Professional Documents
Culture Documents
1. SWITCHBOARDS DESCRIPTION3
2. PRLC TYPE SWITCHBOARD PRODUCT DATA5
3. SWITCHBOARD INSTRUCTION MANUAL9
4. SWITCHBOARD DRAWINGS.34
5. MAIN BREAKER (MAGNUM SB) PRODUCT DATA.37
6. MAIN BREAKER (MAGNUM SB) INSTALLATIONS INSTRUCTION.44
7. SPD SURGE PROTECTIVE DEVICE INSTRUCTION MANUAL115
8. DIGITRIP RMS 520M LSIG INSTRUCTIONS..132
9. SWITCHBOARD TESTS..173
10. ENVIRONMENTAL CONDITIONS.186
SWITCHBOARD DESCRIPTION
1 PRLC Switchboard
Pow-R-Line C Switchboard, Front Access/ Front and Rear Align, Type 3R (nonwalk-in) Flat
Roof
480Y/277V 3-Phase 4-Wire, 2000 Silver Plated Copper, Minimum Interrupt Rating: 65kA,
Bus Bracing Rating: 65kA
1 Pow-R-Line C
2 Type 3R (nonwalk-in) Flat Roof
1 2000 Amp Silver Plated CU Bussed Incoming Pull Section
1 SPD Series 160kA SPD, Standard w/ Surge Counter (Disconnect Included)
1 2000 Amp Silver Plated CU Feeder Structure
1 Digitrip RMS 520M LSIG
1 Breaker Magnum 1200A bornes (6) 750MCM por fase/neutro
1 1600A 3P Magnum SB Brkr SBS-616 [Fixed-Manual], Trip 1200 A., RMS520M LSIG, (5)
3/0-750 kcmil, Mechanical, Bottom
Contents
4 Pow-R-Line Group-Mounted Distribution Switchboard
Description Page
4 Pow-R-Line Distribution Switchboards
Commercial Metering Switchboards . . . . . . . . . . . V2-T4-3
4
4
4
4
4
4
4
4
4 Pow-R-Line Distribution Switchboards
4 Product Description Features, Benefits Standards and Certifications
Eatons Pow-R-Line and Functions Meets NEMA Standard
4 distribution switchboards 6000A maximum main Main and Individually
Mounted Devices
PB-2 and UL 891
combine a space-saving bus rating Seismically qualified
4 Magnum SB insulated
design with modular 600 Vac and below
construction and increased case circuit breakers, 800
600 Vdc and below 5000A, fixed or drawout
4 system ratings to provide
economical and dependable Front or rear accessible Magnum DS power circuit
electrical system distribution Type 1 or Type 3R breakers, 8005000A,
4 and protection. enclosures fixed or drawout Product Selection
ANSI-61 gray powder Molded case circuit For complete application and
4 Application Description
Refer to Eatons Consulting
coat paint finish breakers, 4002500A, pricing information, contact
Microprocessor-based fixed mounted your local Eaton sales office.
4 Application Guide. metering and monitoring Bolted pressure switches,
devices 8005000A
4 Utility metering provisions FDPW fusible switches,
Surge protective devices 4001200A
4 (SPD)
Group-Mounted
Ground fault protection
Distribution Devices
4 on mains and distribution
devices Molded case circuit
breakers, 151200A
4 Busway and transformer
connections FDPW fusible switches,
301200A
4 Complete protective device
accessory capability
4 65 kAIC bus bracing
standard; optional 100
or 200 kAIC
4 Standard tin-plated
aluminum bus; optional
4 copper- or silver-plated
copper bus
4 Standard bus ampacities
based on UL heat test
4 ratings. Optional density
rated bus systems are
4 also available
Seismically qualified
4
4
Product Selection
For complete application and
4
pricing information, contact
your local Eaton sales office. 4
Technical Data and Specifications 4
Service Metering Sections 4
120/240V, single-phase, Tenant main disconnects
three-wire and meter sockets (200A
maximum self-contained
4
240/120V, 208Y/120V,
415Y/240V, 480Y/277V or
600Y/347V three-phase,
metered circuits)
Hot sequence
4
four-wire
600 Vdc
metering circuits
Cold sequence metering
4
Main Bus Rating
circuits (WCMS only)
Optional rear barriered
4
4004000A
4
Supercedes IM01500001E
Pages 1-24, dated May 2004
Description Page
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pre-Installation: Receiving, Handling and Storage . . . . . . . . . . . . . . . . . . . . . 3
Pre-Installation Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Considerations for Seismic Qualified Installations . . . . . . . . . . . . . . . . . . . . . 6
Electrical Connection of Switchboard Sections . . . . . . . . . . . . . . . . . . . . . . . . 9
Energizing Switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
This is the safety alert symbol. It is used to ment. Due to the custom nature of switchboards and the site
alert you to potential personal hazards. Obey variables, every potential situation cannot be anticipated.
all safety messages that follow this symbol to Safety must always be the overriding factor.
avoid possible injury and death.
Always follow all instructions and all safety guidelines
published by OSHA and other industry and local, state and
federal agencies.
DANGER
DANGER INDICATES AN IMMINENTLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH
OR SERIOUS INJURY.
WARNING
WARNING INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, CAN RESULT IN DEATH
OR SERIOUS INJURY.
CAUTION
CAUTION INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, CAN RESULT IN MINOR
OR MODERATE INJURY.
CAUTION
CAUTION, USED WITHOUT THE SAFETY ALERT SYMBOL,
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, CAN RESULT IN PROPERTY DAMAGE.
Handling
WARNING
SWITCHBOARD IS TOP HEAVY. USE CARE IN HANDLING.
Switchboard
Forks
Secure
Under Entire Switchboard
Switchboard to Forklift with
Safety Strap Here
Figure 5. Forklift
Note: Always use caution when moving switchboards,
which are top-heavy equipment.
The forks or blades of the forklift must run through the entire
switchboard shipping length and shall be extended to the
outermost sides of the wooden shipping skids. (See Figure 5.)
Secure the switchboard with a safety strap, belt or leash
approved for this purpose. Take care in positioning of the
strap to ensure stability of the equipment and confirm that
it is not in an area that will damage components.
Slowly lift equipment to the minimum height from the floor
Figure 4. Side View
required to safely relocate it.
24.00
(609.6)
2.50 2.50
12.00
(63.5) (63.5)
(304.8)
2.50 30.00
(63.5) (762.0)
3.00 3.00
(76.2) (76.2)
Installation
Use caution and appropriate equipment and practices
1 2
when moving switchboard into its final position.
3 4
5 6
CAUTION 7 8
9 10
SWITCHBOARD IS TOP HEAVY. USE CARE IN HANDLING. 11
12
Determine the switchboard orientation with the use of
13
manufacturers drawings and markings on the switchboard
sections. Switchboards may be shipped either in individual
1 2
sections or in two or more sections joined by the
manufacturer. (See Figures 7 and 8.)
Figure 8. Switchboard B Front View
Note: Switchboard B, without an asterisk, ships with sections
bolted together.
Deadfront
Switchboard
Section
_____ of _____
Alignment of multi-section switchboards is designed to Use caution and appropriate equipment and practices when
be front and rear aligned or rear (only) aligned. Drawings moving switchboard into its final position.
provided by the manufacturer and located in the switch-
board will show footprint details. Orientation, as shown on
the drawings, must be maintained. (See Figures 10 and 11.) WARNING
SWITCHBOARD IS TOP HEAVY. USE CARE IN HANDLING.
Splice Plates
Splice plates are short pieces of bus bar that join the main
bus running horizontally through multiple section switch-
boards. Depending on the configuration and alignment of
the switchboard, the splice plates used for the main cross
bus may vary. These plates may either be flat or Z shaped.
(See Figures 16 and 17.) Figure 17. Spacer Locations Between Splice Plates
(Typical for All Widths)
Splice plates are used to attach the main horizontal bus
between switchboard sections or shipping splits. While
maintaining the correct phase orientation and sequence,
install splice plates with the carriage bolts and hex nuts
with captive Belleville washers supplied by the manufac-
turer. Refer to Appendix Table 2 for torque values.
Carriage bolts must align with the corresponding rectangular
holes in the fixed horizontal bus and the splice plates.
If multiple splice plates are used, install in the same
sequence as shipped from the manufacturer. The neutral
(when furnished) and ground bus should be connected
in the same manner.
Inspect splices plates and main fixed horizontal bus prior
to installation. If there is any suspected damage, contact
the manufacturer immediately for replacements. NEVER
ENERGIZE ANY SWITCHBOARD WITH DAMAGED BUS
OR COMPONENTS.
View "A"
Typical View When More To accommodate future serviceability, the manufacturer
Than 1 Bar Per Phase recommends that the head of the carriage bolt should
be mounted from the rear of the switchboard for FRONT
ACCESSIBLE switchboards with the hex nut with Belleville
Figure 16. Splice Plates washer positioned to the front.
For larger amperage switchboards, multiple splice plates For REAR ACCESSIBLE switchboards, the manufacturer
are to be used on the same phase. Maintain the orientation, recommends that the head of the carriage bolt should be
by phase and sequence of the splice plates. The orientation mounted from the front of the switchboard with the hex
of the splice plates must remain identical as they were nut and Belleville washer positioned to the rear.
shipped from the manufacturer. Clearances must be
maintained. If unsure about the correct orientation or Repeat the process until all holes in the horizontal bus
questions about the installation, contact Eaton before are connected with bolts and nuts for each shipping split.
installing the splice plates. Inspect connections to ensure that there is no foreign
material at the connection point and that all connections
are properly aligned and bolts are seated.
Torque all connections to torque requirements on labels
affixed to each switchboard and as shown in Appendix
Table 2.
The manufacturer identifies each phase conductor by means Power is normally brought into a switchboard either by
of color-coded tape with markings Factory Installed in cable or by busway (busduct).
IFS switchboards. Markings are affixed to both the line and Remove structure covers as needed to access switchboard
load ends of the conductors. Markings follow the industry chassis and components. Retain all cover mounting hard-
accepted phase colors. (See Figure 18 and Table 1.) ware and covers for re-assembly. Protect hardware and
parts from moisture, debris and damage.
Note: As a minimum, all switchboard connections are rated for
Factory use with 75C or higher rated conductors. When wire is used with
Installed temperature ratings above 75C, it shall be sized based on the
ampacity of wire rated 75C.
Wire/Cabling
Figure 18. Typical Phase A 240 Vac Wire Label When cable connections are used, either mechanical set
screw or compression lugs are typically supplied. (See
Table 1. Wire Label Color Codes
Figure 19.) See factory drawing for specific lug terminations
240 Vac Systems Systems Above and wire ranges. Some utilities make their own service
and Below Nominal 240 Vac Nominal
entrance connections. In these cases, the manufacturer
Phase A Black Phase A Brown typically supplies lug landing provisions or a landing pad
Phase B Red Phase B Orange in lieu of lugs. These are designed to the specific utilitys
requirements. Refer to the manufacturers drawings for
Phase C Blue Phase C Yellow
specifics covering this connection.
Neutral White Neutral Gray
Ground Green Ground Green
Using the factory drawings, the installer connects conduc- Unless a switchboard specifically restricts entry to a single
tors to the component(s) indicated on the drawings keeping means or area, cables may enter through the top, bottom,
phases correctly oriented. Care should be taken in forming side or back of the main incoming section. These restrictions
insulated cables to ensure that no insulation is forced per- are typically required to conform to wire bending space
manently against edges of any metal parts. requirements of the NEC. Consult the manufacturers
drawings for conduit entry data.
Torque both line and load connections to values indicated on
the labeling on the switchboard. Refer to Appendix Table 2
for torque values.
Once the conductors are pulled inside the main section, Other Requirements for Rear Connected Switchboards
the cables should be formed in the space provided. Clearly
identify and segregate conductors by phase and neutral. On systems that require short circuit current ratings
Care should be taken in forming insulated cables to ensure above 10,000 amperes rms, Cable Bracing may be required
that no insulation is forced permanently against the edges to restrict cable movement. Lashing and lacing cables
of any metal parts. accomplish this.
Using appropriate tools, the installer must strip the conduc- Cable Bracing Instructions
tor insulation sufficiently to fill the entire barrel of the con- For short-circuit ratings above 10,000 amperes rms, install
nector with bare, un-insulated conductor. Conductor must cable braces per the following instructions:
be stripped without damage to the conductor strands. Bare
1. The material required for the cable braces is 3/8
strands should be of equal length (flush) on the end cut.
diameter nylon rope or any rope having a minimum
Do not strip off more insulation than needed. Exposure of tensile strength of 2,000 pounds.
bare conductor outside lug can compromise clearances.
2. All cable conductors of a load circuit are to be bundled
The connector and conductor should be free of all foreign together with five adjacent wraps of rope at distances
debris. of 6 inches and 12 inches from the supply terminals for
ratings up to 200 amperes maximum. (See Figures 20
Never clip cable/wire strands in order to fit within connec- and 21.)
tors. If cable/wire does not match the rating of the connector,
Wellington Puritan Mills, Inc., Madison, GA., Catalog Number 10989
contact the manufacturer.
Norva Products, Carrolton, GA., Catalog Number TPR12
Mechanical set screw lugs are the most common. Use an
antioxidant compound, if required. Insert bare conductor
into lug so the bare conductor fills the full length of the lug A
Cable
body. Tighten lug, then torque to levels indicated on the Rope
switchboard label.
If compression lugs are utilized and supplied with the B
switchboard, the lugs will be mounted on the incoming lug Cable
Lugs
pad. Remove lugs from the pad. Use an antioxidant com-
pound, if required. Use a crimping tool approved for that C
specific lug manufacturer and lug size. Follow instructions
provided by the manufacturer of the crimp tool.
6.00 6.00
Once the lug is affixed to the conductor, re-install the lug on (152.4) (152.4)
the lug pad utilizing the existing hardware. Torque hardware
using information provided on switchboard labeling. Refer Figure 20. Cable Bracing
to Appendix Table 2 for torque values.
Support
Typical Cable Support
Side View Detail
Busway
A switchboard may include one or more provisions for con- Recommened Busduct
nection to Cutler-Hammer brand busway. Busway can feed Hardware for Bolting Flange
the switchboard, be fed from the load side of an overcurrent to Flange Extensions
Phase Bus
device within the switchboard, or both. Extension Switchboard
CL Ground Bus
Switchboards with busway connection(s) contain flange 92.00 Connection
connection tie-bar(s) assembled in the appropriate section. (2336.8)
.375 Hardware 90.50
The tie-bars will accept the corresponding busway flange (2298.7)
Hex Head Bolt
extension. Consult switchboard and busway drawings Flat Washer
for specifics. The tie-bars are a transition between the & Keps Nut.
switchboard conductors and the busway flange extension, Tighten Bolt with
and are assembled as part of the switchboard section. 20 Ft. Lbs Torque
View of Three-Phase
Four-Wire Busduct Centered
in Switchboard
X 5.00
CL Busduct (127.0)
CL
CL
Rear of Enclosure
3.00
Tie Bar (76.2)
Y
SWITCHBOARD
OPERATOR
PRESTART
CAUTION
DO NOT TEST A CIRCUIT BREAKER WHILE ITS IN-SERVICE
AND ENERGIZED.
CAUTION
TESTING OF A CIRCUIT BREAKER THAT RESULTS IN THE
TRIPPING OF THE CIRCUIT BREAKER SHOULD BE DONE ONLY
WHEN THE SWITCHBOARD IS DE-ENERGIZED.
Post-Testing
After testing, and with the switchboard de-energized,
reconnect all devices, control fusing and disconnects
removed prior to testing. Re-attach Transient Voltage Surge
Suppressors (TVSS) and Surge Protective Devices (SPD).
SWITCHBOARD
TESTING
HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH. To ensure continued quality service, a systematic mainte-
nance schedule is vital. Facility operation and local
conditions vary to such an extent that the schedule must be
prepared to suit the conditions. The maintenance schedule
WARNING for individual devices, such as circuit breakers, meters,
fusible switches, etc., should be based upon recommenda-
ONLY THOSE PROFESSIONALS TRAINED AND QUALIFIED tions contained in the individual instruction leaflet for
ON ELECTRICAL DISTRIBUTION SWITCHBOARDS SHOULD each device. Inspection and test operations should be
INSTALL AND/OR SERVICE THIS EQUIPMENT.
coordinated with an overall testing program to result in
the least operating inconvenience and system shutdowns.
Extreme hazards can exist when energizing electrical distri-
bution equipment and switchboards. Take all precautions
necessary to protect people and property when energizing DANGER
the equipment. Short circuits and ground faults may exist
as a result from inadequate installation. Short circuits and HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR
ground faults within the switchboard can cause catastrophic DEATH. DE-ENERGIZE SWITCHBOARD PRIOR TO SERVICING.
damage, injury and death.
1. Prior to energizing the switchboard, turn OFF all over-
current devices and loads internal to the switchboard WARNING
plus mains in downstream equipment.
ONLY THOSE PROFESSIONALS TRAINED AND QUALIFIED ON
2. Verify and follow the sequence of energizing circuits ELECTRICAL DISTRIBUTION SWITCHBOARDS SHOULD
and loads. Verify phase sequencing on loads, such INSTALL AND/OR SERVICE THIS EQUIPMENT.
as motors, which can be damaged or destroyed by
incorrect phase connections. Prior to performing any maintenance on the switchboard,
first de-energize the switchboard at the source. Use lock-
3. If provided, use remote operators to close and energize out/tag-out precautions as prescribed in OSHA, NFPA 70E
switchboard, overcurrent devices and loads. and other safety manuals.
4. Beginning with the main(s), turn ON each overcurrent The switchboard should be given a thorough maintenance
device. check annually.
Exercise extreme care to prevent the equipment from
being connected to the power source while tests are being
SWITCHBOARD conducted.
START UP
SWITCHBOARD
MAINTENANCE
SWITCHBOARD
MAINTENANCE
DANGER WARNING
HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY DO NOT ATTEMPT TO RE-ENERGIZE SWITCHBOARD OVER-
OR DEATH. DE-ENERGIZE BOARD PRIOR TO SERVICING CURRENT DEVICES AFTER ELECTRICAL EVENTS, SUCH AS
FUSIBLE DEVICES. SHORT CIRCUITS, GROUND FAULTS AND OVERLOADS,
UNTIL THE CAUSE OF THE EVENT HAS BEEN IDENTIFIED
Be sure the switch mechanism is turned to the OFF position AND CORRECTED.
before attempting to remove fuses. Visually inspect the
switch contacts, blades and mechanism to ensure that the A thorough assessment, identification and correction of the
mechanism is in the open/off position. event origin must be completed. An additional assessment
of the conductor insulation and other insulating materials
Check fuses to ensure that they are of the proper class, should be made. Replace all damaged insulation materials,
ampere, voltage and interrupting rating. Ensure that conductors and overcurrent devices. Original switchboard
non-current limiting fuses are not used as replacements for parts, insulators, insulation material and overcurrent
current limiting fuses. Never attempt to defeat rejection devices must be replaced with renewal parts from Eaton.
mechanisms which are provided to prevent the installation (See Renewal Parts Page 19.)
of the incorrect class of fuse.
Do not attempt to re-energize switchboard overcurrent
Meters, Controllers, Surge Equipment and components after electrical events, such as short circuits,
ground faults and overloads, until the cause of the event
Other Devices has been identified and corrected.
Individual devices should be maintained according to
the specific instructions supplied for each device. Remove After the event has been rectified, test equipment per the
dust and dirt from exterior with a dry lint-free cloth. Unless maintenance process described in this publication.
specifically instructed in the individual device instruction Physical Damage
leaflet, do not attempt to open sealed cases or containers.
Any physical damage to the switchboard that occurs after
the switchboard is installed must be corrected. A thorough
WARNING inspection, which includes the exterior enclosure and dead-
front, plus interior components in the damaged portion of
NEVER USE COMPRESSED AIR TO CLEAN OR BLOW OUT the switchboard, should be conducted. Replace all damaged
DEBRIS OR DUST IN SWITCHBOARDS. parts and components. Ensure that there are no gaps in the
switchboard enclosure that could cause exposure to live parts.
Secondary Wiring Contact Eaton for renewal parts and assistance.
Check all wiring connections for tightness, including those After the physical damage has been corrected, test equipment
at the current and potential transformers, if present, and at per the maintenance process described in this publication.
all terminal blocks. Check all secondary wiring connections
to ensure they are properly connected to the switchboard
ground bus, where indicated. Look for broken wire strands
and pinched or damaged insulation.
Appendix Appendix B
NOTE: SOME GROUND FAULT CIRCUITS MAY NOT BE FUSED, THEREFORE ISOLATION
OF THOSE CIRCUITS REQUIRES DISCONNECTING WIRING FROM BUS BARS.
WARNING
DO NOT USE ALTERNATING CURRENT (AC) DIELECTRIC/ MEGGER TESTING.
DAMAGE TO COMPONENTS WILL OCCUR.
PREVENTIVE
MAINTENANCE
PLAN AND
SCHEDULE
Notes:
Notes:
Notes:
Notes:
Cleaning
Bus and Cable Connections
Insulation Inspection
Overcurrent Device Inspection
Meters
Controllers
Surge Protective Devices
Other Protective Devices
Secondary/Control Wiring
Clean Ventilation
Cleaning
Bus and Cable Connections
Insulation Inspection
Overcurrent Device Inspection
Meters
Controllers
Surge Protective Devices
Other Protective Devices
Secondary/Control Wiring
Clean Ventilation
Cleaning
Bus and Cable Connections
Insulation Inspection
Overcurrent Device Inspection
Meters
Controllers
Surge Protective Devices
Other Protective Devices
Secondary/Control Wiring
Clean Ventilation
Notes
MLO
SWITCHBOARD
PARTS
Front View
1 * 2 *
Power Flow
Floor Plan
Cable Exit
24.00 24.00
3.00 2.50
13.00
24.00 30.00
3.00 3.00
Total of 2 Structures, Total Width of 66 Inches with Front Hinged Doors.Total of 2 Structures, Total Weight of 1342 Weight-Lbs.
U10L0612D301-0004
1 A 2 OF 3
Switchboard Units Information
Str# Unit Description/Modifications Nameplate
1
Surge Protective Device -SPD Series 160kA SPD, Standard w/ Surge Counter (Disconnect Included)
2
Feeder Breaker - Ind Mtd-1600A 3P Magnum SB Brkr SBS-616 [Fixed-Manual], Trip 1200 A. RMS520M LSIG, 100% rated
Terminals, Mechanical, (5) 3/0-750 kcmil, Bottom
U10L0612D301-0004
1 A 3 OF 3
MAGNUM SB PRODUCT DATA
3.1 Power Breakers, Contactors and Fuses
Power Circuit Breakers MAGNUM SB BREAKER
PRODUCT SUBMITTAL
DATA
Contents
3 Power Circuit Breaker
Description Page
3 Low Voltage Power Circuit Breakers
Features, Benefits and Functions . . . . . . . . . . V4-T3-3
3 Magnum DS Low Voltage Power
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . V4-T3-6
3 Magnum MDSL Current Limiting Power
Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . V4-T3-11
3 Magnum SB Low Voltage Insulated Case
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . V4-T3-14
3 Magnum IEC Rated Air Circuit Breakers . . . . . . . V4-T3-18
Series NRX Low Voltage Power Circuit Breakers . . . V4-T3-27
3 Medium Voltage Circuit Breakers . . . . . . . . . . . . V4-T3-34
3
3
3
3 Low Voltage Power Circuit Breakers
3 Product Overview
3
3
Magnum DS Low Voltage Power Circuit
3 Breaker Family ANSI Rated for
Switchgear Applications
3
3
3
3
3
3
V4-T3-2 Volume 4Circuit Protection CA08100005ESeptember 2012 www.eaton.com
Power Breakers, Contactors and Fuses
Power Circuit Breakers
3.1
Features, Benefits and Functions
200 kA interruption Two-step stored energy 3
ratings with current mechanism for manually
limiting performance and and electrical operated 3
low current let-through to breakers
reduce damaging energy Digitrip RMS Trip Unit 3
to downstream equipment family protection with
at high fault levels four models each providing 3
Withstand ratings up to increasing levels of
100 kA to maximize
system coordination and
protection and feature
options for coordination,
3
selectivity
Four physical frame sizes
information and
diagnostics: 3
(Narrow, Standard, Double Microprocessor-based
3
3
Compartment Door Closed
ratings from 800 to diagnostics
6300A with 100% rating Ampere, voltage and
at 104F (40C) and no
derating on most ratings
power metering 3
up to 122F (50C)
Power quality,
Fixed breaker mounting
harmonics and
waveform capture
3
configurations with
horizontal and optional
Communications with
translators to common
3
vertical and front
connected terminal
connections
protocols
Zone selective
3
Drawout breaker
mounting configurations
interlocking for
improved coordination 3
Integral Arcflash
3
with cassette and optional
safety shutters Reduction Maintenance
System
Three- and four-pole
3
Contents
3 Magnum SB Low Voltage Insulated Case Circuit Breaker
Description Page
3 Low Voltage Power Circuit Breakers . . . . . . . . . . V4-T3-2
Magnum DS Low Voltage Power
3 Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . V4-T3-6
Magnum MDSL Current Limiting Power
3 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . V4-T3-11
Magnum SB Low Voltage Insulated Case
3 Circuit Breakers
Technical Data and Specifications . . . . . . . . . . V4-T3-15
3 Magnum IEC Rated Air Circuit Breakers . . . . . . . V4-T3-18
Series NRX Low Voltage Power Circuit Breakers . . . V4-T3-27
3 Medium Voltage Circuit Breakers . . . . . . . . . . . . V4-T3-34
3
3
3
3 Magnum SB Low Voltage Insulated Case Circuit Breakers
3 Product Description Standards and Certifications
Magnum SB is a Low Voltage downstream circuits at the
3 Insulated Case Circuit breaker maximum instantaneous UL and ANSI Test Certifications Comprehensive Enclosure
Solutions
family designed for the trip point and to facilitate Magnum SB meets or
3 performance and economic
requirements of UL 891
feeder circuit breaker
protection in UL 891
exceeds the applicable ANSI,
NEMA, UL and CSA
Magnum DS has proven
performance in Eaton
switchboards with 3-cycle standards, including: manufactured switchgear
3 switchboards.
bus bracing and switchboards with the
Magnum SB Insulated
ANSI C37.13 (Low Voltage following test certifications:
Magnum SBSE Current
3 Case Circuit Breakers have
interrupting ratings up to
Limiting Power Circuit
AC Power Circuit Breakers
Used in Enclosures) UL 1558 (Certified
Breakers have 150 kA Magnum DS Low Voltage
3 100 kA at 635 Vac with
continuous current ratings
interrupting ratings at
ANSI C37.16 (Preferred
Ratings, Related Metal-Enclosed
480 Vac with continuous switchgear)
up to 5000A Requirements, and
3 Magnum SB Insulated
current ratings up to
5000A. The short-time Application UL 891 (Certified
Case Circuit Breakers have Recommendations for Pow-R-Line C Low Voltage
3 lighter-duty short-time
withstand rating is 30 kA
for standard frame and Low Voltage Power Circuit Switchboards)
withstand ratings and fixed 50 kA for double frame Breakers and AC Power UL, CSA 22.2.31 Low
3 internal instantaneous trips breakers Circuit Breakers) Voltage Assemblies
on most ratings, which is ANSI C37.17 (Trip Devices
3 characteristic of UL 489
molded case breakers
for AC and General
Purpose DC Low Voltage
Approvals and Marks
UL listed: Magnum DS
commonly used in UL 891
3 switchboards. This
Power Circuit Breakers)
ANSI C37.50 (Test
Breaker UL File E52096 and
Cassette UL File E204565
provides for greater
3 economy and excellent
Procedures for Low
Voltage AC Power Circuit
coordination and selectivity Breakers Used in
3 for most commercial
applications
Enclosures)
UL 1066 (Standard for Low Product Selection
3 Fixed internal
instantaneous trips will
Voltage AC and DC Power Contact Eaton for pricing.
Circuit Breakers Used in
3 be phased in on all SB
Insulated Case Circuit
Enclosures)
Breakers rated 3200A and
NEMA SG3 (This standard
3 below to provide an extra adopts ANSI C37.16 in
its entirety)
safety factor by reducing
3 the energy let-through to
Typical Magnum SB Low Voltage
Insulated Case Circuit Breaker
3 Nameplate
3
V4-T3-14 Volume 4Circuit Protection CA08100005ESeptember 2012 www.eaton.com
Power Breakers, Contactors and Fuses
Power Circuit Breakers
3.1
Technical Data and Specifications
3
Magnum SB Switchboard Class Insulated Case Low Voltage Air Circuit Breakers
rms Symmetrical Current Ratings kA 50/60 Hz 1
3
Breaker Type Available Current Sensor and
Frame
Amperes
Catalog
Position 16
Frame
Type
Interrupting
at 254 Vac
Interrupting
at 508 Vac
Interrupting
at 635 Vac
Short-Time
Withstand Rating
Fixed Internal
Instantaneous Trip
Rating Plugs for Digitrip RMS Trip Unit
(Establishes Breaker In Rating) 3
3
2
800 SBN-508 Narrow 50 50 35 20 200, 250, 300, 400, 600, 800
2
SBN-608 Narrow 65 65 42 20
SBN-C08 Narrow 100 100 65 20 18 x In 3
2
SBS-608 Standard 65 65 65 20
SBS-C08 Standard 100 100 85 20 2 3
3
SBS-E08 4 Standard 200 150 30 30
1200 SBN-512 Narrow 50 50 35 25 2
200, 250, 300, 400, 600, 800, 1000, 1200
3
3
2
SBN-612 Narrow 65 65 42 25
SBN-C12 Narrow 100 100 65 25 18 x In
SBS-612 Standard 65 65 65 25 2
3
2
SBS-C12 Standard 100 100 85 25
SBS-E12 4 Standard 200 150 3
30 30 3
2
3
1600 SBN-516 Narrow 50 50 35 30 200, 250, 300, 400, 600, 800, 1000, 1200, 1600
2
SBN-616 Narrow 65 65 42 30
SBN-C16 Narrow 100 100 65 30 18 x In
2
3
SBS-616 Standard 65 65 65 30
SBS-C16 Standard 100 100 85 30 2
3
4 3
SBS-E16 Standard 200 150 30 30
2000 SBN-620 Narrow 65 65 65 35 2
200, 250, 300, 400, 600, 800, 1000, 1200, 3
1600, 2000
SBN-C20
SBS-620
Narrow
Standard
100
65
100
65
65
65
35
35
18 x In
2
3
SBS-C20 Standard 100 100 85 35 2
3
4 3
SBS-E20 Standard 200 150 30 30
2500 SBS-625 Standard 65 65 65 45 2
200, 250, 300, 400, 600, 800, 1000, 1200, 1600, 3
2 2000, 2500
SBS-C25 Standard 100 100 85 45
SBS-E25 4 Double 200 150 3
50 50
3
3
2
3000 SBS-630 Standard 65 65 65 50 200, 250, 300, 400, 600, 800, 1000, 1200, 1600,
2 2000, 2500, 3000
SBS-C30 Standard 100 100 85 50
SBS-E30 4 Double 200 150 3
50 50 3
4000 SBS-840 Double 85 85 85 85 2000, 2500, 3000, 4000
SBS-C40 Double 100 100 100 100 3
3
3
SBS-E40 4 Double 200 150 50 50
5000 SBS-850 Double 85 85 85 85 2500, 3000, 4000, 5000
SBS-C50 Double 100 100 100
3
100
3
SBS-E50 45 Double 200 150 50 50
6000 SBS-C60 5 Double 100 100 100 100 3000, 4000, 5000, 6000 3
Notes
1 Interrupting ratings shown based on breaker equipped with integral Digitrip RMS Trip Unit. Interruption ratings for non-automatic breakers are equal to the published short-time withstand rating. 3
These interruption ratings are based on the standard duty cycle consisting of an open operation, a 15-second interval and a close-open operation, in succession, with delayed tripping in case of
short-delay devices. The standard duty cycle for short-time ratings consists of maintaining the rated current for two periods of 1/2 seconds each, with a 15-second interval of zero current between
the two periods.
3
3
2 Fixed internal instantaneous trip set at approximately 18 x I symmetrical will be phased into the product.
n
3 Product to be tested. Contact Eaton for product rating.
4 Magnum SBSE Current Limiting Power Circuit Breaker with fast opening contacts.
5 Breaker applied in a tested fan-cooled enclosure.
3
Magnum SB is UL 1066 listed.
3
3
Volume 4Circuit Protection CA08100005ESeptember 2012 www.eaton.com V4-T3-15
3.1 Power Breakers, Contactors and Fuses
Power Circuit Breakers
Digitrip Trip Units for Magnum SB and Magnum DS ANSI/UL Rated Power Circuit Breakers
3
3
3
3 Trip Unit Type Digitrip 520 Digitrip 520M Digitrip 520MC Digitrip 1150+ 1
3 Ampere range
Interrupting rating at 480V
2006000A
42200 kA
2006000A
42200 kA
2006000A
42200 kA
2006000A
42200 kA
3 Long delay
protection
Long delay pickup 0.41.0 x (In) 0.41.0 x (In) 0.41.0 x (In) 0.41.0 x (In)
Long delay time I2t at 6 x Ir 224 sec 224 sec 224 sec 224 sec
(L)
3 Long delay time I4t No No No 15 sec
IEEE curves No No No Yes
3 Long delay thermal memory Yes Yes Yes Yes
3
High load alarm No No No 0.51.0 x (Ir)
Short delay Short delay pickup 2001000% x (Ir) and M1 2001000% x (Ir) and M1 2001000% x (Ir) and M1 2001000% x (Ir) and M1
protection
3 (S) Short delay time I2t at 8 x Ir 100500 ms 100500 ms 100500 ms 100500 ms
Short delay time flat 100500 ms 100500 ms 100500 ms 100500 ms
3 Short delay time ZSI Yes Yes Yes Yes
Instantaneous Instantaneous pickup 2001000% x (In) and M1 2001000% x (In) and M1 2001000% x (In) and M1 2001000% x (In) and M1
3 protection
(I)
Making current release Yes Yes Yes Yes
3 Ground fault
Off position
Ground fault alarm
LSI and LSIG
No
Yes
Yes
Yes
Yes
Yes
Yes
3
protection
Ground fault pickup 25100% x (In) 25100% x (In) 25100% x (In) 24100% x (In)
(G) 2
Ground fault delay I2t at 0.625 x In 100500 ms 100500 ms 100500 ms 100500 ms
3 Disable ground fault protection No No No No
Neutral protection (N) Model LSI Model LSI Model LSI Model LSI
3 System Diagnostics
3 Notes
1 Over and undervoltage alarm or trip, over and underfrequency alarm or trip, voltage unbalance alarm or trip, reverse power trip and phase rotation alarm are included.
3
2 1200A maximum ground fault setting per UL/NEC.
3
3
3
3
3
3
3
3
3
3
3
Volume 4Circuit Protection CA08100005ESeptember 2012 www.eaton.com V4-T3-17
MAGNUM SB INSTALLATION INSTRUCTION
Instruction Leaflet IB2C12063H03 effective March 2012
WARNING
DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE
ON EQUIPMENT WHILE IT IS ENERGIZED. DEATH OR SEVERE
PERSONAL INJURY CAN RESULT FROM CONTACT WITH
ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE
IS PRESENT BEFORE PROCEEDING. ALWAYS FOLLOW
SAFETY PROCEDURES. EATON IS NOT LIABLE FOR THE
MISAPPLICATION OR MISINSTALLATION OF ITS PRODUCTS.
WARNING
OBSERVE ALL RECOMMENDATIONS, NOTES, CAUTIONS, AND
WARNINGS RELATING TO THE SAFETY OF PERSONNEL AND
EQUIPMENT. OBSERVE AND COMPLY WITH ALL GENERAL
AND LOCAL HEALTH AND SAFETY LAWS, CODES, AND
PROCEDURES.
CAUTION
TESTING A CIRCUIT BREAKER WHILE IN-SERVICE AND
CARRYING LOAD CURRENT IS NOT RECOMMENDED FOR
POWER AND MEDIUM VOLTAGE CIRCUIT BREAKERS. TESTING
THAT RESULTS IN THE TRIPPING OF THE CIRCUIT BREAKER
SHOULD BE DONE ONLY WITH THE CIRCUIT BREAKER IN A
DEENERGIZED SYSTEM OR IN THE TEST OR DISCONNECTED
CELL POSITIONS OR WHILE IT IS ON A TEST BENCH.
PERFORMING TESTS WITHOUT THE EATON-APPROVED TEST
KIT MAY DAMAGE THE TRIP UNIT.
Instructional Leaflet IB2C12063H03 Instructions for Installation, Operation and
Effective March 2012 Maintenance of Magnum SB Insulated Case
Low Voltage Power Circuit Breakers
WARNING
MAGNUM SB CIRCUIT BREAKERS SHOULD NOT UNDER ANY
CIRCUMSTANCES BE APPLIED OUTSIDE THEIR NAMEPLATE
RATINGS. OPERATION OUTSIDE OF THESE RATINGS COULD RESULT
IN DEATH, BODILY INJURY OR PROPERTY DAMAGE.
Double-wide Fixed SB
Standard Frame Drawout SB
Figure 1. Family of Magnum SB Low Voltage Power Fixed and Drawout Circuit Breakers (800-5000 Amperes)
Safety Features
Magnum SB circuit breakers and associated drawout
equipment are manufactured with built-in interlocks and
safety related features. They are provided to reduce hazards to
operating personnel and provide proper operating sequences.
MAGNUM SB
BREAKER
SAFETY
PRECAUTIONS
Lifting Circuit Breaker SBS-C25 150 190 189 240 123 150
SBS-630 150 190 189 240 123 150
CAUTION SBS-C30 150 190 189 240 123 150
DO NOT ATTEMPT TO LIFT CIRCUIT BREAKERS WITH ORDINARY SBS-E25 237 319 303 366 199 250
CRANE HOOKS, ROPES, CHAINS OR OTHER SUCH DEVICES. FAILURE SBS-E30 237 319 303 366 199 250
TO FOLLOW THIS CAUTION COULD RESULT IN DAMAGE TO VITAL
SBS-840 237 319 303 366 199 250
PARTS SUCH AS ARC CHUTES, BARRIERS AND WIRING OR THE
ENTIRE CIRCUIT BREAKER. SBS-C40 237 319 303 366 199 250
To closely examine, install or just become more familiar with SBS-E40 237 319 303 366 199 250
the circuit breaker, carefully lift and place the circuit breaker on SBS-850 276 360 343 441 212 266
a solid work surface capable of handling the circuit breakers SBS-C50 276 360 343 441 212 266
weight (Table 2) or on the captive drawout extension rails of SBS-E50 276 360 343 441 212 266
the breaker compartment (Figure 5). This is accomplished by
SBN-840 177 225 214 271 106 125
using the appropriate lifting yoke and lifter. The lifting yoke
SBN-C40 177 225 214 271 106 125
consists of two steel hooks specially shaped to hook under
the integral molded lifting handles on both sides of the circuit
breaker (Figure 5). Every effort should be made during lifting to
minimize circuit breaker swing and tilt.
Circuit Breaker Inspection Carefully lower the circuit breaker down onto the extension
All circuit breakers, once removed from their shipping rails. Be certain that the circuit breakers four molded drawout
containers, should be visually inspected for any obvious rail supports are fully seated in the extension rail cutouts on
damage. both sides (Figure 7). Do not remove the lifting yoke from the
circuit breaker until it is properly seated on the rails.
The current rating of the rating plug installed in the trip unit
should match the current rating of the sensors mounted on the Once the circuit breaker is on the extension rails and the lifting
lower primary stabs of the circuit break er. Check to make sure yoke is removed, proceed with the rest of the circuit breaker
that this match exists. The rating plug rating can be viewed installation.
from the front of the circuit breaker (Figure 20). The sensor Rejection Interlocks
rating can be viewed through the viewing windows at the rear
Within any one physical frame size Magnum type drawout
of the circuit breaker (Figure 6). Sensors and rating plugs can
circuit breakers come in a variety of continuous current and
be easily changed as described in Section 6.
interruption ratings, some of which are incompatible with
Installing Drawout Circuit Breaker others. Double wide circuit breakers also come with several
In structures equipped for drawout circuit breakers, a bolted- phase sequence options which are also incompatible. To
in cassette with movable extension rails supports the circuit prevent the insertion of circuit breakers with (1) inadequate
breaker (Figures 5 and 7). The extension rails must first be interrupting capability, (2) with physically incompatible primary
pulled all the way out. Once the rails are fully extended, the disconnects or (3) with an incompatible phase sequence,
circuit breaker can be carefully placed on the extension rails. rejection interlock key plates are provided on both the circuit
breaker and cassette. The key plate on the circuit breaker is
pre-assembled at the factory; but the cassette-side rejection
CAUTION plate and key pattern must be assembled and installed by the
IT IS IMPORTANT TO TAKE GREAT CARE WHEN PLACING A switchboard builder.
DRAWOUT CIRCUIT BREAKER ON ITS EXTENSION RAILS. IF THE
CIRCUIT BREAKER IS NOT PROPERLY SEATED ON THE EXTENSION
RAILS, IT COULD FALL FROM THE RAILS CAUSING EQUIPMENT
DAMAGE AND/OR BODILY INJURY. Molded Rail
Supports
D B
Secondary
Compartment
Connection Not Made Rear of
Front Door
Compartment
Primary
Connections
Not Made
Secondary
Connection Not
Rear of
Made
Compartment
Compartment
Front Door
Circuit
Breaker Primary
Side View Connections
Not Made
Secondary
Connection Made Rear of
Compartment Compartment
Front Door
Circuit
Breaker
Primary
Side View
Connections
Not Made
Secondary
Connection Made Rear of
Compartment
Compartment
Front Door
Circuit
Breaker Primary
Side View Connections
Not Made
CAUTION
DO NOT DISABLE REJECTION INTERLOCKS. DOING SO AND USING
A LOWER CAPACITY CIRCUIT BREAKER IN AN INCOMPATIBLE
CASSETTE COULD RESULT IN AN ELECTRICAL FAULT WHICH COULD
RESULT IN DEATH, BODILY INJURY AND/OR EQUIPMENT DAMAGE.
Figure 14. Cassette Label Showing Disconnected, Test and The circuit breaker is now ready to be levered. With the circuit
Connected Position of Recessed Cover breaker OPEN, the levering device access door can be raised.
The levering device is hand operated using a standard 3/8
Circuit Breaker Positioning square drive and ratchet, which is not provided (Figure 15). As
long as the access door is raised, the circuit breaker is held
Magnum SB drawout circuit breakers have four normal trip free. Begin by rotating the levering-in screw to the full
positions: counterclockwise (DISCONNECT) position.
REMOVE (Withdrawn) (Figure 10) Close the compartment door and begin levering the breaker
DISCONNECT (Figure 11) into its different positions using a clockwise ratcheting motion.
TEST (Figure 12) When the circuit breaker is levered fully to the DISCONNECT
or CONNECT position the levering shaft hits a hard stop;
CONNECT (Figure 13) do not exceed 25 ft.lb. of torque or the levering mechanism
The REMOVE position is a position outside the compartment may be damaged. The circuit breaker can be levered with the
on the cassettes drawout rails where the circuit breaker is not compartment door open or closed, but it is advisable to close
engaged with the levering mechanism. The DISCONNECT, TEST, the door prior to levering. The position of the circuit breaker
and CONNECT, positions are reached by means of the levering within its compartment is indicated by color coded position
mechanism. indicators (Red = Connect, Yellow = Test, Green = Disconnect)
(Figures 15 and 20). To remove the circuit breaker from its
MAGNUM compartment, follow the procedure just described using a
NORMAL counterclockwise ratcheting motion.
OPERATION
CONNECT
TEST
DISCONNECT
Mounting Foot
Section 3: Circuit Breaker Description and Double Wide frame circuit breakers utilize six (or eight) sets of
rear primary connections; these circuit breakers are available
Operation
from the factory with several different phase sequences,
Introduction distinguishable by the sixth character in the model number.
The phase sequence is also labeled on the rear of the circuit
Magnum SB circuit breakers are available in both drawout and
breaker (Figure 19). For drawout breakers, phase sequence
fixed mounting configurations (Figures 17 and 18). A majority
labels are also supplied with the cassette and must be applied
of features are common to all configurations, and will be
by the switchgear builder. Circuit breakers with different phase
discussed in this section. The mounting features unique to the
sequences are not interchangeable. Drawout breakers with
drawout and fixed configurations will be covered individually in
differing phase sequence are prevented from insertion into the
Sections 4 and 5 respectively.
cassette by properly assembled rejection key plates (Refer to
Controls and indicators for both drawout and fixed circuit Rejection Interlocks on page 11).
breakers are functionally grouped on the front of the circuit
breaker. The front escutcheon (faceplate) is common for all MAGNUM PARTS
Magnum frame sizes up through 5000 amperes. IDENTIFICATIONS
Figure 17. Typical Drawout Circuit Breaker Features (Front and Rear Views)
Figure 18. Typical SBS/SBSE Fixed Circuit Breaker Features (Front and Rear Views) (SBSE shown without required arc hood)
Figure 19. Typical Double-wide SBS/SBSE Standard Frame Fixed Circuit Breaker Features (Front and Rear Views) (SBSE shown without
required arc hood)
1. Trip Flag (Pop Out Indicator) 7. Manual OFF Button (Push) 12. Color-Coded Breaker Position
2. Three Accessory Windows 8. Manual ON Button (Push) Indicator
4. Rating Plug 10. Optional Operation Counter 14. Trip Unit Test Port
5. Contact Status (Open-Close) 11. Padlockable Levering Device 15. Trip Unit Cover with Two Mounting
Access Door for Drawout Breaker Screws (Mounting Screws will
6. Spring Status (Charged-Discharged) Accept Customer Supplied Lead
Security Meter Seals
MAGNUM PARTS
IDENTIFICATIONS
Toe
(Arcing
Contact)
Heel (Main
Contact)
Figure 23. Narrow Frame (8-finger) Moving Conductor Assembly Figure 25. Standard Frame (12-finger) Moving Conductor Assembly
MAGNUM PARTS
IDENTIFICATIONS
Figure 27. Typical Electrically Operated Drawout Circuit Breaker with Front Cover Removed
MAGNUM PARTS
IDENTIFICATIONS
Electrical Motor
Figure 28. Circuit Breaker Closing Springs Being Manually Charged Operator
Electrical Operation Figure 29. Electrical Motor Operator to Charge Closing Spring
V Shaped
Plates
Integral Arc
Runner
Figure 32. Integral Arc Runner Viewed From Top of Arc Chamber
(Arc Chute Removed, Circuit Breaker Closed)
Figure 33. Pictorial Diagram of Typical Current Sensing, Processing and Tripping System
The electronic trip units are self-powered. When the circuit Table 5. Magnum Digitrip Trip Units
breaker is closed, no external power is required to operate their Functions 520 520Mm 520MCm 1150m
protective systems. Current signal levels and the control power LSIG Protection Yes Yes Yes Yes
are derived from the current sensors integrally mounted in the
Disable (I) Yes Yes Yes Yes
circuit breaker.
GF Protection Yes Yes Yes Yes
A functional local test of a major portion of the trip units
GF Alarm No Yes Yes Yes
electronic circuitry and the circuit breakers mechanical tripping
Display No Yesj Yesj Yesk
action can be verified through the trip units test receptacle
(Figure 34). This is accomplished using a Digitrip (DS Type) Test Programmable No No No Yes
Kit which provides a secondary injection test that simulates Metering No Yesl Yesl Yes
the current sensors. A small hand held Magnum functional Test Power and Energy Values No No No Yes
Kit can also be used to check circuitry and mechanical tripping Power Quality No No No Yes
functions (Figure 35).
Communication No No Yes Yes
When the circuit breaker is shipped from the factory, the trip
units protective functions are normally set at minimum values.
j One-line, (four characters per line) LCD display.
For specific overload tripping characteristics and time/current
k Three-line, (eight characters per line) LED display.
curves to coordinate with a load or system, refer to the trip unit
l Phase, neutral, ground, and high load current only.
instruction book. m Available control voltages are 24/48Vdc, 125Vdc, 120Vac and 240Vac
MAGNUM
TESTING
EQUIPMENT
will not prevent the breaker from being reclosed. The indicator
is reset manually by pushing it back in. If the indicator is not
reset the circuit breaker will operate normally, but future
mechanical trip indication will be lost.
An optional overcurrent trip switch (bell alarm) that operates
off the position of the mechanical trip indicator is also available.
The switch is reset when the trip indicator is reset.
On optional Digitrip models with LED cause-of-trip indicators,
these indicators should also be reset (by pushing momentarily)
after the cause of the fault has been diagnosed; this will
preserve the internal battery. On trip units equipped for
communication the LED reset function can be performed
remotely using INCOM commands.
Toroidal Making Current Release
Sensor All Magnum SB Double-wide circuit breaker trip units have a
making current release function. This safety feature prevents
the circuit breaker from being closed and latched on a
Figure 36. Replaceable Current Sensors Shown with Bottom faulted circuit. The non-adjustable release is preset at a peak
Adapters and Cover Plate Removed
instantaneous current of 25 x In; this corresponds to an rms
current of 11 x In with maximum asymmetry.
Table 6. Magnum SB Current Sensors and Matching Rating Plugs
The making current release is enabled only for the first 2
Current Rating in Amperes cycles following a circuit breaker closing operation. The making
current release will trip the circuit breaker instantaneously,
200 800 2500
release the mechanical (pop-out) indicator and flash the
250 1000 3000
instantaneous LED trip indicator, if so equipped.
300 1200 4000
Fixed Instantaneous Non-Adjustable Setting
400 1600 5000
600 2000
Magnum SB 800-3000 ampere breakers through 100kA AIC
rating have a fixed instantaneous non-adjustable setting. This
value is set at 18 x In symmetrical rms. In is defined by the
current sensor and rating plug combination. This setting is
Trip Actuator always active, regardless of the instantaneous setting.
The trip actuator is a small cylindrically shaped electromagnetic High Instantaneous Trip
device which acts mechanically to trip the circuit breaker
(Figure 33). In general, it is comprised of a permanent magnet, The high instantaneous trip option is installed on all SBSE
a spring loaded rod to produce the mechanical tripping, and breakers. On the Magnum SBSE standard frame circuit
a lever for resetting the actuator after tripping occurs. The breakers (800-2000A) this rating is set at 30kA. On the
electronic trip unit provides a pulse which counteracts the Magnum SBSE Double-wide frame circuit breakers (2500-
effect of the permanent magnet, allowing the spring loaded 5000A) this rating is set at 50kA. In general, the high
rod to act mechanically. The device is reset when the circuit instantaneous trip is comprised of three small air core sensors,
breaker opens. one in each phase, which produce a signal and transmits it
back to the trip unit when the rating of the circuit breaker is
Mechanical Trip Flag exceeded. The result is an instantaneous trip by the circuit
A red, pop out mechanical trip indicator is an optional Magnum breaker. This high instantaneous trip option permits the
SB feature. It is located above the trip unit on the breakers Magnum SBSE circuit breakers to be applied where a 150kA
front faceplate (Figure 34). It operates by releasing and fault is possible, while selectivity up to the high instantaneous
popping out any time the circuit breaker trips due to to an trip value is maintained.
overcurrent condition. Note that the mechanical trip indicator
Labels Legend
OTS Overcurrent Trip Switch
UVR Undervoltage Release
ATR Automatic Trip Relay (520M and
1150 Trip Units Only)
INCOM PowerNet
Communications Network
A BUS (Future Use)
A/S Auxiliary Contacts
NEUTRAL Neutral Sensor Input
GF SGND Source Ground Input
ZONE Zone Interlocking
ST Shunt Trip
SR Spring Release
MOTOR Charging Motor
LCS Latch Check Switch
BREAKER
MAGNUM SB
CONECTION
DIAGRAMS MAGNUM
SPECIAL TOOLS
Figure 43. Connection Diagram for Narrow and Standard Frame with Digitrip 520MC
1. 4 WIRE CRIMP CONNECTION 8. (NA)
2. (NA) 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SEN-
220 OR 520 IS SUPPLIED. SORS AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAIL-
NON-TRIPPED STATE (OTS SWITCHES). ABLE WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES IDENTICAL.
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-28, B-29,
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE B-30) IN SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING
31
Effective March 2012
Instructional Leaflet IB2C12063H03
32
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 45. Connection Diagram for Standard SBSE Frame with Digitrip 520 and 520M
1. 4 WIRE CRIMP CONNECTION. 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SEN-
220 OR 520 IS SUPPLIED. SORS AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAIL-
NON-TRIPPED STATE (OTS SWITCHES). ABLE WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES IDENTICAL.
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30)
33
Effective March 2012
Instructional Leaflet IB2C12063H03
34
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 47. Connection Diagram for Standard SBSE Frame with Digitrip 1150
1. 3 WIRE CRIMP IF HIGH INST. TRIP MODULE IS SUPPLIED. BE ASSIGNED TO INDICATE MAINTENANCE MODE FEATURE IS IN USED.
2. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH TRIP UNIT IN NON-TRIPPED STATE (OTS SWITCHES) 7. NORMALLY CLOSED CONTACT PROGRAMMED AS RELAY B VIA DIGITRIP FRONT PANEL. (BLOCK CLOSE CONTACT)
AND SPRINGS NOT CHARGED. 8. NORMALLY OPEN CONTACT PROGRAMMED AS RELAY C VIA DIGITRIP FRONT PANEL. (LATCHING CONTACT)
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 9.THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT 10. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 11. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
35
Effective March 2012
Instructional Leaflet IB2C12063H03
36
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 48. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520 and 520M with ABCABC Configuration
QUENT OPERATION. 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL 15. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMPIF HIGH INST. TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
Figure 49. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520MC with ABCABC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND 13. THESE CONTACTS ARE PROVIDED FOR DIGITRIP 520MC AS STANDARD. THE CONTACTS ARE ASSIGNED FOR GROUND ALARM
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ON GROUND TRIP FUNCTIONS FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT, THE CONTACTS ARE ASSIGNED AS A
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. CONNECTING A-12 TO B-7 VIA A REMOTE MAINTENANCE MODE SWITCH (GOLD CONTACTS) WILL ALSO ACTIVATE RELAY
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL CONTACT A-9.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
37
Effective March 2012
Instructional Leaflet IB2C12063H03
38
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 50. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 1150 with ABCABC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 3 FOR SPRING RELEASE
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS LATCH CHECK SWITCH.
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- TRIP THE CIRCUIT BREAKER. THE STANDARD OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO
QUENT OPERATION. RESET OTS DOES NOT REQUIRE MANUAL RESET AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS
4. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. FOR CIRCUIT BREAKERS BUILT AFTER JULY 2006 AND DIGITRIP 1150 UNITS OF FIRMWARE REV 20decimal OR GREATER, THE
5. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. MAINTENANCE MODE FEATURE (ARMS) IS SUPPLIED. THE REVERSE POWER DESELECTION IS FRONT PANEL PROGRAMMABLE
6. NORMALLY OPENED CONTACT PROGRAMMED AS RELAY A. VIA DIGITRIP FRONT PANEL. (ALARM CONTACT). THIS CAN ALSO ONLY.
BE ASSIGNED TO INDICATE MAINTENANCE MODE FEATURE IN USE. 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
7. NORMALLY CLOSED CONTACT PROGRAMMED AS RELAY B. VIA DIGITRIP FRONT PANEL. (BLOCK CLOSE CONTACT) PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE LATCH CHECK SWITCH.
Figure 51. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520 and 520M with AABBCC Configuration
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE RESET OTS DOES NOT REQUIRE MANUAL RESET AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. A-4 AND A-5.
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL 15. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS.
39
Effective March 2012
Instructional Leaflet IB2C12063H03
40
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 52. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 520MC with AABBCC Configuration
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ON GROUND TRIP FUNCTION FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT, THE CONTACTS ARE ASSIGNED AS A
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. CONNECTING A-12 TO B-7 VIA A REMOTE MAINTENANCE MODE SWITCH (GOLD CONTACTS) WILL ALSO ACTIVATE RELAY
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL CONTACT A-9.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. ON THREE POLE BREAKERS ONLY (NOT EIGHT PHYSICAL POLES), HAVING GROUND FAULT FUNCTIONALITY, A JUMPER 8. NORMALLY OPEN CONTACT PROGRAMMED AS RELAY C. VIA DIGITRIP FRONT PANEL. (LATCHING CONTACT)
INSTALLED FROM B-6 TO B-7 WILL ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENS- 9. ON 4-POLE BREAKERS (ACTUALLY 8 PHYSICAL POLES), THE NEUTRAL CURRENT SENSORS ARE LOCATED WITHIN THE BREAKER
ING. INPUTS B-4 AND B-5 WILL BE REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
2. ALL AUX SWITCH CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH TRIP UNIT IN NON-TRIPPED STATE 10. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
(OTS SWITCHES) AND SPRING NOT CHARGED. 11. FOUR POINT SOCKET USED HERE.
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. WIRING IS IDENTICAL.
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 13. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
Figure 53. Connection Diagram for Double-wide Frame (except SBSE) with Digitrip 1150 with AABBCC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 3 FOR SPRING RELEASE
41
Effective March 2012
Instructional Leaflet IB2C12063H03
42
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 54. Connection Diagram for SBSE Double-wide Frame with Digitrip 520 and 520M with ABCABC Configuration
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND 13. THESE CONTACTS ARE PROVIDED FOR DIGITRIP 520MC AS STANDARD OR 520M AS OPTIONAL ACCESSORY. THE CONTACTS
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ARE ASSIGNED FOR GROUND ALARM ON GROUND TRIP FUNCTION FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT,
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM THE CONTACTS ARE ASSIGNED AS A HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST. TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
Figure 55. Connection Diagram for SBSE Double-wide Frame with Digitrip 520MC with ABCABC Configuration
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
43
Effective March 2012
Instructional Leaflet IB2C12063H03
44
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 56. Connection Diagram for SBSE Double-wide Frame with Digitrip 1150 with ABCABC Configuration
AND SPRING NOT CHARGED. 11. FOUR POINT SOCKET USED HERE.
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
OPERATION. AN OPTIONAL SR-LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 13. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 3 FOR SPRING RELEASE
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS LATCH CHECK SWITCH.
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
QUENT OPERATION. DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
4. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE 15. FOR CIRCUIT BREAKERS BUILT AFTER JULY 2006 AND DIGITRIP 1150 UNITS OF FIRMWARE REV 20decimal OR GREATER, THE
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. MAINTENANCE MODE FEATURE (ARMS) IS SUPPLIED. THE REVERSE POWER DESELECTIONS FRONT PANEL PROGRAMMABLE ONLY.
5. 3 WIRE CRIMP IF HIGH INST TRIP MODULE IS SUPPLIED. 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
6. NORMALLY OPENED CONTACT PROGRAMMED AS RELAY A. VIA DIGITRIP FRONT PANEL. (ALARM CONTACT). THIS CAN ALSO PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
BE ASSIGNED TO INDICATE MAINTENANCE MODE FEATURE IN USE.
7. NORMALLY CLOSED CONTACT PROGRAMMED AS RELAY B. VIA DIGITRIP FRONT PANEL. (BLOCK CLOSE CONTACT)
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. 4 WIRE CRIMP CONNECTION 8. THIS LEAD SUPPLIED ON G62 STYLE HIGH INSTANTANEOUS TRIP MODULE ONLY.
2. 3 WIRE CRIMP IF HIGH INST. TRIP MODULE IS SUPPLIED. 9. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
3. SOCKET USED WITH DIGITRIP 520M GROUND ALARM POWER SUPPLY MODULE WILL HANG UNCONNECTED IF DIGITRIP 10. ON 4-POLE BREAKERS, THE NEUTRAL CURRENT SENSOR IS THE SAME STYLE AND WIRED THE SAME AS THE PHASE SENSORS
220 OR 520 IS SUPPLIED. AND IS LOCATED WITHIN THE BREAKER FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
4. ALL CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH SPRING NOT CHARGED AND WITH TRIP UNIT IN 11. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE LATCH CHECK SWITCH.
Figure 57. Connection Diagram for SBSE Double-wide Frame with Digitrip 520 and 520M with AABBCC Configuration
45
Effective March 2012
Instructional Leaflet IB2C12063H03
46
Effective March 2012
Instructional Leaflet IB2C12063H03
Figure 58. Connection Diagram for SBSE Double-wide Frame with Digitrip 520MC with AABBCC Configuration
NON-TRIPPED STATE (OTS SWITCHES). WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
5. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT SERIES WITH SPRING RELEASE DEFEATS ANTI-PUMP FUNCTION AND IS NOT RECOMMENDED. SEE NOTE 5 FOR SPRING RELEASE
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE LATCH CHECK SWITCH.
(CLOSED) LCS DELAYS THE SPRING RELEASE PULSE UNTIL THE BREAKER MECHANISM IS READY TO CLOSE (CHARGED AND 13. THESE CONTACTS ARE PROVIDED FOR DIGITRIP 520MC AS STANDARD. THE CONTACTS ARE ASSIGNED FOR GROUND ALARM
RESET). (THIS WILL INSURE THAT THE LATCH WILL ALWAYS BE IN THE PROPER STATE BEFORE THE SPRING RELEASE PULSE IS ON GROUND TRIP FUNCTION FOR LSIG TRIP STYLE. HOWEVER, FOR A LSI STYLE TRIP UNIT, THE CONTACTS ARE ASSIGNED AS A
INITIATED). IF VOLTAGE IS MAINTAINED TO THE SPRING RELEASE, THE CLOSING PULSE WILL OCCUR WHEN THE MECHANISM HIGH LOAD ALARM.
IS CHARGED AND RESET (LCS OPEN). VOLTAGE MUST BE REMOVED AND REAPPLIED TO THE SPRING RELEASE FOR SUBSE- 14. THE OTS (OVERCURRENT TRIP SWITCHES) WILL OPERATE DIRECTLY FROM THE DIGITRIP DRIVING THE TA (TRIP ACTUATOR) TO
QUENT OPERATION. TRIP THE CIRCUIT BREAKER. THE OTS REQUIRES A MANUAL LOCAL RESET VIA RED BUTTON DEPRESSION. THE AUTO RESET OTS
6. TO PROVIDE SELECTED TIME DELAYS FOR SHORT TIME AND/OR GROUND TIME FUNCTIONS FOR TESTING OR NON-ZONE DOES NOT REQUIRE MANUAL RESET, AND IF SO CONFIGURED, OCCUPIES THE MAKE-COM SECONDARY TERMINALS A-4 AND A-5.
INTERLOCKING APPLICATIONS, A JUMPER FROM B-8 TO B-9 IS REQUIRED. 15. CONNECTING A-12 TO B-7 VIA A REMOTE MAINTENANCE MODE SWITCH (GOLD CONTACTS) WILL ALSO ACTIVATE RELAY
7. ON THREE POLE BREAKERS ONLY, HAVING GROUND FAULT FUNCTIONALITY, A JUMPER INSTALLED FROM B-6 TO B-7 WILL CONTACT A-9.
ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENSING. INPUTS B-4 AND B-5 WILL BE 16. THE HIGH INSTANTANEOUS MODULE IS SUPPLIED ON MDSX/SPSE BREAKERS AND IS OPTIONAL ON OTHERS. THE MODULE
REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. PROVIDES 50KA HIGH INSTANTANEOUS TRIP.
Low Voltage Power Circuit Breakers
Maintenance of Magnum SB Insulated Case
Instructions for Installation, Operation and
Low Voltage Power Circuit Breakers
Instructions for Installation, Operation and
Maintenance of Magnum SB Insulated Case
1. ON THREE POLE BREAKERS ONLY (NOT EIGHT PHYSICAL POLES), HAVING GROUND FAULT FUNCTIONALITY, A JUMPER 8. NORMALLY OPEN CONTACT PROGRAMMED AS RELAY C. VIA DIGITRIP FRONT PANEL. (LATCHING CONTACT)
INSTALLED FROM B-6 TO B-7 WILL ENABLE SOURCE GROUND FAULT SENSING AND DISABLE RESIDUAL GROUND FAULT SENS- 9. ON 4-POLE BREAKERS (ACTUALLY 8 PHYSICAL POLES), THE NEUTRAL CURRENT SENSORS ARE LOCATED WITHIN THE BREAKER
ING. INPUTS B-4 AND B-5 WILL BE REASSIGNED FOR SOURCE GROUND SENSOR INPUTS. FRAME. THE SECONDARY CONTACTS B-4, B-5, ARE NOT WIRED OUT.
Figure 59. Connection Diagram for SBSE Double-wide Frame with Digitrip 1150 with AABBCC Configuration
2. ALL AUX. SWITCH CONTACTS SHOWN WITH BREAKER IN OPEN POSITION AND WITH TRIP UNIT IN NON-TRIPPED STATE 10. MOTOR OPERATOR SWITCH SHOWN WITH BREAKER CLOSING SPRING DISCHARGED.
(OTS SWITCHES) AND SPRING NOT CHARGED. 11. FOUR POINT SOCKET USED HERE.
3. THE SPRING RELEASE ACCESSORY CONSISTS OF A SR COIL AND A P.C. BOARD. THE PRINTED CIRCUIT BOARD PROVIDES 12. SECOND SHUNT TRIP MAY BE INSTALLED (USING A-7, A-8 CONTACTS) IN PLACE OF UVR. THIRD AUX SWITCH NOT AVAILABLE
A .20 SECOND PULSE FOR THE CLOSING OPERATION. VOLTAGE MUST BE REMOVED AND THEN REAPPLIED FOR SUBSEQUENT WITH SECOND SHUNT TRIP. SHUNT TRIP MAY BE STANDARD OR CONTINUOUS DUTY TYPE. SECONDARY WIRING IS IDENTICAL.
OPERATION. AN OPTIONAL LATCH CHECK SWITCH (LCS) ACCESSORY MAY BE CONNECTED TO THE SPRING RELEASE. THE 13. ONLY ONE LATCH CHECK SWITCH MAY BE INSTALLED. USE OF CUSTOMER ACCESSIBLE LATCH CHECK SWITCH (B-29, B-30) IN
47
Effective March 2012
Instructional Leaflet IB2C12063H03
Instructional Leaflet IB2C12063H03 Instructions for Installation, Operation and
Effective March 2012 Maintenance of Magnum SB Insulated Case
Low Voltage Power Circuit Breakers
Accessory Devices
Accessory Viewing Windows
A variety of accessory devices are available for use with
Magnum SB circuit breakers. Unless otherwise stated, they are
all considered optional devices in the sense that they are not
provided as standard on a manually operated circuit breaker.
Available accessories are identified here and discussed in
general terms. For more detailed information and/or installation
instructions, refer to individual instruction leaflets dedicated to
the accessories.
Magnum SB circuit breaker accessories are designed to fit all
frame sizes. The accessories fall into one of three categories:
Plug-in electrical
Internal electrical Figure 60. Through-the-Window Electrical Accessories
Mechanical
Plug-In Electrical Accessories
There are four Magnum SB Plug-In electrical accessories. Three
can be viewed for identification by name and rating through
viewing windows located in the right front of the circuit
breaker (Figure 60). All four are plug-in type and can be factory
installed or field installed using a UL listed kit.
The four Plug-In accessories are:
Shunt Trip (ST)
Spring Release (SR)
Undervoltage Release (UVR)
Auxiliary Switch
Shunt Trip
The shunt trip is an optional device on circuit breakers (Figures
61 and 62). It opens the circuit breaker instantaneously when
Figure 61. Shunt Trip with Cutoff Switch
its coil is energized by a voltage input (Table 7). A total of two
shunt trips can be mounted on a Magnum circuit breaker.
Table 7. Shunt Trip Ratings
Operational
Control Voltage Range Inrush Power j Opening
Voltages 70-110% Consumption Time (ms)
24 Vdc 17-26 Vdc 250 W 35
48 Vdc 34-53 Vdc 250 W 35
110-125 Vdc 77-138 Vdc 450 W 35
220-250 Vdc 154-275 Vdc 450 W 35
110-127 Vac 77-140 Vac 450 VA 35
208-240 Vac 146-264 Vac 450 VA 35
OFF
Key Lock
Mechanical Accessories
There are eight optional mechanical type accessories:
Operations Counter
Off Key Lock
Cassette Lock
Pushbutton Cover
Prevent Close Cover
Cassette Safety Shutters
Cassette Cell Switch
Door Escutcheon
Waterproof Cover
Mechanical Interlock
Operations Counter
The operations counter is a mechanical device used to provide
a record of the number of circuit operations. It is mounted in
the lower right portion of the circuit breaker and can be viewed
Figure 71. Cassette Mounted Key Lock
through the front cover (Figure 70).
Off Key Lock Up to three lock cylinders can be installed on one cassette.
The off key lock secures the circuit breaker in the OFF Eaton supplies the lock provisions only. The customer is
position. It is mounted in the lower right portion of the circuit responsible for the locks, which can be Kirk, Castell, Ronis or
breaker and can be viewed through the front cover (Figure 70). CES.
The customer supplies the key lock. The provisions available are Pushbutton Cover
for Kirk, Castell, Ronis or CES.
Padlockable covers are available to limit access to the ON
Cassette Lock and OFF pushbuttons (Figure 72). They can be installed with
A cassette mounted lock can be used in conjunction with either or both pushbutton covers in place.
different interlocking schemes (such as main-tie-main) (Figure Prevent Close Cover
71). The lock holds the circuit breaker trip-free in the connected
position, preventing it from being closed. All access to the ON pushbutton can be prevented by adding
the fixed Prevent Close Cover to the pushbutton cover.
Lockout Cover
When padlocked, it maintains the OFF button in the actuated
position which prevents closure of the breaker.
WARNING
FAILURE TO COMPLY WITH INSTALLATION OF THE FIXED MOUNTED
SBSE ARC HOOD ASSEMBLY COULD RESULT IN EQUIPMENT
DAMAGE, BODILY INJURY OR EVEN DEATH.
The SBSE fixed mounted breaker is shipped with a factory
installed arc hood assembly. This assembly is required to be
installed on the top of the breaker prior to the unit being placed
in service.
Figure 87. Fixed Circuit Breaker with Available Vertical Adaptor
Fixed Circuit Breaker Dimensions
The standard fixed circuit breaker is supplied with horizontally
mounted primary connections (Figure 87). Optional vertical
primary adaptors are available for different bus configurations.
Refer to Engineering Data TD01301004E for fixed circuit breaker
dimensions, vertical adaptor dimensions and vertical adaptor
assembly details.
MAGNUM SB
MAINTENANCE
MAGNUM
TESTING Figure 89. Top Rear View of Circuit Breaker with One Arc Chute
Removed
EQUIPMENT
WARNING
ARC CHUTES MUST ALWAYS BE SECURED PROPERLY IN PLACE
BEFORE A CIRCUIT BREAKER IS INSTALLED IN A CIRCUIT BREAKER
COMPARTMENT. FAILURE TO DO THIS COULD RESULTS IN
EQUIPMENT DAMAGE, BODILY INJURY OR EVEN DEATH.
When the inspections are complete, position each arc chute
down over its respective set of primary contacts, and secure
in place with the screw removed earlier. Torque the arc chute
screws to 35 to 45 in-lb.
Primary Contact Inspection
With the arc chutes removed, visually inspect each primary
contact structure for signs of wear and/or damage. The primary
Alternating V contacts with the circuit breaker open can be viewed by
Shaped Plates looking directly down into the arc chamber (Figure 91 and 92).
A contact wear indicator is provided for each primary contact
and indicates whether or not the contact should be replaced.
Inspection of the contacts using the contact wear indicators is
conducted only with the circuit breaker closed (Figures 93).
Figure 91. Primary Contacts with Circuit Breaker Open (Not Used NOTICE
for Contact Wear Inspection)
WHEN MAKING A CONTACT WEAR INSPECTION, ALWAYS MAKE
THE INSPECTION BY LOOKING STRAIGHT DOWN INTO THE ARC
CHAMBER FOR THE PROPER PERSPECTIVE. VIEWING THE CONTACT
WEAR AREA FROM AN ANGLE COULD DISTORT THE VIEW.
The contact wear indicator is the relative position of the indi- WARNING
vidual contact fingers to a narrow, side-to-side ledge inside ARC CHUTES MUST ALWAYS BE SECURED PROPERLY IN PLACE
the arc chamber. The ledge is actually part of the arc chamber. BEFORE A CIRCUIT BREAKER IS INSTALLED IN A CIRCUIT BREAKER
When the circuit breaker is closed and the contacts are in good COMPARTMENT. FAILURE TO DO THIS COULD RESULTS IN
condition, the narrow ledge is covered by the back end of the EQUIPMENT DAMAGE, BODILY INJURY OR EVEN DEATH.
contacts (Figure 93). If the back end of the contacts do not Once the inspection is complete, be sure the arc chutes are
totally cover the ledge, the contacts should be replaced. properly replaced as previously described on this page.
Figure 93. Use of Contact Wear Indicator with Circuit Breaker Closed
Swing Arm
Pad
Swing Arm
Path
Lev-in Door
Lev-in Door Indexer
Interlock
To remove the rating plug from the trip unit, open the small
rating plug door located on the right side of the trip unit (Figure
102). The trip units battery cavity is also located behind this
door. Use a 1/8 wide screwdriver to remove the M4 screw
holding the rating plug in position. Pull the door to release the
rating plug from the trip unit.
To install a new rating plug, insert the rating plug into the cavity
where the other rating plug was removed. Make sure the three
pins on the rating plug are aligned with the sockets in the
cavity. The rating plug should fit with a slight insertion force.
Figure 101. Magnum DS LubricationLevering-in Mechanism
CAUTION
Circuit Breaker Modifications And Changes TO PREVENT DAMAGE TO THE RATING PLUG, DO NOT FORCE IT INTO
THE MOUNTING CAVITY.
The topics discussed here will relate to those actions that can
be taken in the field to change, update, maintain or repair a Use the same 1/8 screwdriver to tighten the M4 screw and
Magnum SB circuit breaker. This information does not, however, secure the rating plug in the trip unit. The maximum torque on
include most accessory devices. Their installation is covered by the mounting screw is 15 in-oz. Close the rating plug door.
separate instruction leaflets dedicated to the individual devices.
The tasks described here do not, under ordinary circumstances,
require any assistance beyond the appropriate instructional
material. If further assistance is required, however, contact your
Eaton representative.
Rating Plug Replacement
NNote If a rating plug is not installed in the trip unit, the trip
unit will trip when energized. Also remember that the trip units
rating plug and the circuit breakers current sensors must have
matching ratings.
BREAKER
MAGNUM SB
REMOVAL AND
REPLACEMENT
INSTRUCTIONS
66 EATON CORPORATION www.eaton.com
Instructions for Installation, Operation and Instructional Leaflet IB2C12063H03
Maintenance of Magnum SB Insulated Case Effective March 2012
BREAKER MAGNUM REPLACEMENT
Low Voltage Power Circuit Breakers
INSTRUCTIONS
Current Sensor Replacement The current sensors are removed by pulling them off of the
terminals and unplugging the wiring plugs from the sensors
NOTICE (Figure 104).
REMEMBER THAT THE TRIP UNITS RATING PLUG AND THE CIRCUIT Install new current sensors by connecting the wiring plugs
BREAKERS CURRENT SENSORS MUST HAVE MATCHING RATINGS. to the sensors and sliding the sensors over the terminals.
The three current sensors are installed at the rear of the circuit Reinstall the cover over the sensors and secure in place with
breaker on the lower terminals. A cover with sensor rating the screws previously removed.
viewing windows covers the sensors and is held in place Reinstall the previously removed vertical adaptors to the
with screws (Figure 103). Remove the cover by removing the terminals using the removed hardware and 40 ft-lb of tightening
screws. torque. Make sure the vertical adaptors are square to the
rear housing. Slip the primary disconnects on to the vertical
adaptors. Make sure the primary disconnects are fully inserted
on to the vertical adaptors. Tighten the two retention bolts to
40 in-oz of torque. Properly engaged and secured retention
bolts should engage the slots or holes in the vertical adaptors.
Vertical
Adaptor
Current Sensor
Cover
Section 7: Troubleshooting Circuit breaker makes Closing spring not fully Charge spring manually; check
no attempt to close with charged (check SPRING voltage to electrical operator;
Introduction either local (manual) or CHARGED indicator) replace electrical operator if
remote controls; springs faulty
Table 16 will help to determine the probable causes of simple do not discharge
Unplug undervoltage release
circuit breaker problems and possible corrective actions. If equipped with
undervoltage release, from mounting deck and retry
Possible problems associated with the electronic trip unit closing operation; if OK, check
undervoltage release is
are covered in companion publications, IL70C1037H05 and not energized or is faulty voltage supply to undervoltage
IL70C1036H06. If the problem cannot be resolved with the release (>85%); replace
undervoltage release if faulty
aid of one or both of these guides, contact the Cutler-Hammer Circuit breaker locked in
service center for more in-depth assistance. OPEN position
Check reason for lock
Table 16. Circuit Breaker Troubleshooting Guide Drawout position
interlock is operating; Make sure that circuit breaker
Symptom Probable Cause Corrective Actions levering screw is at a position that permits
The circuit breaker trips open Rating plug not installed Install rating plug that closure; door is open check that
(red fault trip indicator button and load current through corresponds to current sensors shutter (door) over the levering
Circuit breaker screw is fully closed
is out and/or fault indicator LED the breaker interlocked with another
is lighted) when closed on a circuit breaker or device Check for presence of an
Repeated closing on
load current Wait for circuit breaker (and interlocking scheme (cable
transient (in-rush) current
loads) to cool before re-closing interlock or key interlock);
with thermal memory
active check to see if interlocked
Use status and fault indicators circuit breaker is CLOSED
An overload or fault to help locate and remove
current condition Circuit breaker cannot be closed Spring release (closing) Check power supply voltage;
overload or fault condition
remotely (can be closed locally) coil supply voltage low or replace spring release if faulty
spring release faulty
Circuit breaker opens Undervoltage release Check and correct the UVR
Secondary contact wiring Make sure electrical pin and
(fault trip indicator button operates; voltage too low supply voltage (85-110% rated
problem socket connectors are properly
is not out) or zero voltage)
seated in molded plug. Verify
Check control signal(s) to proper wiring
Shunt trip operates shunt trip; correct if necessary
Spring release closing Clear Digitrip 1150 relay
Inspect latch condition and coil signal blocked contact
Trip latch is defective
engagement before closing;
Circuit breaker cannot be closed Opening and/or closing Check reason for lock
consult Cutler-Hammer service
locally (but can be closed pushbuttons locked
center
remotely)
Circuit breaker cannot Shunt trip control signal Check supply voltage exceeds
Circuit breaker does not Charging motor supply Check charging motor electrical
be opened remotely, but absent or too low 70% of rated voltage when
recharge electrically but will voltage absent or too low circuit voltage (check under
can be opened locally signal is applied to shunt trip
recharge manually (<85%) load)
Shunt trip is faulty or Remove front cover; check
Charging motor faulty
improperly installed voltage supplied to shunt Replace charging motor
trip; make sure shunt trip is assembly
seated and retainer snapped
into place. Check for shunt Drawout circuit breaker will not Circuit breaker will not Circuit breaker ratings do not
trip motion; replace shunt lever-in fully enter cell (cell correspond to the cassette
trip if faulty rejection code plate) requirements
Secondary contact wiring Make sure electrical pin and Levering-in screw not
socket connectors are properly in fully DISCONNECT Rotate levering-in screw
problem
seated in molded plug. Verify position at insertion counterclockwise to
proper wiring DISCONNECT position, then
insert breaker fully into
Circuit breaker cannot OPEN pushbutton locked Remove lock Levering-in screw in cassette
be opened locally DISCONNECT position
Faulty mechanism or Contact Cutler-Hammer but not pushed in far Push circuit breaker in as far
main contacts welded service center enough it will go, cover should be
flush with front of cassette
Protective boots covering side plate
stationary disconnects
Remove boots
Shutter jammed or
BREAKER MAGNUM SB locked Clear problem
TROUBLESHOOTING
GUIDE
MAGNUM
WARRANTY
INFORMATION
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
Eaton.com
Power Chain Management is a registered
2011 Eaton Corporation Trademark of Eaton Corporation
All Rights Reserved
Printed in USA All other Trademarks are property of their
Publication No. IB2C12063H03 respective owners.
March 2012
Table of Contents
Eaton is a registered trademark of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are registered trade-
marks of the National Fire Protection Association. Power Chain Management is a registered trademark of Eaton Corporation, UL is a federally
registered trademark of Underwriters Laboratories, Inc. All other trademarks are property of their respective companies.
WARNING
Improper installation could cause death, injury and
equipment damage. Follow all Warnings and Cautions.
Completely read and understand the information in this
instruction manual before attempting to install or oper-
ate this equipment.
SPD SURGE
PROTECTIVE
DEVICE SAFETY
PRECAUTIONS
Eaton Corporation www.eaton.com 1
Instruction Manual IM01005019E - Rev. 3 Eaton SPD Series
Effective April 2010
SPD SURGE Surge Protective Device for Integrated Units
PROTECTIVE DEVICE
EQUIPMENT TESTING
1.5 Equipment Testing notice
a poor ground, or grounding/bonding violations, could
prevent the spd from performing as specified.
WARNING
do not use the spd to carry or pass through ground to
CONDUCTING DIELECTRIC, MEGGER, OR HI-POTENTIAL TESTING other devices or leads. Damage to the equipment may
WITH THE SPD INSTALLED WILL CAUSE INTERNAL DAMAGE TO THE result.
spd. THE SPD will also cause the test to fail.
Check the facility grounding system. All grounding, bonding,
Every Eaton SPD Series unit is tested at the factory for dielec- and earthing must meet the NEC and any other national, state
tric breakdown. No further SPD testing is required for installa- and local electrical codes.
tion.
If you desire to test distribution equipment by performing 2.2 Installation Locations
dielectric, megger, or hi-potential tests, any installed SPD must Eaton's SPD Series can be installed directly to the bus for
be disconnected from the power distribution system to prevent Panelboard applications.
damage to the unit.
The SPD can also be connected through a circuit breaker for
Follow this procedure to safely disconnect the SPD: installations in Panelboards, Switchboards, Switchgear, MCCs
and Busway applications.
1. Remove bus connected SPDs completely from the instal- Follow these guidelines to determine the best location for
lation prior to performing any form of hi-potential testing. mounting this product.
2. Isolate SPDs connected via conductors as follows:
2.2.1 Direct Bus Mount Applications
a. 3-wire delta SPDs: Turn off the circuit breaker to Install the SPD on the load side of the main breaker. Connect
isolate the SPD, if connected through a circuit the SPD directly to the bus located as close as possible to
breaker. the main breaker.
b. Wye connected SPDs: Turn off the circuit breaker and
2.2.2 Connected Through a Circuit Breaker Applications
remove the Neutral connection.
3. Remove MCC units with SPDs from the MCC structure.
Install the SPD next to the first breaker after the incoming
main lugs or main breaker.
2.3 Installation Procedures
2.0 Installation
2.3.1 Direct Bus Mount Applications
warning 1. Verify that the SPD you are about to install is rated
installing an spd that is improperly rated for the electri- for the application voltage and system. See Table 5 in
cal system voltage could create a potentially hazardous Section 6, "Ordering Guidelines".
condition, resulting in injury or equipment damage. 2. Follow all national, state and local electrical codes when con-
necting the SPD.
2.1 Preparation for Installation 3. Before mounting the SPD, first determine the bus bar con-
figuration. If the panelboard uses an offset B-Phase bus bar
configuration, no action is required. If the panelboard uses a
caution coplanar bus bar configuration, remove the bus bar
eaton spd series products must be installed or replaced extension bushing from the back of the SPD and discard.
by a qualified electrician to avoid injury or equipment See Figure 2.
damage. 4. Mount the SPD to the support brackets (customer supplied)
using #10 fasteners and tighten to 4.1 Nm (36 in-lbs). See
Before installing an Eaton SPD Series unit, do the following: Figures 4 and 5 for mounting details.
5. Install the bus mount fasteners and tighten to 4.1 Nm (36
Verify that the area is clear of any dirt, debris or clutter that in-lbs). See Figure 3.
may hamper the installation process.
Verify that there is enough space in the cabinet or MCC to
install the SPD. See Section 2.3, "Installation Procedures" for
dimensions.
Confirm that all tools and equipment needed for the installa-
tion are available.
Confirm that the system voltage and wiring configuration is
the same as the SPD you are installing. Check the voltage
rating label on the front left side of the SPD. See Figure 1.
warning
turn off the power supply before working in any electri-
cal cabinet or on any circuit breaker panel. failure to do
so could result in injury or death from electrical shock. Figure 2. Bus Bar Extension Bushing
2 Eaton Corporation www.eaton.com
6. Select the correct wiring diagram for the SPD you are install-
ing. You must refer to this diagram while wiring the SPD.
See Figures 6, 7, 8, and 9, on page 4.
3X .221
BUS MTG
MOUNTING 8.80 [223.5]
4X MTG .19 [4.8] 4.40 [111.8]
BUS .34 [8.5] .04 [1.0] 2.015 [51.2] 2.015 [51.2]
.95 [24.0]
5.40 [137.0]
MTG 3.42 [86.9]
4.66 [118.4]
3.42 [86.9]
3.42 [86.9]
MTG 3.42 [86.9]
5.40 [137.0]
4.66 [118.4]
1.71 [43.5]
Figure 6. Wiring - Single Phase Units (230 L) Figure 8. Wiring - 3-Phase Delta Units
SPD SURGE
PROTECTIVE
DEVICE WIRING
AND CONTROL
DIAGRAMS
1. Verify that the SPD you are about to install is rated for
the application voltage and system. See Table 5 in Section 6,
"Ordering Gidelines".
2. Follow all national, state and local electrical codes when
connecting the SPD.
3. Mount the SPD to the support brackets (customer sup-
plied) using #10 x 2-3/4" fasteners and tighten to 4.1 Nm
(36 in-lbs). For 50-200kA models, see Figure 4 for mount-
ing dimensions. For 250-400kA models, see Figure 5 for
mounting dimensions. Note: Mount the SPD as close as
possible to the circuit breaker.
Figure 11. Ground Connection 4. Determine the wire length required to connect to the
breaker and cut Phase wires to the appropriate length.
(To maximize SPD performance, wire length should be
8. If equipped, connect the System Neutral wire (grey or as short as possible). Note: For wire lengths longer than
white) to the SPD. Connect the System Neutral wire to the 4", Phase wires should be twisted once for each 4" of
SPDs Neutral connection using a ring terminal suitable for wire length to maximize SPD performance.
use with a #10 fastener and a #10-32 x 3/8" fastener (cus-
tomer supplied). Tighten the Neutral connection to 4.1 Nm 5. Connect Phase wire to circuit breaker. See Figure 14, and
(36 in-lbs). There are two Neutral connection points provided the wiring diagrams shown in Figures 6, 7, 8 and 9.
on the SPD. Connect only one of them. See Figure 12.
6. Connect the System Ground wire (green) to the SPDs 2. Connect the RDP cable to the SPD. Use tie wraps
Surge Ground connection using a ring terminal suitable (already on the SPD) to secure the cable to the
for use with a #10 fastener and #10-32 x 3/8" fastener SPD. See Figure 16. Cable can be routed as a right
(customer supplied). Tighten the Surge Ground connec- or left dress.
ion to 4.1 Nm (36 in-lbs). If the system uses an isolated
ground, connect the isolated ground wire to Surge
Ground. There are two Surge Ground connection points
provided on the SPD. Connect only one of them. See
Figure 11.
7. If equipped, connect the System Neutral wire (grey or
white) to the SPD. Connect the System Neutral wire to
the SPDs Neutral connection using a ring terminal suit
able for use with a #10 fastener and a #10-32 x 3/8" fas-
tener (customer supplied). Tighten the Neutral connec-
tion to 4.1 Nm (36 in-lbs). There are two Neutral connection
points provided on the SPD. Connect only one of them.
See Figure 12.
Figure 16. RDP to SPD Connection
8. The SPD (Standard and Standard with Surge Counter
models) also has a connection available for remote
monitoring of the Form C relay contacts. See Figure 14. 3. Connect the RDP cable to the display. Use tie wraps
This is a green connector located on the side of the SPD. (already on the RDP) to secure the cable to the
To make the connection, remove the green connector RDP. See Figure 17.
and install the remote monitor leads (connector supports
12-24 AWG wire). Fasten the remote monitoring wires to
the N.O., N.C. and COM connection points per the label
on the front of the SPD. Contacts are rated: 150 Vac or
125 Vdc at 1A. Follow all national, state and local electrical
codes. With wiring complete, plug the green connector into
the SPD.
9. The final step of the SPD installation depends on the spe-
cific application. The various applications are listed below
by catalog suffix.
a. Suffix 'B': This is the Remote Display Panel (RDP)
option. The RDP option requires the addition of a fac-
tory supplied RDP cable. See Section 3.3, "Remote
Display Panel (RDP) Option" for Cable Catalog num-
bers.
1. Install the RDP using cutout and mounting dimen-
sions provided in Figure 15.
3.1 General The Eaton SPD Series Standard Feature Package display is
shown in Figure 19.
The Eaton SPD Series comes in three feature packages: Basic,
Standard, and Standard with Surge Counter. The operating spe-
cifics of each feature package are described below.
The Eaton SPD Series requires no operator involvement, other
than to monitor the display panel to determine status of the
SPD.
After system power is applied, the SPD automatically begins
protecting downstream electrical equipment from voltage tran-
sients.
Some SPD units have a Form C relay contact that allows for the
remote indication of SPD status. Form C contact wires are con-
nected via a three terminal connector. See Figure 13.
The Standard With Surge Counter Feature Package has the fol-
Green LEDs: Illumination indicates the phase is fully pro-
lowing features:
tected, and operating normally, with all protection active and
available. Green LEDs also indicate Neutral to Ground protec- All features of the Standard Feature Package.
tion on units with a Neutral wire. Green LEDs do not indicate LCD screen that displays surge count.
on/off status of power.
Reset button to RESET the surge counter to zero.
Red LEDs: Illumination indicates a loss of protection, and
that one or more protective devices are now inactive and
unavailable for that Phase. Red LEDs also indicate Neutral to
Ground protection on units with a Neutral wire. Red LEDs do
not indicate on/off status of power.
3.2.4 SPD Display Rotation 3.3 Remote Display Panel (RDP) Option
The SPD display can be rotated on the SPD enclosure, up to 360 The Eaton Series SPD displays may be monitored on a remote
degrees. This allows you to position the display for the best vis- display panel (RDP). This is indicated by the catalog style with a
ibility regardless of the position in which the SPD is installed. 'B' suffix (such as SPD250480D2B).
Rotations are at 90, 180, and 270 degrees. A separately purchased RDP cable is required to connect the
For a typical horizontal mounting see Figure 21. For a typical ver- SPD unit to the display.
tical mounting see Figure 22. Table 2 lists these cables and their part numbers.
Reposition the SPD display as follows:
Table 2. RDP Cable Options
1. Remove power from the unit.
Description Catalog No.
2. Remove and discard the perforated overlay material at the
4 ft. Cable for RDP SPDRDCAB04
two opposite corners of the display.
8 ft. Cable for RDP SPDRDCAB08
3. Remove the two phillips head screws that hold the display. 12 ft. Cable for RDP SPDRDCAB12
4. Rotate the display to the desired position. Be careful not to
overstress the display ribbon cable.
4.0 Troubleshooting
5. Place the display back onto the SPD enclosure. Again, be
careful not to overstress or crimp the ribbon cable. Many SPD failures result from improper installation. Once the
SPD is installed properly, it is a highly reliable unit.
6. Replace the two phillips head screws. Tighten screws to
1.35 Nm (12 in-lbs). If the SPD does not function properly, first confirm that it is
installed properly. See Section 2, Installation.
7. Restore power to the unit.
If the SPD malfunctions after it has been operating routinely,
refer to Table 3. This Troubleshooting Chart identifies possible
causes and solutions to the malfunction. Further assistance
may be obtained by calling Eatons Applications Engineers, at
1-800-809-2772, option 4, sub-option 2, including being directed
to the warranty process if applicable.
SPD SURGE
PROTECTIVE DEVICE
TROUBLESHOOTING
Figure 21. Typical Horizontal Display Mounting GUIDE
NORMAL
Table 3. Troubleshooting Chart OPERATION
Condition Probable Cause Solution
Green LEDs ON (1 per phase) and one Green LED ON for Normal operation N/A.
Neu/Gnd Protection
Audible Alarm OFF, Form C (N.C.) contact in the CLOSED Normal operation N/A.
state
Phase Green LED is OFF, same Phase Red LED is ON, Phase protection compromised or lost Replace SPD
Audible Alarm is ON
Extended Temporary Overvoltage (TOV) Check electrical system for TOV sources, correct,
replace SPD
Significant surge event
Replace SPD
Neu/Gnd Green LED is OFF, Neu/Gnd Red LED is ON, Neu/Gnd protection is compromised or lost Replace SPD
Audible Alarm is ON (for models with Neutral connections)
Significant surge event Replace SPD
All phase Green LEDs OFF, all phase RED LEDs ON, All phase protection is compromised or lost Replace SPD
Audible Alarm is ON
SPD rated voltage is less than system voltage Replace SPD with correct voltage model
Extended Temporary Overvoltage (TOV) Check electrical system for TOV sources, correct,
replace SPD
Significant surge event
Replace SPD
One of the display Red LEDs is ON. Audible Alarm is OFF Audible Alarm Silence button has been depressed and Normal operation
Alarm is silenced
If power is cycled and a fault condition still exists, the
Audible Alarm will reactivate
All Green and Red LEDs are OFF, LCD display (on Surge SPD is not connected to a power source Check system voltage at SPD connection
Counter models) is OFF
Check SPD connections
5.0 Specifications
Table 4. Specifications
Description Specification
Surge current capacity per phase 50, 80, 100, 120, 160, 200, 250, 300, 400 kA ratings available
SPD Type Basic feature package = Type 1 (can also be used in Type 2 applications)
Standard and Standard with Surge Counter feature packages = Type 2
Standard split phase voltages available 120/240
Single phase 230
Three phase wye system voltages available 120/208, 127/220, 230/400, 277/480, 347/600
Three phase delta system voltages 240, 480, 600
Three phase high leg delta system voltages 120/240
Input Power Frequency 50/60 Hz
Power consumption (Basic units)
208Y, 220Y, 230L, 240S, 240D, and 240H voltage codes 0.5W
400Y and 480Y and 480D voltage codes 1.1W
600Y and 600D voltage codes 1.3W
Power consumption (Standard and Standard with Surge Counter units)
208Y, 220Y, 230L, 240S, 240D, and 240H voltage codes 0.6W
400Y, 480Y, and 480D Basic voltage codes 1.7W
600Y and 600D voltage codes 2.1W
Protection modes Single split phase .....................L-N, L-G, N-G, L-L
Single phase .............................L-N, L-G, N-G
Three phase Wye...................... L-N, L-G, N-G, L-L
Three phase delta......................L-G, L-L
Three phase high leg delta........L-N, L-G, N-G, L-L
Maximum continuous operating voltage (MCOV)
208Y, 220Y, 240S, 240D, and 240H voltage codes 150 L-N,150 L-G, 150 N-G, 300 L-L
230L, 400Y and 480Y voltage codes 320 L-N, 320 L-G, 320 N-G, 640 L-L
600Y voltage code 420 L-N, 420 L-G, 420 N-G, 840 L-L
240 D voltage code 320 L-G, 320 L-L
480 D voltage code 640L- L-G, 640 L-L
600D voltage code 840 L-G, 840 L-L
Ports 1
Operating temperature -40 through 50 C (-40 through 122 F)
Operating humidity 5% through 95%, non-condensing
Operating altitude Up to 16,000 ft (5000 m)
Seismic withstand capability Meets or exceeds the requirements specified in the IBC 2006, CBC 2007, and UBC Zone 4
Weight 50-200kA - Approximately 1.6 kg (3.5 lbs) 250 - 400kA - Approximately 3.2kg (7.0 lbs)
Form C relay contact ratings 150 Vac or 125 Vdc, 1A maximum
Form C relay contact loogic Power on, normal state - NO contact = OPEN, NC contact = CLOSED
Power off, fault state, - NO contact = CLOSED, NC contact = OPEN
EMI/RFI filtering attenuation (Standard and Standard With Surge Counter Up to 50 dB from 10 kHz to 100 MHz
Agency certifications and approvals UL1449 3rd Edition recognized component for the US and Canada, UL1283 (Type 2 SPDs only)
Warranty 10 Years
SPD
kA Rating
Voltage Code
Options
50kA Per Phase Options
80kA Per Phase Integrated Units
100kA Per Phase 240S = 120/240 Split Phase
120kA Per Phase 208Y = 120/208 Wye (4W + G)
160kA Per Phase 220Y = 127/220 Wye (4W + G)
200kA Per Phase 400Y = 230/400 Wye (4W + G)
250kA Per Phase 480Y = 277/480 Wye (4 W + G)
300kA Per Phase 600Y = 347/600 Wye (4W + G)
400kA Per Phase 240D = 240 Delta (3W + G)
480D = 480 Delta (3 W + G)
600D = 600 Delta (4W + G)
240H = 240 Delta High Leg (4W + G) on 'B' Phase
230L = 230 Single Phase
NOTE: Please consult the factory for 240 Delta HIgh
Leg (4W+G) applications with high leg on 'C' Phase
Example: SPD 250480D2J = SPD Series, 250kA Per Phase, 480D Voltage, Standard Feature Package, Motor Control Center Application.
7.0 Warranty
Eaton warrants these products for a period of 10 years from the
date of delivery to the purchaser to be free from defects in both
workmanship and materials. Eaton assumes no risk or liability
for results of the use of the products purchased from it, includ-
ing but without limiting the generality of the foregoing: (1) The
use in combination with any electrical or electronic components, SPD WARRANTY
circuits, systems, assemblies, or any other materials or sub- INFORMATION
stances; (2) Unsuitability of any product for use in any circuit or
assembly.
Purchasers rights under the warranty shall consist solely of
requiring Eaton to repair, or at Eaton's sole discretion, replace,
free of charge, F.O.B. factory, and defective items received at
said factory within said term determined by Eaton to be defec-
tive. The giving of or failure to give any advice or recommenda-
tions by Eaton shall not constitute any warranty by or impose
any liability upon Eaton. The foregoing constitutes the sole and
exclusive liability of Eaton AND IS IN LIEU OF ANY AND ALL
OTHER WARRANTIES EXPRESSED, IMPLIED OR STATUTORY
AS TO THE MERCHANTABILITY, FITNESS FOR PURPOSE
SOLD, DESCRIPTION, QUALITY, PRODUCTIVENESS OR ANY
OTHER MATTER.
In no event shall Eaton be liable for special or consequential
damages or for delay in performance of the warranty.
This warranty does not apply if the product has been misused,
abused, altered, tampered with, or used in applications other
than specified on the nameplate. At the end of the warranty
period, Eaton shall be under no further warranty obligation
expressed or implied.
The product covered by this warranty certificate can only be
repaired or replaced by the factory. For help on troubleshoot-
ing the SPD, or for warranty information, call 1-800-809-2772,
Option 4, sub-option 2. Repair or replacement units will be
returned collect. If Eaton finds the return to be a manufacturers
defect, the product will be returned prepaid. SPD
REPLACEMENT
INSTRUCTION
Notes
Copyright 2010 by Eaton Corporation, Moon Township, PA, USA. All rights reserved. No part
of this document may be reproduced in any way without the express written approval of Eaton
Corporation.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including neg-
ligence), strict liability or otherwise for any special, indirect, incidental or consequential damage
or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or
power system, cost of capital, loss of power, additional expenses in the use of existing power
facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein.
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
1-800-809-2772, option 4, sub-option 2
Eaton.com
m WARNING
OBSERVE ALL RECOMMENDATIONS, NOTES,
CAUTIONS, AND WARNINGS RELATING TO THE
SAFETY OF PERSONNEL AND EQUIPMENT. OBSERVE
AND COMPLY WITH ALL GENERAL AND LOCAL HEALTH
AND SAFETY LAWS, CODES, AND PROCEDURES.
Figure 1. Digitrip 520MC Trip Unit with Rating Plug. . . . . . . . . . . . 5 Figure 25. Digitrip 520MC CWLSIG . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 2. Installation of the Digitrip Unit into a Magnum Breaker Figure 26. Digitrip 520MC ARMLSI. . . . . . . . . . . . . . . . . . . . . . . . 21
(Side View). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 27. Digitrip 520MC ARMLSIG . . . . . . . . . . . . . . . . . . . . . . 21
Figure 3. Installation of the Rating Plug and Mounting Screw. . . . 9 Figure 28. Digitrip 520MC ARMLSIA . . . . . . . . . . . . . . . . . . . . . . 22
Figure 4. Ground Alarm/Power Supply Module for the Figure 29. Digitrip 520MC ARMWLSIG . . . . . . . . . . . . . . . . . . . . 22
520M or 520MC Trip Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 30. Long Delay Current Settings. . . . . . . . . . . . . . . . . . . . 22
Figure 5. Wiring Diagram for 520M and 520MC Models
with Ground Alarm/Power Supply Module. . . . . . . . . . . . . . . . . . 10 Figure 31. Long Delay Time Settings . . . . . . . . . . . . . . . . . . . . . . 23
Figure 6. Tripping Circuit for a Typical Magnum Figure 32. Long Time Memory (LTM) Jumper . . . . . . . . . . . . . . . 23
Breaker (Partial). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 33. Short Delay Current Settings. . . . . . . . . . . . . . . . . . . . 23
Figure 7. Three-Pole, Four-Wire Breaker with Figure 34. Short Delay Time Settings. . . . . . . . . . . . . . . . . . . . . . 24
Neutral Sensor Connections for 3200A Frame Figure 35. Instantaneous Current Settings. . . . . . . . . . . . . . . . . . 24
Using Residual Ground Fault Sensing. . . . . . . . . . . . . . . . . . . . . . 13
Figure 36. Ground Fault Current Settings. . . . . . . . . . . . . . . . . . . 24
Figure 8. Neutral Sensor Connections for 4000A Frame
Using Residual Ground Fault Sensing. . . . . . . . . . . . . . . . . . . . . . 13 Figure 37. Ground Fault Time Delay Settings. . . . . . . . . . . . . . . . 25
Figure 9. Digitrip Neutral Sensor Types (or Source Ground Sensor).14 Figure 38. INCOM Network with Remote Master
Computer or BIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 10. Four-Pole 3200A Frame (4000A IEC) Using Residual
Ground Fault (Earth-Fault) Sensing. . . . . . . . . . . . . . . . . . . . . . . . 14 Figure 39. Functional Test Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 11. Source Ground Fault Sensing Scheme Figure 40. Connection Details for Conducting Single-Pole,
for 3200A Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Single-Phase Current Tests with the Breaker Removed
from the Cell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 12. Source Ground Fault Sensing Scheme
for 4000A FrameDouble-Wide. . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 41. Connection Details for Conducting Single-Phase
Current Tests with the Breaker Removed from the Cell. . . . . . . . 28
Figure 13. Zero Sequence Sensing Scheme for 3200A Frame. . . 16
Figure 42. Alternate Connection Details Using Three Poles
Figure 14. Multiple Source/Multiple Ground Scheme. . . . . . . . . . 16 to Develop a Ground Fault Condition . . . . . . . . . . . . . . . . . . . . . . 28
Figure 15. Block Diagram with Breaker Interface. . . . . . . . . . . . . 18 Figure 43. Digitrip Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 16. Digitrip 520 LI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44. Typical Trip Function Record Nameplate . . . . . . . . . . . 30
Figure 17. Digitrip 520 LSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 45. Automatic Trip Operation Record. . . . . . . . . . . . . . . . . 30
Figure 18. Digitrip 520 LSIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 46. Typical Performance Test Record Form. . . . . . . . . . . . 31
Figure 19. Digitrip 520i WLSIG. . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 47. Maintenance Mode WiringDigitrip 520MC. . . . . . . . 33
Figure 20. Digitrip 520M MLSI. . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 48. Typical Zone Interlocking. . . . . . . . . . . . . . . . . . . . . . . 34
Figure 21. Digitrip 520M MLSIA. . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 49. Typical Zone Interlocking Connections with
Figure 22. Digitrip 520M MLSIG. . . . . . . . . . . . . . . . . . . . . . . . . . 20 Two Main Breakers (M1, M2) and a Tie Breaker (T). . . . . . . . . . . 35
Figure 23. Digitrip 520Mi MWLSIG. . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 50. Typical Breaker Master Connection Diagram. . . . . . . . 37
Figure 24. Digitrip 520MC CLSI . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 51. Modbus Translator Wiring . . . . . . . . . . . . . . . . . . . . . . 38
Protection
Rating Each trip unit is completely self-contained and requires no external
Plug control power to operate its protection systems. It operates from
current signal levels derived through current sensors mounted in the
circuit breaker. The types of protection available for each model are
Test Port shown in Table 1 and Figure 16 through Figure 27.
(covered)
NNote: The Digitrip 220+ (LI modelFigure 16), 520 (LSI modelFigure
17), 520M (MLSI modelFigure 20) and 520MC (CLSI modelFigure 24)
can be used on three-pole or four-pole circuit breakers for the protection of
the neutral circuit. Only these four models can provide neutral protection,
Protection although models MLSIA, MLSIG, MWLSIG, CLSIA, CLSIG, and CWLSIG can
Settings provide neutral metering. Refer to the National Electrical CodeT (NECT) for
the appropriate application for four-pole breakers.
Mouting Boss
Steel Mouting Plate
Digitrip 220/520
Dimple
Ground Alarm/
Power Supply Module Pin 1 Connector K2
(520M/MC option only)
Pin 1 Connector K1
Figure 2. Installation of the Digitrip Unit into a Magnum Breaker (Side View)
DIGITRIP
REMOVAL AND
REPLACEMENT
INSTRUCTION
Wiring
The internal components of the breaker, and how they are wired out
to the breaker secondary contacts, are shown in the breaker master
connection diagram provided as Appendix C.
Plexiglass cover
A clear, tamper-proof, plexiglass door sits on the breaker cover. This
door allows the settings to be viewed but not changed, except by
Figure 4. Ground Alarm/Power Supply Module for the 520M or
authorized personnel. The plexiglass cover meets applicable tamper-
520MC Trip Units
proof requirements. The cover is held in place by two cover screws.
Security is ensured by the insertion of a standard meter seal through
the holes in both of the cover retention screws. The plexiglass cover
has an access hole for the Step and Reset/Battery Test pushbuttons.
A-14
G-ALM2
Output
time delay when any phase current exceeds 85% of the Ir setting.
J3-3
J4-5
J4-4
J4-4
J4-2
J4-1
J3-2
J3-1
When the Step button on the face of the trip unit is pressed and
Digitrip 520M/MC released, the display will show PH 1, for Phase 1 or A, and the
current value. If the Step button is not pressed again, the display
will continue to show the current value for Phase 1. Each time
that the Step button is pressed, the next monitored function will
be displayed. The other real-time readings can be displayed in the
Available Style
a Contact rating (resistive load): sequence below:
AC 0.5A at 230 Vac
Input Voltages Number b AC 1A at 120 Vac PH 2 Phase 2 (B)
DC 1A at 48 Vdc
120 Vac 10% 7802C83G11
DC 0.35A at 125 Vdc
PH 3 Phase 3 (C)
230 Vac 10% 7802C83G12 b Verify input voltage rating before energizing circuit. PH 4 Neutral
2448 Vdc 10% 7802C82G12 c When used in conjunction with a T. U. Cat. PH 5 Ground (if ground function is supplied)
5MWLSIG, 5MLSIG, 5CWLSIG or 5CLSIG, will
125 Vdc 7802C82G13 indicate GF trip. HI Highest phase current
(100140 range) d When used in conjunction with T.U. Cat. 5MLSIA OL Overload (Digitrip in Overload mode)
or 5CLSIA, will indicate GF alarm. Pushing the Step button while the unit is in the OL mode
e When used in conjunction with a Trip Unit Cat. will have the unit again display the overload current value
5MLSI or 5CLSI, will indicate High Load alarm.
f When used in conjunction with Trip Unit Cat.
HL High Load Alarm (Cat 5MLSI and 5ARMLSI only)
5ARMLSI(G), see Section 10. HELP This message will indicate that the trip unit
is out of calibration and should be replaced at the
Figure 5. Wiring Diagram for 520M and 520MC Models with earliest opportunity.
Ground Alarm/Power Supply Module
In addition, the Digitrip 520MC and Digitrip 520M (product built
with Auxiliary Power Module input pins present, see Figure 1) will
Ground alarm display and freeze the magnitude of the trip value after a trip event
A second function of the module is to provide either a ground trip if auxiliary power is available. Use the Step pushbutton to view each
or ground alarm only output contact via the relay supplied in the phase value. The highest value that can be presented is 9999. Any
module. On Digitrip 520M/520MC with ground fault protection, an fault currents greater than this value will be shown as HI. Pushing
LED on the front of the unit also provides an indication of ground the Reset pushbutton will clear this data.
fault trip. Also related to the phase value after a trip event are four dashes
- - - -. This message means that the microprocessor could not
Ground fault trip complete its writing of the trip events magnitude into its nonvolatile
When the Ground Alarm/Power Supply Module is used with the memory. A possible cause of this would be the lack or loss of
MLSIG model, this unit will provide ground fault trip contacts when auxiliary power during the trip event.
the circuit breaker trips on a ground fault. You must then push the
Reset button on the Digitrip in order to reset the contacts (see Standards
Figure 5, Note 3). The Digitrip 520, 520M, and 520MC trip units are listed by
Underwriters LaboratoriesT, under UL File E52096, for use in
Magnum circuit breakers. These same units are recognized by
the Canadian Standards AssociationT (CSAT).
All Digitrip units have also passed the IEC 947-2 test program that
includes radiated and conducted emission testing. As a result, all
units carry the CE mark.
3. The low-energy trip actuator, which actually trips the When the trip actuator is reset by the operating mechanism, the
circuit breaker. moving core assembly is held in readiness against the force of the
compressed spring by the permanent magnet. When a tripping
Figure 6 shows this tripping circuit for a typical Magnum circuit action is initiated, the low-energy trip actuator coil receives a tripping
breaker. This arrangement provides a very flexible system, covering pulse from the Digitrip unit. This pulse overcomes the holding effect
a wide range of tripping characteristics described by the time-current of the permanent magnet, and the moving core is released to trigger
curves referenced in Section 9. the tripping operation via the trip lever.
Figure 6. Tripping Circuit for a Typical Magnum Breaker (Partial) Residual No jumper Three- or 7, 8, 10, 14 Element R5
four-pole
The automatic overload and short-circuit tripping characteristics for a Source ground Jumper B6 to B7 Three-pole only 12 Element R4
specific circuit breaker are determined by the ratings of the installed Zero sequence Jumper B6 to B7 Three-pole only 13 Element R4
current sensors with a matching rating plug and the selected
functional protection settings. Specific setting instructions are NNote: This information applies to trip units with ground.
provided in Section 4.
When the functional protection settings are exceeded, the Digitrip Residual sensing
unit supplies a trip signal to the trip actuator. As a result, all tripping Residual sensing is the standard mode of ground fault sensing in
operations initiated by the protection functions of the Digitrip trip Magnum circuit breakers. This mode uses one current sensor on
unit are performed by its internal circuitry. There is no mechanical each phase conductor and one on the neutral for a four-wire system
or direct magnetic action between the primary current and the (shown in Figure 7 and Figure 8). If the system neutral is grounded,
mechanical tripping parts of the breaker, and external control power but no phase to neutral loads are used, the Digitrip 520 family of
is not required. units includes all of the components necessary for ground fault
protection. This mode of sensing vectorially sums the outputs of
m WARNING the three or four individual current sensors. For separately mounted
neutrals, as long as the vectorial sum is zero, then no ground fault
IMPROPER POLARITY CONNECTIONS ON THE TRIP ACTUATOR COIL WILL exists. The neutral sensor must have characteristics and a ratio
DEFEAT THE OVERLOAD AND SHORT CIRCUIT PROTECTION, WHICH COULD that are identical to the three internally mounted phase current
RESULT IN PERSONAL INJURY. OBSERVE POLARITY MARKINGS ON THE sensors. Available types of neutral sensors are shown in Figure 9.
TRIP ACTUATOR LEADS AND CONNECT THEM PROPERLY, USING THE Residual ground fault sensing features are adaptable to main and
INSTRUCTIONS PROVIDED. feeder breaker applications. Available ground fault pickup settings
employing residual sensing are given in Table 4. Figure 10 shows a
four-pole breaker with residual ground fault sensing.
Source
LN LA LB LC
Black
+ K1-2
Trip
Digitrip 520
Actuator - K1-3
with GF
1 10:1
K1-9
K1-8
R/1 1 K1-7
K1-6
K1-5 a
1
K1-4 R5
b
B-7 K2-1
B-6 K2-7
B-5 K2-9
c
B-4 K2-8
R/1 10:1 Aux. CT
Load
a In this scheme, all breaker secondary currents (at the 100 mA level) are summed together at the PC board donut transformer to sense
ground fault via element R5.
b No jumper on secondary contacts B-6, B-7.
c Neutral input (if four-wire) is via contacts B-4, B-5. Neutral current input to secondary contacts is 1A, equivalent to one per unit ground.
Figure 7. Three-Pole, Four-Wire Breaker with Neutral Sensor Connections for 3200A Frame Using Residual Ground Fault Sensing
Source
LN1 LN2 LA1 LB1 LC1 LA2 LB2 LC2
Black
+ K1-2
Trip Digitrip 520
Actuator - K1-3 with GF
20:1
K1-9
2000:1 2000:1
K1-8
b K1-7
2000:1 2000:1
K1-6
a
K1-5
2000:1 2000:1
K1-4 R5
B-7 K2-1
B-6 K2-7
K2-9
B-5
2000:1
B-4 K2-8
20:1 Aux. CTs
2000:1 Load
a In this scheme, all breaker secondary currents (at the 100 mA level) are summed together at the PC board donut transformer to sense ground
fault via element R5.
b In this scheme, the current sensors in the breaker poles are parallel-wired to achieve a 4000A breaker rating. Other available ratings in this
double-wide configuration are 6300A, 5000A, 3200A, 2500A, and 2000A.
Figure 8. Neutral Sensor Connections for 4000A Frame Using Residual Ground Fault Sensing
Source
LN LA LB LC
Black
+ K1-2
Trip Digitrip 520
Actuator - K1-3 with GF
1 10:1
K1-9
K1-8
R/1 1 K1-7
K1-6
K1-5 a In this scheme, all breaker secondary
a
1 currents (at the 100 mA level) are
K1-4 summed together at the PC board
R5
B-7 donut transformer to sense ground
b fault via element R5.
B-6 b Do not jumper on secondary contacts
K2-9 B-6, B-7. This will defeat all ground
fault protection in application for
four-pole breaker.
K2-8
R/1
10:1 Aux. CT
Load
Figure 10. Four-Pole 3200A Frame (4000A IEC) Using Residual Ground Fault (Earth-Fault) Sensing
Source
Black
c
b
Load
Ground Return Electrode Conductor
Typical ApplicationMain
a In this scheme, the residential sensing element R is not used. The ground current is direct true ground current and is sensed directly via element R .
5 4
b A jumper is required on B-6, B-7 (secondary contacts) to program the Digitrip 520 to use element R and input on B-4, B-5 directly for source ground sensing.
4
c This scheme is not applicable to four-pole breakers. No secondary contacts (B-4 and B-5) are available on four-pole breakers. Do not jumper B-6, B-7 in four-pole applications.
Figure 11. Source Ground Fault Sensing Scheme for 3200A Frame
Source
Black
d
b
a
c
Load
Ground Return Electrode Conductor
a In this scheme, the current sensors in the breaker poles are parallel-wired to achieve a 4000A breaker rating. The ground fault is sensed directly via element R .
4
b A jumper is required on B-6, B-7 secondary contacts to program the Digitrip 520 to use element R directly for source ground sensing.
4
c Source ground sensor input is via B-4, B-5. Source ground current input to secondary contacts is 2A, equivalent to one per unit ground.
d This scheme is not applicable to four-pole breakers. No secondary contacts (B-4 and B-5) are available on four-pole breakers. Do not jumper B-6, B-7 in four-pole applications.
Figure 12. Source Ground Fault Sensing Scheme for 4000A FrameDouble-Wide
Source
Black
c
b
a
Load
a This scheme uses a large zero sequence CT to magnetically sum the currents and the output is sensed via element R .
4
b A jumper is required on B-6, B-7 to program the Digitrip to use element R .
4
c This scheme is not applicable to four-pole breakers.
IG/2 N N IG/2
IG/2
IG/2
B5 ig/2 ig
ig/2
B5
B4
IG
ig/2
B4
M1 M2
iG/2 ig Digitrip
T
Ground
R5 Sensor
R5
B5 ig/2 B4
Neutral Sensors Wired
in a Loop Configuration
N
R5 IG in
NNotes:
Breaker M2 trips since this is the only breaker seeing the IG fault via element R5.
No jumper on B-6, B-7 terminalsall breakers are programmed for standard residual ground fault protection.
Auxiliary CTs not shown. Wiring needed at system level is shown as a dotted line.
Capital letters represent primary current. Lowercase letters represent secondary current.
The three breakers (M1, M2, and T) must all have the same breaker/sensor rating.
DIGITRIP
OPERATOR
PRESTART
(Line/Upper)
N A B C
Ground Alarm
Power Supply
Trip
Optional for 520M
Required for 520MC
Actuator TA
Making Current
Release Circuitry FET
(see Section 3)
4-Bit LED
Latch Pulse
Chip Circuit
Internal Intregrated
Bridge Processor
Power Battery +3V
Circuits
Supply CHip
Status LED Custom
(See
Section 3) Designed
Residual
Ground Zone Interlock Zout
Detection Protection Setting Circuitry
(See Section 2) (See Section 4) (See Section 3) Zin
AUX. CTs
(Load/Lower)
Typical Phase or
Ground Sensing Rating Plug
(See Section 7)
Resistor
Digitrip 520
5LI
Figure 17. Digitrip 520 LSI Figure 19. Digitrip 520i WLSIG
Figure 20. Digitrip 520M MLSI Figure 22. Digitrip 520M MLSIG
Figure 21. Digitrip 520M MLSIA Figure 23. Digitrip 520Mi MWLSIG
Digitrip 520MC
PH4 Neutral
Test
Kit Catalog
Dependent on Ir
Ir = In x Long Delay .4
Setting 1.0 .5 2
24 4
.95 .6 Long
20 7
.9 .7 Delay
Dependent on In .8 Setting 15 10
12
In = Max Amp Rating Long
2 Delay
(Current Sensor Rating) M1 2.5
Time
10 3 Short @ 6xIr
8 4 Delay
6 Setting
High
Load .1
.5* .2
Alarm
.3* .3 Short
.1* .4 Delay
.5 Time
2
OFF 3
* = I 2 t Response M1 4
Transmit 10 6
8
Instantaneous
Figure 24. Digitrip 520MC CLSI Figure 26. Digitrip 520MC ARMLSI
In Multiples of
Amperes (ln)
Connector
Long Delay Time (Storage)
2 Seconds at 6 x lr LTM Active
(Also Recommended
Position for Field Testing)
Available
Settings Figure 32. Long Time Memory (LTM) Jumper
2, 4, 7, 10,
12, 15, 20, 24
Seconds at
The action of the LTM must be considered when performing
6 Times multiple long delay time tests (see Section 5).
Long Delay
Setting (lr) Short delay current setting
There are eight available short delay current settings, as illustrated
in Figure 31. Seven settings are in the range from 210 times (Ir).
(Remember: (Ir) is the long delay current setting.) The maximum
value M1 is based on the ampere rating of the circuit breaker and is
listed in Note 4 of Table 1.
6 x lr Available Settings
2.0, 2.5, 3.0. 4.0, 5.0, 6.0, 8.0, 10.0, M1
Short Delay Setting
Figure 31. Long Delay Time Settings In Multiples of
2 x lr Long Delay Setting (lr)
NNotes: In addition to the standard long delay protection element, trip units
also have a Long Time Memory (LTM) function, which protects load circuits
from the effects of repeated overload conditions. If a breaker is reclosed soon
after a long delay trip, and the current again exceeds the long delay setting,
(Ir), the LTM automatically reduces the time to trip to allow for the fact that
the load circuit temperature is already higher than normal because of the
prior overload condition. Each time the overload condition is repeated, the
M1 Value is Specified on Rating Plug
LTM causes the breaker to trip in a progressively shorter time. When the load
current returns to normal, the LTM begins to reset; after about 10 minutes
it will have reset fully, so the next long delay trip time will again correspond
to the setting value. In certain applications, it may be desirable to disable Figure 33. Short Delay Current Settings
the LTM function. Open the test port located at the lower left-hand front of
the trip unit and use small, long nose pliers to move the LTM jumper inside Short delay time setting
the test port (see Figure 32) to its inactive position. (The LTM function can
be enabled again at any time by moving the LTM jumper back to its original As illustrated in Figure 34, there are two different short delay
active position.) response curve shapes: fixed time (FLAT) and I2t.
The shape selected depends on the type of selective coordination
chosen. The I2t response curve will provide a longer time delay for
current below 8 x Ir than will the FLAT response curve.
In Multiples of
Rating Plug
Amperes (ln)
Specific Values
Given on Circuit
Breaker Time-
*0.1, *0.3, *0.5 Current Curve
Seconds with and in Table 4
l2t Shape
*Indicates l t Shape
2
Ground fault time delay setting
8 x lr As illustrated in Figure 37, there are two different ground fault
curve shapes: fixed time (FLAT) or I2t response. The shape selected
Figure 34. Short Delay Time Settings depends on the type of selective coordination chosen. The I2t
response will provide a longer time delay for current below
Five FLAT (0.1, 0.2, 0.3, 0.4, 0.5 seconds) and three I2t (0.1*, 0.3*, 0.625 x In than will the FLAT response.
0.5* seconds) response time delay settings are available. The I2t Five FLAT (0.1, 0.2, 0.3, 0.4, 0.5 seconds) and three I2t (0.1*, 0.3*,
response settings are identified by an asterisk (*). The I2t response 0.5* seconds) response time delay settings are available. The I2t
is applicable to currents less than eight times the ampere rating of response settings are identified by an asterisk (*). The I2t response
the installed rating plug (Ir). For currents greater than 8 x (Ir), the I2t is applicable to currents less than 0.625 times the ampere rating of
response reverts to the FLAT response. the installed rating plug (In). For currents greater than 0.625 x (In), the
NNotes: Also see Section 3, zone interlocking. I2t response reverts to the FLAT response.
NNote: Also see Section 3, zone interlocking.
l2t Shape
Returns to FLAT
Response at
Approximately 0.625 ln
0.1*, 0.3*, 0.5*
Seconds with
l2t Shape
Breaker Interface
Monitor (BIM II)
These bursts of data can be captured and used in a variety of ways m WARNING
depending upon the manner in which the master computer software ANY TRIPPING OPERATION WILL CAUSE DISRUPTION OF SERVICE
program is written. For example, all the settings can be viewed AND POSSIBLE PERSONAL INJURY, RESULTING IN THE UNNECESSARY
via the master computer. Another example is that the data for the SWITCHING OF CONNECTED EQUIPMENT.
individual phase current values are available on the network, but the
software must select the appropriate data, decode it, and display
it in a useful manner. Following an overcurrent trip operation, the
sequence of coded data varies slightly. The cause of trip, the value, m CAUTION
the phase (or ground) current responsible for the trip are available on TESTING A CIRCUIT BREAKER WHILE IT IS IN-SERVICE AND CARRYING
the network. LOAD CURRENT IS NOT RECOMMENDED. TESTING OF A CIRCUIT BREAKER
THAT RESULTS IN THE TRIPPING OF THE CIRCUIT BREAKER SHOULD BE
DIGITRIP DONE ONLY WITH THE CIRCUIT BREAKER IN THE TEST OR DISCONNECTED
CELL POSITIONS OR WHILE THE CIRCUIT BREAKER IS ON A TEST BENCH.
TESTING
When to test
Testing prior to startup can best be accomplished with the breaker
out of its cell or in the Test, Disconnected, or Withdrawn
(or Removed) cell positions.
NNote: Since time-current settings are based on desired system coordination
and protection schemes, the protection settings selected and preset in
accordance with Section 4 should be reset to their as-found conditions if
altered during any routine test sequence.
m CAUTION
PERFORMING TESTS WITHOUT THE Eaton-APPROVED TEST KIT MAY
DAMAGE THE DIGITRIP UNIT.
The test port is located on the front left-hand corner of the trip unit
(see Figure 1). To access the port, remove the plexiglass cover from
the front of the circuit breaker. Using a small screwdriver, gently pry
up on the test port cover to remove this item.
DIGITRIP
TESTING
EQUIPMENT
Batteries
The test kit authorized by Eaton for use with the Digitrip units plugs
into the test port of the unit and provides a secondary injection test The functional test kit contains a total of seven 9V batteries.
that simulates the current transformer. Existing test kits, styles A lithium ion cell is the preferred battery type for BAT A and is
140D481G02R, 140D481G02RR, 140D481G03 or G04, along with attached to the main PC board of the test kit. This battery has a
the Magnum test kit adapter 8779C02G04, can be used to test the much longer lifespan to accurately perform the selected tests. The
trip unit and breaker. remaining six batteries are located on a separate board in the test kit
and serve to power up the display on the 520M trip unit.
Functional test kit (handheld)
LEDs A and B function to represent sufficient battery voltage
Description of handheld test kit from both the single lithium cell and the six alkaline batteries,
A battery-powered test kit is also available and capable of testing respectively. If either LED does not light or lights only dimly, replace
trip elements for Digitrip units 520/520M/520MC and Digitrip 220+, the appropriate battery or batteries within the functional test kit
including power-up, instantaneous trip, short delay trip, and ground case. To do this, open the back of the case using a screwdriver and
(earth) fault trip. These test selections are chosen with the switch remove the battery or batteries from their respective locations. For
labeled Select Test located in the upper right-hand corner of the best results, replace lithium battery (Battery A) with ULTRALIFET
test kit (see Figure 39). The test currents are not adjustable for this U9VL battery. When replacing battery sixpack (Battery B), replace all
test kit. batteries at the same time using standard 9V alkaline batteries.
The style number of this device is #70C1056. Performance testing for ground fault trip units
primary injection
Test procedure
Code requirements
Complete procedural instructions for the Eaton functional test kit can
be found in I.L. #5721B13, which is packaged with each test kit. The NEC, under Article 230-95-C, requires that any ground fault
protection system be performance tested when first installed.
Conduct tests in accordance with the approved instructions provided
with the equipment. Make a written record of this test and make the
results available to the authority having inspection jurisdiction.
Standards requirements
As a follow-up to the basic performance requirements stipulated
by the NEC, UL Standard No. 1053 requires that certain minimum
instructions must accompany each ground fault protection system.
These statements (General test instructions), plus a copy of the
record forms (Figure 44, Figure 45, and Figure 46), are included as
part of this instructional leaflet.
m WARNING
PERSONAL INJURY CAN OCCUR WHEN WORKING ON POWER SYSTEMS.
ALWAYS TURN OFF POWER SUPPLYING BREAKER BEFORE CONDUCTING
TESTS. TEST OUT OF THE CELL, IF POSSIBLE. THERE IS A HAZARD OF
ELECTRICAL SHOCK OR BURN WHENEVER WORKING IN OR AROUND
Figure 39. Functional Test Kit ELECTRICAL EQUIPMENT.
NNote: After completion of testing, perform a power-up by depressing Reset Verify the grounding points of the system using high voltage testers
pushbutton, which will clear the trip memory. Disconnect cable from test kit and resistance bridges to ensure that ground paths do not exist that
to prevent accidental operation and battery drainage. Reset the Instantaneous could bypass the sensors.
setting to its original condition. Reposition the LTM jumper to the as-found
condition. Install the small cover on the Digitrip and install the breakers Use a low voltage (024V), high-current, ac source to apply a test
plexiglass cover. current of 125% of the Digitrip unit pickup setting through one
phase of the circuit breaker. This should cause the breaker to trip
DIGITRIP in less than 1 second and operate the alarm indicator, if one is
supplied. Reset the breaker and the alarm indicator. Repeat the
TESTING test on the other two phases (see Figure 40).
EQUIPMENT
eaton corporation www.eaton.com 27
Instructional Leaflet IL70C1037H05 Digitrip models 520, 520i; and 520M, 520Mi,
Effective October 2009 520MC, 520MCi trip units for use only in
Magnum and Magnum DS circuit breakers
Apply the same current as described above through one phase An alternative test setup is shown in Figure 42. This three-pole in
of the breaker, returning through the neutral sensor. The breaker series hookup should be employed when a low ground pickup setting
should not trip, and the alarm indicator, if one is supplied, should is to be tested like 0.24x and 0.3x, and if auxiliary power to Digitrip
not operate. Repeat the test on the other two phases. can not be provided. The test circuit does provide a net residual
ground current excitation of 1. Two of the phases cancel each
other out as far as ground fault, but now the Digitrip is provided with
Primary Disconnect
Suitable Conductors StabsWhen Drawout
three-pole power-up current simulating three-phase power.
A B C
Low Voltage
AC Current
Source
Low Voltage
AC Current Polarity and
Source Identification
Figure 40. Connection Details for Conducting Single-Pole, Figure 42. Alternate Connection Details Using Three Poles to
Single-Phase Current Tests with the Breaker Removed from Develop a Ground Fault Condition
the Cell
Apply the same current as described above through any two phases
of the breaker. The breaker should not trip, and the alarm indicator, if m CAUTION
one is supplied, should not operate. Repeat the test using the other RESTORE ALL TEMPORARY CONNECTIONS MADE FOR THE PURPOSE
two combinations of breaker phases (see Figure 41) or through a OF CONDUCTING TESTS TO PROPER OPERATING CONDITIONS BEFORE
breaker pole and the neutral that employs a neutral sensor. RETURNING THE BREAKER TO SERVICE.
Primary Disconnect Record the test results on the test form provided with the
Suitable Conductors StabsWhen Drawout equipment (see Figure 46).
A B C
Low Voltage
AC Current
Source
Polarity and
Shorting Identification
Conductors
m CAUTION
Insulating Tab Rating Plug Door Flipped Open EXERCISE CARE WHEN REPLACING THE BATTERY TO ENSURE THAT THE
CORRECT POLARITIES ARE OBSERVED. POLARITY MARKINGS ARE SHOWN
ON THE RATING PLUG WHEN THE HINGED COVER IS OPEN. ACCIDENTALLY
INSTALLING THE BATTERY IN THE REVERSE DIRECTION WILL NOT HARM
EITHER THE TRIP UNIT OR THE BATTERY, BUT WILL DEFEAT THE FUNCTION
OF THE BATTERY.
Use Type 1/3 N Lithium
Battery Only
The replacement battery should be the same type as that already in
the trip unit or an equivalent. Acceptable 3V lithium batteries may be
Pull to Remove Battery obtained from the following companies:
Company Model
Figure 43. Digitrip Battery VARTA Batteries, Inc. CR 1/3N
300 Elmsford Boulevard
Battery check Elmsford, NY 10523
914-592-2500
The battery is a long-life, lithium, camera-type unit. Check the status (www.varta.com)
of the battery at any time by pressing the Battery Check pushbutton
and observing the green LED. If the Battery Check LED does not Duracell, Inc. DL 1/3N
light green, replace the battery. The condition of the battery has Berkshire Corporate Park
no effect on the protection function of the trip unit. Even with the Bethel, CT 06801
battery removed, the unit will still trip the breaker in accordance with 1-800-551-2355
its settings. However, without the battery, the Cause of Trip LED will (www.duracell.com)
not flash red. If the battery is replaced, one or more of the Cause of Sanyo Energy Corporation CR 1/3N
Trip LEDs may be illuminated. Push the Reset/Battery Test button to 2055 Sanyo Avenue
turn off the indicators; the trip unit will be ready to indicate the next San Ysidro, CA 92173
cause of trip. 619-661-6620
NNote: A healthy battery is required to fully reset the 4-bit latch chip and (www.sanyo.co.jp)
associated Cause of Trip LEDs (see Figure 15).
Time-current curves
The time-current curves are listed below for particular trip unit
models. All protection function time-current settings should be made
following the recommendations of the specifying engineer in charge
of the installation.
70C1295 Digitrip 220P or 520 (LI) (L) curve
70C1296 Digitrip 220P or 520 (LI) (I) curve
70C1006 Digitrip 520 (LS) curve
70C1007 Digitrip 520 (I) curve
70C1008 Digitrip 520 (G) curve
70C1446 Digitrip 520MC Maintenance Mode trip
m NOTICE
the provision for the zone selective interlocking function
is standard on circuit breakers with digitrip trip units
for short time and ground fault (earth fault) functions.
for ansi/ul circuit breakers with digitrip trip units, the
appropriate jumper to terminal b8 and b9 must be added
on the circuit breaker if zone interlocking is not desired
or field testing is desired.
for iec circuit breakers with digitrip trip units, the zone
interlocking function is not wired out to the circuit breaker
secondaries (i.e., zone functionality is not present in
secondaries b7, b8, and b9). the trip unit will always follow
the programmed short time or ground time setting. this is
Figure 46. Typical Performance Test Record Form
accomplished via a wiring harness internal to the circuit
breaker. if the zone interlocking function is desired for iec
circuit breakers with digitrips, please contact eaton for
appropriate instructions on how to adjust the internal
wiring harness to activate the zone interlocking function
associated with secondaries b7, b8, and b9 of the circuit
breaker.
e
Remote
Control Indicator
L
Voltage (BlueLight)
d
a
b Communication wiring to IR MINT,
BIM, MODBUS MINT or PowerNet
computer. This can activate g
c Maintenance Mode if desired.
c
A15
A14
A12
A10
B7
A9
B1 B2 A12 B7
Alternate Customer
Wiring (partial)
a The Digitrip 520MC (Cat. #5ARMxxx) can locally be placed in Maintenance Mode via a two-position switch located on the trip unit. The function can also be armed via a remote switch as shown.
In addition, the function can also be activated via communications. A blue LED on the Digitrip verifies that Maintenance Mode is armed.
b The recommended selector switch for this low voltage application is Eaton part number 10250T1333-2E, which includes a contact block rated for logic level and corrosive use.
c The maximum length of this wiring to the remote Arcflash Reduction Maintenance System switch (or alternate relay contact) is 9.78 feet (3m). Use #20 AWG wire or larger.
d Control voltage is 120 Vac or 230 Vac, or 2448 Vdc or 125 Vdc. Check circuit breaker front cover for trip unit power requirements.
e A remote stack light, annunciator panel, or other remote indication device can be connected to verify that the Digitrip is in Maintenance Mode.
f Relay in GF Alarm/PS Module closes when Maintenance Mode is armed. Contact is rated 1A at 120 Vac or 0.5A at 230 Vac or 1A at 2448 Vdc or 0.35A at 125 Vdc.
g The Digitrip 520MC can also be placed remotely in its Maintenance Mode via a general purpose relay (ice cube type with logic level contacts) activated by a remote control switch.
A recommended type is IDEC Relay RY22. Choose voltage as desired.
3200A Main
C
ZO Zone
0.5 Sec. 1
1200A
ZI
M1 M2
C C
ZO ZO
ZI ZI
0.5 Sec. 0.5 Sec.
T
C
ZO
ZI
0.3 Sec.
Figure 49. Typical Zone Interlocking Connections with Two Main Breakers (M1, M2) and a Tie Breaker (T)
DIGITRIP
TROUBLESHOOTING
GUIDE
SR SR
B-12 CLOSE CONTACT
AC
ZONE_COM K2-1 G_ALARM
B-7 Z_COM J3-1
52b OUTPUT- SR
K2-2 J3-2 B-13 CLOSE COIL
#22 AWG SEE NOTE 1 BRKCLSD
K2-3 OUTPUT+
(MCR) +30VDC INPUT (520M ONLY) J3-3 AC
ZONE_IN K2-4
B-8 Z_IN J4-4 G_ALM 1 ATR_REL_COM
ZONE_OUT K2-5 A-10
B-9 Z_OUT
K2-6 J4-3 G_ALM 2 ATR_ALARM
G_ALARM A-11
BLACK WHITE BROWN ATR_VOLT
GF_SGND K2-7 J4-2 A-14
B-6 GF_SGND
N ATR V_COM
X1 B-5 NEUTRAL1 ACTN K2-9 J4-1 A-15
N1
R/1
X2 B-4 NEUTRAL2 K2-8 OTS2_MAKE
N2 A-4
H2 10:1
CONTROL DIAGRAM
J2-1 J1-1 K1-1 520M
GROUND
POWER
MODULE
/ 520MC
SUPPLY
ALARM
Only OTS2 OST2_COM
DGND RATING A-5
HIGH INST. HIGH (OPT.)
BLACK
A-3
1 WHT ACTC BRN K1-5
C1
R/1 CSC
K1-4
C2 ELECTRIC OPERATOR (OPT.) SC
10:1 A-16
1 WHT ACTB BRN K1-7 BRIDGE RECTIFIER
B1
R/1 CSB (WHEN REQ.) MOTOR+
K1-6 B-15
B2 MOTOR AC
10:1
1 ACTA K1-9 MOTOR CUT-OFF LEV-IN
WHT BRN
A1 SWITCH DOOR SWITCH
R/1 CSA (WHEN REQ.)
K1-8 AC MOTOR-
A2 B-14
10:1
I1-2 I1-1 RESISTOR (WHEN REQ.)
52a
INCOM 2 2 1 ST
B2 B-10
B1 ST
INCOM 1 B-11
ST UVR UVR
For Digitrip 520MC Only A-7
AC AC
Appendix C: Typical breaker master connection diagram
B-28
AC AC UVR
PDAD WIRES B-29 A-8
B-30 Notes:
1. Four-wire crimp connection. B-20 B-24
52a
AUX. SWITCH B-21 B-25
2. Three-wire crimp if High Instantaneous Trip Module is supplied. (OPTIONAL)
3. Three-wire socket used with Digitrip 520M Ground Alarm Power Supply Module will B-22 B-26
52b
B-23 B-27
hang unconnected if Digitrip 520 is supplied.
4. All auxiliary switches shown with breaker in open position and with spring not
charged and with trip unit in non-tripped state (OTS switches). A-27 B-16
52a
AUX. SWITCH A-28 B-17
5. The SR device has additional circuitry that provides a 0.5 second signal pulse
(OPTIONAL)
for closing operation. Power must be removed and then reapplied for a subsequent A-29 B-18
52b
A-30 B-19
operation.
6. To provide selected time delays for short time and/or ground time functions for
testing or non-zone interlocking applications, a jumper from B-8 to B-9 is required. A-19 A-23
52a
7. On three-pole breakers only, having ground fault functionality, a jumper installed AUX. SWITCH A-20 A-24
(OPTIONAL)
from B-6 to B-7 will enable source ground fault sensing and disable residual ground A-21 A-25
52b
A-22 A-26
fault sensing inputs B-4 and B-5 will be reassigned for source ground sensor inputs.
37
Effective October 2009
Instructional Leaflet IL70C1037H05
Instructional Leaflet IL70C1037H05 Digitrip models 520, 520i; and 520M, 520Mi,
Effective October 2009 520MC, 520MCi trip units for use only in
Magnum and Magnum DS circuit breakers
d a e c
b
Digitrip 1150
Digitrip 1150
DIGITRIP
WARRANTY
INFORMATION
Eaton Corporation
Electrical Sector
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
Eaton.com
Service Report
EESS
Startup of Smithsonians Electric Panels - GAMBOA.
Prepared for:
Smithsonians / ITESA
Prepared by:
1
Field Service
Report
Executed Work.
Startup of principal, emergency and electric room panel boards at the Center
of Research Smithsonians located in Gamboa.
Visual Inspections:
o Acceptable results, panel boards are neat and clean.
o Breakers are in good condition.
Isolation tests:
o Control wiring and also the incoming cables were disconnected.
o 1000 VDC by 1 minute was applied with a Megger equipment of 10 kV.
o The test results were satisfactory on the existing outsider panelboards and
the indoor panelboards (Main, Generator, Switchboard 1, and Switchboard
2). The minimum acceptable value in the protocol is about1 M.
AMPERES 2000 A
VOLTAGE 480/277
VISUAL INSPECTION
PHYSICAL CONDITION SCRATCHES ON THE LEFT DOOR
PANEL AND DOOR ALIGNMENT ACCEPTABLE
WATERPROOF SEAL ACCEPTABLE
LABELS ACCEPTABLE
CLEANING ACCEPTABLE
ANCHORAGE ACCEPTABLE
NON USED OPENINGS ACCEPTABLE
BARS ISOLATION ACCEPTABLE
SPACES HEATER ACCEPTABLE
VENTILATION ACCEPTABLE
CT Y PT NOT APPLICABLE
METERS NOT APPLICABLE
MECHANICAL INTERLOCKS NOT APPLICABLE
KEY INTERLOCK NOT APPLICABLE
FILTERS NOT APPLICABLE
ANCHORAGE BUS ACCEPTABLE
EQUIPMENT ANCHORAGE ACCEPTABLE
LEAD OR WIRE IDENTIFICATION ACCEPTABLE
ISOLATION RESISTANCE
1000 V AT 1 MINUTE
A-GND 943 M
B-GND 433 M
C-GND 282 M
A-B 2.08 G
B-C 1.16 G
C-A 1.42 G
Field Service
Report
COMMENTS
Magnum Tests
TRIP UNIT 520 LSIG 520 LSIG 520 LSIG 520 LSIG
INTERRUPTIVE CAPACITY 65 KA 65 KA 65 KA 65 KA
COMPANY INFORMATION
CONTRACTOR INFORMATION
WARRANTY FORM
FOR
We hereby warrant that the electrical switchboard including main#1, main#2, generator
panelboard, SWBD1, SWBD2 that we have provided in the SMITHSONIAN TROPICAL
RESEARCH INSTITUTE has been completed in accordance with the requirements of
Specification Sections 26 23 00.00 40 (SWITCHBOARDS AND SWITCHGEAR) and the other
Contract Documents.
We agree to repair or replace any or all of our work, together with any other adjacent work
which may be displaced by so doing, that may prove to be defective in workmanship or
material within a period of one (1) years from the date of acceptance of the above-named
Project by the Owner; and we also agree to repair any and all damages resulting from such
defects, all without any expense to the Owner, ordinary wear and tear and unusual abuse or
neglect excepted.
Signed______________________________________________Date ___________________
Name:
______________________________________________Title____________________
Ingeniera Tcnica Especializada S.A.
Ave. La Pulida y Calle 13
Rio Abajo, Panam
Rep. de Panam.
Warranty contact information: Provide the list of names in order, for contact purposes in case
of warranty claim notifications.
1.
__________________________________________________________________________
2.
__________________________________________________________________________
3.
__________________________________________________________________________
4.
__________________________________________________________________________
Ingeniera Tcnica Especializada -ITESA 1
Smithsonian Tropical Research institute WARRANTIES
Final 10 October 2015
WARRANTY INFORMATION