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Pipelayer
Engine
Engine Model Cat 3126B
Gross Power 98 kW 132 hp
Rated Flywheel Power 92 kW 123 hp
Weights
Operating Weight 16 851 kg 37,150 lb
Pipelaying Equipment
Lifting Capacity 18 145 kg 40,000 lb
561N Pipelayer
Excellent response and control for productivity and versatility.
Structure Undercarriage
Mainframe is designed and built for Elevated sprocket design for optimized
durability using the latest technology balance and performance. The final
in engineering and manufacturing. drives are above the work area, isolating
Providing solid support and perfect them from ground impact for long
alignment for major components. power train component life. Various
pg. 11 arrangements to choose from based on
the ground conditions. pg. 12
2
Pipelayer Operator Station Styling
Hydraulic load line and boom winches Ergonomically designed for maximum Modern styling with rounded shapes
provide excellent speed capability. productivity and comfort. Controls are and tapered engine enclosures provide
Counterweight and frame design intuitive, low-effort and easy to reach, excellent visibility. Robust sheet metal
provides excellent stability while viewing area is excellent, instrument exterior and heavy steel access door
offering increased viewing area. panel is easy to read and informative. panels and guards are easily accessible
pg. 7 Simplified access with ladder on the and durable. pg. 10
left rear side of the machine. pg. 8
New Feature
3
Power Train
3126B HEUI engine meets EPA Tier 2, EU Stage II, and MOC Step 2 exhaust emission
regulations and offers excellent performance levels.
4
Drive Train
Rugged, durable, and reliable components deliver smooth, responsive power and
lasting reliability.
Torque Converter. The 561N single Steering Clutch and Brakes. Oil cooled,
stage torque converter efficiently hydraulically actuated, large diameter
responds to changing load conditions plates and clutch discs provide higher
by providing torque multiplication, torque capacity and increased service life.
therefore increasing drawbar power.
Transmission. The proven planetary
It also provides protection to the drive
power shift transmission features three
train components by preventing
speeds forward and three speeds reverse
shock loads. The torque converter is
and utilizes large diameter, high capacity,
efficiently matched to the power train
oil cooled clutches. To maximize the
components and provides the superior
life of the transmission, the planetary
performance you need.
design distributes loads and stresses
Auto-Shift/Auto-Kickdown. Auto-shift over multiple gears.
allows the operator to pre-select a
Controlled throttle shifting regulates
forward and reverse gear for easy,
engine speed during high-energy Elevated Final Drive. Final drives are
efficient directional changes.
directional shifts for smoother isolated from ground and work tool
Auto-shift settings include: operation and longer component life. induced impact loads for extended
First forward to second reverse. The transmission and bevel gear set power train life.
are modular by design, and easily Electronic Steering and Transmission
Second forward to second reverse.
slide into the machines rear case. Controls. The 561N provides Finger Tip
Second forward to first reverse. Control for steering. Soft touch buttons
Forced oil flow lubricates and cools
Auto-kickdown allows the transmission clutch packs to provide maximum located on the steering controls shift the
to automatically downshift when clutch life. electronically controlled transmission.
significant load increases are detected. Electronic Clutch Pressure Control.
Load compensating shifting provides
smooth engagement of the clutches The 561N has an additional
under loaded conditions. transmission-shifting feature for added
performance and operator comfort
the Electronic Clutch Pressure Control
(ECPC). This unique feature provides
smoother shifting by regulating and
modulating the individual clutches
based on current operating conditions.
5
Finger Tip Control
Finger Tip Control (FTC) combines steering, machine direction and gear selection into a
single control system, which can be operated with one hand for enhanced operator comfort
and increased productivity.
Electronic Clutch and Brake Steering
System. The electronic clutch and brake
steering system incorporates low effort
finger tip levers allowing the operator
to work more precisely in close areas,
around structures, obstacles and grade
stakes. Pulling the left or right finger
paddle causes the machine to turn
according to the amount of paddle
displacement.
Another feature aimed at operator
comfort is electric vertical
adjustment of the FTC control
group. This positions the operators
arm for efficient ergonomics.
Machine Direction. Moving the
machines transmission forward/neutral/
reverse direction lever controls machine
direction. The middle position puts the
machine transmission in neutral.
Auto-shift and Auto-kickdown. Auto-
shift and Auto-kickdown include the
following features:
Auto-shift allows the operator to
preselect a forward and reverse gear
for frequent directional changes.
The settings include first forward to
second reverse, second forward to
second reverse and second forward
Three-Speed Forward/Reverse Gear Automatic shifting features and to first reverse.
Selection. Three-speed forward/reverse reduced lever efforts provide easier
upshift and downshift, increased Auto-kickdown automatically
gear selection is achieved simply by
operator comfort, reduced fatigue, downshifts from any gear when
pressing the yellow speed selection
and shortened cycle times. the machine detects a significant
buttons. These buttons are integrated
increase in load.
into the Finger Tip Control group.
6
10018014.qxd 7/17/03 10:14 AM Page 7
Pipelayer
Caterpillar pipelayer system includes winch and boom, counterweight and frame.
7
Operator Station
Ergonomically designed for operators maximum comfort and productivity.
8
Seat. Ergonomically designed and fully Controls. Finger Tip Control (FTC)
adjustable for maximum comfort. The combines steering, machine direction
seat cushion reduces the pressure on the and gear selection into a single control
lower back and thighs while allowing system, which can be operated with one
unrestricted arm and leg movement. hand for enhanced operator comfort and
increased productivity.
Electronic Monitoring System (EMS III).
EMS III provides the operator instant
feedback on machine conditions and
records performance data to help
diagnose problems. Flashable memory
allows system upgrades, as new
technology and software become
available. This system is compatible
with Cat ET and CMS service tools.
EMS III includes the following gauges Counterweight Control. Adjusts the
and readouts: position of the counterweight for added
machine stability.
Fuel level gauge
Power Supply. The voltage converter
Hydraulic oil temperature gauge provides two 12-volt power supplies.
Engine coolant temperature gauge Access Ladder. Direct access to the
Ergonomic Work Tool Controls.
Power train oil temperature gauge Pipelayer controls are low effort and operators station utilizing ladder on
allow simultaneous, precise positioning left side of the machine.
Engine oil pressure indicator
of the load line and boom.
Engine speed digital readout
Load Line Speed Range. Allows the
Transmission gear indicator operator to select High or Low.
Hour Meter
Odometer
9
Styling
Modern styling with rounded shapes and tapered hood enhances operator visibility.
The N-Series combines eye-catching styling with solid, reliable performance.
Styling. Rounded machine shape offers Accessibility and Serviceability. Quality and Reliability.
excellent visibility, accessibility, and
Hinged engine door to increase Doubled 4 mm (0.16 in) sheet metal
serviceability.
engine and service access. on the side service access panels and
Durable, heavy steel door rear guard.
Remote-mounted filters located
panel covers.
within easy reach during PM Stamped, rounded sheet metal
Pre-cleaner is below the hood for service. corners add strength.
good visibility.
Air pre-cleaner filter condition Rubber isolation mounted fuel tank
Controls are ergonomic for easier monitor located in the operator reduces tank vibration and reduces
operation and better efficiency. station for high visibility. potential stress fractures.
Redesigned fuel tank for easier Heavy-duty reinforced radiator
internal cleaning. guard is now standard.
Fast fill fuel tank provision added Heavy-duty rear guard.
(attachment).
Larger service panel doors.
Diagnostic test ports added for quick
troubleshooting.
10
Structure
Engineered and manufactured to provide durability in the most demanding work.
11
Undercarriage
The Caterpillar elevated sprocket undercarriage arrangement is designed for better balance,
performance, and component life.
Elevated Final Drive. Heavy Duty Sealed and Lubricated Complete Guarding. Caterpillar
Track. Permanently coats the track pin undercarriages are designed with full
Isolates final drives from ground and
with a sealed-in lubricant, minimizing length guarding on top of the track
work tool induced impact loads for
metal-to-metal contact. roller frame. This prevents abrasive
extended power train life.
materials from falling down on
Virtually eliminates internal pin and
Keeps sprocket teeth, bushings, and moving parts.
bushing wear.
final drives away from abrasive
materials and moisture. Lubricant is held in a reservoir in the
track pin.
Caterpillar uses single reduction
planetary final drives in the 561N
providing long-lasting performance Roller Frames. Roller frames are
and durability. tubular, to resist bending and twisting.
The recoil system is sealed and
lubricated.
Optional High Flange Improved Track
Rollers. Combined with center or full
length roller guard attachments greatly
improve track guiding for demanding
side slope conditions.
Track Shoes. Select from 560 mm
(22 in) to 760 mm (30 in) single grouser
Optional Rotating Bushing Track. shoes made from heat-treated, rolled
Rotating Bushing Track is designed to steel for added strength. This allows for
extend system life and lower costs in narrow machine transportability on low
highly abrasive low to moderate impact ground pressure arrangements.
applications. RBT features bushings
Undercarriage Arrangements.
that rotate when in contact with the
Standard Arrangement - Overall sprocket. Since the bushing rotates
shipping width under 3 m (118 in). when in contact with the sprocket,
relative motion between the bushing
Optional Low Ground Pressure (LGP)
and the sprocket is virtually eliminated,
arrangement -
greatly reducing bushing and sprocket
Specially designed to work in soft wear. The minimal bushing wear that
and spongy conditions. occurs is evenly distributed over the
bushings surface. This design eliminates
Wide track shoes increase track
bushing turn maintenance expense.
contact area and reduce ground
pressure for excellent flotation.
12
Serviceability
Modular design moves Caterpillar a generation ahead in simplifying service
and maintenance.
13
Total Customer Support
Excellent parts availability and the best service capability help increase productivity.
14
Engine Weights
Type Two-section vane pump Brakes meet the standard SAE J/ISO 10265 MARCH99.
with pilot operated
control valves. Optional ROPS (Rollover Protection Structure) offered
by Caterpillar for the machine meets ROP criteria
Output - Maximum 216 L/min 57.1 gal/min
SAE J397 OCT95, SAE J1040 MAY94, ISO 3164 1995,
Relief Valve Setting - 19 600 kPa 2,850 psi and ISO 3471-11994.
Counterweight
Relief Valve Setting - 18 600 kPa 2,700 psi
Hook and Boom Winch
Pump output @ 2200 pump rpm (2100 engine rpm) and
maximum pressure.
Service Capacities
Lifting Capacity
kg x 1000 lb x 1000
40 Specified Equipment
Diameter wire rope 16 mm 5/8 in
15
A Minimum breaking strength 18 688 kph 41,200 lb
30 3 part load line
B 3 part boom line
10 Counterweight extended 2980 kg 6570 lb
20
Standard boom 5.49 m 18 ft
Total operating weight 16 851 kg 37,150 lb
5 C
10
12
9
5
11 6
1 10 7
2 8
3
4
kg lb kg lb
Alternator, 70-amp brushless 0.34 0.8 Precleaner with prescreener 5 11
Control, two pedal brake 0 0 Product Link 4 9
Cooling, high ambient 3 7 Rollover, protection system 136 300
Fan, reversible 7 15.5 Starting aids:
Grid, sandblast 15 33 Heater, engine coolant choice of
Guide, track MS 70 154 120 or 240-volt (dealer installed) 1 2
Guards: Heavy-duty batteries 0 0
Crankcase extreme service 63 139 Security system, machine 3 7
Grill, heavy-duty 29 64 Sound suppression, exterior 8.2 18
Precleaner 7 16 Suspension seat, vinyl, low back 10 22
Radiator, heavy-duty, hinged grill 20 44 Tool kit (dealer installed) 7 16
Radiator core protection grid 17 38 Track rollers, high flange 15 33
Rear, heavy-duty 5 11 Track, pair, sealed and lubricated, 44-section:
Track roller 146 321 610 mm (24 in) MS/HD 96 212
Track roller, LGP 112 247 760 mm (30 in) MS/HD 382 842
Lighting system, four lights 10 23
2003 Caterpillar
Printed in U.S.A.