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Structural Steel Sections Section Dimensions Sectional Weight Length mm kgm m teams | Dupree Standard lengh 200 x 1005.7 54 Wedses 250x 125x 6.9 373 300x 140x 7.7 46.1 350x 140x8.1 52.4 12-135 400x 140x 8.9 61.6 for all 450 x 150x 9.4 24 dimensions 500 x 180 x 10.2 86.9 600x 210.x 12 123.0 Channels | BhiaiSteelMant 75x 40x48 714 n 100x50x5 9556 Kabove 150x 75x57 168 Standard length 150x 76x 6.5 177 1 & above 200x 75x 6.2 223 200 76x7.5 243 250x82x9 34.2 12-135 300x 90x78 363 400x 100x8.8 50.1 Section Dimensions Sectional Weight Length mm kgm m Angles Bhilai Steel Plant 50x 50x 5* 38 50x 50x 6 45 60 x 60x 5/6/8* 4.5/5.4/7.0 65x 65x 5* 49 12 65 x 65x 6/8/10 58/7.T/9.4 & above 70x 70x 5/6* 5.3/6.3 75x 75x 5/ 6/8/10 5.7/6.8/8.9/11.0 80 x 80 x 6/8/10 7396/18 90x 90 x 6/8/10 8.2/10.8/13.4 150 x 150.x 16/20* 35.8/44.1 Durgapur Steel Plant 110x 110.x 10/12 16.6/19.7 11 & above 130 x 130 x 10/12 19.7723.5 for all 150 x 150.x 12/16 273/358 dimensions * Can be produced, if sufficient orders are available. Below 10m/11.5m length can also be supplied While standard lengths are mentioned in tables above, BSP can supply material in any fixed length in the range 6-13 m and DSP can supply in any fixed length in the range 5.5-11.5 m Common grades : IS 2062/2011 and SAILMA Copper bearing structurals are also rolled as per customer's specifications. High strength light structurals are also available as per the needs of TLT manufacturers. Structurals are aso available in the following foreign specifications : ASTM-A-36, JIS-G-3101-SS400, BS-4360 Grades 40A, 43A, 43B, 43C, 50B, 50C, EN-10025, Grades S-275 JO, JR, $-355 JO, JR, DIN-17100 ST 37.2/44.2 (all in semikilled quality), if sufficient orders are available, Rolling tolerance for Structural Steel sections as per 1S1852 betty Depth Tolerance Width of flange ‘Tolerance Up to 200 mm + 2.0mm Up to 100 mm + 2.0mm >200 to 400 mm + 3.0mm > 100 to 125 mm +2.5mm >400 to 600 mm + 40mm > 125 to 250 mm. + 4.0mm Tolerance on weight per metre shall be ++ 2.5% or alternatively +4, 1% of the weight per metre The permissible limits for camber and sweep shall be 0.2% of the length. Depth Tolerance Width of flange Tolerance Up to 200 mm + 25mm Up to 100 mm + 2mm > 200 to 400 mm +3.0mm ‘Tolerance on weight per metre shall be + 2.5% or alternatively +4, -1% of the standard weight per metre. The permissible limits for camber and sweep shall be 0.2% of the length Leg length ‘Tolerance Leg length Camber Up to 45 mm + 15mm < 100mm As per agreement >45 mm to +2.0mm = 100mm 0.2% of 100mm length > 100mm + 2% Se Muon ce CIAatunlme weit Cay ‘Thickness ‘Tolerance Upto3mm + 5% Over 3mm + 5%, 3% Structurals with closer tolerance can be supplied by mutual agreement. Grade Quality Ladle Aaalysis, wt % Max Carbon Equi- Mode of valent, Max Deoxidation Cc Mn s P Si E250 A 023 150 0.045 0.045 0.40 042 Semi Killed/Killed BR,BO 0.22 150 0.045 0.045 0.40 O41 Semi Killed/Killed G 020 150 0.040 0.040 0.40 039 Killed E275 A 023 150 0.045 0.045 0.40 0.43 Semi Killed/Killed BR,BO 0.22 150 0.045 0.045 0.40 0.42 Semi Killed/Killed Gs 020 150 0.040 0.040 0.40 O41 Killed E300 A,BR,BO 0.20 150 0.045 0.045 0.44 Semi Killed/Killed c 020 150 0.040 0.040 044 Killed £350 A,BR,BO 0.20 155 0.045 0.045 0.47 Semi Killed/Killed c 0.20 155 0.040 0.040 0.45 Killed E410 A,BR,BO 0.20 160 0.045 0.045 0.50 Semi Killed/Killed c 0.20 160 0.040 0.040 0.50 Killed £450 ABR 0.22 165 0.045 0.045 052 Semi Killed/Killed E550 A,BR 022° 165 0.020 0.025 054 Semi Killed/Killed E600 A, BR 0.22 170 0.020 0.025 0.54 Semi Killed/Killed Notes: 1. New grade designation system based on minimum yield stress has been adopted. 2. For semi-killed steel, silicon shall be less than 0.10 percent. For killed steel, when the steel is Killed by aluminium alone, the total aluminium content shall nto be less than 0.02 percent. When. the steel is killed by silicon alone, the silicon content shall not be less than 0.10 percent. When. the steel is silicon-aluminium killed, the silicon content shall not be less than 0.03 percent and total aluminium content shall not be less than 0.01 percent. 3. Steels of qualities A, BR, BO and C are generally suitable for welding processes, The weldability increases from quality A to C for grade designation E 250 and E 275. Carbon equivalent (CE) would be calculated based on ladle analysis, only Mn (C+Mo+V) (Ni + Cu) CE=C+ + ——__ + —_ 5 15 5, Micro-alloying elements like No. V and Ti may be added singly or in combination, Total micro- alloying elements shall not be more than 0.25 percent. DEEPA ae Wanitce oyu elers 6. Alloying elements such as Ci, Ni, Mo and B may be added under agrement between the purchaser and the manufacturer. In case of E 600 and E 650 the limit of Ci and Ni either singly or in combination, shall not exceed 0.50 percent and 0.60 percent respectively. 7. Copper may be present between 0.20 to 0.35 percent as mutually agreed to between the purchaser and the manufacturer. The copper bearing quality shall be designated with a suffix Cu, for example E250 Cu. In case of product analysis the copper content shall be between 0.17 and 0.38 percent. 8. Incidental element - Elements not quoted in Table 1 shall not be intentionally added to steel without the agrement of the purchaser, other than for the purpose of finishing the heat. All reasonable precautions shall be takent to prevent the addition from scrap or other materials used in manufacturer of such elements which affect the hardenability, mechanical properties and applicability 9. Nitrogen content of steel shall not exceed 0.012 percent which shall be ensured by the manufacturer by occasional check analysis. 10. The steel, if required, may be treated with calcium based compound or rate earth element for better formability. 11, Lower limits for carbon equivalent and closer limits for other elements may be mutually agreed to between the purchaser and the manufacturer. chanical Properties : 2062/2011 Grade Quality Tensile Yield Stress Min Percentage Internal_-~=—Charpy Designation Strength MPa Elongation A, Bend Impact Rm Min at Gauge Length, Diameter Test MPa 1=5.65 VSpMin Min <20 20-40 >40 <25 >25 Temp J, °C Min A E250 BR 10,250 240230 3 a 3 RT 27 BO 0 27 c Q20 27 E25 BR 430-275-265 (256 2 &% 3 oR 27 BO 0 7 c ©2027 A E300 BR 440 300 290 280 22 a - RT 27 BO. 0 27 c O20 27 A : 2350 BR 490-350-330 320 2 a o- © 2 BO 0 27 c Q20 27 E410 BR 540 410-390 380 20 Mo o- © 25 BO 0 25 c (20 25 A E-450 BR 570 450 430 420 20 25t - RT 20 A E550 BR 650, 550 530-520 12 3.01 - RT 15 A E600 BR 0 600-580 570 2 35 RTS 1. Incase of product thickness/diameter more than 100 mm, lower minimum limit of tensile strength may be mutually agreed to between the purchaser and the manufacturer/supplier Grade Cc Mn Ss P Al Si CE max. max, max. max. min. == max. max. (Nb+ V+ Ti) max. SAILMA 300 020° 150 004 0045 00204544 $0.25 SAILMA 300 HI 020 150 0040 0.040 002 «045043 0.25 SAILMA 350 020° 155 004 ©0045 002045046 $0.25 SAILMA 350 HI 020° 155 0040 0040 002 «045 5 $0.25 SAILMA 410 0.20 160 0.04 0045 002 «0.45048 $0.25 SAILMA 410 HI 020 160 «0040 0040 002045048 $0.25 SAILMA 450 020 165 00045 +0045 002045050 0.25 SAILMA 450 HI 020 165 «0040 0.040 00204550 0.25 SAILMA 550 020 165 = 0020 0025002050054 $0.25 SAILMA 550 HI 020 165 «0.015 0025002050054 025 SAILMA 600 022 170 0015 0025 002050054 0.25 For Hot Rolled coils, $ is maintained below 0.030% Grade YS, MPa UIS -%EI Internal Bend Charpy min Mpa, min Diameter, min Impact Test min Std GL 25mm >25mm Temp’C J, min <25 25-40 >40 mm mm mm SAILMA300 300-290-280 440 24 at SAILMA300HI 300 290-280-440 24 at : 0 40 SAILMA 350 350-330 320 490. 24 a SAILMA350HI 350 330-320 490 24 at : 0 40 -20 30 SAILMA 410 M0 390-380 540 22 a SAILMA4I0HI 410 390-380 540 22 at : 0 35 20 25 SAILMA 450 450 430 420 570 22 25t SAILMA450HI 450 430420 570 22 25t : 0 30 20 20 SAILMA 550 550 530 520 650 4 3t SAILMA450HI 550 530 520-650 4 at : 0 25, 20 15 SAILMA 600 600 580570 730 4 3.5t Impact will be given for any one temperature, For 450 HI & above impact is for < 10 mm For < 12 mm impact to be given only if specified, Chemical Composition : HCRS (Cu-P) Grade Cmax. Mn S$ max. P Si Cu min, HRS (Cu-P) 0.15, 0.25-08 0.03 0.07-0.15 0.28-0.50 0.2 Mechanical Properties : HCRS (Cu-P) Grade YS, MPa, UTS, MPa, 9% Blin GL Bend min min 5.65 VSo min Test HRS (Cu) 340 480 21 IT Straightening and Despatch At BSP’s Merchant Mill and Rail & Structural Mill every piece of each section is straightened through a straightening machine. Heavy structurals from R&S Mill are despatched piece wise while light structurals from Merchant Mill are clubbed in bundles of 8-12 tonnes in fixed length, Angles from Merchant Mill for TLT manufacturers can be nested and packeted, after piece by piece inspection, Customers are requested to specify this, if required. At DSP's Section Mill 100% products are straightened. Crane Rails Profile CR-80* CR - 100* CR -120* * Denotes head width in mm. jae Specification Crane Rails Properties UTS Elongation Hardness Micro Structure Inclusion rating Supply condition CR 80, 100 CR 120 Sectional Standard Mill Wt, kg/m Length, m 64.2 13 Rail & Structural Mill, Bhilai 89.0 13 Rail & Structural Mill, Bhilai 118.0 13 Rail & Structural Mill, Bhilai Ladle Analysis % c PMax S$ Max Si Hydrogen 0.65-0.75 1.0to13 0.040 0.040 0.10 to 0.50 Less than 3 ppm 850 MPa min. 8% min 250 BHN min Pearlitic 3.0 max (worst field) Sulphide, Alumina, Silicate & Globular oxide individually Straightened Unstraightended Structural Steel Sections from new Universal Section Mill of ISP Beams (IS 12778) NPB 240x120 NPB 270x135 NPB 300x150 NPB 300x200 NPB 330x160 NPB 350x170 NPB 350x250 NPB 400x180 NPB 400x200 NPB 450x190 NPB 500x200 NPB 550x210 NPB 600x220 NPB 750x270 Channels (DIN 1026) UPN 200 UPN 220 UPN 240 UPN 260 UPN 280 UPN 300, UPN 320 UPN 350 UPN 400 Mass Equivalent (kgim) (DIN 1025) IPE 240 IPE 270 IPE 300 1537 49.15 IPE 330 57.09 IPE 360 79.18 5 57.38, 663, IPE 400 75.66 67.28 ~ 67.15, 77.57, 1PB450 92.36 79.36,90.68, IPES00 10731 105.52 IPE 550 107.56, 122.45, IPE 600 154.46 145.29, 174.54, IPE 750 202.48 Mass Angles Mass (kgim) (18808) (kg/m) 253 ‘1S0x150K10 22.9 294 ‘50x150x12— 273 332 ‘stelsOds 358 37g ixtstz0 Z 160x160x15. 362 18 goxtsoxi6 8S 462 200;200«12 36.9 595 200x200x16 485 60.6 200x200x20 60 718 200200025 738.9 IPE/NPB - Narrow Flange Parallel Beams HEMWPB - Wide Flange Parallel Beams UPN - Channel (U Section) as per DIN MC- Indian Standard Medium Channel * Product Availabilty to be checked prior to order booking Beams (IS 12778) WPB 200X200 WPB 220X220 WPB 240X240 WPB 260X260 WPB 280X280 WPB 300X300 WPB 320X300 WPB 340X300 WPB 360X300 WPB 400X300 WPB 450X300 Channels, (5 808) ‘MC 200 MC 250 MC 300 MC 350 Mass (kg/m) 42.26 6130 50.51 TLAT 60.32 83.20 68.16 92.99 76.36 103.13 88.34 100.84 117.04 237.92 97.64 126.66 104.79 134.16 112.07 141.81 124.81 155.26 139.76 171.12 Equivalent (DIN 1025) HE 200A HE 200B ‘HE 220A HE 220B HE 240A HE 240B HE 260A HE 260B HE 280A HE 280B HE 300A HE 300B HE 320A HE 320B HE 340A HE 340 B HE 360A HE 360B HE 400 A HE 400B HE 450A HE 450B, Mass (kgim) 223,243 30.6, 34.2, 38.1 36.3, 41.5, 46.2 QI Structural Steel Sections from new Medium Structural Mill of DSP Dimension 1S 12778 (mm) NPB 100x55 NPB. 10x60 NPB. 10x70 NPB. 160x80 NPB. 180x90 NPB 20x 100 NPB NPB NPB NPB. NPB. NPB. NPB 250x150 NPB 250x175 NPB 270x135 NPB 300% 150 NPB 300% 165, NPB 300x200 Dimension 18808 (mm) ISA 90x6,8, 10, 12 ISA 100x6,8, 10, 12 ISA 110x810, 12,16 ISA 130x8, 10, 12,16 ISA 150% 10,12, 16,20 ISA 200x12,16,20,25 Mass (kg/m) 810 1037 1289 1537, 1880,21.27 18.47, 22.36, 25.09 3045 35 68,4247, 48 22.18, 26.20, 29.35, 26.15, 30.71, 431 30.11 340,397, 8H 3073, 4226 3652, 42.24, 4932 39,88, 45.6, 58.46 5956, 6675, 1537 6.49) Mass (kgm) 82, 108, 134,158 92,121, 149,177 B34, 166,197,257 159, 197,235,307 229, 21. 368, NPB - Narrow flange parallel beams WPB - Wide flange parallel beams W- Wide flange beam (ASTM) BM - Indian standard medium Beam. MC- Indian standard medium channel. ISA- Indian standard equal angles Dimension 18 12778 (mmm) WEB 100x 100 WEB 120x120 WB 140x140 WEB 150x150 WRB 160x160 Dimension ASTM.AG (mm) v 100x100 Ww 0x 180 Ww 150x 150 Dimension 15 808 (mm) Mc 100 MC MC 150 NC 115 MC 200 MC us NC 250 MC 300 Dimension 15 808 (mm) MB MB MB MB MB MB MB MB Mass (kgim) 12.24, 16.67, 20.44, 41.79 1456, 19.89, 26.69, 52.13 1807, 24.66, 33 22.96, 30.04, 36.98 3383, 30.44, 42.59, 76.19 Mass (kgim) 193 38,281 13, 135,180,225, 24,298, 37.1 Mass (kgim) 96 1,137 168,177 196,227 223,243 261,307 306,342,381 363,415, 462 Mass i) 89 BS 450 196 2 31 313 460

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