16 2.

2 1
20 1.9 2.8 2
25 2.3 3.5 3
32 1.8 2.9 4.4 4
40 1.8 2.3 3.7 5.5 5
50 1.8 2.0 2.9 4.6 6.9 6
63 1.8 2.0 2.5 3.6 5.8 8.6 7
75 1.9 2.3 2.9 4.3 6.8 10.3 8
90 2.2 2.8 3.5 5.1 8.2 12.3 9
110 2.7 3.4 4.2 6.3 10.0 15.1 10
125 3.1 3.9 4.8 7.1 11.4 17.1 11
140 3.5 4.3 5.4 8.0 12.7 19.2 12
160 4.0 4.9 6.2 9.1 14.6 21.9 13
180 4.4 5.5 6.9 10.2 16.4 24.6 14
200 4.9 6.2 7.7 11.4 18.2 27.4 15
225 5.5 6.9 8.6 12.8 20.5 30.8 16
250 6.2 7.7 9.6 14.2 22.7 34.2 17
280 6.9 8.6 10.7 15.9 25.4 38.3 18
315 7.7 9.7 12.1 17.9 28.6 43.1 19
355 8.7 10.9 13.6 20.1 32.2 48.5 20
400 9.8 12.3 15.3 22.7 36.3 54.7 21
450 11.0 13.8 17.2 25.5 40.9 61.5 22
500 12.3 15.3 19.1 28.4 45.4 68.3 23
560 13.7 17.2 21.4 31.7 50.8 24
630 15.4 19.3 24.1 35.7 57.2 25
710 17.4 21.8 27.2 40.2 64.5 26
800 19.6 24.5 30.6 45.3 27
900 22.0 27.6 34.4 51.0 28
1000 24.5 30.6 38.2 56.7 29
1100 26.9 33.7 42.0 62.4 30
1200 29.4 36.7 45.9 68.0 31
1400 34.4 42.9 53.5 32
1600 39.2 49.0 61.2 33
Dn [mm] 2 1/2 3.2 4 6 10 16
Presiones nominales PN [bar]
HDPE PE80 DIN 8074 / ISO 4427
Espesor [mm]
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2

3 Pipe Thickness [mm], according ASME B36.10M

4
5 ASME B36.10M SCHEDULE / IDENTIFICATION
6 Size dext 5 10 20 30 40 60 80 100 120 140 160 STD XS XXS

7 1/ 2 21.3 1.65 2.11 - 2.41 2.77 - 3.73 - 0 - 4.78 2.77 3.73 7.47
8 3/ 4 26.7 1.65 2.11 - 2.41 2.87 - 3.91 - 0 - 5.56 2.87 3.91 7.82
9 1 33.4 1.65 2.77 - 2.9 3.38 - 4.55 - 0 - 6.35 3.38 4.55 9.09
10 1 1/ 4 42.2 1.65 2.77 2.97 3.56 4.85 6.35 3.56 4.85 9.7
11 1 1/ 2 48.3 1.65 2.77 - 3.18 3.68 - 5.08 - 0 - 7.14 3.68 5.08 10.15
12 2 60.3 1.65 2.77 - 3.18 3.91 - 5.54 - 0 - 8.74 3.91 5.54 11.07
13 2 1/ 2 73 2.11 3.05 4.78 5.16 7.01 9.53 5.16 7.01 14.02
14 3 88.9 2.11 3.05 - 4.78 5.49 - 7.62 - 0 - 11.13 5.49 7.62 15.24
15 3 1/ 2 101.6 2.11 3.05 4.78 5.74 8.08 5.74 8.08
16 4 114.3 2.11 3.05 - 4.78 6.02 - 8.56 - 11.13 - 13.49 6.02 8.56 17.12
17 5 141.3 2.77 3.4 - - 6.55 - 9.53 - 12.7 - 15.88 6.55 9.53 19.05
18 6 168.3 2.77 3.4 - - 7.11 - 10.97 - 14.27 - 18.26 7.11 10.97 21.95
19 8 219.1 2.77 3.76 6.35 7.04 8.18 10.31 12.7 15.09 18.26 20.62 23.01 8.18 12.7 22.23
20 10 273 3.4 4.19 6.35 7.8 9.27 12.7 15.09 18.26 21.44 25.4 28.58 9.27 12.7 25.4
21 12 323.8 3.96 4.57 6.35 8.38 10.31 14.27 17.48 21.44 25.4 28.58 33.32 9.53 12.7 25.4
22 14 355.6 3.96 6.35 7.92 9.53 11.13 15.09 19.05 23.83 27.79 31.75 35.71 9.53 12.7 -
23 16 406.4 4.19 6.35 7.92 9.53 12.7 16.66 21.44 26.19 30.96 36.53 40.49 9.53 12.7 -
24 18 457 4.19 6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24 9.53 12.7 -
25 20 508 4.78 6.35 9.53 12.7 15.09 20.62 26.19 32.54 38.1 44.45 50.01 9.53 12.7 -
26 22 559 4.78 6.35 9.53 12.7 - 22.23 28.58 34.93 41.28 47.63 53.98 9.53 12.7 -
27 24 610 5.54 6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 9.53 12.7 -
28 26 660 - 7.92 12.7 15.88 - - - - - - - 9.53 12.7 -
29 28 711 - 7.92 12.7 - - - - - - - - 9.53 12.7 -
30 30 762 6.35 7.92 12.7 15.88 - - - - - - - 9.53 12.7 -
31 32 813 - 7.92 12.7 15.88 17.48 - - - - - - 9.53 12.7 -
32 34 864 - 7.92 12.7 15.88 17.48 - - - - - - 9.53 12.7 -
33 36 914 - 7.92 12.7 15.88 19.05 - - - - - - 9.53 12.7 -
34 38 965 - - - - - - - - - - - 9.53 12.7 -
35 40 1016 - - - - - - - - - - - 9.53 12.7 -
36 42 1067 - - - - - - - - - - - 9.53 12.7 -
44 1118 - - - - - - - - - - - 9.53 12.7 -
46 1168 - - - - - - - - - - - 9.53 12.7 -
39 48 1219 - - - - - - - - - - - 9.53 12.7 -
 Pump selection according "Warman Slurry Pumping Handbook" [1]

Input data
1 Solids flow rate ms = 3.6 t/h
2 Specific gravity of solids Ss = 5.25 -
3 Density of liquid L = 1000 kg/m
4 Average particle size d50 = 50 m
5 Solids concentration Cw 1.96 %
6 Static discharge head Zd = 8 m
7 Suction head Zs = 1.5 m
8 Pipeline length L= 560 m
9 Suction equiv. lenght Leq_suc = 1.5 m
10 Number of long rad. 90 elb. N= 20 -
11 Elbow equiv. length Lelbow = 3.35 m
12 Temperature t= 25 C
13 Pressure P= 1 bar
14 Pipe material Mat = CS -
15 Pipe nominal diameter dn = 6 in
16 Pipe schedule sch = STD -
17 Pipe absolute rugosity Rabs = 0.1 mm
18 Pump discharge diameter dp = 100 mm
19 Loss at pipe discharge Kexit = 1 -
20 Loss at entrance Kentr = 0.5 -
21 Height above sea level HASL = 1810 m.a.s.l.
22 transmission efficiency trans = 0.95 - (See sheet "Belt")

Carbon steel pipe selected Limiting settlig velocity

dn = 6 in d50 = 50
sch = STD Cv = 0.4
di = Pipe_Imp_CS_Dint_dn_sch d= 6
di = #VALUE! mm SS = 5.25
di = #VALUE! m d50 >= 200 m
 5% <= Cv <= 40%
Pipe area VL=Slurry_Limit_Deposition_Velocity_JRI_Imp_d50_Cv_dn_Ss

A= (pi()/4) * di^2 VL = 2.30

di = #VALUE! m #VALUE!
A= #VALUE! m
Pipe equivalent length
Slurry velocity Pipe lenght
vP = VP / A L= 560
VP = 0.050 m/s Number of long rad. 90 elb.
A= #VALUE! m N= 20
vP = #VALUE! m/s Elbow equivalent lenght
Lelbow = 3.35
Reynolds N-Elbows equivalent lenght
Re = v*d/ LN-lbow = N *Lelbow
v= #VALUE! m/s N= 20
d= #VALUE! m Lelbow = 3.35
= 8.7E-07 m/s LN-elbows = 67
Re = #VALUE! Total eqivalent length
Leq = L + LN-elbows
Relative rugosity L= 560
Rabs = 0.1 mm LN-elbows = 67
di = #VALUE! mm Leq = 627
Rrel = #VALUE! -

Kinematic pressure
hv = v^2 / (2*g)
v= #VALUE! m/s
hv = #VALUE! mpc

Correction factor HR to express the head Pump selection

in water column (pump selection) Select a pump with following results
QP = 50.2
HR factor Hw = #VALUE!
Validity SP = 1.02
Ss : 1-6
Cw : 1- 70% In this case a Warman 6/4 D-AH heavy
d50 : 20 - 10000 duty ruber lined pump is selected with
a 5 vane closed rubber impeller at a
Ss = 5.3 - pump speed of
Cw = 1.96 % N= 1260
d50 = 50 m
HR = Slurry_HR_factor_Ss_Cw_d50 See sheet "Pump
 HR = 0.97 From figure 3.4, the efficiency on water
can be read as
w = 63

Efficiency on pulp
Ep = Ew * Er
EW = 0.63
HR = WR = 0.970
Ep = 0.611

Required NPSH
NPSHr = 2.8

Power
P= (1/1.02)*Qp*Sp* H
Qp = 50.2
Equivalent water column Sp = 1.02
Hw = Hp / HR Hp = #VALUE!
Hp = #VALUE! mpc Ep = 61.11
HR = 0.97 trans = 0.95
Hw = #VALUE! mwc equiv. P= #VALUE!

Selected pump power

From sheet Motors
P= 37

Resume of pump data

Data for pump enquiry

Pulp temperature t= 25 C
Pulp flow rate QP = 50.2 l/s
Total dynamic head TDH = #VALUE! mpc
Solids density s = 5250 kg/m3
Liquid density L = 1000 kg/m3
Pulp weight concentration Cw = 1.96 %
Specific gravity of solids Ss = 5.25 -
Average particle size d50 = 50 m
Froth volume factor FVF = 0 -
Available net press. suc. head NPSHa = #VALUE! m.p.c.

Calculated data
Pulp Spec. Gravity Sp = 1.02 -
Pulp volume concentration Cv = 0.4 %
Pulp kinematic viscosity p = 8.7E-07 m/s
Height correction value HR = 0.97
Efficincy correction value HE = 0.97
Equivalent water height Hw = #VALUE! mwc
Data from selected pump
Pump type AH 6/4
Motor velocity N= 1260 rpm
Efficiency on water Ew = 0.63 -
Efficiency on pulp Ep = 0.611 -
Power requirement P= #VALUE! kW
Motor power P= 37 kW
Required net press. suc. head NPSHr = m.p.c.
ng Handbook" [1] Slurry parameters

Pulp density
100 Water absolute viscosity
P
Cw 100 Cw w =

s L t=
p = 100 / (Cw/s +(100-Cw)/L ) w =
Cw = 1.96 %
s = 5.25 t/m3 Pulp viscosity
L = 1 t/m 3
Ratio of absolute viscosities (Thom
p = S p 1.02 t/m 3 p / f = (1+2.5*Cv 10.05*Cv^2+0.00273*Exp(16.6

p = 1016 kg/m Cv =
p / f =
Volumetric concentration p =
Cv
Cw p / f =
S s 1 C w C w w =
Cv = 100 * Cw / (Ss* (1-Cw) +Cw ) p =
Cw = 0.02 -
Ss= 5.25 - Pulp kinematic viscosity
L = 1 t/m3 p =
Cv = 0.4 % p =
p =
Slurry mass flow rate p =
ms
ms m P C w mP
Cw

mP = ms / Cw
ms = 3.6 t/h
Cw = 0.0196 -
mP = 183.7 t/h

Slurry volume flow rate

QP = m P / P
mP = 183.7 t/h
P = 1.02 t/m3
QP = 180.8 m/h
QP = 50.2 l/s

Friction factor Pressure loss in expansion

m f= f(Rrel, Re) Pexp =
% Rrel = #VALUE! - K2_ = 30 =
in Re = #VALUE! - hv =
- f= Pipe_Friction_Factor_Rrel_Re Pexp =
f= #VALUE! -
 <= Cv <= 40% Loss at pipe discharge
n_Velocity_JRI_Imp_d50_Cv_dn_Ss Unit pressure loss Exit loss factor
m/s J= f * (1/d) * hv Kexit =
#VALUE! f= #VALUE! - Kinematic pressure
d= #VALUE! m hv =
hv = #VALUE! mpc Exit pressure loss
J= #VALUE! mpc/ m Pexit =
m Kexit =
Frictional pressure loss hv =
Hf = Leq * J Pexit =
Leq = 627 m
m J= #VALUE! mpc/m Loss at entrance to suction pipe
Hf = #VALUE! mpc Entrance loss factor
Kentr =
Singular pressure drop Kinematic pressure
m Loss in discharge pipe enlargement hv =
m Pump discharge diameter Exit pressure loss
dP = 100 mm Pentr =
pipe diameter Kentr =
di = #VALUE! mm hv =
m Gradual expansion ( = 30) Pentr =
m = dp / di #VALUE!
Pipe_Expansion_Theta30gr_beta Total dynamic head
K2_ = 30 = #VALUE! Zd =
Zs =
Hf =
Pexp =
Pexit =
Pentr =
Hp =
g= 9.80665 m/s

Available NPSH
h following results Atmospheric pressure
l/s patm = 101,325* (1 -2,25577E-5 * H)^5,25588

mwc H= 1810 m.a.s.l.

- patm = 81,388.6 Pa
patm = 8.17 m.p.c.
rman 6/4 D-AH heavy Static sucction height
ump is selected with Hsucc = 1.5 m.p.c.
ubber impeller at a Suction pressure loss
Frictional pressure loss
Pf =
rpm 1 Leq * J
Leq_suc = 1.5 m
J= #VALUE! mpc/m
he efficiency on water Pf = #VALUE! mpc
Loss at entrance of suction pipe
% Pentr = #VALUE! mpc
2 Total suction pressure loss
Psuc= Pf + Pentr
Pf = #VALUE! mpc
Pentr = #VALUE! mpc
Psuc= #VALUE! mpc

Water saturation pressure

Psat = Exp(ca / tK + cb + cc * tK + cd * tK ^ 2 + ce * tK ^ 3 + cf * Ln(tK))
m 3 t= 25 C
tk = 298.2 K
ca = -5800.2
1.02)*Qp*Sp* Hp /( Ep * trans) cb = -5.5
L/s cc = -0.05
- cd = 4.2E-05
mpc ce = -1.4E-08
% cf = 6.5
- Pw_vap = 3.169 kPa
kW Pw_vap = 3169 Pa
Pw_vap = 0.318 m.p.c.

NPSHa = Patm + Hsuc -Psuc - Pw_vap

kW 4 NPSHa = #VALUE! m.p.c.
 Rev. cjc. 30.01.2014
1

ater absolute viscosity

SaturatedWaterAbsoluteViscosity_t

25 C
8.7E-04 Pa s

ulp viscosity
atio of absolute viscosities (Thomas)
f = (1+2.5*Cv 10.05*Cv^2+0.00273*Exp(16.6*Cv))

0.0038
1.01
p / w * w
1.01
8.7E-04 Pa s
9E-04 Pa s

ulp kinematic viscosity

p /p
8.8E-04 Pa s
1016.1 kg/m
8.7E-07 m/s

2
essure loss in expansion
K2_ = 30 * hv
#VALUE!
#VALUE! mpc
#VALUE! mpc
 ss at pipe discharge
it loss factor
1 -
nematic pressure
#VALUE! mpc
it pressure loss
Kexit * hv
1
#VALUE! mpc
#VALUE! mpc

ss at entrance to suction pipe

ntrance loss factor
0.5 -
nematic pressure
#VALUE! mpc
it pressure loss
Kentr * hv
0.5
#VALUE! mpc
#VALUE! mpc

tal dynamic head

8
-1.5
#VALUE! mpc
#VALUE! mpc
#VALUE! mpc
#VALUE! mpc
#VALUE! mpc

l
Q p S P H p mpc
P s kW
1.02 p %
 l
Q p S P H p mpc
P s kW
1.02 p %
and with transission efficiency

l
Q p S P H p mpc
P s kW
1.02 p % trans

4
Pump calculation according "Warman Slurry Pumping Handbook"

Slurry parameters [2]

Slurry density Carbon steel pipe selected

dn = 6 in
100
P [2] (1-4) sch = STD
Cw 100 Cw

s L
 100
P
Cw 100 Cw
di = Pipe_Imp_CS_Dint_dn_sch
s L di = 154.08 mm
P = 100 / (Cw/s +(100-Cw)/L ) di = 0.15408 m
Cw = 30 %
s = 2.65 t/m3 Pipe area
L = 1 t/m 3
A= (pi()/4) * di^2
P = 1.23 t/m 3 di = 0.15408 m
A= 0.0186 m
Slurry mass flow rate
ms Slurry velocity
ms m P C w mP
Cw vP = VP / A
mP = ms / Cw VP = 0.049 m/s
ms = 65 t/h A= 0.0186 m
Cw = 0.3 - vP = 2.6 m/s
mP = 216.7 t/h
Limiting settlig velocity
Slurry volume flow rate d50 = 211 m
VP = m P / P Cv = 13.9 %
mP = 216.7 t/h d= 6 in
P = 1.23 t/m3 SS = 2.65 -
VP = 176.2 m/h d50 >= 200 m
VP = 48.9 l/s 5% <= Cv <= 40%
cualquier dimetro
Volumetric concentration VL=Slurry_Limit_Deposition_Velocity_JRI_Imp_d50_Cv_dn_Ss

VL = #VALUE! m/s
Cw
Cv #VALUE!
S s 1 C w C w
Cv = 100 * Cw / (Ss* (1-Cw) +Cw )
Cw = 0.30 %
Ss= 2.65 t/m3
L = 1 t/m3
Cv = 13.9 %

Friction head Hf for the pipeline Slurry density

= 1230 kg/m
Pipe equivalent length
Pipe lenght Kinematic viscosity
L= 100 m = /
Number of long rad. 90 elb. = 2.0E-03 Pa s
N= 5 = 1229.7 kg/m
Elbow equivalent lenght = 1.7E-06 m/s
Lelbow = 3.35 m
N-Elbows equivalent lenght Reynolds
LN-lbow = N *Lelbow Re = v*d/
N= 5 v= 2.62 m/s
 Lelbow = 3.35 m d= 0.15408 m
LN-elbows = 16.75 m = 1.7E-06 m/s
Total eqivalent length Re = 244,021
Leq = L + LN-elbows
L= 100 Relative rugosity
LN-elbows = 16.75 m Rabs = 0.1 mm
Leq = 116.75 m di = 154.08 mm
Rrel = 0.0006 -
Slurry properties
t= 10 C Friction factor
P= 3 bar f= f(Rrel, Re)
Rrel = 0.0006 -
Water absolute viscosity Re = 244,021 -
w = SaturatedWaterAbsoluteViscosity_t f= Pipe_Friction_Factor_Rrel_Re
w = 1.3E-03 Pa s f= 0.0192 -

Pulp viscosity Kinematic pressure

Ratio of viscosities (Thomas) hv = (/2) * v^2
p / f = (1+2.5*Cv 10.05*Cv^2+0.00273*Exp(16.6*Cv)) = 1229.70 kg/m
Cv = 0.1392 v= 2.62 m/s
p / f = 1.57 hv = 4236.3 Pa
p = p / w * w
p / f = 1.57
w = 1.3E-03 Pa s
p = 2E-03 Pa s

Unit pressure los Kinematic pressure

J= f * (1/d) * hv hv = v^2 / (2*g)
f= 0.019 v= 2.62 m/s
d= 0.15408 g= 9.81 m/s
hv = 4236.3 hv = 0.351 msc
J= 528.8 Pa/m
Pressure loss in expansion
Pressure loss Pexp = K2_ = 30 * hv
Hf = Leq * J K2_ = 30 = #VALUE!
Leq = 116.75 m hv = 0.351 msc
J= 528.8 Pa /m Pexp = #VALUE! msc
Hf = 61,736 Pa
Hf = 6295 mmwc Loss at pipe discharge
Hf = 6.30 mwc
Exit loss factor
Pressure loss in msc Kexit = 1 -
Hf [msc] = Hf [mwc] / Ss
Hf = 6.30 mwc Kinematic pressure
Ss = 1.23 kg/m hv = 0.351 msc
Hf = 5.12 msc
Exit pressure loss
Loss in discharge pipe enlargement Pexit = Kexit * hv
Pump discharge diameter Kexit = 1
dP = 100 mm hv = 0.351 msc
pipe diameter Pexit = 0.35 msc
di = 154.08 mm

Gradual expansion ( = 30)

= 0.65
Pipe_Expansion_Theta30gr_beta
K2_ = 30 = #VALUE!

Loss at entrance to suction pipe HR factor

Validity
Entrance loss factor Ss : 1-6
Kentr = 0.5 - Cw : 1- 70%
Kinematic pressure d50 : 20 - 10000
hv = 0.351 msc
Exit pressure loss Ss = 2.7 -
Pentr = Kentr * hv Cw = 30 %
Kentr = 0.5 d50 = 211 m
hv = 0.351 msc HR = Slurry_HR_factor_Ss_Cw_d50
Pentr = 0.18 msc HR = 0.891

Total dynamic head Equivalent water column

Zd = 20 Hw = Hm / HR
Zs = -1 Hm = #VALUE!
Hf = 5.12 msc HR = 0.891
Pexp = #VALUE! msc Hw = #VALUE! mwc equiv.
Pexit = 0.35 msc
Pentr = 0.18 msc Let
Hm = #VALUE! msc Hw = 28.2 mwc

Correction factor HR to express the head Pump selection

in water column (pump selection) Select a pump with following results
VP = 48.9 l/s
Hw = 28.2 mwc
Ss = 2.65 -
 In this case a Warman 6/4 D-AH heavy
duty ruber lined pump is selected with
a 5 vane closed rubber impeller at a
pump spedd of
N= 1130 rpm

See sheet "Pump

From figure 3.4, the efficiency on water
can be read as
w = 66 %

l
Q S P TDH msc l
P s kW
Q S P Hw msc
s kW
1.02 m % P
1.02 w %

with P= (1/1.02) * Q * Ss * Hw / w
TDH = Hm Q= 48.9 l/s
and SP = 1.23 -
= m Hw = 28.2 mwc
Index "m": mixture (pulp) w = 66 -
P= 25.2 kW

l
Q S P Hm msc
P s kW Also, the power can be expresses as
1.02 m %
l
with Q S P TDH msc
Hm = Hw * HR P s kW
and 1.02 ER w %
m = w * ER where w is the water equivalent
pump efficiency, read from performance
curve for (Q, and Hw)
l
Q S P Hw HR msc
P s kW
1.02 w E R %

as HR is assumed equal to HR

l
Q S P Hw HR msc
P s kW
1.02 w H R %

l
Q S P Hw msc
P s kW
1.02 w %
 l
Q S P Hw msc
P s kW
1.02 w %

Power m3
l
Q TDH Pa Q S P TDH msc
s s
P W P
1.02 %
m3 P
Q TDH Pa m3
s Q TDH mmwc m3
P s S P TD
Q
g 100 h
P
P g
P P
3600 %
m3
m3 N TDH mwc m3
Q TDH
Q Q S P TDH m

s
g h
s m 2 P g 1000
P
P
P 36 %
P m3 m3
Q S P TDH msc Q S P TDH msc
m s h
N
Q TDH P g 1000 W P
3.67 %
P
P s
P
m3
Q S P TDH msc
g 1000 s
Nm P kW
Q TDH 1000 P

P s m3
S P TDH msc
P Q
s
P g kW
J P
Q TDH m3
P s Q S P TDH msc
P P g 100
s
kW
P %
Q TDH
P W
P
l
g 100
Q S P TDH msc
P s kW
________________ 1000 P %
l
g
Q S P TDH msc
P s kW
10 P %
l
g
Q S P TDH msc
P s kW
10 P %
l
1
Q S P TDH msc
P s kW
10 P %
g
l
Q S P TDH msc
P s kW
1.02 P %
 Rev. cjc. 30.01.2014

Solids flow rate ms = 65 t/h

Specific gravity of solids Ss = 2.65 -
Average particle size d50 = 211 m
Solids concentration Cw 30 %
Static discharge head Zd = 20 m
Suction head Zs = 1 m
Pipeline length L= 100 m
Number of long rad. 90 elb. N= 5
Kinematic pressure
hv = v^2 / (2*g)
v= 2.62 m/s
g= 9.81 m/s
hv = 0.351 msc

Unit pressure los

J= f * (1/d) * hv
f= 0.019 -
d= 0.154 m
hv = 0.4 mwc
J= 0.044 mwc/ m

Pressure loss
Hf = Leq * J
Leq = 116.75 m
J= 0.044 msc/m
Hf = 5.12 msc
 l
Pump curves have TDH expressed in mwc.
Q S P TDH msc To be able to use the pump curve for the
P s kW
1.02 % calculated TDH "Hm [msc]", Weir presents
following relation
m3 Hm
S P TDH msc
Q
Hw
g 100 h
P kW HR
3600 %
m3 where HR is always less than 1.
Q S P TDH msc
g h Thus, for the given flow rate, the equivalent water
P kW
36 % TDH "Hw" is always larger than the calculated
value Hm [msc]
m3
Q S P TDH msc With the actual flow rate and with the equivalent
P h kW water height the efficiency on water can be obtained
3.67 %
from pump curve
3.6709783667

4
Warman slurry correction factors HR and ER

Pump power Example calculation of the HR factor

using the function.
The power is given by The validity range of the input parameters
are:
m3
Q TDH Pa Ss : 1-6
s
P W (Eq. a) Cw : 1- 70%

d50 : 20 - 10000
With a unit transformation, Let us assuming following data
Ss = 2.7
l
Q S P H w mpc (Eq. f) Cw = 30
P s kW d50 =
1.02 w % 211
HR = Slurry_HR_factor_Ss_Cw_d50
where w is the water equivalent HR = 0.891
pump efficiency, read from performance
curve and Let, as an example
Hw = Hm / HR TDH = 25.1
where "Hm" is the calculated TDH and with
Hm = TDH [mpc] HR = 0.891
and "HR" is the corretion factor given by the water equivalent head is
Figure 2-3 Hw = 28.17

Following data is required Let also the pulp flow rate be

Ss: Specific gravity of solids [- ] Q= 48.9
Cw : Weight concentration [%]
d50 = Average particle size [m] With this information, the operating point
to be used with the pump performance
The HR factor can be read from Figure 2-3 curves diagram of the selected pump is
and also can be evaluated using the function Q= 48.9
"Slurry_HR_factor" as shown in the example Hw = 28.17

In the selected pump diagram, the water

equivalent pump efficency can be
estimated to be
w = 66
 Rev. cjc. 30.01.2014

ion of the HR factor Example of power calculation

e of the input parameters With the help variables calculated, the

power can be calculatres as follows
P= Q * SP * Hw / (1.02 * w)
P: Power [kW]
Q: Pulp flow rate [l/s]
following data SP : Pulp specific gravity
- Hw : Water equivalent head [mwc]
% w:Water equivalent pump efficiency
m Q= 48.9 l/s
rry_HR_factor_Ss_Cw_d50 Assume
SP = 1.23 -
Hw = 28.17 mwc
w = 66 %
mpc P= 25.17 kW

ent head is
mwc

flow rate be
l/s

tion, the operating point

he pump performance
of the selected pump is
l/s
mwc

ump diagram, the water

efficency can be

%
H
(m)
50

1350
rpm
1300
40 rpm

1200
rpm
30

20

10

0
0
 Rev. cjc. 30.01.2014

In this case a Warman 6/4 D-AH heavy

duty ruber lined pump is selected with
a 5 vane closed rubber impeller, with
QP = 50.2 l/s
Hw = #VALUE! mwc

At this point,
N= 1260 rpm
Ew = 63 %
NPSHr = 2.8 m

60% 65%
1350 70%
rpm 77.5 70%
1300 %
rpm

1200 66 %
rpm
1130 rpm
1100 28.2 mwc
rpm
1000
rpm

2.5 3.0m NPSH 4.5

m m

48.9
l/s
Q (L/s)
20 40 60 80 100 120
http://oee.nrcan.gc.ca/regulations/products/14297

Corresponds to Table 2 in the CAN/CSA C390-1

Energy Efficiency Standard (Percentage)
Item Power (HP) Power (kW) Open
2 Pole 4 Pole 6 Pole 8 Pole
1 1 0.75 75.5 82.5 80 74
2 1.5 1.1 82.5 84 84 75.5
3 2 1.5 84 84 85.5 85.5
4 3 2.2 84 86.5 86.5 86.5
5 4 3 84 86.5 86.5 86.5
6 5 3.7 85.5 87.5 87.5 87.5
7 5.5 4 85.5 87.5 87.5 87.5
8 7.5 5.5 87.5 88.5 88.5 88.5
9 10 7.5 88.5 89.5 90.2 89.5
10 15 11 89.5 91 90.2 89.5
11 20 15 90.2 91 91 90.2
12 25 19 91 91.7 91.7 90.2
13 30 22 91 92.4 92.4 91
14 40 30 91.7 93 93 91
15 50 37 92.4 93 93 91.7
16 60 45 93 93.6 93.6 92.4
17 75 55 93 94.1 93.6 93.6
18 100 75 93 94.1 94.1 93.6
19 125 90 93.6 94.5 94.1 93.6
20 150 110 93.6 95 94.5 93.6
21 175 132 94.5 95 94.5 93.6
22 200 150 94.5 95 94.5 93.6
23 250 185 94.5 95.4 95.4 94.5
24 300 225 95 95.4 95.4 -
25 350 260 95 95.4 95.4 -
26 400 300 95.4 95.4 - -
27 450 335 95.8 95.8 - -
28 500 375 95.8 95.8 - -
AN/CSA C390-1
fficiency Standard (Percentage)
Enclosed
2 Pole 4 Pole 6 Pole 8 Pole
75.5 82.5 80 74
82.5 84 85.5 77
84 84 86.5 82.5
85.5 87.5 87.5 84
85.5 87.5 87.5 84
87.5 87.5 87.5 85.5
87.5 87.5 87.5 85.5
88.5 89.5 89.5 85.5
89.5 89.5 89.5 88.5
90.2 91 90.2 88.5
90.2 91 90.2 89.5
91 92.4 91.7 89.5
91 92.4 91.7 91
91.7 93 93 91
92.4 93 93 91.7
93 93.6 93.6 91.7
93 94.1 93.6 93
93.6 94.5 94.1 93
94.5 94.5 94.1 93.6
94.5 95 95 93.6
95 95 95 94.1
95 95 95 94.1
95.4 95 95 94.5
95.4 95.4 95 -
95.4 95.4 95 -
95.4 95.4 - -
95.4 95.4 - -
95.4 95.8 - -
http://www.vanmeterinc.com/assets/files/pdf/3.20VBeltsSynchronicBelts.EdHubble.pdf
Hubble.pdf

3 V Narrow
d
=

B Classical
d
=
 4 in
95 %

4 in
94 %
[1] http://www.pumpfundamentals.com/slurry/Warman_slurry_pumping.pdf

[2] Slurry System Handbook

Abulnaga