Professional Documents
Culture Documents
PETROBRAS APPROACH TO
ASPECTS OF ASSET INTEGRITY / PROCESS SAFETY
International Regulators Forum Perth, Western Australia 21-23 October 2013
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
PETROBRAS IN NUMBERS
Totally Integrated Company
EUA
Japan
Mexico
Venezuela Benin
Colombia Nigeria
Gabon
Tanzania
Brazil
Peru Angola
Bolivia
Paraguay Namibia
Chile Uruguay
Argentina
1,980
2000
136
1600
1,271
Thousand bpd
1200
1,476
653 749
800
42
400 181 400 292
156
75 211 230 212
0 106
1980 1990 2000 2012
Onshore Shallow Water Deep Water Deep & Ultra Deep Water Pre-Salt
Reserves
Proven reserves 12.3
billion boe (SEC)
Internal Reserve
Manaus-AM (OU-AM)
Natal-RN (OU-RN) Replacement >100% in
the last 21 years
Aracaju-SE (OU-SEAL)
Salvador-BA (OU-BA)
Production
2,355 thousand boed
Vitria-ES (OU-ES)
Exploratory Area
Maca-RJ (OU-BC) 168 Exploration Blocks
Rio de Janeiro-RJ (OU-RIO)
Santos-SP (OU-BS) 21 sedimentary basins
Itaja-SC (OU-Sul)
Human Resources
27.000
PETROBRAS IN BRAZIL
E&P installations
E&P Installations
Manaus-AM (OU-AM)
Natal-RN (OU-RN)
9 Operations Units
Aracaju-SE (OU-SEAL)
9,689 wells
Salvador-BA (OU-BA) 262 Onshore
Production Facilities
Vitria-ES (OU-ES) 8 GPP (Gas Processing
Maca-RJ (OU-BC)
Rio de Janeiro-RJ (OU-RIO) Plant
Santos-SP (OU-BS)
Itaja-SC (OU-Sul)
114 Platforms
28 FPSO
AGENDA
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
PROCESS SAFETY
Petrobras HSE Policy and 15 Guidelines
Continuous
Improvement
Program
HSE
New
Projects
HSE
PSP Safety
Process Manual
HSE Results
PEGASO
PAG- HSE
Management
HSE System
Policy and 15 Evaluation
Guidelines
2000 - 2001 2002 - 2003 2004 - 2005 2006 - 2007 2008 - 2009 2010 - 2011 2012 - 2013
PROCESS
SAFETY MANAGEMENT
Safety Critical Elements
operational Procedures Accidents and incidents
As built Documents equipment & Systems
HSECOMMIT
Police andTO analysis
UNDERSTAND
Safety Studies CONTINGENCY:
Management System
Management of &
MANAGE
Planning and Management LEARN
Critical FROM
Analysis
PROCESS
and its guidelines or HAZARDS of Emergencies Audits
Recommendations RISK
TRAINING and
EXPERIENCE
SAFETY
elements RISKS Assesment and
from Studies Communication
Management of Change continuous improvement
(MOC)
Management of Change
Source: www.aiche.org/cep
PROCESS SAFETY
PROCESS PEOPLE
PROCESS EQUIPMENT
TRANSPORT
PLANT INSTALLATION
Maintenance Plans
Safety Studies
Procedures
Hazards
Identification Safety Critical
Elements
Risk Evaluation (SCE)
Incidents /Accidents
Extention Analysis
5 Safety Critical
Elements
Management
years Temporary
Operate
safely
Identify and
Permanent
Manage
changes
PROCESS SAFETY
Indicators
FATALITY CATASTROPHE
Leading Indicators
Process Safety Accident
Lost Process
time accident
Process Safety Incident
accident
Assessment and regulatory
Without lost Loss Of compliance indicators
time accident Primary
Containment Maintenance of mechanical
integrity indicators
Reliability indicators
Incident Incident Process safety training and
Lagging Indicators
competency indicator
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
ASSET INTEGRITY
The Petrobrass Asset Integrity management strategy, for the present days
and for the future, is supported by two initiatives:
2 GIOp (IO)
Integrated Operations Program
E&P ASSET INTEGRITY
Governance
Strategy Human
Resources
SAP
Standardization
Turnaround Floatel
Management
Learning Aging
Phase Steady state Phase Phase
Installation's Life Time
GIOp (IO)
Integrated Operations Program
Petrobras
Critical Integrated
Equipment Decisions
Monitoring Process
Integrated Operations
Management
PETROBRAS IN NUMBERS
PROCESS SAFETY
ASSET MANAGEMENT
PROCESS SAFETY X INTEGRITY
PROCESS SAFETY x ASSET INTEGRITY
EFFORT/TECHNOLOGY
Plan
PROEF Act Do
Check
DEGRADATION
RISK
INDUSTRY PERSPECTIVE
Thank you!