Professional Documents
Culture Documents
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Configurations
A. General requirements
E. List of attachment
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A. GENERAL REQUIREMENTS
1.1 General
The work specified consists of furnishing all labor, supplies, equipment, services, facilities
and appurtenances which are indicated or reasonably implied by the drawings or the
Specification, or as specified, or that are required for the work described in the Contract
Documents. The work items are specified as attached B.SCOPE OF WORK-1
(Overhauling Work):
The Contractors Scope of Work shall, but not be limited to, include receiving, unloading,
receiving inspection, handling, storing, maintenance as required during storage, removal
from storage, hauling, placement, erecting, alignment, testing and maintenance during shut
down overhaul period, or as otherwise directed by the Employer, of the
Employer supplied special consumable materials, which are to be installed within the
perimeter of the Power Station.
The Contractor shall furnish all supervision, labor, tools, equipment, staging and/or
scaffolding, rigging and incidental material necessary for the complete overhaul works of
the Employer supplied equipment and material which have been installed within the
perimeter of the Power Station, during shutdown overhaul period. It shall, but not be
limited to, include:
1. Erection Labor
2. Qualified Labor Supervision
3. All receiving, unloading, sorting, loading, and hauling from the point of
delivery to the storage area and/or to the erection site. All equipment shall be
handled, stored, and protected in such a manner as to ensure its proper
alignment, finish, and manufactured strength. All required temporary
blocking, stiffening, covering, weather protection, etc., shall be furnished by
the Contractor. The Contractor shall also provide all necessary labor and
supervision for the removal and replacement of temporary protection of stored
and erected equipment for periodic inspection by the Employer or his
authorized representatives. Off-loading of Employer supplied Equipment and
Material shall be by the Contractor but under supervision of the Employer or
associated-Vendor as may be approved by the Employer
4. Trucks, derricks, car movers, compressors, and all other hoisting, hauling, and
compressed air equipment, including fuel and maintenance
5. All shoring, rigging, cable, rope, cable or rope blocks, chain hoists, etc.
General Requirements 1
6. Scaffolding, temporary stairs, floors, ladders, platforms and railings as
required, erected in a manner and of materials approved by the Employer at the
jobsite. Note, however, that installed Other Civil and Architectural
Contractor-furnished permanent stairs, walkways and platforms can be
available for use by the Contractor sometime during execution of the Work.
7. Welding machines with cable, welding rods, welding electrodes, portable rod
ovens, and burning equipment, including installation, hookup, maintenance,
operating personnel, and storage
8. Magnetic particle equipment and services for examination of turbine blade.
This shall include quality control reports with all magnetic particle test data for
all materials erected by the Contractor, as required herein or by applicable
codes or by manufacturers instructions
9. Services of magnetic particle technicians or other specialists as required
10. All consumable required for the Work, such as, rust preventives, solvents,
lubricants, and gear oil for cooling tower fan etc.
11. Small tools and equipment, such as wrenches, hammers, turnbuckles, extension
cords, jacks, and rollers
12. Any other tools, equipment, or service necessary to accomplish a complete and
expeditious overhaul work.
13. Oxygen, acetylene, oil, gasoline, cleaning fluids, and miscellaneous supplies of
every kind required for use in overhauling. Provision for safe storage and
handling of any combustible materials used during erection
14. All required nondestructive test equipment and general electrical test
equipment necessary for the Work
15. Weather protection for materials and work area as necessary for proper
continuance of erection
16. Removal at completion of Work, of all temporary facilities and services
provided by the Contractor for execution of Work.
17. Oil flushing for turbine lubricant and control oil piping.
18. Transportation of equipment and personnel for the Work, except for Owners
and Employers equipment and personnel
19. Permission for working in power station area.
20. Temporary lighting
21. A full-time onsite Supervisor exclusively for welding and quality assurance.
22. Touch-up painting with paint material
23. Insulation work with material if existing insulation material would be
damaged.
24. Maintenance of storage areas
25. Inventory of all parts that are delivered to the site and security of Contractors
equipment
26. Insurance Inspection
27. All required communication with local community
28. Submit the PTW for all site activities with JSA, crane operator license,
scaffolder license etc.
29. Treat any industrial waste in accordance with local regulation.
General Requirements 2
The following work categories are under Employers or other parties responsibility and
out of Contractors scope:
4.1 Confine work site operations to areas permitted by law, ordinances, permits, and the
contract.
4.2 Do not load work site with equipment and products which would interfere with the
work, other contractors work and owners operation. Only equipment, tools or
materials required for this work may be stored at the work site.
4.3 Move any stored products, under contractors control, which interfere with
operations of the owner or separate contractor.
4.4 Owner maintains continuous site power supply for this work. If the contractor must
connect to the power grid and if power is interrupted, no delays in the construction
schedule will be allowed.
5.0 DOCUMENTATION
5.1 The Contractor shall submit documents in accordance with the table, attachment-D
Information requested with proposal.
5.2 No extension of time will be granted, nor will consideration be given to claims
arising from contractors failure to submit submittals on sufficient time for
Employers review.
5.3 Any cost to the Employer as a result of inadequate submittal schedule shall be
borne by the Contractor.
5.4 The Contractor shall make all revisions required by the Employer. If the Contractor
considers any required revision to be a change, he shall so notify the Employer in
writing. The Contractor shall show each drawing revisions by number, date, and
subject in a revision block on the drawing. The Contractor shall make only those
revisions directed or approved by the Employer.
General Requirements 3
5.5 Quality Control Procedure (QCP)
A. The Contractor shall submit his QCP to the Employer for approval. Work
shall not start until such approval has been obtained from the Owner. The
QCP shall contain a comprehensive account of the Contractors QC
procedures that shall be applied throughout the project. It shall include, but
shall not be limited to, the following:
4. A list of all applicable tests the Contractor will perform along with
who will perform them and the frequency which they will be
performed at.
8. How Quality Control records will be kept physically and the actual
system to classify, file and retrieve documents.
9. What procedures will be used to qualify personnel for the job they
are doing including all testing.
10. How changes to the Contract will be communicated to the field and
posted to the record documents along with how voided documents
will be handled.
13. How materials will be received and inspected for compliance with
Contract Documents. Also, how material will be stored, and
inspected on an ongoing basis, to assure compliance with Contract
requirements.
B. The Contractor shall implement the QCP and instruct, in accordance with
the QCP, the workmen, Subcontractors, material suppliers, and others who
perform Quality Control tasks. The instructions shall include, but shall not
be limited to, the following:
General Requirements 5
C. The Contractor shall submit a list of suppliers and as applicable
Subcontractors. This list shall include items to be supplied, item numbers,
specifications, inspection and test dates, and other pertinent information as
appropriate. The list shall be submitted to the Employer sixty (60) days
prior to the performance of required inspections and tests.
5.6 Documentation
E. All records and documents which are quality related shall be prepared,
identified, and maintained by the Contractor and shall be made available to
Construction Manager upon request. Records shall be protected from
damage, deterioration, or loss. Retention time for all quality records shall
be not less than three (3) years.
A. The Contractor shall prepare and submit a Safety Security and Protection
Plan to the Construction Manager for approval within fifteen (15) calendar
days after Notice to Proceed.
A. Work Included
B. Related Work
D. Limitation of Authority
General Requirements 7
7.2 References
A. Reference Standards
7.3 Definitions
D. Re-Testing
General Requirements 8
is in progress, including borrow pits, batch plants, material yards, or
other locations where materials are being obtained or stored.
C. Notification
1. Notify the Construction Manager not less than seven (7) days prior
to tentative date or time when testing and inspection will be carried
out. Re-confirm date and time not less than three (3) days prior to
time when such services will be required.
A. General
D. Re-Testing
A. Work Included
General Requirements 9
1. This Section includes temporary utilities and miscellaneous
temporary facilities required during construction, including
installation, maintenance, and removal upon completion of the
Work.
3. Temporary Utilities
A. General Description
A. Regulatory Requirements
a. Sumitomo/ FE Code
General Requirements 10
B. Guard machinery, equipment, and all hazards in accordance with the safety
provisions of the authorities having jurisdiction. Protect all hazards with
adequately constructed guardrails or barricades and provide lanterns,
warning lights, and the like, as necessary. To this end, dispose, store, guard,
and protect the premises and all Work, materials, equipment and both
permanent and temporary construction so as to preclude and unauthorized
use thereof and particularly to eliminate possible consequent injury to all
persons.
C. Structural design of all items used in the construction of the building and not
a permanent part thereof, including but not necessarily limited to hoisting
towers, shoring for concrete and masonry Work, the temporary bracing for
structural steel, temporary partitions and the shoring of cut earth banks, is
the sole responsibility of the Contractor.
E. During the term of the contract provides effective means of dust control
both within the structure and on the surrounding site. Comply with
requirements of governing agencies.
F. Maintain for the entire length of the Work all required exists to conform to
regulations of authorities having jurisdiction.
G. The intention of the Contract is that, upon completion, the entire Work will
be delivered to the Owner in proper, whole and unblemished condition.
A. Water
C. Telephones
1. Pay all costs for installation and maintenance, and service charges
for any calls by the Contractor.
A. Office Facilities
Nor required
B. Storage Structures
Not required
C. Sanitary Facilities
E. Cooling
F. Exterior Enclosures
General Requirements 12
1. Provide temporary weather-tight closures of exterior openings to
accommodate acceptable working conditions and protection for
Equipment and Material, to allow for temporary cooling and
maintenance of required ambient temperatures identified in
individual equipment specification or suppliers instructions, and to
prevent entry of unauthorized persons. Provide access doors with
self-closing hardware and locks.
9.0 SECURITY
9.1 General
1. Protect Work, stored products and construction equipment from theft and
vandalism.
A. Provide control of all persons and vehicles entering and leaving project site
by maintaining a log of visitors.
General Requirements 13
B. The Owner will control deliveries and vehicles related to his own
operations.
A. Contractors Responsibility
A. Unless otherwise indicated, handle, store, and install, erect or apply all
manufactured products in strict accordance with the manufacturers printed
instructions.
C. In the event that job site conditions are in conflict with the manufacturers
instructions, notify the Employer in writing for clarification or direction
prior to starting installation of the affected Work.
A. Acceptance at Site
General Requirements 14
2. Store materials requiring protection from the elements above ground
on suitable platforms or blocking, and under cover to protect from
rain. Allow adequate ventilation to prevent condensation.
10.7 Workmanship
A. Note that the quality, tolerance, etc., required for certain workmanship
specified herein may be superior to that established by the hereinbefore
identified reference standards. Refer to respective Specification Sections.
Not required
Not required
General Requirements 16
11.4 System Startups
12.2 Submittals
1. Maintain at the Project site during the course of the Work a white
print set of Contract Drawings and Shop Drawings in clean,
undamaged condition, with mark-ups of actual installations which
may vary substantially from the Work as originally shown.
Not required
D. Record Specifications
General Requirements 18
4. Label Record Specifications with the words RECORD COPY and
the date submitted, stamped or neatly printed in block letters on the
cover.
F. Other Documents
A. Final Cleaning
C. Compliance
General Requirements 20
4. Where extra materials of value remaining after completion of
associated Work have become the Owners property, dispose of
these to Owners best advantage as directed.
General Requirements 21
B. SCOPE OF WORK-1 (Overhauling Work)
p.1 / 3
B. SCOPE OF WORK-1 (Overhauling Work)
4) Air filter 1) Cleaning and replacemetn of air filters. Replacement air filters will be supplied by
Sumitomo (Fuji).
p.2 / 3
B. SCOPE OF WORK-1 (Overhauling Work)
p.3 / 3
C.1 SCOPE OF WORK-2 (SITE ESTABLISHMENT AND TEMPORARY WORKS)
O.1 General
O.1.1 Site construction schedule and progress control R X
O.1.2 Preparation of test and commissioning schedule X R
O.1.3 Detailed construction schedule R X
O.1.4 Detailed test and commissioning schedule X R
O.1.5 Overall schedule and progress control X A
O.1.6 Schedule and progress control of each work section R X Commissioning: EMP's responsibility
O.1.7 Quality control on site during construction R X Commissioning: EMP's responsibility
O.1.8 Safety control on site R X Overall control: EMP's responsibility
O.2 Construction Materials
O.2.1 Temporary materials for construction: (other than below, if any) X
a) Pipes, valves, etc. N.A.
b) Gasket for inspection, clean-up and hydraulic test X
Consumable materials:
(The Contractor shall provide all the consuming materials required to complete See the "List of general consumable to be
O.2.2
construction work under the Contract. Such items shall include, but not provided by the Contractor"
necessarily limited to, those listed below.)
a) Argon gas N.A.
b) Oxygen gas X
c) Acetylene gas X
d) Propane gas N.A.
e) Nitrogen gas N.A.
f) Waste cloth X
g) Lube oil, grease for first filling X for cooling tower fan gear
h) Welding rods for:
h.1) Carbon X
h.2) Stainless steel N.A.
h.3) Alloy N.A.
i) Other special welding rods, if any N.A.
j) Piano wire, lead wire X
k) Cement, gravel and sand for grouting N.A.
l) Joint sealing compound X
m) Sealing tape for instrument piping etc. X
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C.2 SCOPE OF WORK-2 (OTHER WORKS FOR MECHANICAL AND ELECTRICAL)
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D. Information requested with proposal
Item Documentation
1 Price Quotation
5 Quality Plan
-1-
Ulubelu Unit 3&4
E. List of Attachment
Date; May 6, 2017
No. Document Drawing No. Rev. Remarks
A01 First year inspection schedule for STG_Unit 3 MK13-0267-DKT-D013 3
A02 First year inspection schedule for STG_Unit 4 MK13-0267-DKT-D014 0
A03 General Plot Plan for Power Plant PL225860 H
A04 Laydown Arrangement of Turbine and Generator Building PL225915 C
A05 Turbine Stm and Gland Steam System Unit 3 PL225848 H
A06 Lube and Control oil Piping Diagram for Unit3 ST226309 J
A07 P&I Diagram Main Cooling Water System for Unit 3 PL225850 G
A08 P&I Diagram Gas Extraction System for Unit 3 PL225849 I
A09 P&I Diagram for Turbine Stm and Gland Steam System Unit 4 PL225869 G
A10 Lube and Control oil Piping Diagram for Unit4 ST226310 J
A11 P&I Diagram Main Cooling Water System for Unit 4 PL225871 F
A12 P&I Diagram Gas Extraction System for Unit 4PL225870 PL225870 I
A13 Lubricant List for STG & Auxiliaries GN0040P1-DKT/L015 4
A14 A14_Coating Specification GN0040P1-DKT/L012 6
A15 Color Schdule for Power Plant GN0040P1-DKT/L013 4
A16 Turbine Outline Drawing ST226375 E
A17 Turbine Sectional Drawing ST226395 B
A18 Electrical Instruments Arrangement Drawing for Turbine ST379758 C
A19 Turbine Wiring Diagram ST7E5872D 5
A20 Generator Outline Drawing M907.280906 C
A21 Generator Sectional View M907.281063 A
A22 Generator Wiring Diagram M555.281116 B
A23 Outline Drawing of Lube Oil Console ST380065 C
A24 Outline Drawing of Lube Oil Cooler ST3800610 D
A25 Lube Oil Purifier ST4B3836 B
A26 Main Oil Tank Vapor Extractor ST4B3945 B
A27 Special Tool list for STG GN0040P1-DKT/L043 2
A28 Specification of Thermal Insulation for Turbine GN0040P1-DKK/M002 5
A29 Specification of Thermal Insulation for Aux. Equipment and piping GN0040P1-DKK/M003 4
A30 Turbine Work Procedure. - 0
A31 Generator Work Procedure. - 0
A32 Lifting Drawing - 0
A33 Drawing of Hotwell Pump PL530521 6
A34 Drawing of Gas Extraction System (Vacuum Pump) PL530552 4
A35 Arrangement of Instrument Level Piping Drawing for Intake Pit PD230657 3
A36 Drawing of Pneumatic Operated Valve (Condenser Inlet Valve) PL530720 E
A37 Drawing of Pneumatic Operated Valve (Ejector Inlet Valve) PL530720 E
List of general tools for turbine and generator (to be provided by
A38 FKM-0510-2 -
the Contractor)
A39 List of measureing tools to be provided by the Contractor FKM-0420-1 -
A40 List of general consumable to be provided by the Contractor FPS/SAK-606-1 -
Turbine replacement consumable parts (to be supplied by
Later
Sumitomo/Fuji)
Consumable parts list for generator overhauling (to be supplied by
Later
Sumitomo/Fuji)