Service Training

MALAGA

D5M / D6M / D6R

TRACK TYPE TRACTORS

ELECTRONIC CONTROL SYSTEM

Francis
OCT 97
 ELECTRONIC CONTROL SYSTEM
FTC CONTROLLER OR
TILLER HANDLE :
TRANS. DIRECT. LEVER SENSOR
DIRECTION SWITCH
UPSHIFT SWITCH
DOWNSHIFT SWITCH
LEFT STEER LEVER SENSOR
RIGHT STEER LEVER SENSOR
PARKING BRAKE SWITCH
BRAKE PEDAL :
BRAKE PEDAL POSITION SENSOR
SERVICE BRAKE PEDAL SWITCH
STEERING AND BRAKE
CONTROL VALVE :
PARKING BRAKE SOLENOID
SECONDARY BRAKE SOLENOID
LEFT BRAKE SOLENOID
RIGHT BRAKE SOLENOID
LEFT STEER CLUCHE SOLENOID
RIGHT STEER CUCHE SOLENOID
SHIFT INDICATORS
AUTOSHIFT SWITCH
AUTO KICKDOWN SWITCH
INCHING PEDAL POSITION SENSOR
Page:
ATTACH SWITCH
2
CAT DATA LINK :
CATERPILLAR MONITORIN SYSTEM
ENGINE ELECTRONICONTROL MODULE
SERVICE TOOL
HARNESS CODE
ENGINE OUTPUT SPEED SENSOR
TRANSMISSION
TORQUE CONVERTER OUTPUT SPEED SENSOR
TRANSMISSION TEMPERATURE SENSOR
CHAPTER : ELECTRONIC CONTROL SYSTEM
ELECTRONIC FORWARD CLUCH 2 SOLENOID
CONTROL REVERSE CLUCH 1 SOLENOID
TRACK TYPE TRACTORS
MODULE FIRST GEAR CLUCH 5 SOLENOID
SECOND GEAR CLUH 4 SOLENOID
(ECM) THIRD GEAR CLUCH 3 SOLENOID
D5M / D6M / D6R
TRANSMISSION INTERMEDIATE SPEED 1 SENSOR
TRANSMISSION INTERMEDIATE SPEED 2 SENSOR
TRANSMISSION OUTPUT SPEED 1 SENSOR
TRANSMISSION OUTPUT SPEED 2 SENSOR
BACKUP ALARM
PRIORITY VALVE SOLENOID
AIH RELAY
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

UPSHIFT/DOWNSHIFT SWITCHES

SERVICE BRAKE PEDAL SWITCH

Page: 3
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

FREQUENCY SENSOR

- TORQUE CONVERTER OUTPUT SPEED

- ENGINE SPEED
- TRANSMISSION SPEED

PULSE WIDTH MODULATED

- BRAKE PEDAL POSITION SENSOR

- RIGHT STEER LEVER POSITION SENSOR
- LEFT STEER LEVER POSITION SENSOR
- TRANSMISSION DIREC, LEVER POSITION SENSOR

Page: 4
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

TRANSMISSION LEVER POSITION SENSOR

BRAKE PEDAL POSITION SENSOR

Page: 5
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

TRANSMISSION SOLENOID VALVE

Page: 6
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

STEER AND BRAKE SOLENOID VALVES

Page: 7
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

CATERPILLAR MONITORING SYSTEM

Page: 8
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

DISPLAY BUTTON

Page: 9
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

MESSAGE CENTER MODULE

SERV
CODE

Page: 10
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

CATERPILLAR MONITORING SYSTEM

FAULT CODE MDISPLAY

CENTER MODULE
GAUGE CLUSTER MODULE

SERV
CODE

SERV SERV
CODE CODE

MID CID/FMI

Page: 11
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

Sales Model Machine Code MACHINE CODE LIST

938F, IT38F 03
938F (Fuel Tank) 04
953C 09
D4 27
D6 28
D5 34
DR C/B HEUI 35
D7 D/S 39
D10R 40
D11R-B 43
D11R-A 45
D7 C/B 46
D9R C/B MECH 27
769D, 771D, 773D, 775D, 777D 34
5110 35
D9R D/S HEUI 36
D9R D/S MECH 37
950F 39
960F 40
966F 43
970F 45
980G 46
824G 47
825G 48
826G 49
525 1DN1-374 51
24H 53
814F, 815F, 816F 58
515, 525 1DN375-UP 60

HARNESS CODE TROUBLESHOOTING

Main Display Module
Connector Contact 31 3 12 22 16 6

Wire Identification 270-BK 271-BK 272-BK 273-BK 274-BK 275-BK

Harness Code Plug Contact 1 2 3 4 5 6
Machine Code Specified Status
03 O O G G G G
09 O G G O G G
27 O O G O O G
28 G G O O O G
34 G O G G G O
35 O O G G G O
39 O O O G G O
40 G G G O G O
43 O O G O G O
45 O O O O O O
46 G O O O G O
47 O O O O G O
48 G G G G O O
49 O G G G O O
51 O O G G O O
53 O G O G O O
58 G O G O O O
60 G G O O O O

Page: 12
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

SERVICE
CONNECTORS
LOCATION

4C-8195
SERVICE TOOL

LAPTOP
ELECTRONIC TEHNICIAN

Page: 13
 D5M / D6M / D6R
TRACK TYPE TRACTORS
CHAPTER : ELECTRONIC CONTROL SYSTEM

MODE OF OPERATION

Mode Available As
Mode Operator Mode
Number
Normal 0 Yes
Harness Code 1 No
Service Meter * Yes
Charge Pressure * Yes
Tachometer * Yes
Numeric Readout * No
Diagnostic Scrolling * Yes
Service * No
Tattletale * No
Units * No
Setup * No
Calibration * No

D5M, D6M, D6R,D7R

MONITORING SYSTEM MODE
Mode
Mode Number
Normal 0
Harness Code 1
Numeric Readout 2
Service 3
Tattletale 4
Steering/Braking Calib. 5
Transmission Calib. 6
Component Data Display 7
Charging System Display 8

Page: 14