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Group 2

12. In a flange coupling, the weakest element should be:


a. Flange b. Shaft
c. Key d. Bolts

13. A flange coupling is:


a. used for non collinear shaft
b. a flexible coupling
c. used for collinear shaft
d. used only on small shaft rotating at low speed

14. A flange coupling is to connect two 57mm diameter shafts. The hubs of the couplings are each 111mm in
diameter, 92mm thick and the flange webs are 19mm thick. Six 16mm diameter bolts in a 165 mm
diameter bolt circle connect the flanges. The keyway is 6mm shorter than the hub's thickness and the key
is 14mm x 14mm. The coupling is to transmit 45 kW at 160 rpm. For all parts, the yield point value in shear is
one-half the yield point value in tension and compression which is 448 MPa. Find the following stresses and
factors of safety based on yield point:

Sys = (0.5)(448) = 224MPa

a. Shear in the key

b. bearing in the key

c. shear in bolts
d. bearing in the bolts

e. shear in shaft

f. shear in hub

15. For a single universal joint, the shaft angle should be_____ degrees maximum and much less if used on high
rotational speed.
a. 12 b. 16
c. 15 d. 14

16. Compute how many 3/8" diameter set screws are required to transmit 3hp at a shaft speed of 1000rpm. the
shaft diameter is 1 inch.
a. 2 b. 3
c. 4 d. 5

(2 screws)

17. A lever, secured to a 50mm round shaft by a steel tapered pin (d=10mm), has a pull of 200 Newtons at a
radius of 800mm. Find S, the working stress on the pin, in MPa. Consider double shear on the pin.
a. 41 b. 43
c. 46 d. 48
18. The torsional capacity of a spline fitting is based on the maximum allowable pressure on active surfaces that is
6.89Mpa. The splines major and minor diameters are 76.20mm and 60.96mm respectively. The total number
of splines is 6. Determine the length of spline needed for a transmitted torque of 745.85N-m.
a. 69.10 mm b. 65.25 mm
c. 68.95 mm d. 67.75 mm

GIVEN:
S= 6.89 MPa or N/
D= 76.20mm
d= 60.96mm
N= 6
T= 745.85 N.m= 745850 N.mm
L=?

SOLUTION:

L = 69.05mm or 69.10mm

19. From the above problem, determine the total force required to slide the spline axially if the coefficient of
friction is 0.10. Assume that the torque is equally distributed among the splines.
a. 2,175.13 N b. 2,751.25 N
c. 2,178.35 N d. 2,200.18 N

SOLUTION:
T=F x r x N

F = 362.521 N

= (362.521 N) (6 spline)

= 2175.126 N 2175.13 N
20. Two short shafts with identical diameters of 38.10mm are connected by a coupling, whose flanges are fitted
with 4 bolts on a 100mm bolt circle. The shafts runs at a speed of 400rpm. If the allowable compressive stress
on the flanges is 15Mpa, determine the maximum power that can be transmitted by the short shaft.
a. 27.12 kW b. 24.75 kW
c. 25.85 kW d. 26.50 kW

Given: D = 38.10 mm Formula:


Nb = 4 bolts

Doc = 100 mm

Ss = 12 N/mm2

Sc = 15 N/mm2

Pmax = ?

Solution:

21. From the above problem, determine the diameter of the bolts to be used.
a. 18.32 mm b. 16.50 mm
c. 20.25 mm d. 22.75 mm

Solution:
22. From the same problem above, determine the minimum flange web thickness required.
a. 11.50 mm b. 10.75 mm
c. 12.75 mm d. 14.75 mm

Solution:
MACHINE DESIGN II

GROUP 2 MEMBERS

1. PASAHOL, JINKY
2. EVANGELISTA, KHAY
3. ESTRADA, QUENIE
4. MARIN, EXLY JANE
5. BAUDIN, RONA
6. REYES, CAMELA JOYCE
7. ROZOL, REINALYN
8. MORALES, NEILBARTH
9. LIRIOS, WILSON
10. CASTILLO, KENSY JO
11. RELOX, JAYSON CALVIN
12. SORIANO, ROMMEL
13. TANCIOCO, RAFAEL
14. ALVARADO, MARC REDD
15. FERRANCO, MARC MICHAEL
16. FRANCISCO, KEVIN
17. CANTUBA, JOHN PAUL
18. SANTOS, JESSTER
19. CABRA, DIANE
20. MOJICA, DENIEL
21. NOVILLA, RENZ
22. DEQUITO, SHAEL
23. MARASIGAN, ANTHONY
24. QUISING, KARL

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