMUR reconmendaton NE, 18-1908" 10 [Romo conc min 101 (G0) Calo Foo |RemowEicones wa 20 (61m Cable a0 |Remot lcronc wn 30 (0.1m) Gale RX | Remote Electronics with Customer-specified Cable Length (Up to 75 feet (23 m) Maximum) " ie a & co Constant win 80 10878218 70 |napecton Contest Woe Examnaon (anges) Constant with SO 1474 318 Gri___|nspecion Contests Wed Examination (large) Conon wih 150 10474218 Glues X-Rays) (1) NAMUR complant operation and ihe Alarm Latch options are pre-set atthe factory and cannot be changed to standard operation i the fal. (2) XXis customer spected length in feet. 619Rosemount Model 8800A Vortex Flowmeter CONFIGURATION DATA SHEET (CDS) Tagging One completed one completed configuration data sheet (00806-0100- 4003) is required for each flowmeter ordered. Application Information ‘The information requested on the front side of the CDS is required for each flowmeter purchased. This provides important information regarding the specifies of the order, flow application, and configuration information. The factory will configure the flowmeter according to your specifications at no charge. Without this information, the factory will not be able to process your order. Configuration Information ‘The back side of the CDS contains choices pertaining to special configuration options of the flowmeter software and hardware. If you specify configuration settings for the options you have ordered, the factory will configure the flowmeter, per your specification, for all options. If you do not fill out the back of the CDS, the flowmeter will be configured to default settings where applicable. CDS Default Configuration:See below Service Liquid Flow rate to meter maximum flow, GPM Density 62.4 Ib/fO Operating Temperature 77°F (25°C) Pipe ID Schedule 40 of line size Damping: 2 seconds LCD Configuration: Alternating between percent of range and flow rate Failure Mode: High ‘Transmitter Security: Off Burst Mode: on Software Tag: (Blank) ‘The flowmeter will be tagged at no charge, eccording to customer requirements. All tags are stainless steel. The standard tag is permanently attached to the flowmeter. A wired-on tag is available on request. 6-20Appendix Approval Drawings Rosemount Drawing 08800-0111, Rev. C, 2 Sheets: CSA Intrinsic Safety Installation Drawing for Model 88004. Rosemount Drawing 08800-0121, Rev. B, 1 Sheets: SAA Intrinsic Safety Installation Drawing for Model 8800A. Rosemount Drawing 08800-0106, Rev. D, 3 Sheets: Factory Mutual Intrinsic Safety Installation Drawing for Model 880A. Rosemount Drawing 00268-0031, Rev. M, 7 Sheets: Index of Intrinsically Safe Barrier Systems for Model 268 SMART FAMILY Interface. ARosem¢ }ount Model 800A Vortex Flowmeter D | REDRAWN FOR ENHANCED ELECTRONICS: 2 PAGES WAS 3, CSA METAINSIC, Sart ROSEMOUNT MODEL eno CIRCUT GOMNEETION. Wife GRA. APPROVED INTRNSS SAFETY GARE Invinlly Setodbsirts ncinescue WARING DIAGRAM: £20mA ON: NON-HAZARDOUS AREA HAZARDOUS AREA [TORE CSA PPPROVED]e SEE REL ewe wazanoous atca WARING DIAG? NON-HAZARDOUS AREA TOR 2 CSA APPROVED | ARRIERSIS TOR 2 OSA PROVED ‘AND PULSE j Ni a; ro hy ] fa —— = E 1b Sa on | RE Bn e ‘BES Shon | Nene | WARING? SUBSTITUTION OF COMPONENTS WAY PAR WTRNSIC SAFETY. AVERTISSEMENT. La Sybstitulion de. composonts peut compromeltre Ie THIS DRAWING WAS CREATED ON CAD, ORAWING ARCHIVED ON MAGNETIC. TAFE MODEL 8800 CSA INTRINSIC SAFETY APPROVAL 08800-0111 ae N/A ——— oe 1 2 CSCRIBNER varal ee A2Appendix A INTRINSIC. 7 PARAMETERS. aRE TO Lows: vou TaGs: TIVE VOLTAGE + HIGHEST BOTH LINES MUST BE SROUN! CTE RESISTANCE + PARALLEL COMBINATION OF EACH LIN NOTE: DIODE RETURNS DO NOT NEED TO BE INCLUDED FOR HIS CALCULATION} + 28V: RESISTANCE + 330 OHMS + 330 OKMS BARRIER COMBINATION WOULD BE ACCEPTABLE FOR GROUP: TIVE VOLTAGE IS LESS THAN OR EQUAL TO 30V IS GREATER THAN OR EQUAL TO XAMBLE +2: BARRIER {: VOLTAGE = 284: RESISTANCE + 330 OHMS (4-20 "9 BARRIER 2: 28V_DODE RETURN (4-20 "9 ESISTANCE ~ 1000 OHMBULSE "+" (PULSE "=" + 248 OHNS FOR GROUP: LESS THAN OR EQUAL TO 30V EIS GREATER THAN OR EQUAL TO esemount ne WaritSay cine: | THIS DRAWING WAS CREATED ON CAD. DRAWING IS gen Paine WN Saee Usa | ARCHIVED ON MAGNETIC TAPE FOR ECO CHANGES. ———| Sz [Fscw NO YONG NO DMALINOWSKI A @8800-O111 ty) ——=) 5 oT Teer Dor 2 ASRosemount Model 8800A Vortex Flowmeter UPDATE FOR ENHANCED|6 76888 |xcu. [wna |__| ELECTRONICS. | SAA ENTITY CONCEPT APPROVALS THE ROSEMOUNT MODEL 8800 VORTEX TRANSMITTER IS SAA APPROVED AS INTRINSICALLY SAFE WHEN USED IN THE CIRCUIT WITH S44 APPROVED BARRIERS WHICH MEET THE ENTITY PARAMETERS INDICATED BELOW. Ex se HC T6 (CLASS 1, ZONE APPARATUS PARAMETER BARRIER PARAMETER } | us sov Up < 30v . | + 300ma To 380mA | + Low | Yes tow | = OF G > Ceable + C; AND je Aon Ub > Leable + LOR /R RATIO > L/R OF CABLE. THE ENTITY CONCEPT ALLOWS INTERCONNECTION 0 SPECIFICALLY EXAMINED IN COMBINATION AS A SYSTEM, AEFER TO AS 2300.7 FOR DETERMINATION OF” EXTERNAL CIRCUIT PARAMETERS AND INSTALLATION RULES FOR INTRINSICALCY SAFE CIRCUITS. To ASSURE AN INTRINSICALLY SAFE SYSTEM THE TRANSMITTER aNO BARRIER MUST BE | | | | INTRINSICALLY SAFE APFARATUS NOT | | | WIRED TN ACCORDANCE. WITHTHE BARRIEN MANUFACTURERS FIELD WIRING INSTRUCTIONS. | SND THE CIRCUIT DIAGRAM SHOWN BLOM, NON-HAZARDOUS AREA DUS ARE =] Saa_ APPROVE BARRIER OR CONVERTER, POWER SUPPLY THIS DRAWING WAS CREATED ON CAD. DRAWING. ARCHIVED ON MAGNETIC TAPE FOR ECO CHANGES. MODEL 8802 SAA 1/S_ CONFIGURATION ~ 08800-0121 | 9 le 1 AaAppendix A TENSE D | REORAWN FOR ENHANCED 674061 KcL. scx] | ELECTRONICS: CHG Ci |_| 10 a3 PAGES was 4 FMRC INTRINSIC SAFETY APPROVAL THE ROSEMOUNT MODEL 882 SMART VORTEX FLOWMETER IS FMRC APPROVED AS INTRINSICALLY SAFE WHEN INSTALLED PER THE NATIONAL ELECTRIC CODE (NEC) @RTICLE 504 WITH FMRC APPROVED ASSOCIATED APPARETUS WHICH MEETS THE ENTITY PARAMETERS INDICATED BELOW. ADOITIONALLY, THE ROSEMOUNT MODEL 751 FIELD SIGNAL INDICATOR IS FMRC APPROVED AS INTRISICALLY SAFE WHEN CONNEETED IN CIRCUIT WITH THE ROSEMOUNT MODEL 8E00 AS SPECIFIED IN THIS AWN INTRINSICALLY SAFE FOR CLASS I, DIV. 1, GROUPS 4, B, Cy GROUPS E,F,G: CLASS III, DIV. 1 HAZARDOUS LOCATIONS. TERMINALS LASS I, O1V. 1, ASSOCIATED. APPARATUS) NOTE: ENTITY PARAMETERS ects LISTED APPLY ONLY TO ee Tetra] RAUL EN Y Lane papa teed WITH LINEAR OUTPUTS DIVISION 1 0R 2 HAZARDOUS AREA NON-HAZARDOUS AREA FMRC APPROVED ASsociaTED APPARATUS. (SEE SHEETS 2 8 3) HS, PANING WAS CREATED ON CAD. DRAWING iS 5) SCRIBNER 20393 BSTALLATION oma Fam ~ MODEL 8820 FM INTRINSIC SAFETY saa FIELD CIRCLIT CONFIGURATIONS © 988a0- 106 WA oer pe 3Rosemount Model 8800A Vortex Flowmeter FFIGURATION DIAGRAM 1 DIVISION 10R 2 HAZARDOUS. AREA 1} NON-HAZARDOUS AREA =[BARRIER OR] POWER =| CONVERTER SUPPLY UP TO FOUR ROSEMOUNT MODEL 751 FIELD SIGN ROSEMOUNT MODEL 8600 DIVISION INDICATORS WAY BE WIRED N SERIES WITH THE TRANSMITTER SHOWN ABOVE AND MAY BE LOCAT IN EITHER THE HAZARDOUS OR NON-HAZARDOUS AREA, FIELD CIRCUIT CONFIGURATION DIAGRAM 1 ¥ AND RETURN BARRIERS APPROVED IN THIS CONFIGURATION 1 oR 2 NON-HAZARDOUS AREA HAZARDOUS AREA SUPPLY BARRIER RETURN BARRIER hw) UP TO FOUR ROSEMOUNT NODEL 751 FIELD SiGNal INDICATORS MAY BE WIRED IN SERIES WITH THE TRANSMITTER SHOWN ABOVE ANO MAY BE LOCAT! IN EITHER THE HAZARDOUS (OR NON-HAZARDOUS Rasenount ie Wool teomocgy ive | THIS DRAWING WAS CREATEC ON CAD. DRAWING IS Taon Frome hi 65584 USA |_ ARCHIVED ON MAGNETIC TAFE FOR ECO CHANGES, = i OBB00-2106 | CSCRIBNER I I [seae N/A. ————— [eet 203 ASAppendix A (Of FIELD CIRCUIT CONFIGURATION DIAGRAM 11 ONE BARRIER OR CONVERTER DUAL, TRIPLE OR QUAD CHANNEL, DIVISION 1.0R 2 HAZARDOUS AREA NON-HAZARDOUS AREA BARRIER OR| =| CONVERTER POWER SUPPLY ROSEMOUNT MODE. 8800 FIELD CIRCUIT CONFIGURATION DIAGRAM IV TWO, THREE, OR FOUR BARRIERS OR CONVERTERS ‘SINGLE OR DUAL CHANNEL (ONLY FOR USE WITH BARRIERS APPROVED IN THIS CONFIGURATION) DIVISION 1.0R 2 NON-HAZARDOUS AREA AZAROOUS AREA : —1 —Jonnnier or power CONVERTER suerty peas i BARRIER OR| a =} CONVERTER Spey ROSEMOUNT MODEL 8800 Tosnnart ne Tareas ome | THIS ORAWING WAS CREATED ON CAD, DRAWING IS Fen Prana, MN 58344 USA ARCHIVED ON, scae_N/A|wt. ————— [sneer 3 oF \GNETIC TAPE FOR ECO CHANGES, ee “88880-2186 3Rosemount Model 800A Vortex Flowmeter t FADD AUST P77, 3OQIC C_7CH ST-ADD SH. 6,FDX TAL. 1 ao 3084 LADD 3061S E-SHT_7 FOR SOIC: HAD 3055 THE ROSEMOUNT MODEL 268 SMART FAMILY INTERFACE IS APPROVED BY FACTORY MUTUAL "AS-INTRINSICALLY SAFE FOR THE CLASS |, DIVISION | GROUSS INDICATED. WHEN USED_IN CIRCUIT WITH THE BARRIERS ANO CONVERTERS LISTED BELIW AND THE ROSE MOUNT SMART FAMILY TRANSMITTERS DEPICTED IN THE ACCOMPANYING CIRCUIT DIAGRAMS.| APPROVED FOR BARRIER, CLASS MaNUFACTURER MODEL. DIVISION 1, GROUPS FOXBORO 2al-12v-FGB ac.D Bal-13y-Fce 2as-[3-F GB 303-120-CS-£/E08-0 3A2-180-CS-E/FGB-A HONEYWELL 38545-000-2110-113-F 585 38545-000-@110-111/112-F 585 cD MTL ug, AB.C.0 1 ae 78 12 R. STAHL 8901/31-199/100/7 8901730-199/100/7 8901/31-280/185/7 cD 89017 30-280/160/7 eb .9903/51-209/050/7 8,00 8901/31-088/150/7 ABCD g901/31-280/185/7 Go 8901731-088/180/7 co 9005 /01-245/060 ABD 9005 /01-252/100 BCD TAYLOR S950F. 81200 c.0 Basirceisoe Traare21000 1130FF 22000 Waser 21000 135FF 22000 THIS DRAWING WAS CREATED_ON CAD, DRAWING __ARCHIVED ON MAGNETIC TAPE FOR ECO CHANGES. INDEX OF_I.S. BARRIER SYSTEMS FOR MOD, 268 __SMART FAMILY INTERFACE ‘i 00268-2031 | [sect] oF 7 ABAppendix A TY CONCERT Au Tiny PaRawt POARATUS Rocerourt Ie 12001 Technology Dive een Prone, MN 55344 USA _ARCHIVED ON MAGNETIC TAPE FOR ECO CHANGES. THIS DRAWING WAS CREATED ON CAD, DRAWING IS _ 00268-0031 AgRosemount Model 8800 Vortex Flowmeter Prion HAZARDOUS AREA NON-HAZARDOUS AREA BangieR 1 power || converter ee ROSEMOUNT SMART TRANSMITTER MODEL 268 ROSEMOUNT SMART TRANSMITTERS MODEL ‘115i SMART MODEL 3051 MODEL ——-35IC, 3051P, 3051L, 32514, 3051C4 MODEL 3044 MODEL 3044 MODEL —-38BIC, 30@ICL, 30@1CH MODEL 3311 MODEL 3015, 3001SL, 30@1SH MODEL 3095 UP TO FOUR MODEL 751 INDICATORS MAY BE WIRED IN SERIES WITH THE TRANSMITTERS SHOWN ABOVE: @ND MAY BE LOCATED IN EITHER THE HAZAROOUS QR NON-HAZAROOUS AREA Rosemount ine. {oor Technology Orve |“ THIS. DRAWING WAS CREATED ON CAD. DRAWING |S Eden Praia, MN) 5344 USA NETIC. TAPE FOR ECO CHANGES. 00268-0031 | 3 0 7 DPEARSONAppendix A THE MAXIUM ALLOWABLE CONNECTED INDUCTANCE (La) OF THE ASSOCIATED APPARATUS IS DETERMINED BY ADDING 27 mA TO THE Isc OF THE BARRIER (Im=Isc + 27mA AND ENTERING TABLE 1 (SHT 5) AT THE RESULTING VALUE, Im, OR THE NEXT HIGHER VALUE OF Im, TO OETERMINE THE La, (THE La MUST INCLUDE .THE Li OF THE MODEL 268, WHICH IS 1.1mH). EXAMPLE *1: Isc OF BARRIER = 10QmA. Im = 10@mA + 27mA = 127mA ENTER TABLE AT Im = 130mA;La = 2.0mH =-WARNING-- BEFORE CONNECTING THE MODEL 268 INTO THE LOOP, DETERMINE THE CONNECTED INDUCTANCE OF THE SYSTEM By ADDING THE Li OF THE TRANSMITTER, CABLE, AND MODEL 268. THE SUM MUST BE LESS THAN THE Le DETERMINED FROM THE TABLE IN ORDER FOR THE MODEL 268 TO BE CONNECTED INTO THE LOOP. IF THE CONNECTED INDLCTANCE IS GREATER THAN THE VALUE DETERMINED FROM THE TABLE, A BARRIER WITH A LOWER Isc MUST BE CHOSEN, EXAMPLE *2: BARRIER ISC = 41.8mA; BARRIER LA = 20.0mH IM = 41.8ma + 27mA = 68.8mA; ENTER TABLE AT 7@mA AND READ La = 7.5mH ADD CONNECTED INDUCTANCE OF SYSTEM: MODEL 268 MODEL 3051 TRANSMITTER INDUCTANCE OF LOOP WIRING TOTAL CONNECTED INDUCTANCE TOTAL CONNECTED INDUCTANCE IS LESS THAN La = 7.5 mH_AS DETERMINED ABOVE AND IS ALSO_LESS THAN THE BARRIER La. THE MODEL 268 MAY SAFELY BE CONNECTED INTO THE LOOP. IF THE MODEL 751 INDICATORS ARE USED, THEIR TOTAL INDUCTANCE (LABEL VALUE * NUMBER: OF INDICATORS) MUST ALSO BE INCLUDED. snarpuson ane hf PE BQ268-0031 scale N/A [wT. —————— | sweet 4 oF 7 AATRosemount Model 800A Vortex Flowmeter fr { | | | a ata | 150 13, | 145 15 | 140 16 | 138 2.0 | 120 2.5 | 18 3.2 | | ia0 40 | 30, 5.0 | 85 5.5 | 82 6.0 j 75 67 | 70. 75 | 65 68 | [Tez 3.5 | \6o 10.0 | ("57 11. | 58 12.0 | 5o 15.0 45 15.0 40) 23.0 35 3.0 TABLE 1 {au0 echriony ve THIS DRAWING WAS CREATED ON CAD. ORAWING IS Fan Prone MAN §e244 sa |_ ARCHIVED ON MAGNETIC. TAPE FOR ECO CHANGES, AQAppendix A TAYLOR, 1NS2E 28110. SYSTEM. HAZARDOUS AREA NON-HAZARDOUS AREA rave power | user zee | ‘SUPPLY | ROSEMOUNT 32440 TRANSMITTER, MODEL 288) ROSEMOUNT 30448 SMART TRANSMITTERS MAY BE PLACED IN A CLASS I, DIVISION 1, GROUP 4, 8, C,D HAZARDOUS LOCATION AS SHOWN ABOVE. THE LOOP POWER IS LIMITED BY A TAYLOR 1152FZ81110 INTRINSIC SAFETY BARRIER. THE ROSEMOUNT 268 MAY ALSO BE CONNECTED IN THE LOOP AS SHOWN. FOR CABLE WITH CAPACITANCE OF 6B pF/ft OR LESS AND INDUCTANCE OF .2 uH/ft OR LESS; CABLE LENGTHS OF UP TO 1602 FEET ARE ALLOW TRANSMITTER: ROSEMOUNT 30444 BARRIER: TAYLOR 1152F 281110 COMMUNICATOR: ROSEMOUNT 268 CABLE: Cmax = 62 pF/Ft Lmax = .2 uH/Ft MAX. LENGTH = 1602 ft Rosemount Ine 12007 Technology Deve THIS DRAWING WAS CREATED ON CAD. DRAWING IS Fen Prane,MN S544 USA _ ARCHIVED ON MAGNETIC TAPE FOR ECO CHANGES. 98268-0031 [snte7_ 6 OF 7 ANBRosemount Mode! 8800A Vortex Flowmeter i HAZARDOUS AREA NON-HAZARDOUS AREA ‘BARRIER, T oR, POWER CONVERTER SUPPLY | ‘SYSTEM 5 MODEL 268 CONNECTION FOR LOW POWER VERSIONS OF THE FOLLOWING ROSEMOUNT SMART TRANSMITTERS MODEL —-3@51C, 3051P, 3051L, 3051H, 3A51C4 MODEL 3B1C; 300iCL., 3001CH MODEL 31S, 3001SL; 3001SH Rosemount ne. | {200 Tecteloay One THIS DRAWING WAS CREATED ON CAD. DRAWING {5 lon Pra hat $234 usa |_ARCHIVED ON MAGNETIC TAPE FOR ECO CHANGES. gre 99268-0031 Sexe oer Te TYAppendix HART COMMUNICATOR Nore 5 REVIEW 2 Tranemier Row FIGURE B-1.HART Communicator Menu Tree for Model BB00A 7 ea 7 PROCESS 7 How Fae 2 Sit token WARABLE [| FO% Patan Range | (—[3 Sc tase 9 rales! 2 Rede aaae ee 2 Shang Peapncy 2 piacnosnos|—{7 Tanieare 7 vex sane Bes Emvice| | 2 Coen ee 3 Ses ieee Reno 3 SAB Tam i exe 8 ShosPregat Uh 7 wanes uns 3 SPD Nota. ars pena ~ i eer 6 BOERS aol oar OREERS 3 easic sevue ‘Sees Uns 2 Serco Type 7 ig Base Conon 5 i’ War Bae vue Got EB |S ie Eee dante BMamapreto. L | | 3 Ye [4 Conversion Number 7 Coneng ics 7 sing Pes 2 Facer 2 Boay Numer Hy fr young Une fs Sioa uns i Geos Ue Is Seca Uns 2 ere aia 5 Gonnaine ourrers} —3 Ase Boue” {Sha Procesina | — [3 Rust ure 3 Benet ronson A ene F Germs Foran Rac reser Ader Bar sce le Benge SPSS enaly F Mantacer i ng eg 1s Date ie Rite Proec [Reve Routers 2 Lewoass rr 5 Trager Lave 7 Dnveral Rey B4Rosemount Model 8800A Vortex Flowmeter TABLE BH. HART Fast Key ‘Sequences for Model 800 oo rs uae ‘Alarm Jumper 14.3.4, Poll Adaross 148.31 ‘Analog Output EE roses Dens 13.8220 445 Base Conditions 13.8352 Process Temperature 185 Base Tene Unt 1.3.0,5,2 Process Variables in] Base Volurie Unt 1.3.8.5 Pulse Output 1aae Burst Mode 14.838 Pulse Ouput Seale A324 Burst Option IREEY) Pulse Output Test EXTEREES (Characterize Water 14d PY Percent Range 12 ‘Conversion Number 13.054 PV Unis 138 DAT EXTERERE ange Values 1.3.4 Daring 137, Revew 18) Date 1458 Revision Nombors LAST escribir 145.9 ‘Sealed DA Trim L25er LASS Density Ratio 133.32 LA n2 Dove 1D T4578 132 Devoe Information 14s Tans Fier Restore a3) ‘Shedaing Frequency 40219 Final Assombly Namber LA878 ‘Signal Processing a Flange Type LAS Sortware Rev T4878 Haroware Row L487 ‘Special Units 13.85 HART Output 1483 Status Land Factor TAL? Teg 184 Local Display nasa Total wiad Toop Test V2 2o TAS TD “Tetalzer Conrol aa Low Flow Gut (REREDERELE) Transmitor Test, wane Low Pass Fiter 1442.4 Tigger Level REEXY av, 13.42 Univeral ev TASTA ts 13.45 URV. Baad Mantacturer EI User Datined Unie 13.858 ‘Mass Unis 13824 ust aaa Maing Pipe (sido Damion) | 1.8.6 ‘elosiy Units 13.88 [ Message Wasa ‘Vouretic Units 13.87 [Fiveter B03 Number ake Wetted Materia ahd ‘Minimum Span 13.43 Wit Protect TA56 14832 (Process density is only avaiable when mass Num Reg Preams B2 ow units are selected ‘*Figure B-1 and Table B-1 are the latest versions of the Model 8800A Menu Tree and Fast Key codes. If you are not sure which version you have, hook up your HART Communicator and go to the Basic Setup mena. If the Basic Setup menu on your communicator does aot match the menu in Figure B-1 on page B-1, refer to page B-3 for the correct Menu Tree and page B-4 for the correct Fast Key codes.Appendix B FIGURE 8-2.HART Communicator Menu Tree for Model 8800" Nove ‘Te Review menu late al of he Information stores Inthe Model 88008, Including device Information, signal Condition, ouput Condition, and 7 PROCESS, VARIABLES: 2 bacnosncs| ‘AND SeaviCe 3 easic seruP| 4 peTaneD SETUP 5 REVIEW 2 Sonal Conomonne 23 Ovrrvr Conomene 4 Dewcx wr Ee 3 CALtBRATION ialog-t9-Analog Trim cd : To Ss Bee i Bias = ee Sane Hone ra Temes B Rett, {LER om Toes ieee + woescomonnmd ff ia jee ee ; eas {PROCESS VRIES 5 Sonat Processne Sexson Connecrion {1 Proce Top [2 towerSencortimt™ | [2 Peto, I Upper Sensor Lime | |3 Woted Matet 1 sm Span 1 Spool ay fargo vai is Pv Sinaor 2 Seated bin To F Set teat 12 Sts = 7 Process varabies 7 Fie Restore 2 Pv Percent 2 Low Bow Cot 5 Analog Output 3 Lon Pas tr None Frequency 3 Fae esky 8 feat OU TY PROOSS VaRTTES [2 Qampig vate 5 Anatoa ovrrur 1 Pucse Oumar 18 HART Oureur =a cea eee? ce] 1 Fuse Oana 2 Pulse Oubut Mose 5 Paice Output teat 7 Tea 2 Fulee ouput 3 Totaaer Cont — 12 Numoer eq Preams [5 Bure ode”Rosemount Model 8800A Vortex Flowmeter TABLE B2, HART Fast Key mas arate acai —— = ee aa = = = ae =e es ee Ba (1) Process density i only available when mass ‘ow units are solectod.Appendix B ‘This section of the appendix describes the HART Communicator keypad, connections, menu structure, and Fast Key sequence features, and it provides an introduction to using the HART Communicator in connection with the transmitter ‘The HART Communicator manval provides detailed instructions on the use and features of the HART Communicator. This brief summary of that information will familiarize you with the HART Communicator but is not meant to replace the HART Communicator manual. For information on all the capabilities of the HART Communicator, please refer to that manual. CONNECTIONS ‘The HART Communicator exchanges information with the transmitter from the control room, the instrament site, or any wiring termination AND HARDWARE point in the loop. ‘The HART Communicator should be connected in parallel with the transmitter. Use the loop connection ports on the rear panel of the HART Communicator (see Figure B-3). The connections are non- polarized. BGT) Explosions can result in death or serous injury, Do not ‘make connections tothe serial pot or NiCad recharger jack in an exposive atmosphere. FIGURE 8-3 Rear Connection Panel with Optional Loop Connection Ports NiCad Recharger Jack. Optional Nicad Recharger Jack ema Pont Serial Port 27s-008A8 Explosions can result in death or serious injury. Before connecting he HART Communicatorin an explosive atmosphere, make sure the instruments Inthe loop are Installed in accordance with intrinsicaly sate or onincendive field wing practices,Rosemount Model 8800A Vortex Flowmeter FIGURE B-4, ‘Connecting the HART Communicator to ‘a Transmitter Loop. A HART based communicator may econnected af any termination Ristnave 250 one Rin ted NOTE ‘The HART Communicator needs a minimum of 250 ohms resistance in the loop to function properly. The HART Communicator does not measure loop current directBASIC FEATURES FIGURE 8-5, ‘The HART Communicator Action Keys Appendix B The basic features of the HART Communicator include Action Keys, Function Keys, and Alphanumeric and Shift Keys, eae | Function Keys HART Commune 223 Ee... asa ‘Alphanumeric Keys 275011K8 The Action Keys As shown in Figure B-5, the action keys are the six blue, white, and black keys located above the alphanumeric keys. The function of each key is described as follows: ONOFF Key Use this key to power the HART Communicator. When the communicator is turned on, it searches for a transmitter on the 4-20 ‘mA loop. Ifa device is not found, the communicator displays the message, “No Device Found, Press OK.” Ifa HART-compatible device is found, the communicator displays the Online Menu with device ID and tag. Directional Keys [2 [2] [<5] Use these keys to move the cursor up, down, left, or right. The right arrow key also selects menu options, and the left arrow key returns to the previous menu,Rosemount Model 8800A Vortex Flowmeter Function Keys ee || | Alphanumeric and Shift Keys FIGURE 8-6 HART Communicator Alphanumeric and Shift Keys, Data Entry FIGURE 2-7. Data Entry Key Sequence. HOT Key [2 Use this key to quickly access important, user-defined options when connected to a HART:compatible device. Pressing the Hot Key turns the HART Communicator on and displays the Hot Key Menu. See Customizing the Hot Key Menu in the HART Communicator ‘manual for more information. Use the four software-defined function keys, located below the LCD, to perform software functions. On any given menu, the label appearing above a function key indicates the function of that key for the current ‘menu. As you move among menus, different function key labels appear over the four keys. For example, in menus providing access to on-line help, the g4 label may appear above the F1 key. In menus providing access to the Home Menu, the gama label may appear above the F3 key. Simply press the key to activate the function. See your HART Communicator manual for details on specific Function Key definitions, ‘The Alphanumeric keys perform two functions: the fast selection of menu options and data entry. 7H) 8 || 9 TEC] [wo] [FOR] 4/5 il 6 S10] [var [ver [ 1 |[ 2 |} 3 re PA Por ‘Some menus require data entry. Use the Alphanumeric and Shift keys to enter all alphanumeric information into the HART Communicator. If you press an Alphanumeric key alone from within an edit menu, the bold character in the center of the key appears. These large characters include the numbers zero through nine, the decimal point (.), and the dash symbol (~). ‘Toenter an alphabetic character, first press the Shift key that corresponds to the position of the letter you want on the alphanumeric key. Then press the alphanumeric key. For example, to enter the letter R, first press the right Shift key, then the ‘6” key (see Figure 2-7). Do not press these keys simultaneously, but one after the other. wa "6" 275-00894 275-0852 009A BsHART Fast Key Feature HART Fast Key Example Appendix B ‘The HART Fast Key feature provides quick on-line access to transmitter variables and functions. Instead of stepping your way through the menu structure using the Action Keys, you can press a HART Fast Key ‘Sequence to move from the Online Menu to the desired variable or function, On-screen instructions guide you through the rest of the sereens. ‘The HART Fast Key sequences are made up of the series of numbers corresponding to the individual options in each step of the menu structure. For example, from the Online Menu you can change the Date by using the following menu structure: 1. Press 1 to reach Device Setup 2, Press 4 for Detailed Setup 8, Press 6 for Device Info 4, Press 6 for Date. ‘The corresponding HART Fast Key sequence is 1, 4, 5, 6 HART Fast Keys are operational only from the Online Menu. If you use ‘them consistently, you will need to return to the Online Menu by pressing HOME (F3) when it is available. If you do not start at the Online Menu, the HART Fast Keys will not function properly. Use Table B-1, an alphabetical listing of every on-line function, to find the corresponding HART Fast Keys. These codes are applicable only to the transmitter and the HART Communicator. BoRosemount Model 8800A Vortex Flowmeter MENUS AND FUNCTIONS Main Menu Online Menu B40 ‘The HART Communicator is a menu driven system. Each screen provides a menu of options that can be selected as outlined above, or provides direction for input of data, warnings, messages, or other instructions. When the HART Communicator is turned on, one of two menus will appear. If the HART Communicator is connected to an operating loop, ‘the communicator will find the device and display the Online Menu (see below). Ifit is not connected to a loop, the communicator will indicate that no device was found. When you press OK (F4), it will display the Main Menu. ‘The Main Menu provides the following options: ‘+ Offline - The Offline option provides access to offline configuration data and simulation functions. * Online ~ The Online option checks far,a device and ifit finds one, brings up the Online Menu. * Transfer ~ The Transfer option provides access to options for transferring data either from the HART Communicator (Memory) to the transmitter (Device) or vice versa. Transfer is used to move off-line data from the HART Communicator to the flowmeter, or to retrieve data from a flowmeter for off-line revision. NOTE Online communication with the flowmeter automatically loads the current flowmeter data to the HART Communicator. Changes in on-line data are made active by pressing SEND (F2). The transfer function is used only for off-line data retrieval and sending + Frequency Device ~ The Frequency Device option displays the frequency output and corresponding pressure output of current-to-pressure transmitters. * Urility - The Utility option provides access to the contrast control for the HART Communicator LCD screen and to the autopoll setting used in multidrop applications. Once selecting a Main Menu option, the HART Communicator provides the information you need to complete the operation. If further details are required, consult the HART Communicator manual. Online Menu can be selected from the Main Menu as outlined above, or it may appear automatically if the HART Communicator is connected to an active loop and can detect an operating flowmeter. NOTE ‘The Main Menu can be accessed from the Online Menu. Press the left arrow action key to deactivate the on-line communication with the flowmeter and to activate the Main Menu options. When configuration variables are reset in the on-line mode, the new settings are not activated until the data are sent to the flowmeter. Press SEND (F2) when itis activated to update the process variables of the flowmeter. On-line mode is used for direct evaluation of a particular meter, re-configuration, changing parameters, maintenance, and other functions.Appendix B Diagnostic Messages ‘The following is a list of messages used by the HART Communicator (HO) and their corresponding descriptions. Variable parameters within the toxt of a message are indicated with . BatRosemount Model 8800A Vortex Flowmeter ‘The following error/warning messages are applicable only to the Model ‘800A Vortex Flowmeter. ‘Add item for ALL device = whether fe hot key tom boing added shoud types or only for this ‘be added forall device ypes or only forthe type of device that ONE device type. ‘sconectad, ‘Command notimplemenied, || The comnected davice doos not suppor this function ‘Communication error. Ether a devioe sends back a response indicating thatthe massage ft received wae unntligble, o the HC cannot Understand the response from the device “Contiguration memory |] The configuration sored in memory sncompati wih te rot compatibie with device to which a ransier has been requested ‘connected device. Device busy “The connected device busy parorming another task Device disconnected. ‘Device fl to respondio a command. Device wrte protected ‘Devoe i in wrt-protedt mode. Data can not be wit, Device write protected. Do || Device isn wte-protee mode. Pross ES to tun the HO of youstit wantto shut off” || and ose the unset data, Display value of variable on || Aske whether he valve of the variable should be dsplayed hotkey menu? ‘adjacent its abel on ne hotkey monu il the tem beng added tothe hotkey menus avariable. Download datatrom Prompts user to press SEND softkey tomate a memory configuration memory evi transter. todevce ‘Exceed fold width Indicates thatthe ald wah forthe current arti variable ‘exceeds the device sprcted description eat format Exceed precision. Tnaiates thatthe pression forthe curent athmsticvarable ‘exceeds the device acted description ect format Tnore next 60 occurrences || Asked ater doplaying device status. Satay answor of status? ‘etermines whether ned 50 occurences of devco status wil be gnored or asplayen iogal character “An iwalé charac forthe variable ype was otored Wega date, “The day porton of the dato i vali Mega! month. “The month porlon ofthe dates valid Wega year. “The year porion of he dato is valid Incomplete exponent. The exponent of eclentiie notation floating pant variable Is ncomplote Tneomplete fel “The valve entered ie nel complete forthe variable Wp Looking for device. Paling for muldropped devices at adaresses 1-15 ‘ark s readonly varableon || Asks whothe tho usr should be allowed to eat he varablo hotkey menu? {rom the hotkey menu ithe tem being added tothe hotkey ‘No device configuration in || There sno coniguratin saved n memory avaiable to ontiguration memory. re-conigure ofine or ransor to a dove. ‘No devies found Pollo adaress zeal to finda dovco, polo al addresses fails to fed a dovice it autoollis enabled Tio hotkey menu avaiable || There no menu named "hotkey" dined nthe device fortis device. description or bis devee. No offine devices avaliable, || There are no device desrpions avaliable Tobe used TS configure a device one B42Appendix B ‘No simulation "There ano device descriptions avaiable to smulate a devco. | Sevices available. | 'NoUPLOAD_VARIABLESin || There leno menu named upioad_varabiew defined n he al for this device. vice description fortis device. This manu is require for oftinecontiguraton, ‘No valid tems. "The selected menu or eat display contains no valid Noms ‘OFF KEY DISABLED. “Appears when the user attempts to tm the HG of belo sending odie data or bere completing a method ‘nline device dieconnected || There i nsent data fora previous connected device. Press with unsent data. RETRY or || RETRY to sond daar press OK to disconect and ose (OK to ose data. nse ta, ‘Out of memory for hotkey || Theres wo more memory avaiable to sore aaaibonal ‘configuration. Delete hotkey lms. Unnecessary tems shouldbe deleted Unnecessary lems. to make space available. ‘Overwrite existing ‘Requests permission to overwie aising configuration other ‘configuration memory. bya deve tomemorytranster or by a ine coniguaton, User answers using the sot keys. Press OK. ress the OK soft oy. Ths massago usualy appears ater an ‘eror message trom the appicaton or asa result of HART communzatons, Restore dove value? The edie valu hat was sent Toa device was po propery Implemented, Restoring the device value retus the varabieto sgn value ‘Save dala from device 19 || Prompts ssero press SAVE safkay fo iniialo a dovco to» contiguration memory. memory rans ‘Saving data to ‘ata ising wanslered fom a dec o configuration meman: contiguation memory. ‘Sending data to device, || Oalals being Wansioved Wom coniguaton memory 10 @Gbvics. "There are write only “There ar wie ony variables which have not been set by the variables which have user. These variables shouldbe set o invalid valves may be ‘ot been edited. ‘sent othe deve Ploase cit them. “Thereisunsent data. Sendit || Prose VES 10 send unseat dala and turn the HC of Press NO betore shuting off? to um thy HG off and lose the unser data "Too few data bytes received. || Command retuns fewer data bytes than expecod as etermined by the device description "Tanemiier faut ‘Devoe reums a command response ndiating a faut wih he connects device ‘Unite for iabe> has “The engineering uit fortis varablo have Deen edited. Send changed. Unit ust be sent || enginaerng units tothe dovie botoreedting this variable. before editing, or invalid ata wil be sent ‘Unsent data to online device. || Theres usont data ora previously connected device which must SEND or LOSE data. be sent er hrown away bore connecing to anater cave ‘Use upidown arrows to ‘Gives doton to change the contrast ofthe HC aspay change contrat re Value out of rang “The userentered val & ether nol win the range forthe ‘given ype and sizeof variable or not within the mnvnax spectiedby the device “anessage> ovcurred reading! || Either a weadwrite command indicates 100 Yow data byes sirting abel rocetved transmit fault vais response cog, ial response command, ivalié reply data fed, oF fale pre- o° post-read metho ra response code of any cass other than SUCCESS is returned reading a parcular variable. “bet pas an uninown || Avariatie reltesto ms vablehas ben ede Sondroltod ‘alve.Unitmustbe sent || vanable the device beloreedting hi varable Selore etn, oF Iva data a) ee BagRosemount Model 8800A Vortex Flowmeter The following error/warning messages are applicable only to the Model 8800A Vortex Flowmeter. ‘ROM CHECKSUMERROR || The EPROM memory checksum tsthas fed. The vansmer wilreainin ALARM url the FOM checksum test passes, "EEPROM GHECKSUMERROR || Tho User Configuration area in Nonwolatie EEPROM memory has ale the checksum test. is possible to repair this checksum by veryng and reconfiguring ALL trensmiter parameters. The transite wil remain in ALARM untl the EEPROM chocksum tt passes. RAM TESTERROR ‘Transmiter RAM memer ist has detec a flog RAM Jocation. The anemia wil remainin ALARM uni tne RAM test passes. "ASCINTERRUPTERROR || This eroris not curony used the Model BEDOA shoud ‘et appear onthe 275, DIGTAL ALTER ERROR “Th cial tein the Wansmiter elocronics snot epoaing. “Tho transmiter wil eran in ALARM unt te digtal signal processor resumes reporting flow data, ‘COPROCESSOR ERROR Tits ooo atpoworup the RAMROM estinthe coprocessor thas tale this curs uring noma aperaons, he coprocessor has repro ether a math era oa negative flow. ‘This FATAL enor anche wansmter wi remain ALARM, ntl reset ‘SOFTWARE DETECTED ERROR || The sofware has deleced corupied memory One or mare ‘ofthe sofware tasks has coruptod memory. Thisis a FATAL, feror and the transmit wi remain n ALARM unt eset. ‘ELECTRONS FAILURE “This is a summary erorinaicaton. This err willbe repored ‘any ofthe folowing or condtions are present: 1. ROM Checksum Error 2. EEPROM Checksum Error 53, RAM Test Eror 4 ASIC InoruptEnor 5. Digtal Fiter Ear £8. Coprocessor Error 7. Sofware Dotted Eror TRIGGER LEVEL OVERRANGE || The vigger ovln the vansmiterdgial signal processing has been set beyond its imit Use manual tr adjustment to "Increase Fitering' Increase Sensitviyo bang the ‘wgger evel back wihin range {TOW PASS FCT OVERRANGE || The on ow eutotin he ranemier digital signal processing has been eet beyond its it. Use manual iter adjustment to “increase Rago” or"Decroase No Flow Noise to bring the ow low cut adjustment back wih range. "AMBIENT TEMP OVERRANGE || The electronics temperature sensor win the vansmiteris repoting a value out orange. PARANTERSNOT ‘Cea coniguraton parameters are ou ol vange. eer thoy ‘CONFIGURED have nat ben propery conigured, or they have been forced ut of ange as @resitl a change toa related parame. For ‘ample: When usng mass tow uns, changing the process onsite a value to lew could push the catigued Upper ‘Range Value beyen the sensor it. nhs case the Upper Fange Value weud need tobe reconsigured FACTORY EEPROM "Tho factory configured values in nonvolatile EEPROM ‘CONAG ERROR. ‘memory have Become corrupod. This a FATAL eto. The ‘wansmtor wil emai fy ALARM und reset, B44Appendix B B45Rosemount Model 800A Vortex FlowmeterAppendix Cc Model 268 Communicator FIGURE C-1, Model 268 Menu Tree. [seve } : femmes Hower | TRe [eeemi Herat [cram [XMTR info} {Fiance Tyee] fae : x [K-Factor, : é [rreseea} sereRosemount Model 8800A Vortex Flowmeter TABLE C-1 Model 268 Fast Key Equivalents, = = = eerie = ae Es aoe oem a ae a aoa an am — ia es = [isc ust : [iranctacturer g Vol Unt FOF2{OFI [Message RRA Vorex Frequency [Meter 800) Soar Nonber FSFS(O0FI Wted Matersls Fararara [[oenimam Span g Wie Protect c NOTE. ‘Asterisk (*) Indicates functions not available on the Model 268,Appendix C CONNECTIONS AND HARDWARE ‘The Rosemount Model 268 SMART FAMILY Interface provides a common communications link to the Rosemount family of mieroprocessor-based instruments. The Model 268 communicates with any of the Rosemount smart instruments from any wiring termination point in the loop, provided there is a minimum of 250 ohms between the connection and the power supply This section introduces the Model 268 display, keypad, menu structure and Function Key Sequences for the transmitter and Model 268. ‘The Model 268 can communicate with a transmitter from the control room, the transmitter site, or any other wiring termination point in the loop. To communicate, it must be connected in parallel with the transmitter; the connections are non-polarized. NOTES a ‘The HART Communicator needs a minimum of 250 ohms resistance in the loop to function properly. The HART Communicator does not measure loop current directly. ‘The Model 268 cannot measure loop current directl cs3Rosemount Model 8800A Vortex Flowmeter FIGURE O-. Connecting the Mode! 268 to a Transmitter Loop. Electronie Totalizer ‘Counter 30Vde (ax) Out [AWART-based communicator may be ‘connected at any termination point inthe Sign loop. Signal ioop must have 250, ‘hm minimum load for communications. (()Resitor may be interna or external to Hecroni Totaliereour FIGURE C3. ‘Connecting the Mode! 268 to a Transmitter Loop |AWART-bated communicator may be connected at any termination. pointin the signa! oop. Signa oop frusthave 250 ohme minimum losd {or communications poor C4 2900-0000800ABASIC FEATURES Dedicated Keys FIGURE C-4. Model 268 Keypad. Appendix ‘The basic features of the Model 268 include the Alphanumeric Keys, Dedicated Keys, and Function Keys that vary depending on the task being performed. The dedicated key functions are always the same. onort Use this key to turn the unit on and off. When the Model 268 is turned ON, it searches for a smart transmitter in the 4-20 mA loop. Ifno smart transmitter is found, the Model 268 offers the opportunity to try again, select “MULT DROP” or “OFF-LINE”. Process Variable Use the Process Variable key to display up-to-date process variable ‘readings from the transmitter in engineering units, milliamps, pulse rate, and shedding rate. It also displays totalized flow. Review ‘The Review Key allows you to step through all the information currently held in the four memory locations of the transmitter and Model 268 — SAFE MEM, OFLN MEM, WORK REG, and XMTR MEM. Software Detned Keys ees Dette Ke == ‘eae =| FIIs Aiphanuperc Keypad EIS in) ed is ale] 2 males 3 g Help Use the Help Key to explain the software-defined key functions (F1-F4) in detail. Restart Use the Restart Key to initiate communication with a smart, transmitter while the Model 268 is still turned on. Upon connection to a new transmitter, pressing this key loads information from the new transmitter into the Model 268 Working Register. Previous Function The Previous Function Key returns you to the previous decision level and allows you to select a different software-defined key function. csRosemount Model 8800A Vortex Flowmeter Alphanumeric and Shift Keys FIGURE C's. HART Communicator ‘Alphanumeric and Shift Keys. FIGURE C-6. Data Entry Key Sequence. Function Keys ‘Some menus require data entry: Use the Alphanumeric and Shift keys to enter all alphanumeric information into the Model 268. mae [oer ]] on 7 |, 8], 9 4|f5 |i 6 So] [ae] [ve 1 |[-2 {13 rae Fe fe Pe P| If you press an Alphanumeric key alone from within an edit menu, the bold character in the center of the key appears. These characters include the numbers zero through nine, the decimal point (.), and the dash symbol (~). ‘To enter an alphabetic character, first press the Shift key that corresponds to the position of the letter you want on the alphanumeric key, Then press the alphanumeric key. For example, to enter the letter R, first press the right Shift key, then the “6” key (see Figure C-4). Do not press these keys simultaneously, but one after the other. ia oa Use the four software-defined function keys, located below the LCD, to perform software functions. On any given menu, the label appearing above a function key indicates the function of that key for the current menu. As you move among menus, different function key labels appear over the four keys, FeO 275-00484, 00524Function Key Sequences Function Key Sequence Conventions FIGURE C7. Model 268 Home Screen, Function Key Sequence Examples Appen ‘The Model 268 Function Key fecture provides quick on-line access to transmitter variables and functions. Instead of stepping your way through the menu structure, you can press a Function Key sequence to ‘move from the Home Menu to tke desired variable or function. On- screen instructions guide you through the rest of the sereens. ‘The Function Key Sequences for the Model 268 use the following conventions for their identification: F1, F2, F3, Fé — Refer to each function key located directly below the LCD on the Model 268. (7x)F2— Means to push the F2 key 7 consecutive times. Likewise, (6x)F3 would mean to push th F3 key 5 consecutive times. (F1) ~ The function key symbol enclosed in parentheses means that, ‘you may have to press that key one or more times to bring up the proper screen. After finishing the preceding sequence, the F1 key may need to be pressed to bring up the desired function. ‘The Function Key Sequences are applicable only from the Home Screen. The Home Screen lists the Model and Tag, and labels the four function keys Offline, Test, Configure and Format (see Figure C-7). ‘After completing a task, return to the Home Menu if you intend to use the Function Key Sequences. Function Key Sequences will not work from any other Model 268 screen. ‘Model: Vortex Flow Tag: XXXXXXXX Of. TTes: TBR T For fine 1 fig J mat ‘To return to the Home Menu, use the Function Keys to Exit the current task and press PREVIOUS FUNCTION as many times as necessary. When the Home Menu appears, you can use another Fuaction Key Sequence to reach a desired task. NOTE Certain tasks require that you set the control loop to manual control before completing them. One of the Function Key Sequence steps often includes the warning to return the loop to manual. If the loop is not in manual control, be sure to watch for this screen. If it comes up during the Function Key sequence, set the loop the manual before continuing with the task Date ‘To change the Date following the Menu Structure, you would start at the Home Menu and press F3 for Configure, F3 for Xmtr Info, and F1 three times in a row to reach the Date function. The Function Key Sequence is F3, F3, (3x)F1 Loop Test ‘To perform the Loop Test, start at the Home Menu and press F2 for ‘Test, F3 for Loop Test, and F4 for Proceed (after the loop is set to manual). The Function Key Sequence is F2, F3, F4. crRosemount Model 8800A Vortex Flowmeter Diagnostics Messages ‘CAUTION-Progressing till clear OFLN Mem. ‘The following table provides a guide to diagnostic messages of the Model 268. Description 'OFLN Memory is cleared fornew information ‘Data saved in OFLN Mem for downloading, ‘Otlne configuration data aresaved inthe Oftine Memory andcan be downloaded or sent othe flowmeter at an appropriate tine Different XMTR pe cconnected-XNTR ‘Mem not changed. Flowmeter dd not accept data sen because the datas meant fora aiterent ype of ansmitr. End of et Marks th ond ofa ist of agnoste messages TERR-Fiter Auto Ad. “The low pass fer auto-adjus sequence ertor occurs under the folowing conditions: * Notiow in pipe + Era Howrate + iter vacking dsabied Remedy condone and repeat uncon. ‘ERRHardleottware Is not compatible. Flowmeter cannetiierpret Nodel 258 massage. Peron a tranamiter tet OK, make ote of condone and Keystrokes leading to faiur, and contact Rosemount Sonice Centr ERR-Notin oulputmode. Flowmeter musi bein aulputmode to compote this operation TERR-Not XMTR command. “lowmetar doesnot understnd the command ent by the Mode 268, Press Fs, RESTART to restat the Hlowmeter, of press F310 ‘suporess the erormessage «a REVIEW the sotware revision evel. ‘Yeu may need o contact the Rosemount Sence Center. ERR-Outof range. “The value chosen is outside he censor range mis. Enter an accoptabl value. ERR-PV out offi “The towmetor ein a high flow vale condion orhas experienced a sensor tale "ERA-Update failure ‘The Model 268 has missed several communications rom the lownetor. Check or nose nthe lop and ads iter. Ino noise 's present, test the Model 268 and the wansmatr. TERR-Value was 100 Ri Enver an sccopable value. [ERR-Value was too lo. Ener an acceptable vale, TERR-KNTR faut ‘support command. ‘Mode! 268s detecting a posable problam wih he Wansmier Perform tha flowmeter ealt-testand us the diagnostic messages 0 locate the problem, ERRATA wil not ‘support command. “The flowmeter does nok understand the Model 268 command Press 4, RESTART or press F3, REVIEW to review he software revision lovol ofthe Howmet, Check comatbity TERR-268 Data rr. Flowetor cannot interpret Model 268 ing, Perform atrensmiter test ITOK, make note of consons and keystrokes leading to fale, and contact Rosemount Sence Cente. Errors Detected-XMTR Mem not changed. Flowmeter dno! accep dala because contained nonpermissinns values. Data errs must be covrected andthe data sent again FAILURE Electronic “The flowmeter elecroncs has experienced a component or software falure. Contact Fit Servioe Center Gen faiare-No. Flowmatorhas given improper response to Medel 268. Perform a transmit test TK, makonote of conditions and keystrokes eating to faiure, and contact Resemount Service Contr Making changes permanent= PLEASE WATT. ‘Dla is being sont to owner. Rewmelor is accepting the cata, to send. ‘No data modified Data with no changos is borg sent. Press Fé to coninue csAppendix C ere [No data saved in ‘Thee sno dala nthe O-ine Memory 0 review. OFLN Mem. ‘No data saved in “There eno dala nthe Safe Memory to review SAFE Mem. ‘tin Nem not “The dala slowed in Ofna Memory and Working Register are rom ccompatise with iferent inde of tanemvters, or he One Memory is ema. WORK REGS- Press F4, REVIEW, F2 os the data in One Memory and Data not transferred. | connect he Node 268 to similar ransmiter. ‘SAFE Mem from ‘Data in the Sale Memory and Working Regist are rom diferent, sit NTR than transmits, ess Fa, REVIEW, F2 and ine the owater seal WORK REGS ‘umber Contec the Mode! 266 to the flowmeter wah hat seal Data ot transterred. | number and press RESTART. ‘SAFE Mem not “The unique lenblerin the Sale Memory and the Wansmater ‘compatibi with are diferent. Press F4, REVIEW. F2 to see the data inthe WORK REGS- ‘Safe Memon. Connect he Model 268 tothe matching transmit. Data not transfered. | Prose RESTART. WARN-Used nearest | The value evared has oo many decimal places The Model 6800 Joga table value. ofauts to ho closest value avaiable. ‘WARN-Value at imit reverse direction “Th entered valuo is Dayond the upper or ower init AdustTO@ val with he its. ‘WARN-Value enteredie Mega, reenter “The Modo! 26 wil ot accep the entero vale. Enter an acceptable valve (se relevant section in mana) ‘WARN-Value out of lt, altered by 268, “The Mode! 268 could not store the entered valve so changed to the maximurr allowable valve. Check the now value recheck data, WARNING-Analog | Process varicble information Is ouside he 420 WA range pons, ‘output outside Ferange the owmetr. ange points. ‘WARNING ‘Bolore sanding the data that could aflct the #-20mA out sigral, Control oop ‘seltho loop > manual contrl After tis sot, ross Fa ‘should bein manual. ‘WARNING-Data Previous conmanicaon between Model 268 and the owner tranemission error. | was not sueenssu Is message appears repeated check the loop for @ source of noise that coud cor the signal WARNING-Loop may “Alter compleg a commurcaton tat required th loop tobe Seth beretumed to auto.” | manual younay. ‘WARNING-Match ‘Check tobe sure thatthe aniared lowmetr serial number he XMTRSMNtonamepiate | samo as thaton the flowmeter nameplate. SN. 'WARNING-Not on line. | The kay you nave pressed isnot applicable for oftine| configuraiontasks. ‘WARNING-Process Thales thal the sal-tet has been aboriod by proseing any Ko, ha been aborted. WARNING-PV Process varabio nvormalion ol the flowmeter oxcoeds sonsor out of range. limits. Chock How rat. tt oo high, comet the fow. Hn, te sensor has amauncton and needs tobe replace. WARNING-Some ofthe | Flowmeter di ot receive all coniguration changes. ‘changes were not Note ferences in contguration data and recanigure faved in the XMTR the flowmeter according WARNING-Thie “Anaeranemiteris ready sing the eiared mul drop adaress address already Entra new acaress. being used. WARNING-This wil | ata inthe Working Regiser willbe replaced wih data rom a erase work 09. nether locaton. ‘WARNING-XMTA/268 | Model 268 didnot gel answer from flowmeter rot in communication. + Check conrectons * Check that Weis reaching owner + Cheek fr minum 250 oh resistance tn loop. coRosemount Model 800A Vortex Flowmeter WARNING-XMTR in output mode. ‘During startup and restart tranamiter miliamp ouput does nt relet the process variable. ross Fé WARNING-XMTR Is ‘ot communicating ‘Made! 268 oi not get newer rom flower + Check connections * Check hat power i reaching flowmeter. ‘heck for minimum 250 ohms resistance in loop. WARNING-368 dose ‘ot know this XMTR ‘Model 268 recognizes a Rosemount tranamiterin the loop bul ‘cannot communieate with. The message usually incieates @ ‘oftware revision level incompatbily between the Morel 268 and the ransmiter MTA Mem aif than WORK Regs ZXMTR not changed, Data in the Working Rogier andin the lowmater Rave lorem! unique ienitors. The Mode: 268 was probably connected to diferent Howmoter wihout RESTART or power fipower-n sequence, Pras RESTART lo erase the Working Register or save tha Working Register othe Ottine Memory and download othe Proper flowmeter ata ater tine XMTR Security: On ZXMTR wil not accept changes to memory. Flower lokout security svtch is ON and electrons wilot accept changes to coniguation, Reset swich 0 remove thie message “MTR stil busy Floweoris running a comutational or Gagnosic routine and cannot respond othe Model 268 instructions Pres the PREVIOUS FUNCTION keyto cance. TOKGYYYY ERA Miogal value. ‘Unacceptable valu entred The ference between LRVand URV is geste than the maximum Out of range. span alowed by the fowmeby Ener a new value. TOXX=YYYY ERR | The difrence between LAV and URV i ess han he minimum Span too small span alowed by the flowmeter. Enter a new value YOOX=YYVY ERR | See nsruotons forthe sloaed parameter. Enter new value at Value was too hi 's acceptable YOXX=YYVY ERR | Soe nsructons forthe seloced parameter Enter anew value tat Value was toot. 's acceptable YOOXGYYYY ERR | LAV was eet toa value above the URL Entera new vale LV too hi {TRV was eto value abow the LAL Enter new val, SOOKEYYYY ERR: LLRV and URV out lit, ‘Both the LAV and URV wor olde the sensor ange iis Enier a now vale, TOOK=YYYY ERR UURV was sotto a value above the URL. Enior new value, UAV too fi SOOK=YYYY ERR | URV was sotto value belo the LAL. Enter naw vale UAV t0 fo. TOOK=YYYY ERR | Flowmeter cannot interpreta Model 268 nquiy. Mako nolo ot 268 data ere, ‘condtions and keystrokes lading o fire, and contact Rosemount Senice Cente 76 Faitre-No. 1. "268 Faitre-No. 2. ‘Mode 268 has detected bugin its sofware, Make note of conctons and keystokes leading fo fasute, and contact Rosemount Senco Center 7260 Test: FAIL. ‘Modo 268 isnot faneboningproper. Turn OFF and contact Rosemount Sonvce Center cA10Appendix SAFETY MESSAGES Electronics Verification Electronics verification of the Model 8800A can be done with either the single-point input jumpers or the variable input test points. NOTE It is not recommended to perform electronics verification while the process is running. If both operations are performed simultaneously, the effect of dual input frequencies may cause error in the electronics verification. Disconnect, the sensor from the electronies, as described on page D-2, before you begin. Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section. Explosions could result in death or serious Injury + Donot remove the transmit cover in explosive atmospheres when the crcutis ave. See ee ee eee Sostarenesa isco asmuncnsssncraninser sae pl Petal ieee | “+ Vert nat the operating atmosphow ofthe tansmiter is consistent withthe appropriate hazardous locatons ctiicatons, ‘Both ransmiter covers must be uly engaged to meet explsion-proot requirements. Failure to follow these installation guidelines could result in death or serious injury: + Make sure only qualified personel perform the instalation, D4Rosemount Model 800A Vortex Flowmeter Disconnect the Sensor Tools Needed Integral-Mount Procedure FIGURE D-1 ‘Access Assembly FIGURE 0-2. Sensor Cable Disconnect. Complete the procedure below to disconnect the sensor. + HART-based communicator + Standard sinewave generator + Ammeter RUHL Remove power betore removing the electronics Pousing . Turn off the electric power to the Model 8800A. Disconnect the wires and conduit from the housing. Loosen the access cover screw. See Figure D-1. Remove the access cover. Access Cover | 5. Loosen the sensor cable nut from the housing with a ‘/w-inch open end wrench. See Figure D-2 6, Use a hex wrench to loosen the housing rotation screws (at the base of the electronies housing) one and one-half full turns. See Figure D-2. Housing Rotation ‘Screws 2200-000€048 7. Slowly pull the electronies housing no more than 1.5 inches from the top of the support tube. NOTE Lift until the sensor cable is disconnected. Do not pull the housing more than 1.5 inches (40 mm) from the top of the support tube. Damage to the sensor may occur if this sensor cable is stressed.Remote-Mount Procedure Appendix D . Loosen the three screws from the housing adapter. . Remove the housing adapter. Loosen and remove the coaxial cable nut from the base of the electronies housing, . Remove the LOD cover (if applicable) . Remove the two screws and the LCD indicator (if applicable) SGOT] 12, 13. 14. 16. Unscrew and remove the electronics compartment cover. Insert the test frequency jamper into the required test frequency. Connect a HART-based communicator to the loop. Calculate the output current using the procedure on page D-6. Access the analog output of the transmitter on the communicator. Verify that the analog output is within one percent of the calculated value. For more precision, refer to page D-6. Reinsert the test frequency jumper into the off position. Reconnect the LCD indicator option (if applicable). Reconnect it to the electronics board by replacing and tightening the two serews, Screw on and tighten the electronics compartment cover. D3Rosemount Model 8800A Vortex Flowmeter Single-Point Electronics Check TABLE D-1 Test Frequencies. Shedding Frequency at URV HART Comm. 1.26 Ds ‘The Model 880A is equipped with single-point electronics checks at 18.75, 150 and 600 Hz. The proper frequency to use is controlled by line size and service, Frequencies may fall outside of your calibration range; you may have to rerange your range values. Use the shedding frequency at URV function for frequency range based on your configuration. For the correct test frequency, refer to Table D-1 rs Colon) Inches Ce CT Md cr % Liquid = x = (15) Gas - 5 x 7 aud x x = 25) Gas = x x 1 Tguid x x E 40) Gas - x x 2 Liquid x = 60) Gas - x x 3 Liquid x 5 E (0) Gas S x x 4 guid x 5 E (100) Gas - x x 6 guid x | - = (150) Gas - x - 8 Liquid x - = (200) Gas x x S ‘The Shedding Frequency at URV function gives the shedding frequency corresponding to your URV. NOTE Frequencies may fall outside of your calibrator range. You may need to rerange your range values.Appendix D Calculating Output Variables with Known Input Frequency Use the following equations with a known input frequeney for verification of a flow rate or 4-20 mA output within a given calibrated range. Select the proper equation depending on if you are verifying a flow rate, mass flow rate, 4-20 mA output, or special units. Example calculations starting on page D-8 may clarify how these equations are used. To Verity a Flow Rate For a given frequency F (Hz), and K-factor (compensated), find the flow rate @: Q = FHA /KxC) where C, is the unit conversion (Table D-2 on page D-7). To Verity a Standard or Normal Flow Rate Q = FH) x ((DensityRatio)/(K xCx)) To Verity a Mass Flow Rate For a given mass frequency F (Hz), and K-factor (compensated), find the mass flow rate M: F M= Kye where Cis the unit conversion and p is density at operating conditions: M = F(H2)/(KCx) where C, is the unit conversion using density (p) (Table D-2 on page D-7). To Verity a 4-20 mA Output For a given input frequency F (Hz), and K-factor (compensated), find output current I: 1» feeigggscy cue’ (een ea LRV om where C, is the unit conversion (Table D-2 on page D-7), URV is the upper range value (user units), and LRV is the lower range value (user units). To Verity a Special Units Output For special units, first divide the special unit-conversion factor into the base unit factor C,. Cop = Cy/sp. units conv. factor (Table D-2 on page D-7). DsRosemount Mode! 800A Vortex Flowmeter User Defined Verification Frequencies FIGURE D-4. Test Frequency Output ‘and Chassis Ground Points, Ifa larger range of test frequencies is desirable, then test points at the top of the electronics are available. 1 aR eR 2 10. nL. 12, 13, 14, 16. Remove the LCD cover (if applicable). .. Remove the two screws and the LCD indicator (if applicable). ‘Unscrew and remove the electronics compartment cover. Remove the sensor from the electronics. Connect the sinewave generator to the Test Frequency In and Chassis Ground points as shown in Figure D-4. . Set the sinewave generator amplitude to 2Vpp +10%. Connect a HART-based communicator to the loop. (See the wiring diagram for your model communicator in Appendix B or C of this manual). Access the analog output of the transmitter on the communicator. ). If the 4mA output is not within #0.025mA, perform a digital trim on the transmitter (see Section 3: Device Software Functions for more information). Calculate the output frequency using the procedure on page D-b. Verify the match between the shedder frequency on the communicator display, the calculated frequency, and the input frequency at the 0, 25, 50, 75, and 100% points, Reconnect the sensor. Be sure to carefully align the connector before inserting it. If they match within 0.025mA, the output is verified, Reconnect the LCD indicator option {if applicable); reconnect it to the electronics board by replacing and tightening the two screws. Replace and tighten the electronics compartment cover. 8800 00008088‘Table D-2. Unit Conversions Appendix D Unit Conversion Table (User Units to GPS) Use the following table to assist with calculated frequencies when using user defined units. ‘Special units conversion factor a rd cr 1.000006 +00) 1 & 1.86667E-02 Gs ‘Br7TTAe-04 Ce. 120085400 Cs 2.00158E-02 Ce ‘3.38597E-04 cr ‘28172601 Ce 4 402676-03 Ce 73881105 Cro 440287600 on TseBitE02 Cre T2467SE OT on 2O7T@2E-08 Cue 16667602 Os Cr Ci Cu Cir oh Gra Ce sifowh ©7>2000 Cw ron C49%1000) Cao ‘SPECIAL ‘Gspecil uns conversion factor operating density D7Rosemount Model 8800A Vortex Flowmeter EXAMPLES Examples: English Units D8 ‘The following examples illustrate the calculations that may be necessary for your application. The first set of three examples is in English units. The second set of three examples is in SI units. Example 1 (English units) Fluid = Water URV=500 gpm Line size =8in. LRV=0 gpm Line press.= 100 psig, Cy = 1.66667E-02 (from Table D-2 on page D-7) ‘Temp op. = 75 °F K-factor (compensated) = 10.79 (via HART communicator) Q = FUHZ)/(KxCx) += 75,00 10.79 x.0166667) = 417.1 gpm ‘Therefore, an input frequency of 75.00 Hz represents a flow rate of 417.1 gpm in this application. For a given input frequency, you may also determine the current output. Use the above example with an input frequency of 75.00 Hz: URV= 500 gpm LRV=0 gpm Fig(Hz) = 75.00 i [ruta eye 6 lea ORV-ERV ~ sere games 7.34 mA ‘Therefore, an input frequency of 75.00 Hz represents a current output of 17.34 mA. Example 2 (English units) Fluid = Saturated Steam URV = 40000 Ibihr Line size = 3 in. LRV= 0 lb/hr Line press. = 500 psia C17 =C/p (from Table D-2 on page D-8) Temp op. = 467 °F Density (p) = 1.078 Ibiew-ft Viscosi O17 ep K-factor (compensated) = 10.678 (via HART communicator) M = F(Hz) AK x Cy7) 100/ {10.678 x (Cy3/p)} = 400/{10.678 x (.00207792/1.078)) 100/(10.678 x .0019276) 9271.2 Ibfhr Therefore, an input frequency of 400 Hz represents a flow rate of 19271.2 lb/hr in this application.D Appen For a given input frequency, you may also determine the current output. Use the example on page D-9 with an input frequency of 300 Hz: URV= 40000 lb/hr LRV=Ollvhr Fj, = 300.00 1 = (iter -t80] 5) TRV=TRV - ((eeneenoni6 9 xa) ———00=-0 | = 9.83 mA ‘Therefore, an input frequency of 300.00 Hz represents a current output of 9.83 mA. Example 3 (English units) Fluid = Natural gas URV =5833 SCFM Line size = 3 in. LRV=0 SCFM Line press.=140 psig Cy = C/sp. units factor (from Table D-2 on page D-7) ‘Temp op. = 50°F Density (p) = 0.549 Ib/eu-ft (oper) Viscosity = 0.01 ep K-factor(compensated) = 10.797 (via HART communicator) Q= F(HZ)/(KxCop) where Cgo=Cyy/10.71 = T00/(10.797 x (.124675/10.71) = 5569.4 SCFM ‘Therefore, an input frequency of 700.00 Hz represents a flow rate of 5569.4 SCFM in this applicatior. For a given input frequency, you may also determine the current output. Use the above example with an input frequency of 200 Hz. URV=5833SCFM LRV=0SCFM Fj, (Hz) = 200.00 ie ( RSS ay} wo} URV-LRV = ([eeeegzcoe | ccs fees eee = 8.36 mA ‘Therefore, an input frequency of 200.00 represents a current output of 8.36 mA. D9Rosemount Model 800A Vortex Flowmeter Examples: SI Units Example 1 (SI units) Fluid = Water ‘URV= 2000 Ipm Line size = 80 mm LRV= 0 Ipm Line press. =700kPag Cg = 4.40287E-03 (from Table D-2 on page D-7) ‘Temp op. = 60 °C K-factor (compensated) = 10.772 (via HART communicator) Q=F (HAMK x C,) = 80/(10.722 x ,00440287) = 1686.8 Ipm ‘Therefore, an input frequency of 80.00 Hz represents a flow rate of 1686.8 Ipm in this application, For a given input frequency, you may also determine the current output. Use the above example with an input frequency of 80.00 Hz: URV=2000 pm — LRV=0 Ipm Fin (Hz) = 80.00 F(H2)/(K x Cg) -LRV] (16) | +4 —URV-ERV_| ~ (remmmggamn fcc) 2000-0 =17.49 mA ‘Therefore, an input frequency of 80.00 Hz represents a current output of 17.49 mA. Example 2 (SI units) Fluid = Saturated Steam URV = 3600 kghr Line size = 80 mm LRV= 0 kg/hr Line press.= 700kPag — Cyg = Cy,/p (from Table D-2 on page D-7) ‘Temp op. = 170°C Density(p) = 4.169 kg/eu-mtr (oper) Viscosity = 0.015 ep K-factor (compensated) = 10.715 (via HART communicator) M= Fiz) (K x Cy9) = 650/(10.715 x (Cyy/p)) 350/(10.715 x (.0733811/4.169)} = 650/(10.715 x .017602) = 3446.4 ke/hr ‘Therefore, an input frequency of 650.00 Hz represents a flow rate of 3446.4 kg/hr in this application.Appendix D For a given input frequency, you may also determine the current output. Use the prior exampie with an input frequency of 275 Hz: ‘URV= 3600 kg/hr = LRV=0 kg/hr T=10.0 mA Ro (React xu) = {[275240.715 x 0.017602) - 0} ,. = (ecorgeretey 9} «s}ea = 10.48 mA ‘Therefore, an input frequency of 275.00 Hz represents an output current of 10.48 mA. Example 3 (St units) Fluid = Natural Gas URV = 10,000 NCMH LRV=0 NCMH ‘Cay =CJsp. units factor (from Table D-2 on page D-7) Density(p) = 9.07754 kg/eu-mtr (oper) ‘Temp op. Viscosity = 0.01 ep K-factor(compensated) = 10.797 ‘via HART communicator) Q = F(z) (K xC3p) where Cyg=C3/10.48 = 700/(10.97 x (.0733811/10.48)) = 9259.2 NCMH ‘Therefore, an input frequency of 700.00 Hz represents a flow rate of 9259.2 NCMH in this application. For a given input frequency, you may also determine the current, output. Use the above example at the 8.0 mA point: URV= 10000 NCMH LRV=0NCMH —— Fig(Hz) = 375.00 a ((eeyeeecgye ee xa} SS ORV=LRV «fesse ou 2s/anm so) = 11.94 mA Therefore, an input frequency of 375.00 Hz represents a current output of 11.94 mA. D-tRosemount Model 8800A Vortex Flowmeter D2Index A Accuracy 6-11 Action Keys. Hot Key B-8 ON/OFF Key B-7 Up Arrow Key B-7 Air Flow Rate Limits 6-3 ‘Alphanumeric and Shift Keys Model 268 C-6 Ambient Temperature Effect 6- ‘Analog Output 2-21 ‘Approval Drawings A ‘Auto Poll 3-17 B Basic Configuration PV Units 35 Pipe ID 3-10 Process Density 3.6, 3.21 Process Temperature 3.9 Service Type 3-5 Before You Begin 2-2 Burst Mode 3-17 Burst Mode Configuration 3-16 Burst Option 3-17 c Cable Connections 2-24 Cable Gland 2-12 Calibration 2.25 Changing the Flowmeter Address 3-17 Changing the Housing Orientation 4.25 Checking the Flowmeter Output 3-1 Commissioning 2-1 ‘Common Mode Noise Rejection 6-12 Conduit Connections 2-12 Conversion Number 3-9 Cover O-rings 6-13 D D/A Trim 3-13, Date 3.22, Dedicated Keys C- Device Information 3-22 Diagnostic Messages ‘Model 268 C8, Digital-to-Analog Trim 3-4,3.13~ E Electrical Connections 6-13 Electronics Boards Replacement 4-13 Electronics Housing Replacement 4-14 Electronics Mounting 2-11 EMURFI Effect 6-12 Environmental Considerations 2-5 F Factory Mutual (FM) Approvals 66 Failure Mode 2-6 Failure Mode 6-10 Failure Mode Switeh 25 Filter Restore 3-21 Flange Bolt Torquing Sequence 2-11 Flange Bolts 28 Flange Type 3-12 Flow Calibration 6-10 Flow Direction 2 Flowmeter Grounding 2-11 Flowmeter Orientation 2-3 Flowmeter Sizing 22 Functional Specifications 6:1 Measurable Velocities 6-2 Reynolds Number 61 G Gaskets 2-7 H Handling 2-7 Hardware Configuration 2-5 Hardware Replacement 4-11 Electronics Boards 4-13 Electronics Housing 4-14 Sensor 4-16 ‘Terminal Block 4-12 HART Communicator Data Entry B-8, C-6 Hazardous Location Certifications 6-6 Higgh-Point Install: Housing 6-13, Humidity Limits 6-10 Installation 2-1 Installation Tasks 2-7 Introduction 1-1 K Keypad ‘Action Keys B-7 Hot Key B-8 Kefactor 3-11 L LCD Diagnostic Messages 5-4 LCD Installation 5-3 Load Limitations 2-20, 6.6 Loop Test 4-10 Low Flow Cutoff 3-20, 6-10, mM Magnetic-Field Interference 6-12 ‘Manufacturer 3-22 ‘Maximum Measurable Velocities 6-2 Measurable Flow Rates 6-1 Measurable Velocities 6-2 Message 3-22 ‘Meter Body Information Flange Type 3-12 K-factor 3-11 Wetted Materials 3-11 Minimum Back Pressure 6.9 ‘Model 268 ‘Alphanumeric and Shift Keys C6 Basic Features C-S Connections and Hardware C-3 Dedicated Keys C-5 Diganostic Messages C-8 Function Key Table C-2 ‘Model 268 Menu Tree C-1 Mounting 2-24, 6-13 ‘Mounting Position Effect 6-12 Multidrop Configuration ‘Auto Poll 3-17 Poll Address 3-17 N NACE Compliance 6.13 Non-Wetted Materials 6-13Rosemount Model 8800A Vortex Flowmeter ° ONOFF Key B-7 Options 5-1 Ordering Table 6-18 O-Ring Sealing Surface 4-18, 4-20 Output Testing 6-10 Overrange Capability 610 P Performance Specifications 6-11 Physical Specifications 6-13, Pipe ID 3-10 Pipe Length Requirements for Installation 2-4 Poll Address 3-17 Power Supply 2-20 Power Supply Effect 6-12 Power Supply Load Limitations 2-20, 66 Pressure Loss 6-9 Process Connections 6-13 Process Density 3-6, 3-21 Process Temperature 3.9 Process Temperature Eifect 6-11 Process Variables 3-2 Pulse Mode Configuration Pulse Output 3-14 Pulse Output Test 4-10 R Remote Electronics 2-24 Remote Electronics Installation 2-24 Repeatability 6-11 Requirements for Reynolds Number and Velocity 6-1 Return of Material 425 Review 3-1 Revision Numbers 3-23 Reyniolds Number 6-1 s Saturated Steam Flow Rate Limits 6-4 Scalable Frequency Adjustment 6-5 Scaled D/A Trim 3-4, 3-13, Selecting Burst Mode 3-17 Sensor Replacement 4-16 Cleaning the Sensor Sealing Surface 4-18 Integral Support Tube 4-19 Removable Support Tube 4-17 Series Mode Noise Rejection 6-12 Service 6-1 Service Type 3-5 Signal Processing 3-18 Filter Restore 3-21 Low Flow Cutoff 3-20 ‘Trigger Level 3-21 Special Units 3-8 Conversion Number 3-8 Specifications 6-1 Stability 6-11 ‘Steam Rate Limits 6-4 T Tag 3.22 ‘Tagging 620 ‘Terminal Block Replacement 4-12 ‘Testing Procedures Loop Test 4-10 Pulse Output Test 4-10 ‘Transmitter Test 4-10 ‘Totalizer 3-2 ‘Transient Protection 5-5 ‘Transient Protector Installation 5-5 ‘Transmitter Security 2.6 ‘Transmitter Security Switch 2-5 ‘Trigger Level 3-21 ‘Troubleshooting 4-1 Loop Test 4-10 Pulse Output Test 4-10 ‘Typical Multidrop Network 3-16 u Upstream/Downstream Piping 2-4 v Velocity 6-1 Vertical Installation 2-3 Vibration Effect 6-12 w Water Flow Rate Limits 62 Wetted Material 3-11 Wire Resistance 2-20 Wiring 2.23 Wiring Procedure 2-19 Wiring with Electromechanical Counter 2-23 Wiring with Electronic ‘Totalizer/Counter 2-23 Write Protect 3-22HART Communicator Menu Tree for Model 88000. Gnie a T Bue Seating - Rate 2 Pulee Seal sofware revision Mb fi leg |e sleet lait dil alow Hl lla ay Lal iplpal si | a) 4h Hi ry Au bea tb ula a eel Tl si we | Lu ! hy sl hall pa a Hell st | ie UI fall T Cali i z bee A i sh sili H ilk: Hal Be ui We EH poese} [oneses) (ansnen SEEEEEE55 igs i: 5 5° :Rosemount ne. 200 Maret Soulard (hanassen 1 $8517 USA 1-400 S60. 6007 Twecentonr2 Fax (612) 919-7001 (©1986 Rosemount NON ROSEMOUNT. 00809-0100-4003 Rev. DB FISHER-ROSEMOUNT” Managing The Process Better: