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Electrochimica Acta
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a r t i c l e i n f o a b s t r a c t
Article history: Number of different sets of stabilized both ferritic and austenitic stainless steels with various alloying
Received 17 June 2010 elements were evaluated to verify new ndings on the intergranular corrosion mechanism. The inter-
Received in revised form 10 August 2010 granular segregation and precipitation were analyzed by using a transmission electron microscopy with
Accepted 11 August 2010
an energy dispersive X-ray spectroscopy and a laser assisted three-dimensional atom probe. On the basis
Available online 19 August 2010
of the current result, it is newly proposed that the intergranular corrosion occurring in the stabilized
both ferritic and austenitic stainless steels is induced by Cr-depletion due to segregation of un-reacted
Keywords:
Cr atoms around carbides of stabilizer elements (Ti or Nb) along the grain boundary, but not due to for-
Intergranular corrosion
Stainless steel
mation of Cr-carbide. A prevention method for this type of intergranular corrosion is also suggested after
Stabilizer effect critical evaluation on the effect of Cr, C, and Ni.
Segregation 2010 Elsevier Ltd. All rights reserved.
Chromium
0013-4686/$ see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.electacta.2010.08.042
1702 J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710
Table 1
Chemical composition of various stabilized stainless steels.
and standard specication (ASTM A 240/a 240M-08) [814]. All in water, followed by aging treatment at 400700 C for 0.510 h.
experimental steels were vacuum-melted, rolled to 1.2 mm thick Intergranular corrosion resistance of 1113 wt% Cr FSS was exam-
sheet and annealed at 950 C for 5 min. The as-annealed steels ined by the chemical corrosion test using a modied copper acid
were then solution treated at 1300 C for 10 min and quenched sulfate solution (0.5% H2 SO4 + 6% CuSO4 ) introduced by Devine
Fig. 1. No-etched surfaces of 11 wt% Cr FSS after the chemical corrosion test: (a) as-annealed, (b) solution treated, (c) aged for 1 h at 500 C, and (d)
timetemperaturesensitization curve.
J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710 1703
Fig. 3. Comparison of no-etched surfaces of type 409L grade FSS aged at 500 C for various aging times after the chemical corrosion and the DL-EPR test [21].
shown in Fig. 8(b). This diffusion of C atoms induces the segrega- may be summarized as illustrated in Fig. 8(d) which shows distri-
tion of Cr and Ti atoms both of which have a strong afnity for butions of Ti-carbide, Cr-segregation and Cr-depletion in the grain
carbon. However, C atoms preferentially react with Ti, leaving the boundary area.
un-reacted Cr to be segregated along the grain boundaries, since
Ti atoms have much stronger afnity for C than Cr atoms. Fig. 8(c) 3.3. Prevention methods for IGC in stabilized stainless steel
illustrates development of Cr-depletion zone due to the segrega-
tion of the un-reacted Cr atoms in the grain boundary area. The As discussed previously, it was conrmed that IGC in Ti-
newly proposed IGC mechanism operating in Ti-stabilized 11Cr FSS stabilized 11Cr FSS was induced by Cr-depletion not due to
J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710 1705
Fig. 4. TEM characterization of the precipitates in the matrix and grain boundaries of as-annealed 11 wt% Cr FSS: (a) carbon replica of the precipitates in the matrix, (b)
carbon replica around the grain boundary, (c) EDS spectra of TiC in the matrix, and (d) EDS spectra of TiN in the matrix.
formation of the intergranular Cr carbides or Cr carbonitrides, but regardless Cr content, the intergranular precipitates in all the tested
due to the intergranular Cr segregation around TiC carbides. Since specimens are TiC precipitates with Cr peak as those observed
the IGC mechanism in the Ti-stabilized FSS is reasonably well previously from 11 wt% Cr specimen as presented in Fig. 10. There-
understood, the effects of several factors such as the content of fore, with these results, it can be made clear that in Ti-stabilized
Cr and C, type of matrix and kind of stabilizers were examined to 1118 wt% Cr FSS, IGC is induced by the same mechanism; i.e., by
conrm the newly proposed IGC mechanism and to nd a way to Cr-depletion due to segregation of the un-reacted Cr atoms around
prevent IGC occurring in the stabilized stainless steels. the intergranular TiC precipitates. Furthermore, increase in the Cr
Since Cr is the most important element to improve the cor- content cannot be a practical solution to prevent IGC (Fig. 11).
rosion resistance in stainless steels, rst of all, the effect of Cr In the new IGC mechanism by Cr segregation, carbon plays the
content on IGC and intergranular precipitation were evaluated with critical role to induce the segregation of Cr and Ti. A low carbon 11Cr
Ti-stabilized 1118 wt% Cr FSS. Fig. 9 is TTS curves plotted accord- FSS with 0.002 wt% C was used to investigate the effect of C con-
ing to the results of the chemical corrosion test carried out with tent on the intergranular precipitation. The precipitation analysis
1113 wt% Cr FSS which were aged in various conditions. The TTS results on this steel aged for 10 h at 500 C is presented in Fig. 10. It
curve clearly explains that increase in Cr content improves IGC can be noticed that this steel shows different precipitation charac-
resistance of the steel, but it cannot prevent IGC. In TEM and EDS teristics from other Ti-stabilized FSS with about 0.005 wt% C. Along
analysis on 1218 Cr FSS aged at 500 C for 14 h means that, the grain boundary, neither TiC precipitates with Cr nor any other
Fig. 5. TEM characterization of the grain boundary of 11 wt% Cr FSS aged at 500 C for 10 h: (a) carbon replica of intergranular precipitates, (b) EDS spectra of the intergranular
precipitates, and (c) electron diffraction pattern analyzed on the intergranular precipitates.
1706 J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710
Fig. 7. 3DAP characterization around the grain boundary of 11 wt% Cr FSS aged at 500 C for 10 h. (a) 3DAP element maps, and (b) Concentration prole across the grain
boundary.
Fig. 8. Schematic illustration of newly proposed IGC mechanism developed by Cr-depletion due to segregation of the un-reacted Cr atoms in the grain boundary area.
J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710 1707
Fig. 10. TEM characterization of the grain boundary of 12, 13 and 18 wt% Cr FSS aged at 500 C for 10 various aging times.
kinds of precipitates are observed, although the specimen was aged suldes in low C11Cr specimen. As shown in Fig. 12, this specimen
for the longest time in the study. In addition, Ti suldes are detected actually shows good resistance to IGC in the chemical corrosion test.
from the matrix instead of TiC and TiN observed in the matrices It means that reducing C content to extremely low level could be a
of other Ti-stabilized stainless steels. Sulfur was not intentionally method to prevent IGC.
added in all the specimens used in this study. However, the S con- Fig. 13 indicates the corrosion test result performed on Nb- and
tent in all specimens was around 0.003 wt% and it resulted in Ti TiNb-stabilized 11Cr FSS aged for 2 h at 500 C. The grain dropouts
Fig. 11. TEM characterization of low carbon 11 wt% Cr FSS aged at 500 C for 10 h. (a) Carbon extraction replica around the grain boundary, (b) Higher magnication of A
marked in (a), and (c) EDS spectra of Ti suldes in the matrix.
1708 J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710
Fig. 12. No-etched surface of low carbon 11 wt% Cr FSS after the chemical corrosion
test.
are found in the no-etched surface of Nb-stabilized FSS, while no segregation around the intergranular carbides, and it is the cause
grain dropout was observed from the no-etched surface of the spec- of IGC in the ferritic stainless steel stabilized with Nb and TiNb.
imen stabilized with TiNb after corrosion test. Nevertheless, in the Now, the question is whether the new IGC mechanism is oper-
TiNb-stabilized FSS, a sign of grain boundary attack is detected ated in the stabilized austenitic stainless steel (ASS), or not. It is
as indicated as A in Fig. 13(b). The authors in the study thought generally known that IGC occurs much slower in ASS than in FSS
that the specimen did already undergo IGC. Fig. 14 presents TEM due to difference in the solubility limit of C and N [2326]. Further
and EDS analysis on the intergranular precipitates in Nb11Cr and investigation with TEM and EDS analysis was carried out with the
TiNb11Cr FSS, in which IGC is clearly developed. NbC carbides replicas of 1 and 4 h-aged 18Cr9Ni ASS specimens stabilized with
and (Ti, Nb) C carbides are observed in NbFSS and in TiNbFSS, Ti to compare the precipitation and segregation behaviors of ASS
respectively, and Cr peak is also detected in both kinds of carbides with those of FSS. The analysis on the 1 h-aged ASS indicates that
in EDS analysis. It is clear again that the Cr peak is due to the Cr no precipitation was formed along the grain boundary as shown in
Fig. 15. TEM characterization of 18 wt% Cr-9 wt% Ni ASS aged at 500 C for 1 h: (a) Carbon extraction replica around the grain boundary and (b) higher magnication of A
marked in (a).
Fig. 16. TEM characterization of 18 wt% Cr-9 wt% Ni ASS aged at 500 C for 4 h. (a) Carbon extraction replica around the grain boundary, (b) Higher magnication of A marked
in (a), (c) EDS spectra of intergranular precipitates, and (d) Electron diffraction pattern analyzed on the intergranular precipitates.
1710 J.K. Kim et al. / Electrochimica Acta 56 (2011) 17011710
Fig. 15. However, along the grain boundaries of 4 h-aged ASS spec- References
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