Professional Documents
Culture Documents
November 2016
CONTENTS
Increased Fire Safety Table 1 - Flash and Fire Points - IEC 61039 Class K3
Figure 1 - Ignition Resistance Comparison between MIDEL 7131 and Mineral Oil
300
NO IGNITION
Flash and Fire Point
250
200
formulated to give a high flash and fire
point, in excess of those required for K-
IGNITION
class rating (IEC 61039) and far superior to 150 MIDEL 7131
50
0
0 10 20 30 40 50 60 70 80
Time (min)
MIDEL 7131
Smoke and Combustion Products Figure 2 - Smoke Density Comparison for MIDEL 7131,
Silicone Liquid and Mineral Oil
In the extremely unlikely event of
MIDEL 7131 igniting it would produce a 100
MIDEL 7131
silicone liquid fires. This is very pertinent 60 Mineral Oil
when considering evacuation and rescue 50
Silicone Liquid
procedures.
40
Method 30
20
The quantity of smoke produced by
10
transformer fluids is measured using
Tewarson apparatus fitted with a light 0
0 1 2 3 4 5 6 7 8 9
source and a photocell. This is designed to
Time (Normalised)
have response characteristics similar to
those of the human eye.
Greater Environmental Protection Table 1 - Common Test Parameters and Guidance Limits
Corporations and institutions are under Fluid CAS Number UBA Classification
increasing pressure to ensure their MIDEL 7131 68424-31-7 nwg
activities cause as little damage as
possible to the environment. A call for Silicone Liquid 63148-62-9 1
change is evident from the introduction of
strict governing standards and legislation Mineral Oils Variety 1
designed to encourage better stewardship
of the environment. Embracing this concept
of Corporate Social Responsibility can require extra containment measures Advantages of Using Biodegradable
provide such entities with an improved incurring further costs. MIDEL 7131
public image and cost advantages
associated with opting for a greener Effect on Aquatic Life Local regulations and insurance companies
business model. usually determine the containment
In addition to the importance of requirements for transformers. Over the
MIDEL 7131 has been proven to be non- biodegradability, it is favorable if a years it has become more common for
toxic and readily biodegradable, and is an transformer fluid does not represent a insurance companies to identify reduced
environmentally friendly alternative to hazard to the ecosystem. In extreme containment requirements for transformers
mineral oil and silicone liquid. MIDEL concentration levels it has been containing safer alternatives to mineral oils.
7131s classification as non-water demonstrated that MIDEL 7131 will have
hazardous by Umwelt Bundes Amt (UBA), no ill effects on aquatic life in the event of a
Germanys central environmental authority, spillage into a watercourse. Best practice
further supports this assertion. for transformers located near rivers and
watercourses is to use a transformer fluid
Despite meeting the criteria for like MIDEL 7131.
classification as readily biodegradable
MIDEL 7131 will not biodegrade in a Wastewater
transformer. This is because the conditions
within the transformer are too hot and dry Biological sewage treatment plants use
to sustain microbial life. 'activated' or microbially active sludge to
break down organic matter within sewage.
UBA Water Hazard Classification Contaminating chemicals can destroy
these micro-organisms and a total
UBA evaluates chemicals and provides cessation of the sewage treatment process
them with ratings, either as non-water may result. This is a very costly and time
hazardous (nwg) or one of three hazard consuming problem for the sewage
levels. treatment industry.
The UBA classification is based on the MIDEL 7131 has no effect on the
biodegradability of the chemical combined respiratory inhibition of activated sludge
with the potential effect on aquatic life. The even at very high concentrations. The
classification for various transformer fluids conclusion is that MIDEL 7131 does not
is shown in the Table 1. represent a risk to biological treatment
MIDEL 7131 is classified as non-water plants.
hazardous, while silicone liquid and mineral
oils do present some hazard and therefore
MIDEL 7131
Moisture Tolerance
Moisture Tolerance
Figure 1 - Breakdown Voltage vs. Moisture Content at 20C (IEC 60156 2.5mm)
Silicone Liquid
10
Dielectric strength - reduces as moisture
content increase 0
Rate of paper ageing - increases with 0 100 200 300 400 500 600 700 800 900 1000
Moisture Content (ppm)
higher moisture content
Bubble formation during overloads -
bubbles form at a lower temperature
Rate of Paper Ageing Bubble Evolution During Overloads
when there is a high moisture content in
the paper
The rate of paper ageing is directly related Bubbles in dielectric fluids are undesirable
Condensation during cool down - risk of
to the water content. Various studies have since they are electrically weak. According
release of free water from mineral oil
shown that the lifetime of the paper to IEC 60076-14, bubble evolution
reduces by as much as a factor of ten for temperature is directly related to the
Dielectric Strength
each extra 1% of water content in the moisture content of cellulose. During
cellulose. As the cellulose ages it releases overload conditions the temperature of
Figure 1 shows the breakdown voltage at
water, thus accelerating the ageing paper wrapped conductors will rise,
ambient temperature of MIDEL 7131,
process. Therefore it is vital that cellulose increasing the risk of reaching critical
natural ester, mineral oil and silicone liquid
is kept as dry as possible. temperatures for bubble evolution. For
with increasing moisture levels. It clearly
example, with a paper water content of
illustrates that even a small amount of
MIDEL 7131 has the ability to trap more 2.6% the temperature at which bubbles
water in mineral oil and silicone liquid
moisture than mineral oil, which can reduce form will be 130C. With a water content of
cause a rapid deterioration in breakdown
the amount of water in the paper and 1.1% the bubble evolution temperature is
voltage. In contrast, MIDEL 7131 maintains
hence reduce the ageing rate. 165C. Since MIDEL 7131 has the ability to
a high breakdown voltage of >75kV even
keep paper drier it gives a greater margin
when moisture levels exceed 600ppm.
Using moisture equilibrium curves it is of safety during overloads.
possible to show that for MIDEL 7131 at
60C, water content in fluid of 200ppm
would equate to water content in the
cellulose of 1.1%. At the same
temperature, mineral oil with a water
content of 20ppm would lead to water
content in the cellulose of 2.6%. The extra
1.5% of moisture would equate to at least a
tenfold decrease in the life of the cellulose.
MIDEL 7131
Moisture Tolerance
MIDEL 7131 is a very robust fluid which is Parameter Test Method IEC 61203
capable of giving long service, even in the Clear, without visible
most demanding of applications. As with Appearance IEC 61203 3.1
contamination
mineral oil, in order to ensure that MIDEL
7131 gives continued good service it is Water Content* IEC 60814 max. 400 ppm
possible to monitor a number of the fluid
parameters throughout the life of the Neutralization Value IEC 61099 9.11 max. 2.0 mg KOH/g
transformer. Testing the fluid also has the
Breakdown Voltage IEC 60156 min. 30 kV
added benefit of picking up any potential
problems with the transformer before a Fire Point ISO 2592 min. 300 C
failure occurs.
*At ambient temperature
Generally, for distribution transformers,
sampling of the fluid is recommended method. Testing has demonstrated that gas bubbles have sufficient time to
before energizing, after the first year of even after long term ageing of the fluid disperse.
service and at five year intervals thereafter. there is little deterioration of the breakdown
For larger power transformers, highly voltage. In addition, even at very high Fire Point Testing
loaded or critical units, the frequency of moisture contents, up to 1000ppm at
testing may be increased. ambient temperature, testing has shown Fire point testing can be conducted to
that the breakdown voltage will be determine if the MIDEL fluid has been
It is important to understand some preserved well above the 30kV lower limit. contaminated with another fluid with a
fundamental differences between MIDEL lower fire point, such as mineral oil.
7131 and mineral oils when carrying out There are some issues that can cause a However, fire point is less indicative of the
fluid testing for maintenance. Many drop in breakdown voltage and the first is condition of the fluid than other tests, such
laboratories are now experienced in the particulate matter in the fluid. Particles can as the neutralization value. If there is no
testing of MIDEL 7131, but at times a float between the test probes and cause a possibility of cross contamination then fire
failure can be logged against a sample localized weakness when carrying out the point testing may not be required on a
when the incorrect mineral oil limits are breakdown test. This can usually be routine basis.
applied. identified by erratic results when comparing
a series of breakdowns. If particles are DGA and Furan Analysis
Table 1 shows the typical fluid testing suspected to be causing a breakdown
parameters and the limits according to IEC issue then the fluid can be filtered through Diagnosis of transformer performance by
61203 Synthetic organic esters for a fine paper filter and re-tested. traditional DGA and Furan analysis is still
electrical purposes - Guide for applicable to MIDEL 7131 filled
maintenance of transformer esters in Another issue that can arise is if not transformers. The methods used to
equipment. It should be noted that this enough settling time is allowed between diagnose faults with DGA in mineral oil can
guide and the IEC 61203 standard do not each breakdown test. In this case gas be used with MIDEL 7131 provided minor
apply to retrofilled transformers, i.e. those bubbles formed by the breakdown arc are adjustments are made to Duval triangle
that have previously been filled with not given sufficient time to dissipate and boundaries and table ratios. For further
another fluid. can cause a weak link between the probes. information contact the MIDEL technical
Typically an average of six breakdown department: mideltech@mimaterials.com.
Breakdown Voltage Testing tests are taken and it is recommended to
leave a minimum settling time of ten
The breakdown voltage of new MIDEL minutes before the first breakdown test and
7131 is typically in excess of 75kV when then five minutes between each
tested to the IEC 60156 2.5mm gap subsequent breakdown test to ensure that
MIDEL 7131
MIDEL 7131 is a very robust fluid and Temperature Absolute Viscosity Kinematic Viscosity
studies have demonstrated its long term C mPa s mm2/s
stability, even at elevated temperatures.
For years, it has been successfully used 0 229 233
worldwide in breathing and sealed 20 73 75
transformer systems. However, it is still
necessary to take precautions when 40 28 29
handling and storing MIDEL 7131 to ensure
that it is kept in optimum condition. 60 13 14
MIDEL 7131 can be delivered in 24.5kg to resealing. If this is not possible, then at a given temperature. Table 1 shows
drums, 195kg drums or 1000kg IBC sealed ensuring the lid is properly sealed will help viscosity values versus temperature for
containers; bulk tanker deliveries are keep the fluid dry. reference.
available for >20 tonnes. Prior to filling the
containers the fluid is dried and degassed. If the fluid is kept in intermediate bulk As with any dielectric fluid there is a
containers the ideal location will be indoors possibility of static charge build up when
With the IBCs it is possible that users may to avoid extremes of temperature and MIDEL 7131 is flowing through the pipes.
notice a slight deformation of the exposure to the weather. Where outdoor The user should ensure that all pumps,
containers. This is due to the degassed storage is unavoidable exposure to direct lines and vessels are adequately bonded
fluid absorbing the small amount of air in sunlight should be prevented using a and earthed during pumping operations.
the headspace, thus creating a vacuum. simple covering.
This is perfectly normal and a good Transformer Filling and Cellulose
indication that the seal has not been Storage tanks which are suitable for Impregnation
compromised. In contrast 195kg drums of standard mineral oil can be used for MIDEL
MIDEL 7131 are not likely to deform. This 7131. It is recommended that the tank To avoid air entrapment in the transformer
lack of deformation does not mean that the headspace has a dry nitrogen blanket to cellulose the tank should be filled from the
drum seal has been compromised. keep out moisture. If this is not possible bottom or if possible under vacuum.
then dry air should be used in the
The vacuum seal in 1000kg IBCs needs to headspace and a suitable breather unit In order to aid impregnation of the cellulose
be broken and the recommendation is to fitted to any vent system. If a silica gel it is recommended that MIDEL 7131 be
contact IBC supplier Schtz to obtain the breather is used to dry the headspace air heated to approximately 60C when filling.
correct lid removal tool (part no. 16659). then this must be properly maintained to At 60C the viscosity of the fluid is very
ensure that the fluid quality is preserved. close to that of mineral oil at 20C, and a
Storage similar impregnation rate has been
Pumping observed in laboratory testing. It is further
If kept in the unopened containers MIDEL recommended that the transformer is filled
7131 has an indefinite shelf life. Once MIDEL 7131 is an excellent lubricant, so no slowly to aid impregnation and left for at
opened precautions should be taken to specialist pumping equipment is required. least 24 hours prior to energizing for the
avoid contact with moist air for prolonged The viscosity of MIDEL 7131 is slightly first time.
periods because the fluid is hygroscopic higher than mineral oil at ambient
and will absorb atmospheric moisture. If a temperatures and this must be taken into Throughout all stages of the filling
partially emptied container is used for account when specifying pumping systems. operation it is essential that the introduction
storage the head space should ideally be A higher capacity pump will be needed to of moisture or particulate matter be
back-filled with dry nitrogen or dry air prior maintain the same flow rate as mineral oil avoided. The outlet side of any pump used
MIDEL 7131
1.2 Relevant identified uses of the substance or mixture and uses advised against
Product Use: Dielectric fluid.
Uses advised against: None.
2. Hazards Identification This product is not classified as hazardous and therefore there is no legal requirement to
provide an SDS in Europe. This document has been compiled for information purposes,
in accordance with Regulation (EU) No 453/2010 and OSHA hazard communication
guidelines.
2.1 Classification of the substance or mixture
Regulation (EC) No 1272/2008 (CLP): Not classified.
All constituents are listed on the TSCA inventory. Additives used in this product
are a trade secret, but do not lead to classification of the substance as
hazardous.
4.2 Most important symptoms and effects, both acute and delayed
No adverse effects expected.
4.3 Indication of any immediate medical attention and special treatment needed
No special treatment required.
6. Accidental Release 6.1 Personal precautions, protective equipment and emergency procedures
Measures Spilt product constitutes a slip hazard. Avoid contact with skin and eyes.
9. Physical and Chemical 9.1 Information on basic physical and chemical properties
Properties Appearance: Pale amber liquid.
Odor: Faintly sweet.
pH: Not applicable.
Freezing point: -56C.
Initial boiling point and boiling range: >300C.
Flash point: 260C (closed cup).
Flammability (solid, gas): Non-flammable.
Upper/lower flammability or explosive limits: Data not available.
Vapor pressure: <0.001Pa at 20C.
Vapor density: Not applicable.
Relative density: 0.97 at 20C.
Water solubility: <1mg/l.
Solubility: Not applicable.
Partition coefficient: log Pow: >10
Auto-ignition temperature: No auto-ignition expected.
Decomposition temperature: Data not available.
Viscosity: 29mm2/s at 40C.
Explosive properties: Non-explosive.
Oxidizing properties: Non-oxidizing.
Acute dermal toxicity: Expected to be of low toxicity: LD50 >2000mg/kg, OECD 402.
Acute inhalation toxicity: Low volatility makes inhalation unlikely.
Skin corrosion/irritation: Not irritating, skin, OECD 404.
Eye corrosion/irritation: Not irritating, eye, OECD 405.
Respiratory or skin sensitization: Not sensitizing, skin, OECD 406.
Aspiration hazard: Not considered an aspiration hazard.
Carcinogenicity/mutagenicity: Not considered a mutagenic hazard or carcinogen. This
product is not considered to be a carcinogen by IARC, ACGIH, NTP or OSHA.
12. Ecological Information When used and/or disposed of as indicated no adverse environmental effects are
foreseen. Eco toxicological effects based on knowledge of similar substances.
12.1 Toxicity
Salmo Gairdneri LC50 (96h), OECD 203: >1000mg/l
Daphnia Magna El50 (48h), OECD 202: >1000mg/l
14. Transport Information Not classified as hazardous under air (ICAO/IATA), sea (IMDG), road (ADR) or rail (RID)
regulations.
14.1 UN number
Not relevant.
15. Regulatory Information 15.1 Safety, health and environmental regulations/legislation specific for the
substance or mixture
Product is not subject to Authorization under REACH.
All constituent substances in this product are listed in the TSCA inventory.
16. Other Information Compiled according to regulation 1907/EC/2006, Annex II, as amended by Regulation
(EU) No. 453/2010 and OSHA hazard communication guidelines.
The information provided in this Safety Data Sheet is correct to our best knowledge, information and belief at the date of its publication. It
is intended to describe the product for the purposes of health, safety and environmental requirements only. It should not be construed as
guaranteeing any specific property of the product.