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Appendix C Dimensions 98
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DZB Series Preface
Preface
Thank you for choosing DZB Series high-performance AC Motor Drives. DZB200&300
Series are manufactured by adopting high-quality components, material and incorporating
the latest microprocessor technology availa ble.
Ge tting Started
This manual will be helpful in the installation, parameter setting, troubleshooting, and
daily maintenance of the AC motor drives. To guarantee safe operation of the equipment,
read the fo llowing safety guideline s before connecting power to the AC drives. Keep this
operating manual handy an d distribute to all users for refere nce.
! WARNING
ATTENTION: Always read this manual thoroughly before using DZB series AC Motor Drives.
DANGER! AC input power must be disconnected before any maintenance.
WARNING! Do not c onnect or disconnect wires and connectors while power is applied tothe circuit.
Maintenance must be performed by qualified technicians.
WARNING! To avoid personal injury, do not remove the cover of the AC motor drive until all of the
digital keypad "DISPLAY LED" lamps are off . The DC-link capacitor remains charged
with a ha zardous voltage even after input power is removed.
ATTENTION: Grounding the DZB100B drive is done by c onnecting the Earth Ground to the drive
ground terminal .
CAUTION: There are highly sensitive components on the printed circuit boards. These components are
especially sensitive to ESD (electrostatic discharge). To avoid damage to the drive ,do not
touch components or the circuit boards until static control precautions have been taken.
CAUTION: Never connect the main circuit output terminals U, V, and W directly to the AC main circuit
power supply as this will damage the drive.
CAUTION: Do not apply the antirust to screws for fastening drives; Please cle an the drives and screws
with dry c loth or alcohol, not with synthetic cleaner. Fasten the screws with washers and
rated torque lest the enclosure corners of drive s be distorted.
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DZB Series Chapter 1 Safety and Cautions DZB Series Chapter 1 Safety and Cautions
Safety Definition
There are two kinds of safety cautions in the manual: Do not connect the input terminals with the output termina ls (U, V, W), otherw ise the inverter
may be damaged!
Ens ure the wiring mee t the EMC requirements and the local safety standard. The wire size shall
Operations which are not performed according to the requirements may cause severe hurt
Danger be det ermined according to the manual, otherwise accident may occur!
or even death.
Brake resistor must not be connected bet ween the DC bus terminals (+) and (-), otherwise fire
Operations which are not performed according to requirements may cause moderate hurt may occur!
Note
or light hurt or equipment damage.
Danger Please confirm the mains voltage level is c onsistent with that of the inverter and the input and
output wirings are correct, and check if there is any short circuit in peripheral circuit and if the
Do not use the inverter that is damaged or has defec t, or there will be danger of injury. wiring is fixed and fast, otherwise the inverter may be damaged!
Mount the cover plate properly before power-on the inverter, otherwise there will be danger of
electric shock.
2.During Installation
Danger
Note
Mount the inverter on incombustible surface like metal, and keep awa y from flammable substances!
Dielectric strength test had been done at factory. Therefore, user needs not do this test again,
Otherwise it may cause fire.
otherwise accident may occur!
All the peripheral parts shall be connected correctly according to the manual, or accident may
occur!
Note
When more than two inverters are to be installed in one cabinet, ple ase pay attention to the 5.After Power-on
installation locations to ensure the cooling effect (refer to Chapter 3 Mechanical and Ele ctrical
Installation).
Do not drop the lead wire stub or screw in the inverter, or the inverter may be damaged.
Danger
3.Wiring
Do not open the cover of the inverter after power-on, otherw ise there will be danger of electric
shock!
Danger Do not touch the inverter and its circuit with wet hand, other wise there will be danger of electric
shock.
Only the qualified electrical engineer can perform the wiring, otherwise there will be danger of Do not touch the inverter terminals, otherw ise there will be danger of electric shock.
electric shock. At power-on, the inverter will perform the security check of the external heavy-current circuit
A circuit breaker must be installe d between the mains and the inverter, otherwise there w ill be automatically, so at this ti me please do not touch the terminals U, V and W, or the terminals of
danger of fire. motor, otherwise there will be danger of electric shock.
Wiring can only be done after the mains input is cut off, otherwise there will be danger of electric
shock.
Please connect the inverter to the ground according to the standard, otherwise there will be danger
of electric shock.
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DZB Series Chapter 1 Safety and Cautions DZB Series Chapter 1 Safety and Cautions
1.2 Cautions
Note
1. Check the Insulation of the Motor
If parameter identification is required, please pay attention that the rotat ing motor may injure When the motor is used for the first time, or reused after storing for a long time, or in regular checkup,
people, otherwise ac cident may occur! the user must check the insulation of the motor to prevent the poor insulation of the windings of motor from
Do not change the factory settings, otherwise the inver ter may be damaged! damaging the inverter. The motor connection must be divided from the inverter during the insulation che ck.
It is recommended to use a 500V Mega-Ohm-Meter to check and the insulation resistance shall not be less
than 5M.
6. Running
2. Thermal P rotection of Motor
If the rated capacity of the motor selected is not matching that of the inverter, espec ially when the rated
Danger power of the inverter is bigger than that of the motor, make sure to adjust the parameters for motor protection
inside the inverter or to install a thermal relay to the motor to guarantee the protection to the motor.
Do not approach the equipment when restart function is enabled, otherwise there w ill be danger
of injury. 3. Running a t Frequency Above Rated Frequency
Do not touch the fan and the discharging resistor to check the temperature, otherwise burning The output frequency of this inverter is 0~600Hz. Please consider the capability of the mechanical
may occur! devices whe n the customer needs the inverter to run at the frequency higher than 50Hz .
Non-prof essional person shall not measure the signal of a running inverter, otherwise there will
4. Motor He at and Noise
be danger of injury or damaging the inverter!
Since the output voltage of the inverter is in PWM wave with some harmonics, the temperature may rise,
the noise and vibration may increase compared with the inverter running at main frequency.
5. Pressure-sensitive Device or Capacitor at the Output Side of the Inverter
Note
Because the inverter outputs PWM wave, the capacitor used for improving power factor and pressure-
sensitive resistor used for lightening-proof shouldn't be installed at the output side of the inverter, otherwise
Do not let objects fall in a running inverter, otherwise the inverte r may be damaged!
Do not start and stop the inverter by on/off of the contactor, othe rwise the inverter may be the inverter may have transient over-current and may be damaged.
damaged! 6. Switches Used at the Input a nd Output terminal of the Inverter
If the contactor is required to be installed betw een the inverter and the power supply, it is prohibited to
start or stop the inverter with the contactor. If the user has to use the contactor to start a nd stop the inverte r,
7. Maintenance
the interval between the start and stop shall be less than one hour. Frequent charging and discharging ma y
reduce the life of the capacitor. If the switches like contactors are connected between the output terminal and
Danger the motor, make sure to start and stop the inverter when the inverter has no output, otherwise the modules in
the inverter may be damaged.
Please do not repair or maintain the inverter with power on, otherwise there will be danger of
7. Usage Outside the Range of Rated Voltage
electric shock!
Please repair or maintain the inverter after confirming the charge LED turns off, otherwise there The DZB series inverter shall not be used out of the specified range of operation voltage, otherwise the
may be human injury caused by the residual voltage of the capacitor! internal components of the inverter may be damaged. If needed, please use corresponding voltage regulation
Only qualified electrical engineer can repair or maintain the inverter, otherwise there will be device to change the voltage.
danger of human injury or damaging the equipment.
8. 3-phase Input Modified Into 2-phase Input
The modification of DZB series inverter from 3-phase input to 2-phase input is not allowed, or fault may
occur.
9. Lightning Strike Protection
There are lightning protection devices inside the inverter, But the user should install other lightning
protection device at the front end of the inverter if lightning strike occurs frequently.
10. Altitude and Deration
When the altitude is higher than 1000m, the cooling effect of inverter is deteriorated because of the
rarefaction of air, the deration must be used and please consult our company for detailed technical support.
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DZB Series Chapter 1 Safety and Cautions DZB Series Chapter 2 Product Introduction
Transpo rtation
Tempe rature: -25C to +70C; R.H.: 0% to 95%;
Air Pressure: 70kPa to 106kPa.
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DZB Series Chapter 2 Product Introduction DZB Series Chapter 3 Mechanical and Electric al Installation
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DZB Series Cha pter 3 Mechanical and Electrical Installation DZB Series Chapter 3 Mechanical and Electric al Installation
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DZB Series Cha pter 3 Mechanical and Electrical Installation DZB Series Chapter 3 Mechanical and Electric al Installation
Danger
Grounding
Multi-func tion input 1 Please confi rm the mains volta ge level is same with that of the inverter, otherwise the inverter
S1 A
Multi-function indication may be damaged!
Multi-func tion input 2 C output contact Make sure the ratings of the driven motor are in compliance with the inverter, otherwise the
S2
AC 250V 2A below motor may be damaged or the inverter may be in protection status!
Multi-func tion input 3 B DC 30V 2A below
Do not confuse the input terminals with the output terminals (U, V, W), otherwise there will be
S3
( F2.21) danger of damaging the inverter!
Multi-func tion input 4
S4 Brake resistor cannot be conne cted between the DC bus terminals (+) and (-), otherwise fire
Multi-func tion input 5
Multi-function PHC output may occur!
S5 48V 50mA below
shows main circuit shows control circuit B. DC bus (DC+) and (DC-) terminals:
Pay attention that the DC bus terminals (DC+) and (DC-) still have voltage after power off, and the user can
Fig.3-3 Basic Wiring Diagram
only touch the terminals after the CHARGE LED turns off and the voltage is below 36V, otherwise
NoteBreaking resistor terminals BR+/BR- f or the inverter of 15KW or below. there is a danger of electric shock.
B raking unit and DC Link Reactor terminals P1/P2/DC-for the inverter 18.5KW~30KW. When selecting the brake unit for the inverter above 18.5kW,pay attention that the polarity of (DC+) and (DC-)
B raking unit terminals(DC+/DC-)for the inverter above 37KW . cannot be reverse, otherwise the inverter may burn or be damaged. The cable length of brake unit shall
be less than 10m and twisted pair cables shall be used.
Do not connect the brake resistor directly to the DC bus, otherwise the inverter may burn or be
damaged.
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DZB Series Cha pter 3 Mechanical and Electrical Installation DZB Series Chapter 3 Mechanical and Electric al Installation
burn or be damaged. Since the weak analog voltage signal is easily disturbed by external disturbance source, shielded cable
D. Inverter output U, V and W: shal l be used and the c able shall be as short as possible and the length shall not exceed 20m, as shown in
Inverter output terminals cannot connect to capacitors or surge snub devices, otherwise the inverter may the figure 3-6:
ACM
5. Control Terminals and Wiring
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DZB Series Cha pter 3 Mechanical and Electrical Installation DZB Series Chapter 3 Mechanical and Electric al Installation
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DZB Series Chapter 4 Operation and Display DZB Series Chapter 4 Operatio n and Display
allow s the user to program the AC drive, a s well as view the different operating parameters. The STOP Used to s top the AC drive operation.
keypad is the user interface to the AC motor drive. Refer to the following figure for a description If the AC drive has stopped due to a fault, press this button to reset the drive.
JOG FUNC
Displayed
Symbol
Displayed Message Operation
Jog key DATA Function / Data key
Sett ing frequency Press FUNC
QUICK
DATA
JOG
key
RUN STOP
Run key Stop / Reset key Running frequency Press FUNC
QUICK key
DATA
JOG
Function / Data
Displays information on the AC drive status such as the reference frequency,output DC bus voltage Press FUNC
QUICK key
DATA
JOG
FUNC frequency, or output current in the normal mode. While the drive is in the Program Mode,
DATA PID setpoint Press FUNC
QUICK
DATA
JOG
key
press this key once to display the current parameters.
PID feedback Press FUNC
QUICK
key
After changing the parameters, press this key again to store the new parameters. DATA
JOG
FWD Used to toggle between forward and reverse operation. Press FUNC
QUICK key
Output terminal status DATA
JOG
R EV Pressing this key will cause the motor to ramp down to 0 Hz and then ramp up to the preset
VI value Press FUNC
QUICK key
speed in the opposite direction. DATA
JOG
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DZB Series Chapter 4 Operation and Display DZB Series Chapter 4 Operatio n and Display
2. Explanation of Displayed Messages on Stop status ( r efer to F3.05): Note: When operating 3-level menu, pressing PRG or DATA can return to second level menu. The
difference is: pressing DATA will save the parameters and return to second le vel menu and then shift
Displayed to the next function c ode, while pressing PRG will return to second level menu without saving the
Displayed Message Operation parameters.
Symbol
Example: Change the setting of F1.02 from 10.00Hz to 15.00Hz. (Bold means flash bit.)
Setting frequency Press FUNC
QUICK key
DATA
JOG
50.00
DC bus voltage Press FUNC
QUICK
DATA
JOG
key PRGM
P RG M RESET
RES ET
Current segment of
Press FUNC
QUICK key
F1. 00 15.00
multi-speed control DATA
JOG
In third level menu, if the parameter has no flash bit, it means the function code cannot be changed and
50.00 Digital display
the possible reasons are:
PRGM PRGM
1) This parameter of this function code cannot be change d, such as the actually dete cted parameter and
RESET RESET
running record parameter.
2) This function code cannot be changed in operating status and can only be changed when the inverter
1 st level menu F0 is stopped.
Modify parameter group
4.3 How to View Status Param eters
PRGM FUNC
QU ICK When DZB S eries inverter is in the stop or running status, several status parameter of the inverter can be
RESET DATA
JOG
displayed on the LED nixie tube. Pressing the keyDATA can display the stop or running status parameters.
There are nine stop status parameters to be displayed in the stop status, Setting frequency,DC bus voltage,
2nd level menu F0.07 Input terminal status,Output te rminal status,PID setpoint,PID feedback, VI value,CI value,Current segment
Modify function code
of multi-speed control .
PRGM FUNC
QU ICK
RESET DATA
JOG DZBSeries inverter has fif teen running status parameters to be displayed in the running status, Setting
frequency,Running frequency,Output current,Output voltage,Running speed,Output power,Output torque,
DC bus voltage,PID setpoint,PID feedback,Input terminal status,Output terminal status, VI value, CI value,
3 rd level menu 050.00
Modify value of function code Current segment of multi-speed control .
If the inverter is powered on again after power-off, the parameters displayed are defaulted as those
Fig. 4-2 Operation Procedures for 3-level Menu
selected before the power-off.
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DZB Series Chapter 4 Operation and Display DZB Series Chapter 5 Function Parameters List
Where I 0 is the excitation current with no load, L m is the mutual inductance and L 6 is the leakage
inductance.
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DZB Series Chapter 5 Function Parameters List DZB Series Chapter 5 Function Parameters List
Function Setting Range Default Modifi Serial Function Setting Range Default Modifi Serial
Code Name Value cation No Code Name Value cation No
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DZB0 Series Chapter 5 Function Parameters List DZB Series Chapter 5 Function Parameters List
Function Setting Range Default Modifi Serial Function Setting Range Default Modifi Serial
Code Name Value cation No Code Name Value cation No
Mutual inductance of Set by S5 Termi na l Function 6:Fr ee run stop
F1.09 0.16553.5mH 35. F2.05 12 56.
motor sta tor/rotor model Sele ction
Set by 7:Failure reset
F1.10 No -l oad c urrent 0.01655.35A 36. S6 Termi na l Function
model F2.0 6 8:External fault input 13 57.
Sele ction
0NO operation
Self-learnin g of 9:Fr eq uency setting(UP)
F1.11 motor par ameters 1comp lete tunin g Self-learning 0 37.
(Invalid for DZB200) 10:Fre quency setting(DOWN)
2sta tic tu ning Se lf-learnin g
11:Frequency up/down setting
Spee d loo p pr op or tional clear
F1.12 0100 30 38.
ga in1
12:Multi-Speed Terminal 1
F1.13 Spee d loo p integral time1 0.0110.00s 0.50s 39.
13:Multi-Speed Terminal 2
Switching lo w
F1.14 0.00HzF1.1 7 5.00Hz 40. 14:Multi-Speed Terminal 3
po int frequenc y
Spee d loo p pr op or tional 15:ACCEL/DECEL Time selection
F1.15 0100 25 41.
ga in 2
16:PID con trol pause
Spee d loo p integral
F1.16 0.0110.00s 1.0 0s 42. 17:Tra ve rse pause at current
tim e 2
frequency
Switching high
F1.17 po int frequenc y F1.14F0.04 10.00Hz 43.
18:Tra ve rse res et
VC slip compensating 50%200% 19:ACCEL/DECEL forbid
F1.18 100% 44.
factor
2025:Reserved
F1.19 Up per torque limit setting 0.0200.0%(inver ter rated current) 150.0% 45.
0two-wire con trol 1
0Lin ear V/F curve
F1.20 V/F cur ve setting 0 46. Terminal control 1two-wire con trol 2
1square tor qu e V/F c urve F2.0 7 0 58.
mode 2three-wi re control 1
F1.21 Torque boost 0.0%(auto) 0.1 30 .0 0 47.
3three-wi re control 2
0.0% 50.0% (relative to motor
F1.22 Torque boost cut-o ff
rated frequency)
20.0% 48. UP/DOWN frequen cy
F2.08 0.0150.00Hz/s 0.50Hz/s 59.
in crem en t v ariable rate
F1.23 V/F slip compensation limit 0.0200.0% 100% 49.
F2.0 9 VI lowe r limit 0.00V10.00V 0.0 0V 60.
0:No Operation
Energy Con se rv ati on VI lowe r limit
F1.24 0 ** 50. F2.1 0 -100.0%100.0% 0.0% 61.
Sele cti on 1:Energy Conservation correspond ing setting
F2 Input and Output Terminal Function Parame ters F2.11 VI upper limit 0.00V10.00V 10.00V 62.
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DZB Series Chapter 5 Function Parameters List DZB Series Chapter 5 Function Parameters List
Function Setting Range Default Modifi Serial Function Setting Range Default Modifi Serial
Code Name Value cation No Code Name Value cation No
CI upper limit 0Keypad control valid
F2.17 -100.0%100.0% 100.0% 68.
correspond ing s etting
1Keypad and terminal control
F2.18 CI input filtering ti me 0.00s10.00s 0.10s 69. valid
F3.03 STOP fun ction option 0 81.
F2.19 Mo1output selection 0NO output 1 70. 2Keypad and communic ation
control valid
F2.20 Mo2output selection 1Frequency reache d 2 71.
3All control modes valid
F2.21 Relay outp ut se lec tion 2FDT output 3 72.
0external keyboard preferentia l
3Fault outpu t ENB
4Motor running forward 1Local and external keyboard
simultaneous display, only
5Motor running reverse external key-press is valid.
6Null speed operati ng F3.0 4 Key pad d is pla y op tio n 2Local panel and external 0 82.
keyboard simultaneous display,
7Upp er limit frequency reach ed only Local key-press is valid.
8Low er limit frequency reach ed 3Local and external keyboard
simultaneous display, and all
910Reserved key-presses are valid (both are
OR logical relation)
0Setting frequency
Displayed Message Code
1Run ning frequency
0:Setting frequ ency 1
2Output curr ent
1:Running freq uency 2
3Output voltage
2:Output current 4
4Run ning sp eed
FM An alog outp ut
F2.22 0 73. 3:Output voltage 8
sele ction 5Output power
4:Running speed 16
6Output torq ue
5:Output power 32
7VI input value
6:Output torque 64
8CI input value operation statu s display
F3.05 parameter option 7:DC bus voltage 128
255 83.
910Reserved
8:PID setpoint 25 6
F2.23 AO Lowe r limit 0.0%100.0% 0.0 % 74.
9:PID feedbac k 51 2
Lower limit correspond ing
F2.24 AO output 0.00V10.00V 0.00V 75. 10:Input terminal status 1024
F2.25 AO Uppe r limit 0.0%100.0% 100.0% 76. 11:Output terminal status 2048
Upper limit correspond ing 12:VI value 4096
F2.26 AO output 0.00V10.00V 10 .00V 77.
13:CI value 8192
F3 Human Machine Interface Parameters
14:Current segment of
F3.00 User pas sword 065535 0 78. multi-speed control 16384
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DZB Series Chapter 5 Function Parameters List DZB Series Chapter 5 Function Parameters List
Function Setting Range Default Modifi Serial Function Setting Range Default Modifi Serial
Code Name Value cation No Code Name Value cation No
Input terminal status 4 18 :Communication fa ult(E01 8)
5:Decelera tion over- current(E005) F4.01 DECEL Time 2 0.1 36 00 .0s 10 .0s 98.
6:Constant speed over-current F4.0 2 Jogg ing freq uen cy 0.0 0F0.04 5.0 0Hz 99.
(E006)
F4.03 Jogg ing ACCEL time 0.1 36 00 .0s 10 .0s 100.
7:Acceleration over-voltage(E002)
F4.0 4 Jogg ing D ECEL time 0.1 36 00 .0s 10 .0s 101.
8:Decelera tion over- voltage(E00A)
F4.05 Skip fre quency 0.0 0F0.04 0.0 0Hz 102.
9:Constant speed over-voltage
(E003) F4.0 6 Skip fre quency range 0.0 0F0.04 0.0 0Hz 103.
0.0 10 0.0%
10:Bus under-voltage fau ltE 001 F4.0 7 Traverse frequen cy range 0.0% 104.
relative to se t frequen cy
11:Motor overload (E007) 0.0 50 .0%(relative to traverse
F4.08 Kick frequ ency ran ge
frequ ency range) 0.0% 105.
12:Inverter overload(E008)
Traverse frequen cy up
13:Input side phase failur e(E012) F4.0 9 0.1 36 00 .0s 5.0s 106.
time
14:Output sid e phase failure(E013)
Traverse frequen cy dow n
F4.1 0 0.1 36 00 .0s 5.0s 107.
15:(Diode mo dule overhe at fault time
(E00E)
F4.11 Fault auto -r eset times 0 3 0 10 8.
16:IGBT module overheat fa ult Interval ti me setting of
( E0 1E) F4.1 2 au tomatic re setting fa ult 0.1 100.0s 1.0s 10 9.
17:External faul t(E017)
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DZB Series Chapter 5 Function Parameters List DZB Series Chapter 5 Function Parameters List
Function Setting Range Default Modifi Serial Function Setting Range Default Modifi Serial
Code Name Value cation No Code Name Value cation No
F4.13 FDT level de tection value 0.00 F0.04 50.00Hz 110. F4.31 Multi-S peed 2 -100.0100.0% 0.0% 12 8.
F4.14 FDT delay detection value 0.0100.0%(FDT level) 5.0 % 111. F4.3 2 Multi-S peed 3 -100.0100.0% 0.0% 12 9.
Frequency reaching
0.0100.0%(maximum freque ncy) F4.33 Multi-S peed 4 -100.0100.0% 0.0% 13 0.
F4.15 detection range
0.0 % 112.
F4.3 4 Multi-S peed 5 -100.0100.0% 0.0% 13 1.
115.0140 .0%( standard DC bus 130.0%
Brake Thresho ld voltage) 380V F4.35 Multi-S peed 6 -100.0100.0% 0.0% 13 2.
F4.16 Value Voltage 113.
115.0140 .0%( standard DC bus 120.0% F4.3 6 Multi-S peed 7 -100.0100.0% 0.0% 13 3.
voltage) 220V
F5 Protection Parameters
0.1999.9%
Spee d displ ay 0No protection
F4.17 Speed=1 20 running 100.0% 114.
ratio Motor Overload
frequencyF4.17/pole number F5.0 0 1nor mal motor 1 13 4.
Protection Op tion
0Given by Keyboard(F4.1 9) 2Variable Frequency motor
PID Feedback 1CI Feed back Over-vol tage Stall 110150% (380V) 120%
F4.20 Sour ces Option 0 117. F5.05 Protection Vo ltage 13 9.
2VI+ CI Feedback 110150% (220V) 115%
3Communication feedb ack F5.0 6 Auto li mi t curr ent level 100200% 200% 14 0.
F4.29 Multi-Speed 0 - 100.01 00.0% 0.0 % 126. F6 .02 Data pattern 1:Odd check E,8 ,1for RTU 0 144.
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DZB Series Chapter 5 Function Parameters List DZB Series Chapter 6 Parameter Description
0Response whe n write Operation command control is performed through communication pattern by upper level machine.
Response
F6.06 0 148.
measure 1No respon se when wri te Function Setting Range Default
Code Name Value
0 Ke yb oard and terminal
UP/DOWN setting
Keyboard a nd terminal
F0.02 1 Valid , a nd in ve rter do es not 0
UP/DOWN setti ng
memorize whe n power down
2 Invalid
DZB200&300series inverter can set up the frequency though "" and "" buttons on the keyboard and
terminal UP/DOWN (Frequency setting inc rease /Frequency setting decrease), a nd as it has the highest
purvie w, it can combine with any other frequency setting path to mainly accompl ishes the fine adjustment
of inverter output freque ncy during control system commissioning.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
0: Valid, and the inverter memorizes when power down. Able to set up frequency command, and memorize 6Remote communication
this set frequency when the inverter is power down. When the power is back,automatically combine it with The frequency command is given in the communication mode by upper position machine.For details,
current frequency setting. please refer to DZB Series inverter ModBus Communication Protocol.
1: Valid, and the inverter does not memorize when power is down. Able to set up frequency,but when the
Function Setting Range Default
inverter power is down, this frequency setting is not memorized. Code Name Value
2: Invalid. The frequency set through keyboard and terminal UP/DOWN is automatically cleared,and the F0.04 Maximum o utpu t freq uency 10.00 600.00Hz 50.00Hz
settings through keyboard and terminal UP/DOWN are invalid.
Note: After the user restores the default values of inverter function parameters, the frequency It is used to set up the maximum output frequency of inverter. Please note that, it is the basis of frequency
value, set through keyboard and terminal UP/DOWN , is automatically cleared. setting and acceleration/deceleration speed.
1VI It is the upper limit of invert er output frequency, whi ch should be less than or equal to the maximum
Selection of i nverter frequency command input channels. There are 7 main frequency s etting channels: the lower limit frequency, stop or be dormant. Therein, Maximum output frequency upper limit frequency
Accomplish keyboard frequenc y setting by means of modifying the value of function code F0.07 Function Default
Name Setting Range
Keyboard frequency setting. Code Value
1:VI F0.0 7 Keyboard freq uency setting 0.0 0 Hz F0.04 50.00Hz
2:CI
When Frequency Command is chosen as keyboard Setting, this function code value is the initial
3:VI+ CI
set value of inverter frequency.
This means that the frequency is set up through ana log input terminals. DZB series inverter provides 2
analog input channel. VI is 0-10V voltage input mode, while CI can be 0-10V input or 0 (4)-20mA input. Function Default
Name Setting Range
Code Value
The 100.0% setting of analog input is corresponding to the maximum frequency (Function Code F0.04),
F0.0 8 ACCEL time 1 0.1 36 00.0s 10.0s
and -100.0% is corresponding to maximum reverse fre quency (Function Code F0.04).
4:Multi-speed operation F0.09 DECEL time 1 0.1 36 00.0s 10.0s
The inverter is operated in the mode of multi-speed once this frequency setting mode is chosen. It is
Ac celeration time means the time t 1 required for inverter to accelerate to the maximum output
needed to set up the parameters of F2 Group and F4 Group Multi-speed control group to determine the
frequency (F0.04) from 0Hz.
coincidence relation between given percentage and gi ven frequency.
D eceleration time is the time t2 required for inverte r to decelerate to 0Hz from the maximum output
5PID control
frequency (F0.04).
Selection of this parameter means that the operation mode of inverter is PID control mode.In this case,
It is indicated by following figure
it is required to set up F4 Group PID control group . The operation frequency of inverter is the frequency
value which PID gives. Please refer to the description of F4 Group PID functions for the definition of
PID setpoint source, assigned value, feedback source and so on.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
f s et
Carrier Electr onmagnetic Cacophony,
frequency Leakage current Heat radiation
noise
1KHz
large small small
Time t
actua l acce. a ctual dece.
10K Hz
tim e time
When the set frequency is equal to the maximum frequency, the actual Acceleration/Deceleration time Fig 6-2 Relationship between environment and Carrier frequency
are equal to the set Acceleration/De celeration time.
When the set frequency is less than the maximum frequency, the actual Acceleration/Deceleration time Relati onship between M odel and Carrier frequency
are less than the set Acceleration/Deceleration time.
Actual Accel eration /Decelerati on time = set Acceleration/Decelerat ion time(set frequency/max. Carrier frequency Max carr ier Min carrier Factory
frequency frequency setting
frequency) Model (KHz) (KHz) (KHz)
DZB200&300 series inverter ha s 2 groups of Acceleration/Decelerat ion time.
B0 . 4 k W1 1 K W
1st group: F0.08, F0.09; 15 1 8
P0 . 7 5 kW1 5 KW
2nd group: F4.00, F4.01;
The Acceleration /Deceleration time can be chosen through multifunction digital input terminal (F2 Group). B1 5 k W5 5 K W
8 1 4
P1 8 . 5 kW7 5 KW
Functio n Setting Range Default
Cod e Name Value
B7 5 k W3 0 0 K W
0Operating at de fault direction 6 1 2
Operation direction P9 0 k W3 1 5 K W
F0.1 0 1Operating at reverse d irection 2
selection
2NO inverse ope ra ting This function is mainly used to improve the motor operating noise and inverter interference to external.
The advantages of using high carrier frequency: relatively ideal current wave shape, less harmonic
0: Operating at default direction. When the inverter is power connected, it operates at the ac tual direction.
current wave and low motor noise;
1: Operating at reverse direction. By means of changing the function code, the motor rotati ng direction can
The disadvantages of using high carrier frequency: increased switch loss and inverter temperature rises,
be changed without changing any other parameters, which is equivalent to change the motor rotating
affecting inverter output capacity so that it should be operated at derating under high carrier freque ncy
direction by exchanging any two of motor cables (U, V, W).
conditions; in the mean time, inverter leaka ge current and its e lectromagnetic interference to external are
Note: After the parameters are initialized, the motor operating direction can be restor ed to be its
increa sed.
original state. Be caution to use it in the case that changing motor rotating direction is forbidden after
The situations of using low carrier frequency is on the contrary. Too low carrier frequency can c ause
the system commissioning is completed.
operation unstable, torque reduced and even oscillation at low frequency.
2: Forbid inverse operating. Forbidding inverter inverse operation is sui table to specific application that
When inverter is fact ory released, its ca rrier frequency has been set properly. Generally the user does
inverse operating is forbidden.
not need to modify this parameter.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Functio n Default starting frequency, inverter doe s not operate and is at stand-by state. The starting frequency value is not
Name Setting Range
Cod e Value restricted by the lower limit frequency.
0NO operation
During FWD/REV switching, the starting frequency is inactive.
Functiona l parameters
F0.1 2 1Restore de faul t value 0
restoratio n Function Default
Name Setting Range
2 Del ete failure records Code Value
Braking current
F0.1 7 before starting 0.0 150.0% 0.0 %
1: The inverter restores all parameters to their default value.
Braking time
2: The inverter deletes recent failure records. F0.1 8 before starting 0.0 50.0s 0.0s
After the chosen function operation is completed, this function code is automatically restored to 0.
When it is being started, the inverter first performs DC braking according to the set prior-to-starting
Functio n Setting Range Default DC braking current, and after the set prior-to-starting DC braking time is passed then begins to perform
Cod e Name Value
acceleration. If the set DC braking time is 0, DC braking is invalid.
0 Invalid
F0.1 3 AVR selection 1 The bigger the DC braking current, the greater the braking force. The prior-to-starting DC braking
1 Valid a ll the ti me current is the percentage of the rated inverter current.
2 Invalid dur ing deceleration
Function Setting Range Default
Code Name Value
AVR means output voltage auto regulation. When AVR is invalid, output voltage will change a ccording 0DECEL Sto p
F0.19 Stop Mode 0
to the change of input voltage (or DC bus voltage); When AVR is valid,output voltage will remain constant 1Fre e run Stop
within output capacity.
0: Deceleration stop
Functio n Default After the stop command is enabled, the inverter decreases the out put frequency ac cording to the
Name Setting Range
Cod e Value
Deceleration mode and the defined A cceleration /Deceleration time, and the motor is stopped when the
0 Direct sta rt
frequency is 0.
1 DC brakin g fir st an d then sta rt 1: Free-run stop
F0.1 4 Start Mode 0
2 Runnin g speed pick-u p and Once the stop command is valid, the inverter immediately ends the output. The loading is freely
then start stopped by its mechanical inertia.
0: Direct start: start from the starting frequency. Function Setting Range Default
Code Name Value
1: DC braking first and then start: First perform DC bra king (pay attention to set up parameters F0.17 and Beginning Frequency of
F0.20 braking 0.00 F0.04 0.0 0Hz
F0.18 ), and then start and run the motor at the start frequency. It is suitable for small inertia loading which
can cause reverse rotation at starting. F0.2 1 Waiting ti me o f braking 0.0 50.0s 0.0s
2: Running speed pick-up and then start: the inverter first calculates motor rotating speed and direction,
F0.22 DC bra king current 0.0 150.0% 0.0 %
and then start running to its set frequency from current speed, performing a smooth no-shock start to
F0.23 DC bra king time 0.0 50.0s 0.0s
moving motor. This mode is applicable to momentary power-down start w hen the inertia loading is big.
Beginning frequency of DC brake when stopping.During the Deceleration st op, when this frequency
Function Setting Range Default is rea ched, the DC brake is started.
Cod e Name Value
F0.15 Start frequency 0.0010.00Hz 0.50Hz Waiting time of DC brake when stopping: Prior to the DC brake, the inverter blocks the output, and
after this delay time, the DC braking is started. It is used to prevent over-current fault caused by DC
Hold time of start
F0.16 frequency 0.050.0s 0.0 s braki ng at high speed.
DC brake current when stopping: indicates the applied DC brake energy. The bigger the current, the
Setting proper starting frequency ca n increase the starting torque. Within the hold time of the starting stronger the DC brake e nergy should be.
frequency (F0.16), the inverter output frequency is the starting frequency, and then,from the starting DC brake time when stopping: the durative time that the D C brake energy is applied. If the time is 0,
frequency, running to the target frequency. If the target frequency (frequency command) is less than the DC brake is invalid, and the inverter stops the motor based on the set Deceleration time.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
0: Terminal command invalid when power on. Inverter will not run if it detect operating command terminal
O u tp u t F r e q u e n c y f
is valid. When the operat ing command terminal is invalid and enable this terminal again, inverter will run.
1: Terminal command valid when power on. Inverter will startup automatically a fter initialization is
finished if it detect operation command terminal is valid.
Note: Customer shou ld be careful when you select this function, it may cause severe consequence.
T im e t
O u tp u t
V o lta g e
F1 Motor Parameters
Note: please set th ese codes according to motor n ameplate parameters. The superior performances
Dead Time
of vector control require precise motor parameters.
Fig. 6-4 FWD/REV Dead Time Diagram DZB series invert er provides para meter self-learning function. A ccurate paramet er self-learning comes
from correct setting of motor nameplate parameters.
Functio n Setting Range Default
Cod e Name Value In order to ensure the control performances, please do the motor setting based on the inverter standard
0 Te rmin al comma nd in va lid adaptive motor. If the motor rated power has a too big difference to the standard adaptive motor, the inverter
Terminal command when power on
F0.25 protection when 0 1 control performances will be deteriorated distinctly.
power on 1 Te rmin al comma nd vali d whe n Note: resetting of motor rated power (F1.01) can initialize motor parameter F1.02-F1.10.
po wer on
If operating command channel is set to terminal control, system will detect terminal status
automatically during inverter power on.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
The function code belowF1.20~F1.24 a re valid to V/F control (F 0.001 ), but invalid to vector
control.
Functio n Default V b o o st
Name Setting Range
Cod e Value
0 Linear V/F curve f c u t -o f f fOutput
V/F curve setting b Frequency f
F1.2 0 0
1 square torque V/F curve
Fig. 6-7 Manual torque boost diagram
0: Linear V/F c urve. It is applicable to constant torque load.
Function Setting Range Default
1: 2.0 exponential V/F curve. It is applicable to variable torque load, such as blower, pump e tc. Code N ame Value
F1.23 V/F sli p compensation limit 0.0200.0% 100%
Output Voltage (V)
Setting this parameter can compensate the motor speed change produced because of undertaking
Vb
loading while on V/F control, to increase the rigidity of motor mechanical performance. This value
should be set as the motor rated slip frequency.
Linear V/F curve
Function Setting Range Default
Code Name Value
2.0 exponential 0:No Oper ati on
V/F curve Energy Conservation
F1.24 0
Sele ction 1:Energy Conservation
Torque Boost is mainly applied to less than cut-off frequency (F1.22). The V/F curve after boost is
Function Setting Range Default
shown in following figure. Torque booth can improve the low frequency torque performance of V/F control. Code N ame Value
Based on the load, a torque should be chosen properly. For heavy loa d, increase the tor que boost, but F2.00 On-off signal filter times 110 5
the torque boost should not be set too big, which will result in the motor operating at overexcitation and
that it could be overheated, and also the inverter output current is big, reducing efficiency. It sets up S1-S6, VI and CI terminal s sample filtering time. In big interference situation, this parame ter
When the torque boost is set as 0.0%, the inverter is at automatic torque boost. should be increased in order to prevent maloperation.
Torque boost cut-off frequency: below this frequency, torque boost is valid, and above this frequency
setting, torque boost is invalid.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
1 Forward The inverters forward or reverse running can be cont rol by 2 kinds of ACCE/DCCE time can be chosen via these two
external terminals. terminals digital state combination.
2 Reverse
ACCE/
DCCE time Terminal AC C/DCC time selection Parameter
By means of this t erminal the inverters operation mode can be 15
selection
three-w ire operation
control defined to be three-wire control mode. For details, please refer terminal OFF ACCE time 0 F0.08F0.09
3
to the function code description of F2.07 three-wire control
ON ACCE time 1 F4.00 F4.01
mode.
4 Forward Jogging At Jogging operat ion, the frequency and Jogging PID is temporarily out of work, and the inverter keeps its
16 PID control pause
Acceleration/Deceleration time can be found in detail current frequency output .
5 Reverse Jogging descriptions of F4.02,F4.03 and F4.04 function codes. The inverter pauses at its current output frequency. After this
17 Traverse pause function is cancelled, continue to start its traverse operation at
The inverter turns off output, and the motor stop process is not its current frequency.
controlled by the inverter. It is often applied when the i nertia
6 Free-run stop 18 Traverse reset The inverter is back to its center frequency output.
loading is big and there is no requirement on stop time. This
mode has the same definition as F0.19 does. Acceleration/ Ensure the inverter is not interfered by external signals
19 Deceleration (excluding stop command), maintaining its current output
This is external failure reset. It has the same function as forbid freque ncy.
7 Failure reset STOP button on the keyboard. Using this function can
2025 Reserved Reserved
perform long-distance failure reset.
When external fault signal is input, the inverter reports it and Function Setting Range Default
8 External fault input Code N ame Value
stops.
0two- wi re control 1
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
This parameter defines four different control modes which controls the inverter operation through 3: Three-wire control, separate Enable from direction. At this mode EN is the Enable terminal, SW1 or
external terminals. SW2 define operating command and control direction at the same time. Stop command is defined by SW2.
0: Two-wire type control, integrate Enable with direction. This mode is the most often used two-wire
control mode. The motor forward and reverse operations are determined by the defined FWD and REV SW1
FWD
terminal command.
K1 Operation SW2
FWD K1 K2 Command EN
DZB OFF OFF STOP DZB
K2 Series K Series
REV ON OFF FWD REV
OFF ON REV
DCM
ON ON STOP COM
K1 Operation
K1 K2 Command Note: For two-wire operation mode, when FWD/REV terminal is enabled and the stop command
FWD
OFF OFF STOP produced by other sources stops the equipment, the inverter does not start to operate after the stop
DZB
K2 Series command disappears even if the control terminal FWD/REV is still valid. If the inverter needs to
REV ON OFF FWD
operate , it is required to trigger FWD/REV again.
OFF ON STOP
Function Setting Range Default
DCM ON ON REV N ame Value
Code
UP/DOWN frequency
F2.0 8 0.0 15 0.00 Hz/s 0.50Hz /s
Fig. 6-9 Two-wire operation mode 2 increment variable rate
2: Three-wire control 1, integrate Enable with direction. At this mode, EN is the Enable terminal with the Terminal UP/DOWN regulates the change rate of frequency setting.
direction controlled by the defined FWD. REV define the direction.
Function Setting Range Default
SW1 Code N ame Value
FWD F2.09 VI lower limit 0.0 0V 10 .00V 0.0 0V
VI lower limit
SW2 Operation F2.10 -100.0% 100.0% 0.0%
K corresponding setting
EN C ommand
F2.11 VI upper limit 0.0 0V 10 .00V 10.00V
DZB OFF FWD
K Series VI upper limit
REV ON REV F2.12 corresponding setting -100.0% 100.0% 100.0%
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Above function codes define the relationship betwee n analog input voltage and the setting value that Function Default
Name Setting Range
analog input is corresponding to. When the analog input voltage exceeds the range of the set maximum or Cod e Value
minimum input, the beyond portion should be calculated with maximum input or minimum i nput. F2.19 Mo1output selection 0~10 1
When analog input is amperage i nput, 0mA-20mA is corresponding to 0V-10V. F2.20 Mo2output selection 0~10 2
For different applications, the corresponding nominal value of analog setting 100.0% is different. For
F2.21 Re lay output selectio n 0~10 3
details, please refer to each application description.
Following figures shows several settings. Note: VI lower limit must be less or equal to V I upper limit.
Open collector output functions are indicat ed as following table:
1 Frequency reached please refer to the detail description of function code F4.15
2 FDT reached please refer to the detail description of function code F4.13,F4.14
0V 10V CI
3 Fault output Once inverter fault happens, output ON signal
0mA (20mA)
4 Inverter is running forward ON signal Indicates the inverter is running forward with output frequency.
5 Inverter is running reverse ON signal Indicates the inverter is running reverse with output frequency.
-100.0% When the inverter output frequency is less than the starting
6 Null speed operation
frequency, output ON signal
Upper limit frequency When the operating frequency reaches the upper frequency limit,
Fig. 6-12 Relationship between analog input and setting value 7 output ON signal.
reached
Lower limit frequency When the operating frequency reaches the lower frequency limit,
VI input filtering time determines analog input sensitiveness. Increasing this paramete r, in order to 8
reached output ON signal.
prevent malfunction caused by int erference to the analog, can strengthe n the anti-interfere nce ability,
9 10 Reserved Reserved
but reduce the analog input sensitiveness.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
This function code is to define the STO P stop function validity options.
0 output
100%
Figure 6-13 The coincidence relationship between assigned value and analog output
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Func tio n Default Option: setting paramete r=the sum total of display codefor example:
Name Setting Range
Cod e Value require to display at operation status:Output current,Running speed,Output power 4+16+32=52, then
0external keybo ard preferentia l setting F3.05to 52its corresponding parameter can be viewed at operation through pressing button
ENB
"DATA".
1Local and external keyboard
simultaneo us display, only This I/O terminal status is displayed in decimal system, S1 (MO1) corresponding to the lowest digit.
ex ternal ke y-press is valid. For instance, input status displays 3 is indicting that terminal S 1 and S2 are closed and others are open.
F3.0 4 Keypad dis play op tio n 2Local pane l and external 0 For details, please see F3.17 and F3.18 description.
keyboard s imultaneous di sp lay,
only Local k ey -p re ss is valid.
Function Setting Range Default
Code N ame Value
3Local and external keyboard
simultaneous display, and all F3.0 8 IGBT module tem pe ra ture 0100.0
key-presses are valid (both are
OR logical relation) F3.09 Software ver sion
Accumulative operatin g
This function is to se t up the logical relationship between Local and external keyboard key-press. F3.1 0 065535h 0
time
Note: No. 3 function should be used cautiously. Maloperation may cause serious consequences.
These functions only can be viewed but can not be modified.
Func tio n Name Setting Range Defau lt IGBT module temperature: indicates the temperature of the inverter IGBT module.
Code Value
Over-temperature protection value of different inverter ma y be different.
F3.05 operation status display parameter option 0 - 32 76 7 255
Software version: software version number.
F3.06 Stop status display parameter option 0 - 10 23 255 Inverter accumulative operating time: displays current inverter accumulative operation time.
F3.07 operation status display p r eferential option 0-14(0:invalid) 0
Function Setting Range Default
Cod e Name
Value
operation status display Stop status display
F3.11 The fault before previous fault type
Displayed Message Co de D isplayed Message Code
F3.1 2 Previous fault type
0:Setting frequency 1 Settin g freque ncy 1
F3.1 3 Current fa ult ty pe
1:Running frequency 2 DC bus voltage 2
2:Output current 4 Input terminal status 4 Record three recent faul t types: 0 is no fault; 1~22 is 22 different kinds of fault. For details,please see
13:CI value 81 92
14:Current segment of
multi-speed control 16384
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
F3.14 Operating freq uency at The output frequency when current fault
0.00Hz F4.02 Jogging frequency 0.00F0.04 5.0 0Hz
curre nt fault happens
F4.03 Jogging ACCEL time 0.1 3600.0s 10.0s
Outp ut amperage at The output amperage when current fault
F3.15 curre nt fault happens 0.0A F4.04 Jogging DECEL time 0.1 3600.0s 10.0s
The bus voltage when current fault
F3.16 Bus vol tage at current fault 0.0V It is to define the inverter set frequency and Acceleration/Deceleration time a t Jogging operation.
happens
Jogging operation is performed by direct start mode and deceleration stop mode.
This value is decimal numbers, displaying
all digital input terminal status at recent The Jogging Acceleration time is the time required for inverter to accelerate from 0Hz to the maximum
fault. The sequence is: output frequency (F0.04).
BIT3 BIT2 BIT1 BIT0 The Jogging Decelera tion time is the time required for inverter to decelerate from the maximum output
Input terminal statu s at S4 S3 S2 S1 freque ncy (F0.04) to 0Hz.
F3.17 curre nt fault
0
If the input terminal of the time is ON, it
is corresponding to 1, while OFF is 0. Function Setting Range Default
Code N ame Value
Through this value, the digital input
signal conditions at the time can be F4.0 5 Skip frequency 0.00F0.04 0.0 0Hz
acknowledged.
F4.06 Skip frequency range 0.00F0.04 0.0 0Hz
This value is decimal numbers, displaying
all digital input terminal When the set frequency is within the ski p frequency range, the actual operating frequency will be
operated near the boundary of skip frequency range.
BIT3 BIT2 BIT1 BIT0
By means of setting skip frequency, the inverter can keep away from the mechanical resonance point
Outp ut terminal statu s at MO2 RELAY MO1
F3.18 curre nt fault
0 of the load.
If the input terminal of the time is ON, it
is corresponding to 1, while OFF is to 0. This inverter has one skip frequency poi nt available. If these two skip frequencies are both set to 0,
Through this value, the digital output this function will be inactive.
signal conditions at the time can be
acknowledged.
Setting fre que ncy
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Traverse frequency function is suitable to industries such as textile, fi ber and so on, and t o applications
which require traversing and winding functions.
Output fre quency
Traverse frequency function means that the inverter output frequency is traversing up and down around
the set frequency. The operating frequency locus with time axis is shown as following diagra m, in which FDT delay
the amplitude of t raverse is set by F4.07. When F4.07 is set to be 0, i.e. tra verse range is 0, the traverse Setting frequency
frequency function will be inactive.
Operation Frequency
Accele rate on
Accele ration Time Trav ers e Fre quenc y Trav erse F re qu enc y
Fa l l Tim e Rising Tim e
De celera te on
De celera tion Time Time t
Time t
Fig. 6-15 Traverse Freque ncy Operation Diagram
Traverse frequency range: traverse operation frequency limits by upper and lower limit frequency. Fig.6-16 FDT Level Diagram
Traverse range relative to the center frequency: amplitude of traverse AW = CF AW ra nge F4.07
Function Setting Range Default
Kick frequenc y = amplitude of traverse AW Kick Frequency Range F4.08. I.e. the kick frequency is Code N ame Value
the value relative to amplitude of tra verse at traverse-frequency operation. Frequ ency reaching
F4.1 5 0.0100.0%(max imum freque ncy) 0.0 %
Traverse frequency rising time: the time required to rise from the lowest traverse frequency to the detection ran ge
Fault auto-reset times: used to set the auto-reset times when inverter chooses fault auto-r eset. If this Time t
value is exceeded, inverter will wait for trouble shooting.
Interval time setting of fault auto-reset: chose the interval time between fault occurring a nd automatic
resetting actuated Frequency dete ction
signal
Func tio n Setting Range Default
Cod e Name Value
F4.13 FDT level detection value 0.00 F0.04 50.00Hz
F4.1 4 FDT delay d etectio n value 0.0 10 0.0%(FD T level) 5.0%
Time t
Set output frequency detection value and the delay value of output ac tion dismissed, as shown by
following figure: Fig.6-17 Fre quency Reaching Detection Range D iagram
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Func tio n Default When frequency source is chosen to be PID, i.e. F0.03 is chosen to be 5, these group functions are active.
Name Setting Range
Cod e Value This parameter is to determine the assignment channel of the proce ss PID target value.
115.0 140.0%(s tand ar d DC bus
13 0.0% The set target value of process PID is a relative value, and the set 100% is corresponding to the 100%
Brake Thr es hold volta ge) 380 V
F4.1 6 Va lue Voltage feedback signal of the system being controlled.
115.0 140.0%(s tand ar d DC bus 12 0.0%
volta ge) 220 V The system always performs the calculation ac cording to relative value (0-100%)
Note: If multistage input, it can be accomplish ed by means of setting F4 group parameters.
This function is to set up the initiative bus voltage of dynamic braking, and properly regulating this
value can result in an effective brake to the load. Function Setting Range Default
Code N ame Value
F4.19 Pre se t PID setpoint 0.0%1 00.0% 0.0 %
Func tio n Setting Range Default
Cod e Name Value
0.1 99 9.9% When F4.08=0 is chosen, i.e. the target source is the keyboard, it is required to set this parameter.
Speed displ ay Spee d=1 20 runni ng The reference value of this parameter is the system feedback value.
F4.1 7 10 0.0%
ratio
frequ ency F4.1 7/po le number
Function Setting Range Default
Code N ame Value
Speed=120running frequency F4.17/pole number 0 VI Feedba ck
This function i s used to calibrate speed display error, it has no impact on actual speed.
PID Feedbac k 1 CI Feed back
F4.20 Sourc es Option 0
PID control is one method normally used to process control, holding the control value to the target 2 VI+ CI Feedbac k
value by the negative feedback system which regulates the inverter output fre quency by means of 3 Communi cation feedb ac k
proportion, integration and differential operations on the difference between the control value feedback
signal and the target value signal. It is applic able to the process controls such as flow control , pressure The PID feedback channel is chosen by this parameter.
control and temperature control and so on. The control functional block diagram is shown as follows: Important: The assign ment channel and feedback channe l can not be in coincidence, otherwise PID is
unable to control effectively.
Filter PID output is positive characteristic: when the feedback signal is bigger than the PID given signal, it
Feedback Value
F is required for the inverter output frequency to decrease to counterbalance the PID, for instance, the
winding tension PID control.
PID output is negative characteristic: when the feedback signal is bigger than the PID giver signal, it
Fig.6-18 Process PID Functional Block Diagram
is required for the inverter output frequency to increase to counterbalance the PID,for instance, the
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Proportional gain (Kp): determines the adjusting strength of PID adjustor. The bigger the P, the bigger Function Default
N ame Setting Range
the adjusting strength is. This parameter being 100 mea ns that when the difference between the PID Code Value
feedback value and the assigned value is 100%, the adjusting range of PID adjustor to the output frequency F4.2 5 S ampling c yc le time (T) 0.01100.00s 0.10s
command is the maximum frequenc y (ignore integral a ction and derivative action). PID control
F4.26 disc repa nc y limit 0.0100.0% 0.0 %
Integrating time (Ti): determines the speed at which PID adjustor performs integral regulation to the
discrepancy between the PID feedback value and the assigned value. The Ti is indicating the period of time Sampling time (T): is the time to sample the feedback value. In each sampling period the controller
that integral controller (ignore proportional action and derivative action), when the discrepancy between runs one time. The longe r the sampling time, the slower the res ponding.
the PID feedback value and the assigned value is 100% , continuously regulates to make the regulating PID control discrepancy limit: the allowable maximum discrepancy of PID system output value relative
amount to reach the maximum frequency (F0.047). The shorter the integra ting time, the stronger the to the closed-loop assigned value. As shown in following diagram, within the discrepancy limit, PID
adjusting strength is. controller stops adjustment. Properly setting this function code can improve the accuracy and stability of
Differential time (Td): determines the controlling strength at which PID adjustor performs adjustment
PID system.
to the variance ratio of discrepancy between the PID feedback value and the assigned value. The Td is
indicating the period of time within which if the feedback value is change d 100%, the regulating amount
of integral controller is the maximum frequency (F0.04) (ignore proportional action and integral action). Discrepancy Limit
The longer the Td, the bigger the controlling strength is.PID is the most popularly used control mode in Fee dback
process control, with each part playing different role. Following simply introduces the opera tional Assigned
Va lue
principle and the controlling method:
Proportion control (P): when there is discrepancy between feedback and the assignment,output the
regulating amount in proportion to the discrepancy. If the discrepancy is constant,the regula ting amount
keeps constant. Pr oportion control c an response quickly to the feedback variation, but only using Time t
proportion control is unable to perform noncorresponding control. The bigger the proportional gain, the
faster the system regulating speed, but being too big ma y cause oscillation. The control method is first to Output f
set a long integrating time and a zero differential time, and then run the system only by using proportion
control. Change the assigned value, and watch the stable discrepancy (steady-state error) of feedback
signal and assigned value. If the steady-state error is at the varying direction of assigned value (for
instance, increase the assigned value, the feedback value after the system is steady is always less than the
Time t
assigned value), continue to increase the proportional gain, otherwise decrease it.Repeat the above until
Fig. 6-19 Coincidence relation of discrepancy limit and output frequency
the steady-state error is relatively small (it is very difficult to do no steady-state error).
Integral time (I): when there is a discrepancy between the feedback and assignment,continuously Function Default
N ame Setting Range
Code Value
accumulate the output regulation amount. If the discrepancy still exists, c ontinue to increase the regulation
Fee dback dis conn ec tion
amount until there is no discrepancy. Integral controller can effectively eliminate the steady-state error. F4.2 7 detecting v alue 0.0100.0% 0.0 %
Integral controller being too strong can cause repeated overshooting, system unstable and up till oscillating.
Fee dback dis conn ec tion
The characteristic of oscillation caused by too strong integral action is tha t the feedback signal is swinging F4.2 8 detecting ti me 0.036 00.0 s 1.0s
up and down around the assigned value, and the amplitude of swing increases gradually till the oscillation
happens. Normally the integral time is adjusted from big to small, gradually regulate the integral time, and Feedback disconnect ed detecting value: this detecting value is relative to the full range (100%).
watch the effect, until the system stable speed meets re quirements. The system detects the P ID feedback value all the time. When the feedback value is less or equal to the
Differential time (D): when the discrepancy betwee n feedback and assignment varies,output a regulation feedback disconnected detecting value, the system starts to time the detection. When the detecting time
amount in proportion to the variance ratio of discrepancy. The regulation amount is related to the direction exceeds the feedback disconnected detecting time, the system will send an alert of feedback disconnecting
and magnitude of discrepancy variation, but irrelevant to the direction and value of the discrepancy itself. failure (E02E) .
The differential control action is to perform the control according to the varying trend when the feedback
signal variation happens, and thereby to restrain the feedback signal varia tion. It should be c aution to use
differential controller as the differential control have a trend to magnify the system interference, especially
the high varying frequency interference.
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Func tio n Default Relati onship between multi-speed and S 1S2 S3 terminal s
Name Setting Range
Cod e Value
F4.2 9 Multi -Spe ed 0 - 100.0100.0% 0.0% S1 S2 S3 Current segment of multi-sp eed control
O FF OFF OF F Multi-S pe ed 0
F4.3 0 Multi -Spe ed 1 - 100.0100.0% 0.0%
ON OFF OF F Multi-S pe ed 1
F4.31 Multi-Speed 2 - 100.0100.0% 0.0%
O FF ON OF F Multi-Spe ed 2
F4.3 2 Multi-Speed 3 - 100.0100.0% 0.0% ON ON OF F Multi-S pe ed 3
F4.33 Multi-Speed 4 -100.0100.0% 0.0% O FF OFF ON Multi-S pe ed 4
Note: The multi-speed symbol defines the operation direction. If it is negative, the operation direction
is reverse. Freque ncy setting 100.0% is corresponding to maximum frequency(F0.04).
F5 Protection Parameters
Output
Function Setting Range Default
frequency Code N ame Value
1
6
0No protecti on
0 2 Motor Overload
5 7 F5.00
Protection Option 1normal motor 1
t
2Variable Freque nc y motor
4 0: no protection. There is no motor overloading protection characteristic (caution to use),and thereby the
3
inverter has no protection to the overloaded motor.
1: normal motor (with low speed compensa tion). As general motor has a poor hea t emission at low speed,
ON ON ON ON t the rel evant electronic thermal protection should be regulated properly.The low speed compensation
S1
characteristic here mentioned is to switch down the overloading protection threshold for the motor with
ON ON t an operation frequency lower than 30 Hz.
S2
2: Variable frequency motor (without low speed compensation). As the heat emission of special variable
ON t
freque ncy motor is not affected by speed, it is not required to r egulate the protection value for low speed
S3
operation.
ON t
Operation
command
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
During the inverter deceleration, the load inertia may cause the actual motor speed drop rate lower than
Motor Overload Protection Current the output frequency drop rate, and thereby the motor generates electricity and fe eds it back to the inverter,
causing the inverter bus voltage going up a nd even bus over-voltage breakdown which then can cause
1 minute
inverter tripping if no provision is made.
Over-voltage stall protection function is to detect the bus voltage and compare it with the stall over-
voltage point defined by F5.05 (relative to t he standard bus voltage). If it exceeds the over-voltage stall
point, inverter output frequency stop going down, and when the next bus voltage detected is lower than
the over-voltage stall poi nt, the inverter continues to decelerate,as shown by following figure:
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
When master machine plan to tra nsmit a frame, slave communication a ddress is set to be 0, it is also
broadcast address. All slave machine in MODBUS will receive this frame but not response. The data pattern set by inverter must be the same as data pattern set by master machine.Otherwise,
Note: slave address is not allowed to set 0. communication can not accomplish.
Local communication address is unique for every sl ave machine within communication network.
This is basis of utilization of point to point communication between mast er machine and inverter.
11-bits(for RTU)
5 38400B PS
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DZB Series Chapter 6 Parameter Description DZB Series Chapter 6 Parameter Description
Function Default
DATA Frame8-E-1 Code N ame Setting Range
Value
Start Even Stop Commun icatio n
F6.03 0200 ms 5ms
bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 respon se dela y
bit bit
8-data bits Re sponse delay: means the interval time from the end of data receive to transmitting response data to
upper level machine. If response delay time is smaller than sys tem operation time, response delay t ime
11-bits character frame
should be system operati on time. If response delay time is longer than system operation time, inverter can
not transmit data to upper level machine until response delay time reached.
8-data bits
When this parameter is set to be 0.0s, this function is invalid.
11-bits character frame
When this function is valid, if the interval time between two communications exceeds communication
overtime time, it will cause communication fault (E018).
10-bits(for ASCII)
Function Setting Range Default
Code N ame Value
0Alarm and free ru n sto p
DATA Frame 7-N-2
1No alar m and keep running
Start Stop Stop
bit0 bit1 bit2 bit3 bit4 bit5 bit6 Commun icatio n 2No alar m and stop according to
bit bit bit F6.05
er ror m ea su re
1
stop mode(b y communication)
7-data bits 3No alar m and stop according to
stop mode(b y all co ntrol mod e)
10-bits character frame
7-data bits
10-bits character frame
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DZB Series Cha pter 7 Fault Diagnosis and Countermeasures DZB Series Chapter 7 Fault Diagnosis and Countermeasures
DZB300 has 25 pieces of alarm information and protection functions in total. Once the fault occurs, Yes
Transient powe r cut exists or not motor driver inverter reset
the protection function starts, the inverter stops inputting, the fault relay contact point is activated, and the
fault code will be displayed on the display panel of the inverter. Before seeking services, the subscriber No
may conduct the self-check according to the prompt given in this section, analyze the fault causes, and find
Check if the input end voltage of No Adjust the power supply or
out the solutions. If the fault belongs to the causes described in the broken line box, please seek the service the motor driver inverter is wit hin the remove the peripheral
value required by the regulation power-supply loop fault
by contacting the inverter agent or directly contacting our corporation.
Ye s
Common Faults and the Fault Diagnosis
The following faults may probably occur during the using of the inverter, please refer to the methods Measure if the DC
Ye s bus voltage is normal
described below to perform the fa ult analysis.
1. No Electricity Display No
1) Check with multimeter if the input power supply of the inverter i s consistent with it s rated voltage.
Check if the rectifying bridge No Replace the damaged rectifying
If there is something wrong with the power supply, please check and remove it. or the buffering resis tor is normal bridge or the buffering resistor
2) Check if the three-phase rec tifying bridge is intact. If the rectifying bridge has been exploded,please
Ye s
seek technical service.
3) Check if the CHARGE indicator is on. If the indicator is off, the fault will be on the rectifying bridge No
Che ck if the drive board is normal Chan ge drive board
or the buffering resistance. If the indicator is on, the n the fault may probably lies in the sw itch on/off part,
please seek for help. Yes
may be damaged, or the motor stops turning for mechanical reason. Please remove it.
2)If there is input but the three phases are not equalizing, the inverte r drive board or the output module 2. Ove r voltage during acceleration(E002)
1) Check if the short circuit occurs between the output modules. If yes, please seek the service. If there exists the external force Yes Cancel the external force
driving the motor operation during or install the brake resistor
2) Check if the short circuit or earthing occurs between the motor lead wires. If yes, pl ease remove it. the acc eleration process
3) If the tripping occurs only occasionally and the distance between the motor and the inverter is big,
No
then the adding of an output AC reactor shall be considered.
Yes Increase the acceleration
The acceleration time is too short or no t time
No
No
Is there any brake unit Install the brake unit and
or brake resistor insta lled resistor
Ye s
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DZB Series Cha pter 7 Fault Diagnosis and Countermeasures DZB Series Chapter 7 Fault Diagnosis and Countermeasures
Yes Adjust the voltage within Check if the output loop of the m otor driver Yes
The input voltage is too high or not Remove the peripheral fault
the normal range inverter has the earthing or short circuit
No V/F mode No
Is there any the external force driving Yes Cancel the external force or Whether the motor parameter No Perform the motor parameter
the motor during the operation install the brake resistor identification has been performed or not identification
No
Yes
Seek technical support Yes
Is the deceleration time too short Increase the deceleration time
No
4. Over current during acceleration(E004)
Yes Adjust the voltage within the
Is the voltage too low
normal range
Check if the output loop of the motor driver Yes Remove the periphe ral No
inverter has the earthing or short circuit fault
Whether there exists a shock load during Yes
V/F mode No the deceleration process C ancel the shock load
No
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DZB Series Cha pter 7 Fault Diagnosis and Countermeasures DZB Series Chapter 7 Fault Diagnosis and Countermeasures
Yes Yes
The load is too big or the motor is blocked Reduce the load or
increase the inverter capacity Seek technical support
No
No
Check if the output loop of the motor Yes
driver inverter has the earthing Remove the peripheral fault Input peripheral fault sig nal via Yes Check and remove
or short circuit multifunctional terminal DI or not peripheral fault
No No
Whether the link between the m otor Yes Install the reactor or Yes
Use STOP in stall Reset running
and the motor driver inverter is too long output wave-filte r
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DZB Series Cha pter 7 Fault Diagnosis and Countermeasures DZB Series Chapter 7 Fault Diagnosis and Countermeasures
Check if t he lead wire from frequency No RS485 commun ication connection No Check communication
Remove peripheral fault
inverter to the motor is normal is norm al or not connection
Yes Yes
No Correctly set up
Check if the thre-e p hase output of Yes Check if the motor thre e - Baud rate setup is correct or not
frequency inverter is balanced when phase winding is normal, baud rate
running without motor If no, remo ve the fault. Yes
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DZB Series Chapter 8 Quality Guarantee DZB Series Appendix A Standard Specifications
Quality guarantees of our products is transacted as the fo llowing rules and regulations:
1.1 Technical Spe cification
8.1 Responsibility of manufac turer:
Ser ies DZB300 DZB200
A: Interior
Item Specification
One month g oods ex changin g ,maintenance, and return after d elivery 1AC220V15%3AC220V15%3AC380V 15%
Rated Voltage
Three month s goods exchanging ,maintenance after delivery 3AC660V10%3AC1140V 15%
8.2 Whenever and wherever use our product, users have the rights to take our service Control mode
Open loop vector control (SVC)
V/F control
V/F control
with payment. V/F curve 2 modes: Line, square v/f curve
All distributors, manufacturers and agents in the wh ole country can provide the service. Command channel operation panel, control terminal, serial port
Our company has the right to entrust maintenance to others. digital frequency reference, analog voltage reference, analog current refer ence,
Frequency source pul se reference, communication ports reference.
8.3 Responsibility immunity: Thesefrequency sources can be selected through di fferent met hods .
Abuse producing or inducin g failure is out of our responsibility B: 150% rated current 60 s ec onds180% rated current 10 seconds
Overload Capacit y
The damage or referred,secondary d amage caused by the fault of the equipment will n ot be P:120% rated current 60 s ec onds150% rated current 10 seconds
8.5 However the remedy of faults caused by the following reasons will be at user's cost, Carrier frequency 1.0~15.0KHz
frequency resolut ion Digital setting: 0.01Hz Analog sett ing: Maximum frequency0.1%
even thoug h it happens during the guarantee period.
Aut o Torque boost;
Torque boost 0~10.0%
Improper op eration unauthorized repair or modification; Manual Torque boost 0~30.0%
Operation beyond the standard specifications; Accel/decel Mode Two accel/decel curve,range:0.1-3600sec
DC brake Start DC break,Stop DC break
Falling down , barbarous transport;
Jog frequency range: 0.00Hz~ Maximum out put frequency;
Jog c ontrol
Device ageing and failure caused by unsuitable environment; Jog A cc/Dec t ime:0.0~3600.0s
Multi-Speed
Damage caused by e arthquake, fire, windstorm, flood, lightning ,abnormal voltage an d other Function
Int ernal PLC operation;8-speed Cont rol
natural disaster, or effect hereof. Internal P ID Realize product-line automatic control system
Automatic Voltage Keep static output voltage automatically when
Adjustment Function mains voltage fluctuating.
Shared DC bus Several motors can share one DC bus.
Eight digital input terminals and one
Six digital input terminals .
of them can input high speed pulse.
Two analog input terminals,
Input terminal Two analog input terminals ,
one can be inputted voltage and the
one can be inputted voltage and the
other can be inputted voltage or current.
other can be inputted voltage or current.
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DZB Series Appendix A Standard Specifications DZB Series Appendix A Standard Specifications
input/output phase failure protection, Over current Output voltage(V) Adjustable from 0 to input voltage
Protection function protection;Over volt age protection;Under voltage
protection; Over heat protection; overload protecti on,etc Intput current(A) 4.0 5.2 10 15 25 3.0 5.0 7.7 11 18 26 35 51 69
Input voltage/frequency S i n g l e 22 0 V , 5 0 / 6 0 H z 3 p h a s e 2 2 0 V, 5 0 / 6 0 H z
I ndoor in which there is no direct sunlight, dust,
Applicable Situation erosive gas,combustible gas, oil smoke, water vapor, Operational range (V) 1 5 %
dripping, salt, etc.
Operational range (Hz) 47~6 3Hz
Voltage classification AC380V 0750 0930 1100 1320 1600 1870 2000 2200 2500 2800 3150 4000 5000 6300
motor rating(KW) 75 93 110 132 160 187 200 220 250 280 315 400 500 630
Inverter output(KVA) 100 125 150 175 220 250 270 300 330 370 420 575 710 890
Output current(A) 150 170 210 250 300 340 380 430 470 520 620 754 930 1180
Output voltage(V) Adjustable from 0 to input voltage
Intput current(A) 190 220 260 320 350 390 450 480 520 590 700 830 1023 1300
Input voltage/frequency 3 p h a s e 3 8 0 V5 0 / 6 0 H z
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DZB Series Appendix B Serial Communications DZB Series Appendix B Serial Co mmunications
Appendix B Communication Protocol In the RTU mode, format for each byte is as follows:
Coding system: Eight-bit binary notation, hexadecimal 0-9, A~F, and each 8-bit frame field includes two
The DZB300 inverter provides RS232/RS485 communication ports, and adopts the standard ModBus
hexadecimal characters.
communication protocol for master/slave communica tions. The user can use PC/PLC or control upper
In the ASCII mode, format for each byte is as follows:
computer to implement centralized control (setting inverter control command, operating frequency,
Coding system: hexadecimal notation,
modification of related functional code parameters,working status of inverter, and fault message
monitoring), to meet special application requirement. Characte r 0 1 2 3 4 5 6 7 8 9
1. Protocol Content
ASCII CODE 0 x 30 0 x 31 0 x 32 0 x 33 0x 34 0x 35 0 x36 0 x37 0 x 38 0 x 39
The Modbus serial communicat ion protocol defines frame content and use format of asynchronous
transmission in serial communications. Including: polling and broadcast frame of the master, and reply Characte r A B C D E F
frame format of the slave. The fram e content of the ma ster includes: address (broadcast address) of the ASCII CODE 0 x 41 0 x 42 0 x 43 0 x 44 0x 45 0x 46
slave, execution command, data, error check,and so on. The response of the slave also adopts the same
Every byte includes start bits, seven or eight data bits, parity check bits and stop bi ts.
structure. Its content includes:acti on confirmation, re turn data, error che ck, and so on. If an error occurs
The description of byte fram is as follow:
when the slave is receiving a frame or the slave cannot complete the action required by the master, the
11 bit byte frame:
slave will organize a fault frame and send it to the master as a response message.
2. Application Mode Odd parity
check bit
The DZB300 series inverters access to the "single-master multi-slave " control network with
Even parity Stop
START B i t1 B i t2 B i t3 B i t4 Bi t5 B it6 B it7 B i t8
RS232/RS485 bus. check bit bit
No parity
3 . Bus Structure
check bit
(1)Interface mode
10 bit byte frame:
RS232/RS485 hardware interface
(2)Transmission mode Odd parity check bit
Stop
Asynchronous serial and half-duplex transmission mode. At the same moment, only one of the master START B i t1 B i t2 B i t3 B i t4 Bi t5 B it6 B it7 Even parity check bit bit
and slave sends data, while the other receives data. Data is sent frame by frame in form of pa ckets during No parity check bit
asynchronous serial communications.
In RTU mode, new fra mes always become silent at a transmission time of at lea st 3.5 bytes, as the start.
(3) System topology: "single master multi-slave". The addresses of the slaves range from 1 through 247.
Over a network using baud rate to calculate the transmission ra te, the transmission time of 3.5 bytes can be
Where "0" is the broadcast communication address.The address of each slave over the network is a unique
controlled easily. The subsequently transmit ted data fields are in turn: slave address, operation command
one. This is the basis for ensuring M odBus serial communications.
code, data, CRC check w ord, the transmission bytes of each fie ld are 0 through 9 and A through F in
4. Protocol Description
hexadecimal notation.The network device monitors the activities of the communication bus all the time,
The communication protocol for DZB300 inverter s is a asynchronous serial master/slave ModBus
even during the silent interval. Once receiving the first field (address message), each network device will
communication protocol. Only one device (the master) can establish a protocol (called "query/command")
confirm the byte. After the completion of the transmission of the last byte, another transmission time
over the entire network. Other devices (the slave) can only provide data to make response to the "query/
interval similar to that of 3.5 bytes is used to indicate the end of the frame.After that, the transmission
command" of the master or take the corresponding actions according to t he "query/command" of the master.
a new frame starts.
The master here refers to a PC, industrial control device or programmable logic controller (PLC), and the
slave refers to D ZB300 inverters or other control devices running the same communication protocol. The RTU mode Data Format
master can conduct independent communications with a single slave or can advertise broadcast messages
START,silent at a operation CRC END,silent at a
to all slaves. For the "query/command" of the master w ho makes independent access, the sla ve should trans mission time slave transmission time
command data check
of at l east 3.5 bytes address of at least 3.5 bytes
return a message (called response); for the broadcast messages advertise d by the master, the slave does code word
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DZB Series Appendix B Serial Communications DZB Series Appendix B Serial Co mmunications
The information of a frame should be transmitted in consecutive data streams. If there is an interval ASCII frame standard structure
over 1.5 bytes before the completion of the transmission of the entire frame, the rec eiving device will
clear the incomplete information, and mistake that the last byt e is the address field part of the new frame. START ' : '0x 3A
Likewise, if the interval between the start of a new frame and the previous frame is less than 3.5 bytes, Address Hi Communication address:
the receiving devic e will regard it as the subsequent part of the previous frame. Due to frame disorder, 2 ASCII combine 8-bit address
Address Lo
the final CRC value is incorrect, which w ill lead to communication failure.
Func tion Hi Function code:
Standard Structure of RTU Frame: 2 ASCII combine 8-bit address
Function Lo
Frame header (START) T1-T2-T3-T4 (transmission time of 3.5 bytes)
DATA ( 0 ) Data content:
Communication address: nx8-bit 2n ASCII combine data content
Slave address field (ADDR)
0~247 (decimal) ("0" stands for the broadcast address) n<=16,maximum 32 ASCII
DATA ( N-1 )
Function field 03H: Read slave parameters;
(CMD) 06H: Write slave parameters
LRC CHK Hi LRC check:
Data field Data of 2*N bytes: this part is the main content of 2 ASCII combine 8-bit check code
LRC CH K Lo
DATA ( N-1 )
communications, and is also the data exchange core in END Hi End:
DATA ( 0 ) communications. END Hi=CR(0x0D),END Lo=LF(0x0A)
END Lo
CRC CHK lower bit
Detection value: CRC value (16BIT). 6. Command Codes and Communication Data
CRC CHK higher bit
6.1 Command Code: 03H (0000 0011), read N words (can ready a maximum of consecutive five words)
Frame tail END T1-T2-T3-T4 (transmission time of 3.5 bytes) For example: for an inverter with the sla ve address of 01H , the start address of memory is 0004, ready
consec utive two words, the structure of the frame is as follows:
In ASCII mode, frame header is ":" ( "0x3A" ) ,frame tail is "CRLF" ( "0x0D""0x0A").Except frame
RTU mode:
header and frame tail, all other bytes are transmitted by ASCII coding system. It will transmit high 4 bits
first, then transmit l ow 4 bits. The data length is 8 bit. Capital ASCII is used to demonstrate 'A'~'F' and use RTU Command Message of the Master
LRC check, cover the information from slave address to data.
START T1-T2-T3-T4 (transmission time of 3.5 bytes)
ASCII mode Data Frame
ADDR 01H
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DZB Series Appendix B Serial Communications DZB Series Appendix B Serial Co mmunications
RTU Response Message of the Slave ASCII Response Message of the Slave
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DZB Series Appendix B Serial Communications DZB Series Appendix B Serial Co mmunications
0' END Hi LF
ADDR
2'
6.3 Communication frame error check
0'
CMD Frame error check includes two parts: byte bit check (odd/even parity check) and entire frame data
6' che ck (CRC check).
0' 6.3.1Byte bit check: The user can select different bit check modes according to the actual needs.
Write higher bits of the data address
0' Alte rnatively, the user can select "no parity". This will affect the check bit setting of each byte.
Even check: Insert a even check bit before data transmission to demonstrate the number of "1" in data
0'
Write lower bits of the data address content is odd or even. If the number is even, check bit is set "0",otherwise the check bit is set "1", so the
8'
pari ty remain unchanged.
1' Odd check: Insert a odd check bit be fore data transmission to demonstrate the number of "1" in data
Higher bits of data content
3' content is odd or even. If the number is odd, check bit is se t "0",otherwise the check bit is set "1", so the
pari ty remain unchanged.
8'
Lower bits of data content For example, If we want to transmit "11001110", the number of "1" is 5, check bit is "1"when use even
8'
che ck; check bit is "0" when use odd check. The receiver need to do the parit y checking. If the parity of
LRC CHK Hi 5' received data is not the same as the preset value,the communication has some errors.
LRC CHK Lo 5'
END Lo CR
END Hi LF
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DZB Series Appendix B Serial Communications DZB Series Appendix B Serial Co mmunications
6.3.2 Cyclical Redundancy Check (CRC): 6.4 Definition of Communication Data Ad dress
The RTU frame format is used. The frame includes frame error det ection field calculated on the basis of This part is the defini tion of the communication data addre ss, used to control inverter operation, and
CRC. The CRC field detects the content of the entire frame.The CRC field has two byte s, including 16 bits obtain inverter status information and settings of related functional parameters of the inverter.
of binary values. It is added to the frame after calculation of the transmission device. The receiving
device recalculates 6.4.1Functional code pa rameter expression rule
the CRC of the frame, and compares it with the value in the receive d CRC field. If the two CRC values To use a functional code serial number as a pa rameter to correspond to the register address, conversion
are not the same, it indicates a transmission error.CRC is first stored in 0xFFFF, and then a process is called in hexa decimal notation is needed. For example, the serial number of P5.05 is 82, the address of the
to process over six consecutive bytes in the frame and the value in the current register. Only the 8-bit data functional address in hexadecimal notation is 0052H.
in each character is valid for CRC. The start bit, stop bit and parity check bit are invalid. Ranges of higher/lower bytes are respectively: higher-bit bytes: 00~11; lower-bit bytes: 00~FF.
During CRC generation, each 8-bit character independently conducts (XOR) with the content of the Note: F 8 group: default settings, do not read or change the parame ters in the group. Some parameters
register, the result moves to the least significant bit (LSB) direction,and the most signi ficant bit (MSB)is should not be changed during operation of the inverter. Some paramet ers should not be changed no matter
filled in with 0. LSB is extracted for detection. If LSB is 1, the registe r independently conducts (XOR) in which state the inverter is . To change functional code parameters, pay attention to the setting range,
with the preset value; if LSB is 0,the operation will not be conducted.The entire process will be repeated unit and related description of the parameters.
eight times. After the completion of the last bit (the eight bit), the next 8-bit byte will independently In a ddition, frequency st orage of EEPROM may reduce the service life of the EEPROM. For users,
conduct (XOR) w ith the current value of the register. The final value in the register is the CRC value afte r some functional codes do not need storage in communication mode. Change the value in RAM to meet
the execution of all bytes in the fra me. the use r requirement. To implement this function, change the most significant bit of the corresponding
The calculation method of CRC is the CRC principle in international standard.Whe n editing CRC functional code address from 0 to 1. For example, functional code P0.12 is not stored in EEPROM
algorithm, the user can refer to the CRC algorithm in related standard, to write a CRC c alculation progra m Modify the value in RAM only, and set the address to 800CH. This address can only be used in writing
that really meets requirement. RAM, cannot be used for reading. It will be an invalid address if it is used for reading.
A simple func tion for CRC calculation is provided for reference (programmed in C language): 6.4.2 Address of other func tions:
unsigned int crc_cal_value(unsigned char *data_va lue,unsigned char data_length)
{ Address R/W
Function Description Dat a Meaning
int I; Definition Feature
unsigned int crc_value=0xffff; 0001HForw ard running
while(data_length--)
0002HReverse running
{
0003HForw ard jogging
crc_value^=*data_value++;
for(i=0;i<8;i++) 0004HForw ard jogging
Communication 1000H W/R
{ control 0005HStop
if(crc_value&0x0001)crc_value=(crc_value>>1)^0xa001; command
0006HFree stop (emergency stop)
else crc_value=crc_value>>1;
0007HFault reset
}
} 0 0 08 HJo gg i ng st o p
return(crc_value); 0001HForw ard running
} 0002HReverse running
In ladder logic, CKSM calculates the CRC value according to the frame content in t ale loop-up method. Inverter state 1001H R
0003HInverter standby
This method feat ures simple program, fast operation speed, but wider ROM space of program. Please use
this method prudently in occasions with certain program space requirement. 0004HFault
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DZB Series Appendix B Serial Communications DZB Series Appendix B Serial Co mmunications
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DZB Series Appendix B Serial Communications DZB Series Appendix C Dimensions
5'
higher bits of the fault response
0'
0'
lower bits of the fault response
1'
0'
higher bits of the fault code
Aperture d
0'
0'
lower bits of the fault code
5'
LRC CHK Hi A'
Type 2:Steel Frame (Hanging)
LRC CHK Lo 3'
END Lo CR Aperture d
END Hi LF
RU N ST O P JO G FW D REV
F UNC
J OG D AT A
RE V RUN STOP
FW D
Digi a
t l Operator
1 Password error
3 CRC error
4 Illegal address
5 Illegal data
7 System locked
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DZB Series Appendix C Dimensions DZB Series Appendix D Accessories List
A p p e n d i xD A c c e s s o r ies L i s t
Dimension form:
Applicable Dimensionsmm 1.All Braking Resistors & Braking Units Use in AC Drives
Model AC Drives Model Type
Motor(KW)
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DZB Series Appendix D Accessories List
2 . S tan d a r d E x te nsio n Ca bl e :
Mo d e l Le n g t h
ne t w o rk c a b le
c o m p an y na me
3 . Th e A p p a ra t u s Siz e o f t he Di g i ta l H a nd - H e l d P r o g ra m m ing P a ne l
58 13
FWD
REV P RGM
RESET
RUN STOP JOG FWD REV
FUNC
JOG DATA
RUN STOP
72 22
D i g i t a l H a nd - H e l d Pr o gr a mmi n g P a ne l 3
PRGM
RESET
FUNC
JOG
DATA
REV
FWD RUN STOP
Digital Operator
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