P E TR OS ER V IC ES H SE D E PA R T ME N T

9.5.6.6. RISK ASSESSMENT WORKSHEET

A B C D E

Happens Happens
Incident has
Never several several
Heard of occurred in
heard of in times per in times per
in Industry our
the Industry our in a
Company
Company location

Improbable Remote Occasional Probable Likely

LEVEL VL L M H VH

S PEOPLE ASSETS ENVIRONMENT REPUTATION SCORE 0.1 0.2 0.3 0.4 0.5

No Injury or Health
1 Slight Damage Slight Effect Slight Impact VVL 0.1 0.2 0.3 0.4 0.5
Effect 1

Slight Injury or Health

2
Effect
Minor Damage Minor Effect Minor Impact VL 2 0.2 0.4 0.6 0.8 1.0

Major Injury or Health

3
Effect
Moderate Damage Moderate Effect Moderate Impact L 3 0.3 0.6 0.9 1.2 1.5

PTD or Up to 3
4
Fatalities
Major Damage Major Effect Major Impact M 4 0.4 0.8 1.2 1.6 2.0

More Than 3
5 Massive Damage Massive Effect Massive Impact H 5 0.5 1.0 1.5 2.0 2.5
Fatalities

Low (Range: 0.1 0.4).

Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).

Chapter-9 "Risk Assessment & Classification of Hazards 56 May 2015

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9.5.6.7.0. In a JHA, each basic step of the job is to identify potential hazards and to recommend the safest way to do the job. The JHA is classified due to
9.5.6.7.1. Specific activity

JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-0109

Task Name : Team Composition: Analysis Date:
Mobile cranes loading & unloading heavy equipment Crane Operator, Helper. 2015
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Mobile cranes loading & unloading heavy equipment Falling of heavy objects may cause bone Low (Range: 0.1 0.4).
from truck into Base & Field (lifting Unit, tool box or fracture, cuttings or death. Moderate (Range: 0.5 1.2).
hydrogen bottle basket) Falling of H2 gas or C1-C5 cylinders may cause High (Range: 1.5 2.5).
gas choking, explosion, fire. PPE: personal protective equipments.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Slinging the load Trapped fingers Operator, helper 3 0.2 0.6 Keep loads on Service engineer, Senior technical
Metal support, involved individuals wear engineer, technical manager, HSE
complete PPE. Officer, HSE manager, Branch
manager.
2 Picking up the load Load not balanced Operator, helper 3 0.2 0.6 Pick up a small distance & check
balance, involved individuals wear
complete PPE.

3 Move the load Trapped finger, collision with Operator/helper 3 0.1 0.3 Move slowly. Be aware of restricted area,
walls/other equipment Equipment damage if lifting high use tag line, involved
individuals wear complete PPE.

Lower load slowly, keep fingers clear,

4 Lowering the load Trapped finger Operator/helper 3 0.2 0.6 involved individuals wear complete PPE.

Involved individuals wear complete

PPE.
5 Objects falling from the Serious injury/death. Operator/helper 4 0.1 0.4
load Slack off weight & check before releasing
sling/tag line, involved individuals wear
6 Releasing the load Load moves on its support Operator/helper 2 0.2 0.4 complete PPE.
Equipment damage.
The bottle basket has metal supports to
fix the cylinders in the basket, involved
7 Loading bottle basket H2 gas cylinder may fall Operator, Helper, 4 0.1 0.4 individuals wear complete PPE.
Equipment damage.

Chapter-9 "Risk Assessment & Classification of Hazards 57 May 2015

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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-0209

Task Name : Team Composition: Analysis Date:
Lifting Test Crane Operator, Helper. 2015
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Mobile cranes loading & unloading heavy equipment Falling of heavy objects may cause bone Low (Range: 0.1 0.4).
(lifting test for Unit, tool box or hydrogen bottle fracture, cuttings or death. Moderate (Range: 0.5 1.2).
basket) Falling of H2 gas or C1-C5 cylinders may cause High (Range: 1.5 2.5).
gas choking, explosion, fire. PPE: personal protective equipments.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Slinging the load Trapped fingers
2 Picking up the load Load not balanced
3 Move the load Trapped finger, collision with
walls/other equipment
4 Lowering the load Trapped finger
Operator, helper, Engineer 3 0.2 0.6 Keep loads on Service engineer, Senior technical
of lifting test company Metal support, involved individuals wear engineer, technical manager, HSE
complete PPE. Officer, HSE manager, Branch
Operator, helper, Engineer manager.
of lifting test company 3 0.2 0.6 Pick up a small distance & check
balance, involved individuals wear
Operator/helper complete PPE.
Equipment damage,
Engineer of lifting test 3 0.1 0.3 Move slowly. Be aware of restricted area,
company. if lifting high use tag line, involved
individuals wear complete PPE.
Operator/helper
Lower load slowly, keep fingers clear,
3 0.2 0.6 involved individuals wear complete PPE.

Operator/helper, Hardhats worn when working near a

Engineer of lifting test crane, involved individuals wear
5 Objects falling from the Serious injury/death. company. 4 0.1 0.4 complete PPE.
load
Operator/helper Slack off weight & check before releasing
Equipment damage, sling/tag line, involved individuals wear
6 Releasing the load Load moves on its support Engineer of lifting test 2 0.2 0.4 complete PPE.
company.

Operator, Helper, The bottle basket has metal supports to

Equipment damage. fix the cylinders in the basket, involved
7 Loading bottle basket H2 gas cylinder may fall 4 0.1 0.4 individuals wear complete PPE.

Chapter-9 "Risk Assessment & Classification of Hazards 58 May 2015

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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-0309

Task Name : Team Composition: Analysis Date:
Transporting and Handling Hydrogen gas and C1- C5 gas Car Driver, Store Keeper, Helper. 2015
cylinders.
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Transporting and Handling Hydrogen gas and C1- C5 Falling of H2 gas or C1-C5 cylinders may cause Low (Range: 0.1 0.4).
gas cylinders to and from the (store Rig) gas choking (to the involved personnel), Moderate (Range: 0.5 1.2).
explosion and fire. High (Range: 1.5 2.5).
PPE: personal protective equipments.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Transporting the cylinders
from the vendor to our
company store.
Falling, gas leak (gas
choking), explosion.
Car driver. 5 0.1 0.5 The cylinder is checked at the vendor;
also the car is equipped with wooden
base to support the cylinders on the car,
ensure the presence of the valve metallic
cap.
Service engineer, Senior technical
engineer, technical manager, HSE
Officer, HSE manager, Branch
manager.

2 Receiving the cylinders at
the store.
Falling, gas leak (gas
choking), explosion, falling on
foot (leg).
Helper, Store Keeper 5 0.1 0.5 The cylinders are put in trulli specifically
design for handling the cylinder, then put
in secure metallic basket for storage,
placed in good ventilated area; involved
individuals must wear complete PPE,
ensure the presence of the valve metallic
cap.

3 Loading cylinders on the car. Falling, gas leak (gas Helper, Store Keeper 5 0.2 1.0 The cylinders are put in trulli specifically
choking), explosion, falling on design for handling the cylinder, involved
foot (leg). individuals wear complete PPE, ensure
the presence of the valve metallic cap.

Unloading cylinder in the rig Rechecking is made by the Unit Captain,

side (field). Falling, gas leak (gas Operation crew members. 5 0.1 0.5 must wear complete PPE
4
choking), explosion, falling on
foot (leg).
Loading empty cylinder to Involved individuals must wear complete
5 the car. Falling, gas leak (remaining Operation crew members. 3 0.1 0.3 PPE.
gas, very low pressure).

Chapter-9 "Risk Assessment & Classification of Hazards 59 May 2015

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JOB HAZARD ANALYSIS WORKSHEET
Task Name:
Handling and using Chemicals.
BriefDescriptionoftheTask:
Transporting chemicals, handling and using
chemicals.
Step Description of
No. Task step
Unloading chemicals from
1 the car, into the store.
Loading chemicals on the
2 car, to send to the rig side
Unloading chemicals from
3 the car, into the Unit.
Using chemicals.
4 PPE, providing MSDS; ensure sealing of
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Hazard
Potential incident
Corrosive, Irritant, Toxic
Flammable, Reactive
chemicalsetc
Corrosive, Irritant, Toxic
Flammable, Reactive
chemicalsetc
Corrosive, Irritant, Toxic
Flammable, Reactive
chemicalsetc
Corrosive, Irritant, Toxic,
Flammable, Reactive
chemicalsetc
No. of Pages 1 Ref No. 01-0409
Team Composition: Analysis Date:
Store Keeper, Helper, Crew members. 2015
AssumptionsMade : AbbreviationsUsedintheJHA:
Chemicals may cause burns, allergy, irritation, Low (Range: 0.1 0.4).
poisoning, carcinogenic, flammable cause fire, Moderate (Range: 0.5 1.2).
choking gasesetc. High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Who or what might Severity Like- Ris Control measures/ Action &
be harmed lihood k Recovery measures Responsible party
Store keeper, Helper. 3 0.1 0.3 Involved individuals must wear complete Store manager, Unit Captain, HSE
PPE, providing MSDS; ensure sealing of officer, HSE manager, Branch
the chemical container, good ventilation manager.
of the store, fire extinguishers are
present.
Store keeper, Helper 3 0.1 0.3 Involved individuals must wear complete
PPE, chemical bottles are put in secured
in cardboard box (prevent spillage of
chemicals inside the car).
Involved individuals must wear complete
Crew members. 3 0.1 0.3 PPE, providing MSDS; ensure sealing of
the chemical container.
Involved individuals must wear complete
Crew members. 3 0.3 0.9 the chemical container, ensure sealing of
the chemical container, bottles used are
labeled, fire extinguishers are present
and eye washer is present.
May 2015
 P E TR OS ER V IC ES
JOB HAZARD ANALYSIS WORKSHEET
Task Name:
Installing equipments, sensors and maintenance.
BriefDescriptionoftheTask:
Rig up and rig down.
Unit test.
Maintenance.
Step Description of
No. Task step
1 Connecting the power cable
to the unit
2 Sensors installation.
3 Installing equipments and
sensors inside the unit.
4 High pressure cylinders
(hydrogen and C1-C5 gases)
installation.
5 Sensors maintenance
(during drilling)
Preparing the equipments to
6
put in or out the car and in
the unit.
7 Preparing chemicals to put
in the car and in the unit.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Electrical hazards, falling of heavy objects,
Choking due to gas leak, cuttings.
Hazard
Potential incident
Electrical hazard
Electrical hazard, falling
objects.
Electrical hazard, falling
objects.
Gas leak, fire, explosion,
equipments damage, unit
damage.
Electrical hazard, mud splash
to the eye, falling objects,
noise, falling due to slippery
floor, exposure to H2S and
hydrocarbon gases.
Falling objects, hand abrasion
Corrosives, Flammable,
Irritant, Toxic chemicals.
No. of Pages 2 Ref No. 01-0509
Team Composition: Analysis Date:
Service Engineer, Technician, A.C Technician, Helper, Painter. 2015
AssumptionsMade : AbbreviationsUsedintheJHA:
Low (Range: 0.1 0.4).
Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Who or what might Severit Like- Ris Control measures/ Action &
be harmed y lihoo k Recovery measures Responsible party
d
Service engineer, 4 0.1 0.4 Electricity caution signs are present.
Technician, rig electrician.
Service engineer, Technical manager, HSE Officer,
Technician, helper. 4 0.2 0.8 W ear hard hat and safety shoes. HSE manager, Branch manager.
Read the instruction manual for every
equipment before installing it.
Service engineer, helper.
3 0. 2 0.6 Electricity caution signs, safety shoes.
Service engineer, helper. Test the cylinder gauges, hydrocarbon
4 0.2 0.8 and H2S sensors are setup inside the
unit, providing MSDS, ensure the
presence of the valve metallic cap.
Service engineer,
Technician, helper. 3 0.3 0.9 Involved personnel must wear complete
PPE, providing MSDS.
Technician, helper,
equipments damage. 2 0.3 0.6 Involved personnel must wear complete
PPE.
Technician, helper
3 0.2 0.6 Involved personnel must wear complete
PPE.
May 2015
 P E TR OS ER V IC ES
8 Preparing high pressure gas
cylinders to put on the car
and in the unit.
9 Wiring, (laying cables,
connect power to the unit
and to the sensors).
10 Unit lighting
11 Maintenance of the
degasser motor (rotating
objects)
12 Using steel-cutting machine
and drills.
13 Setup computers.
14 Painting the Unit.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Falling objects, gas leak, fire, Technician, Helper 4 0.1 0.4 Involved personnel must wear safety
explosion. shoes, gloves, goggles, and mask.
Electrical hazard, noise (Mud Technician, Helper. 3 0.3 0.9 Hard hat, safety shoes, electricity
pumps), falling objects. caution signs,
Electrical hazard, fall from
ladder. Technician, Helper. 2 0.2 0.4 W ear gloves, safety shoes.
Crushed fingers, gas leak,
electrical hazard, mud splash, Technician, Helper. 3 0.2 0.6 W ear complete PPE.
noise, falling objects.
Small metal cuttings parts Technician, Helper. 3 0.2 0.6 W ear goggles and gloves; install safe
(hurt the eye and face), finger guard to the cutting machine.
or hand cut.
Electric hazards, falling of IT Engineer. 2 0.2 0.4 Electricity caution signs are present,
heavy objectsetc wear safety shoes.
Flammable chemicals (Paints, Painter, Helper 2 0.3 0.6 Involved individuals must wear complete
solvents), paint splashes (hurt PPE; guards equipped with the abrasion
the eye), falling objects, using machine, a competent person monitor
abrasion machine, falling from the painter while he is painting the Unit
Unit roof. roof.
62 May 2015
 P E TR OS ER V IC ES
JOB HAZARD ANALYSIS WORKSHEET
Task Name:
The Office work.
BriefDescriptionoftheTask:
Computer work, Office boy work.
Step Description of
No. Task step
Falling from stairs.
1
2 Admin. Employees, Office
Furniture obstructs the way.
Computer work:
3 Long time CPU work.
Long time CPU work.
CPU cables obstruct the
4 way.
Office boy kitchen work:
5 Hot plate.
Using cleaners.
Lifting heavy
objects.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Team Composition:
Admin. Employees, Office boys, Helpers.
AssumptionsMade :
Falling from stairs, Long time Computer
worketc.
Hazard Who or what might Severity
Potential incident be harmed
Admin. Employees, Office
Injury boys, Helpers.
Injury boys, Helpers.
-Exhaust of the eye. -Admin. Employees.
-Neck, shoulders and back -Admin. Employees.
bone pain.
-Injury or CPU damage. - Admin. Employees,
Office boys.
-Injury. - Office boys, Helpers.
- Office boys, Helpers.
-irritant
- Office boys, Helpers.
-Foot injury.
No. of Pages 1 Ref No. 01-0609
Analysis Date:
2015
AbbreviationsUsedintheJHA:
Low (Range: 0.1 0.4).
Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Like- Ris Control measures/ Action &
lihood k Recovery measures Responsible party
3 0.1 0.3 -The stairs are always maintained from Department Manager, HSE officer,
any breaks or slippery surfaces. HSE manager, Branch manager.
1 0.1 0.1 -The furniture is arranged in such way
not to obstruct the way.
-The lighting inside the offices is
regularly maintained, providing good
lighting in the work place.
0.1 0.2 -The computer screens are anti flare with
2
0.1 0.2 low radiation.
2 -Employees must take 5 minutes break
every 2 hours CPU work.
0.2 0.6 -CPU cables are collected in a duct or
3
fixed with tie wraps.
3 0.1 0.3
3 0.2 0.6 -Office boy must not spill liquid on the
hotplate and switch it off immediately
3 0.2 0.6
after use.
-Must wear gloves while using cleaners
and be sure not to contact the skin and
not leaving any cleaners traces.
-Must wear cotton gloves and safety
shoes before lifting heavy objects.
May 2015
 P E TR OS ER V IC ES
9.5.6.7.2. Job:
JOB HAZARD ANALYSIS WORKSHEET
Job title: Pressure engineer.
BriefDescriptionoftheTask:
Checking the mud at the shale shaker, Testing the
sensors, Using chemicals.
Step Description of
No. Task step
1 Checking the mud at the
shale shaker, tanks and
pumps.
2 Electrical, mud splash to the
Testing the sensors.
3
Using chemicals.
4
Using oven for sample
preparation.
5
High pressure gas cylinders
(hydrogen gas, C1-C5
gases) exchange.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Hazard
Potential incident
Mud splash to the eye, falling
objects, noise, falling due to
slippery floor, exposure to H2S
and hydrocarbon gases.
eye, falling objects, noise,
falling due to slippery floor,
exposure to H2S and
hydrocarbon gases.
Corrosive, toxic, irritantetc.
Skin burns, fire (if using oil
base mud it's more probable).
Highly flammable gas leak,
explosion, fire.
No. of Pages 1 Ref No. 01-0709
Team Composition: Analysis Date:
2015
AssumptionsMade : AbbreviationsUsedintheJHA:
Mud splashes, falling, electrical hazards, H2S Low (Range: 0.1 0.4).
gas, using chemicalsetc. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Who or what might Severity Like- Ris Control measures/ Action &
be harmed lihood k Recovery measures Responsible party
Pressure engineer. 3 0.2 0.6 W ear complete personal protective Unit captain, HSE officer, HSE
equipments PPE, providing MSDS, H2S manager, Branch manager.
and hydrocarbon sensors are present
and the Unit is pressurized.
Pressure engineer. 3 0.2 0.6 W ear complete personal protective
equipments PPE, providing MSDS, H2S
and hydrocarbon sensors are present
and the Unit is pressurized.
Pressure engineer. 3 0.2 0.6 W ear complete personal protective
equipments PPE, providing MSDS.
Pressure engineer, 2 0.2 0.4 W ear complete personal protective
equipment damage. equipments PPE, fire extinguishers are
present, smoke detector is setup.
Pressure engineer, gas 4 0.1 0.4 Test the cylinder gauges (periodically
leak, fire, explosion, tested), hydrocarbon senor is setup
equipment damage, unit inside the unit, providing MSDS, ensure
damage. the presence of the valve metallic cap.
64 May 2015
 P E TR OS ER V IC ES
JOB HAZARD ANALYSIS WORKSHEET
Job title: Data engineer.
BriefDescriptionoftheTask:
Taking sample of mud from the shale shaker, Testing
the sensors, Using chemicals.
Step Description of
No. Task step
1 Taking sample of mud from
the shale shaker.
2 Testing the sensors.
3 Using chemicals.
4 Using oven for sample
preparation.
5 High pressure gas cylinders
(hydrogen gas, C1-C5
gases) exchange.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Hazard
Potential incident
Mud splash to the eye, falling
objects, noise, falling due to
slippery floor, exposure to H2S
and hydrocarbon gases.
Electrical, mud splash to the
eye, falling objects, noise,
falling due to slippery floor,
exposure to H2S and
hydrocarbon gases.
Corrosive, toxic, Flammable,
Reactive, irritantetc.
Skin burns, fire (if using oil
base mud it's more probable).
Highly flammable gas leak,
explosion, fire.
Team Composition:
AssumptionsMade :
Mud splashes, falling, electrical hazards, H2S
gas, using chemicalsetc.
Who or what might Severity
be harmed
Data engineer.
Data engineer.
Data engineer.
Data engineer, equipments
damage.
Data engineer, gas leak,
fire, explosion, unit
damage.
No. of Pages 1 Ref No. 01-0809
Analysis Date:
2015
AbbreviationsUsedintheJHA:
Low (Range: 0.1 0.4).
Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Like- Ris Control measures/ Action &
lihood k Recovery measures Responsible party
3 0.2 0.6 W ear complete personal protective Unit captain, HSE officer, HSE
equipments PPE, providing MSDS, H2S manager, Branch manager.
and hydrocarbon sensors are present
and the Unit is pressurized.
3 0.2 0.6 W ear complete personal protective
equipments PPE, providing MSDS, H2S
and hydrocarbon sensors are present
and the Unit is pressurized.
3 0.2 0.6 W ear complete personal protective
equipments PPE , providing MSDS
2 0.2 0.4 W ear complete personal protective
equipments PPE, providing MSDS,
fire extinguishers are present, smoke
detector is setup.
4 0.1 0.4 Test the cylinder gauges (periodically
tested), hydrocarbon senor is setup
inside the unit; ensure the presence of
the valve metallic cap.
65 May 2015
 P E TR OS ER V IC ES H SE D E PA R T ME N T

JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-0909

Job title: Mud logger. Team Composition: Analysis Date:
2015

BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:

Taking sample of mud from the shale shaker, Testing Mud splashes, falling, electrical hazards, H2S Low (Range: 0.1 0.4).
the sensors, Using chemicals. gas, using chemicalsetc. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Taking sample of mud from Mud splash to the eye, falling Mud logger 3 0.3 0.9 W ear complete personal protective Unit captain, HSE officer, HSE
the shale shaker. objects, noise, falling due to equipments PPE, providing MSDS, H2S manager, Branch manager.
slippery floor, exposure to H2S and hydrocarbon sensors are present
and hydrocarbon gases. and the Unit is pressurized.

2 Electrical, mud splash to the

Testing the sensors. eye, falling objects, noise, Mud logger. 3 0.2 0.6 W ear complete personal protective
falling due to slippery floor, equipments PPE, providing MSDS, H2S
exposure to H2S and and hydrocarbon sensors are present
hydrocarbon gases. and the Unit is pressurized.

Corrosive, toxic, irritantetc.

3
Using chemicals. Skin burns, fire (if using oil Mud logger. 3 0.2 0.6 W ear complete personal protective
base mud it's more probable). equipments PPE, providing MSDS.
4
Using oven for sample Mud logger, equipment W ear complete personal protective
preparation. Highly flammable gas leak, damage. 2 0.2 0.4 equipments PPE, fire extinguishers are
explosion, fire. present, smoke detector is setup.

5 High pressure gas cylinders Mud logger, gas leak, fire, 4 0.1 0.4 Test the cylinder gauges (periodically
(hydrogen gas, C1-C5 explosion, equipment tested), hydrocarbon senor is setup
gases) exchange. damage, unit damage. inside the unit, providing MSDS, ensure
the presence of the valve metallic cap.

Chapter-9 "Risk Assessment & Classification of Hazards 66 May 2015

 P E TR OS ER V IC ES
JOB HAZARD ANALYSIS WORKSHEET
Job title: Sample catcher (trainee).
BriefDescriptionoftheTask:
Taking sample of mud from the shale shaker, Testing
the sensors, Using chemicals.
Step Description of
No. Task step
1 Taking sample of mud from
the shale shaker.
2 Testing the sensors.
3 Using chemicals.
4 Using oven for sample
preparation.
5 High pressure gas cylinders
(hydrogen gas, C1-C5
gases) exchange.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Hazard
Potential incident
Mud splash to the eye, falling
objects, noise, falling due to
slippery floor, exposure to H2S
and hydrocarbon gases.
Electrical, mud splash to the
eye, falling objects, noise,
falling due to slippery floor,
exposure to H2S and
hydrocarbon gases.
Corrosive, toxic, irritantetc.
Skin burns, fire (if using oil
base mud it's more probable).
Highly flammable gas leak,
explosion, fire.
Team Composition:
AssumptionsMade :
Mud splashes, falling, electrical hazards, H2S
gas, using chemicalsetc.
Who or what might Severity
be harmed
Sample catcher.
Sample catcher.
Sample catcher.
Sample catcher,
equipment damage.
Sample catcher, gas leak,
fire, explosion, equipment
damage, unit damage.
No. of Pages 1 Ref No. 01-1009
Analysis Date:
2015
AbbreviationsUsedintheJHA:
Low (Range: 0.1 0.4).
Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Like- Ris Control measures/ Action &
lihood k Recovery measures Responsible party
3 0.3 0.9 W ear complete personal protective Unit captain, HSE officer, HSE
equipments PPE, providing MSDS. manager, Branch manager.
H2S and hydrocarbon sensors are
present and the Unit is pressurized.
3 0.3 0.9 W ear complete personal protective
equipments PPE, providing MSDS, H2S
and hydrocarbon sensors are present
and the Unit is pressurized.
3 0.2 0.6 W ear complete personal protective
equipments PPE, providing MSDS.
2 0.2 0.4 W ear complete personal protective
equipments PPE, fire extinguishers are
present, smoke detector is setup.
4 0.1 0.4 Test the cylinder gauges (periodically
tested), hydrocarbon senor is setup
inside the unit, providing MSDS, ensure
the presence of the valve metallic cap.
67 May 2015
 P E TR OS ER V IC ES H SE D E PA R T ME N T

JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-1109

Job title: Service engineer (Technical engineer). Team Composition: Analysis Date:
2015
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Rig up and rig down. Electrical hazards, falling of heavy objects, Gas Low (Range: 0.1 0.4).
Unit test. leak, explosion and fire, Mud splashes. Moderate (Range: 0.5 1.2).
Maintenance. High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

Duringunitinstallation:

Connecting the power cable Electrical hazard Service engineer, rig 3 0.1 0.3 Electricity caution signs. Technical manager, HSE Officer,
1
to the unit electrician. HSE manager, Branch manager.

2
Sensors installation. Electrical, falling objects. Service engineer, helper. 3 0.2 0.6 W ear hard hat and safety shoes.

Installing equipments and Electrical hazard, falling Service engineer, helper. 3 0.2 0.6 Electricity caution signs, safety shoes.
3
sensors inside the unit. objects.

High pressure cylinders Gas leak, fire, explosion, Service engineer, helper. 4 0.1 0.4 Test the cylinder gauges, hydrocarbon
4 equipments damage, unit
(hydrogen and C1-C5 gases) senor is setup inside the unit, providing
installation. damage. MSDS, ensure the presence of the valve
metallic cap.

Sensors maintenance Electrical, mud splash to the Service engineer, helper. 3 0.2 0.6 W ear complete PPE, providing MSDS.
5 (during drilling) eye, falling objects, noise,
falling due to slippery floor,
exposure to

H2S and hydrocarbon gases.

Crushed fingers, gas leak, Service engineer, helper. 3 0.2 0.6 W ear complete PPE.
Maintenance of the degasser electrical hazard, mud splash,
6 motor (rotating objects) noise, falling objects.

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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-1209

Job title: Technician (electrical and mechanical). Team Composition: Analysis Date:
2015
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Preparing and installing equipments, maintenance. Falling objects, chemical hazards, Electrical Low (Range: 0.1 0.4).
hazards, cuttings, bone fracture. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Installing equipments inside
the unit.
Preparing chemicals to put
2 inside the unit.
Falling objects, hand abrasion,
Electrical hazard.
Corrosives, Flammable,
Irritant, Toxic chemicals.
Technician, helper, 3 0.2 0.6 Involved personnel must wear complete Senior technical engineer, Technical
equipments damage. PPE. manager, service engineer, HSE
officer, HSE manager, Branch
Technician, helper. 3 0.1 0.3 Involved personnel must wear complete manager.
PPE, providing MSDS.

3 Installing high pressure gas Falling objects, gas leak, fire, Technician. 4 0.1 0.4 Involved personnel must wear safety
cylinders inside the unit. explosion. shoes, gloves, goggles, mask, ensure
the presence of the valve metallic cap.

4 Wiring, (laying cables, Electrical hazard, noise

connect power to the unit (generator), falling objects. Technician. 3 0.2 0.6 Hard hat, safety shoes, electricity caution
and to the sensors). signs are present.

5 Unit lighting Electrical hazard, fall from Technician, Helper. 3 0.1 0.3 W ear gloves, safety shoes.
ladder.

6 Installing sensors Electrical, falling objects, noise Technician. 3 0.2 0.6 W ear complete PPE (ear plugs)
(pumps).

7 Maintenance of the degasser Crushed fingers, gas leak, Technician. 3 0.2 0.6 W ear complete PPE.
motor (rotating objects) electrical hazard, mud splash,
noise, falling objects.

Using steel-cutting machine

8 and drills. Small metal cuttings parts Technician, Helper. 3 0.3 0.9 W ear goggles and gloves; install safe
(hurt the eye and face), finger guard to the cutting machine.
or hand cut.
Air Conditioner maintenance. W ear goggles, plastic mask and gloves,
9 Electrical hazard, dust, falling 3 0.2 0.6 safety shoes.
Technician.
objects.

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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-1309

Job title: IT Engineer. Team Composition: Analysis Date:
2015
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Installing computers. Electrical Hazards, falling objects. Low (Range: 0.1 0.4).
Computer maintenance. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

Intheyard:

Installing the computers. Electrical hazard, falling IT Engineer 2 0.1 0.2 Electricity caution signs, safety shoes. Technical manager, HSE Officer,
1
objects. HSE manager, Branch manager.

Computer maintenance. Electrical hazard, falling IT Engineer 2 0.2 0.4 Electricity caution signs, safety shoes.
2
objects, dust.
Complete PPE is provided if the job is in
the field (Rig site).

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JOB HAZARD ANALYSIS WORKSHEET
Job title: Store keeper.
BriefDescriptionoftheTask:
Storing stationary materials, wooden boxes,
chemicals, Hydrogen gas and C1-C5 gas cylinders,
equipments..etc.
Step Description of
No. Task step
1 Chemicals storing.
2 Equipments storing.
3 High pressure cylinders
(hydrogen, C1-C5 gases).
4 Plastic and paper and
stationery materials.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Hazard
Potential incident
Corrosive, irritant, toxic
chemicalsetc, falling objects.
Falling objects, skin abrasion
or cut, equipment breaking or
damage due to bad storing.
Flammable gases, Falling
objects, gas leak, fire,
explosion.
Damage, fire
Team Composition:
AssumptionsMade :
Falling objects, Chemical hazards, gas leak,
explosion and fire.
Who or what might Severity
be harmed
Store keeper, helper.
Store keeper, equipments
damage
Store keeper, equipments
damage, store damage.
Store keeper, equipments
and stationery damage.
No. of Pages 1 Ref No. 01-1409
Analysis Date:
2015
AbbreviationsUsedintheJHA:
Low (Range: 0.1 0.4).
Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Like- Ris Control measures/ Action &
lihood k Recovery measures Responsible party
3 0.2 0.6 W ear gloves and safety shoes, providing Store manager, HSE officer, HSE
MSDS; ensure sealing of the chemical manager, Branch manager.
container, good ventilation of the store,
and put container on wooden step,
smoke detectors, fire extinguishers are
present.
2 0.2 0.4 W ear gloves and safety shoes, put
equipments- especially electric equip.- in
safe boxes on wooden step in secure
position, smoke detectors, fire
extinguishers are present.
4 0.1 0.4 W ear safety shoes and gloves, high
pressure gas sign, put cylinders in good
ventilated place, keep away from heat
sources, smoke detectors, fire
extinguishers are present, ensure the
presence of the valve metallic cap.
1 0.1 0.1 Keep in good place, smoke detectors,
fire extinguisher are present.
71 May 2015
 P E TR OS ER V IC ES
JOB HAZARD ANALYSIS WORKSHEET
Job title: Administration Employees.
BriefDescriptionoftheTask:
Office work.
Step Description of
No. Task step
1 Admin. Employees.
Falling from stairs.
2 Furniture obstructs the way.
Computer work:
Long time CPU work.
3
Long time CPU work.
CPU cables obstruct the
way.
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
No. of Pages 1 Ref No. 01-1509
Team Composition: Analysis Date:
2015
AssumptionsMade : AbbreviationsUsedintheJHA:
Musco-skeletal disorder, eye stress (due to time Low (Range: 0.1 0.4).
office work). Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Hazard Who or what might Severity Like- Ris Control measures/ Action &
Potential incident be harmed lihood k Recovery measures Responsible party
3 0.1 0.3 -The stairs are always maintained from
Injury any breaks or slippery surfaces. Department Manager, HSE officer,
HSE manager, Branch manager.
Injury Admin. Employees. 1 0.1 0.1 -The furniture is arranged in such way
not to obstruct the way.
-The lighting inside the offices is
regularly maintained, providing good
lighting in the work place.
-Exhaust of the eye. -Admin. Employees. 2 0.1 0.2 -The computer screens are anti flare with
2 0.1 0.2 low radiation.
-Neck, shoulders and back -Admin. Employees.
-Employees must take 5 minutes break
bone pain. 3 0.6 every 2 hours CPU work.
- Admin. Employees. 0.2
-Injury or CPU damage. -CPU cables are collected in a duct.
72 May 2015
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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-1609

Job title: Painter. Team Composition: Analysis Date:
2015
BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:
Using paints, Using abrasion machine. Irritation of (skin, eye), cuttings, falling from Low (Range: 0.1 0.4).
height. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Use paints Flammable chemicals (Paints, Painter 3 0.3 0.9 W ear complete PPE Unit captain, HSE officer, HSE
solvents), paint splashes (hurt manager, Branch manager.
the eye), noise (during
drilling), falling objects.

Electric, small metal cuttings,

2 Steel-cutting machine (for skin cuttings. Painter 3 0.2 0.6 W ear goggles and gloves; install safe
cleaning rust from the steel guard to the cutting machine.
before painting)
Falling from the roof
3 Painting on the roof of the Painter. 3 0.1 0.3 W ear complete PPE and a competent
unit. person monitoring him

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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 1 Ref No. 01-1709

Job title: Office boy. Team Composition: Analysis Date:
2015

BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:

Using hot plate and heater, cleaning with chemicals, Electric hazards, burns, irritation, fire, falling Low (Range: 0.1 0.4).
lifting heavy objects. objects. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Hot plate and heater (for Electric hazard, hot surface Office boy 2 0.2 0.4 Electrical cables are checked, increase HSE officer, HSE manager, Branch
heating liquid). office boy awareness of hot surface manager.
risks.

Cleaning with chemical Flammable, irritant to eyes Office boy 2 0.2 0.4 W ear goggles and gloves.
2
cleaners. and skin chemicals.
3
Lifting heavy loads Trapped fingers, Office boy 3 0.2 0.6 W earing safety shoes, gloves.
Musculoskeletal disorder.

Chapter-9 "Risk Assessment & Classification of Hazards 74 May 2015

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JOB HAZARD ANALYSIS WORKSHEET
Job title: Driver.
BriefDescriptionoftheTask:
Equipments transportation.
Crew transportation.
Chemicals transportation
Step Description of
No. Task step
1 During the trip (on the road).
2 Leakage of gases
(Hydrocarbon or hydrogen
gas).
Chemical spill in the car
trunk.
3
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Hazard
Potential incident
Car malfunction, high speed
crash, fire, lost in the desert,
unpaved road, robbery.
Gas chocking, explosion, fire.
Corrosive, Irritant, Toxic
Flammable, Reactive
chemicalsetc
No. of Pages 1 Ref No. 01-1809
Team Composition (Name & Positions): Analysis Date:
2015
AssumptionsMade : AbbreviationsUsedintheJHA:
Car malfunction, high speed crash, fire, lost in Low (Range: 0.1 0.4).
the desert, unpaved road, robbery Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Who or what might Severity Like- Ris Control measures/ Action &
be harmed lihood k Recovery measures Responsible party
Driver, Passengers, 2 0.2 0.4 Checking the car before trip, ensure Senior driver, HSE officer, HSE
equipments damage or presence of enough fuel, fire manager, Branch manager.
lost. extinguisher, first aid box, regular time
reporting, dont exceed the road speed
limits.
Driver, Passengers, 4 0.1 0.4 Check the gas cylinders valves before
equipments damage. starting the trip and ensure the presence
of the valve metallic cap.
Driver, Passengers, 3 0.2 0.6 Ensure that the cardboard containing
equipments damage. chemicals are in good packing and
secured.
75 May 2015
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JOB HAZARD ANALYSIS WORKSHEET No. of Pages 2 Ref No. 01-1909

Job title: Helper. Team Composition: Analysis Date:
2015

BriefDescriptionoftheTask: AssumptionsMade : AbbreviationsUsedintheJHA:

Preparing equipments & chemicals on the car, lifting Falling objects, Chemical hazards. Low (Range: 0.1 0.4).
heavy objects. Moderate (Range: 0.5 1.2).
High (Range: 1.5 2.5).
PPE: personal protective equipments.
MSDS: material safety data sheet.
Step Description of Hazard Who or what might Severity Like- Ris Control measures/ Action &
No. Task step Potential incident be harmed lihood k Recovery measures Responsible party

1 Preparing the equipments to
put in or out the car and in
the unit.
2 Preparing chemicals to put in
the car and in the unit.
3 Preparing high pressure gas
cylinders to put on the car
and in the unit.
4 Wiring, (laying cables,
connect power to the unit
and to the sensors).
5 Unit lighting
Falling objects, hand abrasion Helper, equipments 2 0.2 0.4 Involved personnel must wear complete Senior technical engineer, Technical
damage. PPE. manager, service engineer, HSE
officer, HSE manager, Branch
Corrosives, Flammable, manager.
Irritant, Toxic chemicals.. Helper 3 0.2 0.6 Involved personnel must wear complete
PPE, providing MSDS.
Falling objects, gas leak, fire,
explosion. Helper 4 0.1 0.4 Involved personnel must wear safety
shoes, gloves, goggles, mask, ensure
the presence of the valve metallic cap.
Electrical hazard, noise
(generator), falling objects. Helper 3 0.2 0.6 Hard hat, safety shoes, electricity caution
signs are present.
Electrical hazard, fall from
ladder. Helper. 2 0.2 0.4 W ear gloves, safety shoes. W

Electrical, falling objects, noise

Installing sensors (pumps). Helper. 3 0.2 0.6 ear complete PPE (ear plugs)
6
Crushed fingers, gas leak, Helper.
electrical hazard, mud splash, 3 0.2 0.6 W ear complete PPE.
7 Maintenance of the degasser
motor (rotating objects) noise, falling objects.

Using steel-cutting machine Small metal cuttings parts

(hurt the eye and face), finger 3 0.3 0.9 W ear goggles and gloves; install safe
8 and drills. Helper.
or hand cut. guard to the cutting machine.

Chapter-9 "Risk Assessment & Classification of Hazards 76 May 2015

 P E TR OS ER V IC ES
9 Chemicals storing.
10 Equipments storing.
11 High pressure cylinders
(hydrogen, C1-C5 gases).
Chapter-9 "Risk Assessment & Classification of Hazards
H SE D E PA R T ME N T
Corrosive, irritant, toxic
chemicalsetc, falling objects.
Falling objects, skin abrasion
or cut, equipment breaking or
damage due to bad storing.
Flammable gases, Falling
objects, gas leak, fire,
explosion.
Helper. 3 0.1 0.4 W ear gloves and safety shoes, providing
MSDS; ensure sealing of the chemical
container, good ventilation of the store,
and put container on wooden step,
smoke detectors, fire extinguishers are
present.
Helper, equipments 2 0.2 0.6 W ear gloves and safety shoes, put
damage equipments- especially electric equip. - in
safe boxes on wooden step in secure
position, smoke detectors, fire
extinguishers are present.
Helper, equipments 4 0.1 0.4 W ear safety shoes and gloves, high
damage, store damage. pressure gas sign, put cylinders in good
ventilated place, keep away from heat
sources, smoke detectors, fire
extinguishers are present, ensure the
presence of the valve metallic cap.
77 May 2015