Lean Manufacturing - Glossary

. K. . M.


LEAN MANUFACTURING - GLOSSARY

. K. M.E., Ph.D.,
,
.. ,
, - 641 004.
: +91 98941 23331
: ganesankalliappan@gmail.com

. M. M.E., MBA., (Ph.D).,

,
. . ,
, .

: +91 96 00 35 00 65
: profmmohanprasad@gmail.com
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(LEAN MANUFACTURING) :

1903-
, 1910-
.
(JIT) (TQM)
.
(Automation) (Defect Control)
. (Process
Organization) (Customer Satsification)
(Team Work) (Continuous
Improvement) .

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,

, .

.
,
.

.
() .

(TOYOTA PRODUCTION
SYSTEM):

.

(Waste Elimination) . (Just in
Time) (Kaizen)
.

() .

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.

.
: , , ,

, .

7 (Waste):

1. .

2. .

3. .

4. .

5.

6. .

7.

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,

.

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(5-S FIVE S) :

, , ,
,
.
.
. ,
,
.

SEIRI () Cleaning Up

SEITON () Organizing

SEISO () Cleaning

SEIKETSU () Standardizing

SHITSUKE () Self Discipline

5-S 5-S

S
. ,
.

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(KANBAN SYSTEM) :

(Production Control)
. ,
, ,
,
.
. (Visual Card)
(Colour Balls) (Indicator Lamps)

.

(FAILURE MODE AND EFFECT ANALYSIS) :

.
.
.

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(POKE YOKE) :

,
,
.
(Zero Defects), (Six Sigma - 6)
.

(JUST IN TIME) :

,
, Toyota Motor
Company .

,
. (Capital) (Machines),
(Methods) .
(Required Time),
(Required Quantity)
. , ,
(Over Heads)
. (Value)
(Cost) .

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(SINGLE
MINUTE EXCHANGE OF DIES SMED) :

. ,
.

(HOSHIN) :

, ,
.
.

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(TOTAL PRODUCTIVITY
MAINTENANCE) :

(Productivity), (Efficiency & Effectiveness),
(Zero Defect), (Safety),
.
,

, . TPM - Track
(Data Management)
.

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(SELF INSPECTION):

.

.

, , ,
(Plan, Do, Check, Act):

(Plan) : ,
,
.
.

(Do) :
.

(Check) :
.

(Act) :

.

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(TOTAL QUALITY MANAGEMENT) :

,
,


.

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(CROSS FUNCTIONAL TEAM) :

(Concurrent Engineering),
(TPM),
(QFD)
` (Set Ups)

.

(SUGGESTION FOR IMPROVEMENT) :

, ( )
,

.

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, ? ?
? ?
.

,
.

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90% .

90% .

50% .

50% .

50% .

30% .

() .

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5S : .

Standardisation : .

Failure Mode Effect

:
Analysis .

POKA YOKE : .

Just In Time : .

Single Minute
:
Exchange of Dies .

Kanban System : .

KAIZEN : .

HOSHIN : .

Plan, Do, Check, , , ,

:
Act .

Total Quality
: .
Management

Total Productivity
: .
Maintenance

Cross Functional
: .
Team

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