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Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
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Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
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3300/15 Dual Vibration Monitor Maintenance Manual
Contents
1. DUAL VIBRATION MONITOR SYSTEM................................................................................................... 1
2. MONITOR FUNCTIONS ............................................................................................................................... 2
3. MONITOR OPTIONS ..................................................................................................................................... 4
4. PROGRAMMABLE OPTIONS ..................................................................................................................... 5
5. OK....................................................................................................................................................................... 6
6. BYPASS ............................................................................................................................................................. 7
7. ALERT ................................................................................................................................................................ 8
8. DANGER ........................................................................................................................................................... 9
9. MONITOR RANGES.....................................................................................................................................10
10. READ CHANNEL VIBRATION .............................................................................................................11
11. READ GAP VOLTAGE ............................................................................................................................12
12. READ ALERT SETPOINT LEVELS .......................................................................................................13
13. READ DANGER SETPOINT LEVELS ..................................................................................................14
14. SELF TEST .................................................................................................................................................15
15. ERROR CODES ........................................................................................................................................19
16. DISASSEMBLY PROCEDURE ..............................................................................................................20
17. FRONT PANEL ASSEMBLY REMOVAL ............................................................................................21
18. SIGNAL INPUT RELAY MODULES ....................................................................................................22
19. INSTALLED PROGRAMMABLE OPTIONS.......................................................................................24
20. FIRST OUT,ALARM DELAYS,FREQUENCY RESPONSE ..............................................................25
21. ALERT MODE, DANGER MODE, DANGER VOTING....................................................................26
22. RECORDER OUT,MONITOR OK,DANGER BYPASS SWITCH...................................................27
23. REPLACE METER SCALE ......................................................................................................................28
24. MONITOR FULL SCALE OPTIONS ....................................................................................................29
25. EXPANDER BOARD INSTALLATION/REMOVAL ..........................................................................30
26. ALARM SET POINT ADJUST ...............................................................................................................32
27. CHANNEL BYPASS ................................................................................................................................33
28. DANGER BYPASS ...................................................................................................................................34
29. TEST CHANNEL ALARMS ....................................................................................................................35
30. CALIBRATE CHANNEL..........................................................................................................................38
31. TEST OK LIMITS ......................................................................................................................................40
32. FIELD WIRING DIAGRAMS .................................................................................................................44
33. RECOMMENDED SPARE PARTS .......................................................................................................49
34. SPECIFICATIONS ....................................................................................................................................50
35. INDEX .........................................................................................................................................................52
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Section 1 - DUAL VIBRATION MONITOR SYSTEM
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3300/15 Dual Vibration Monitor Maintenance Manual
2. MONITOR FUNCTIONS
PROBE GAP VOLTAGE - Probe gap is measured as a negative dc voltage that is directly
proportional to the gap distance between the face of a proximity probe and the surface being
monitored. Probe gap voltage for each channel is displayed on the front panel meter by pressing
the GAP switch.
OK - When the Proximitor output voltage is within its upper/lower OK voltage limits, the
transducer is defined as OK. The OK detection circuit controls the channel OK LED and the
monitor relay drive to the OK Relay.
OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the rack must be
OK or bypassed to energize the OK Relay.
TIMED OK/CHANNEL DEFEAT - Timed OK/Channel Defeat minimizes the chance of false alarms
caused by faulty transducer wiring. If the probe input signal level on a given channel is not within
upper/lower limits, that channel OK LED goes off, the BYPASS LED goes on, the channel is disabled,
and the OK Relay deenergizes. Once the channel input signal level is restored within the
upper/lower OK limits for 30 seconds, the channel OK LED will start flashing at 1 Hz to indicate the
OK state is restored, the BYPASS LED goes off, and monitoring is enabled. The RESET switch on the
front panel of the System Monitor must be pressed to stop the OK LED from flashing (it will then
remain on steadily). If the channel remains in the NOT OK state, a Channel Bypass switch on the
monitor circuit board can be set to put the channel "out of service". The monitor can then be
operated as a single-channel monitor. Without this feature, the OK Relay could not be
reactivated. In the Timed OK/Channel Defeat and Channel Bypass modes, the recorder is clamped
to its minimum value and the meter registers zero.
ALARM - Pressing the ALERT or DANGER switch on the front panel of the monitor causes the
corresponding Alert (first-level alarm) or Danger (second-level alarm) alarm setpoints on both
channels to be displayed on the front panel meter. ALERT and DANGER LEDs light when the
vibration signal level exceeds preset levels for the selected time delay, and appropriate Alert and
Danger alarm relay contacts are activated. AND or OR voting logic options determine when the
Danger alarm relay contacts are activated.
FIRST OUT - Separate First Out circuits exist for Alert and Danger alarms. A monitor with the First
Out option selected flashes a channel alarm LED if that channel was the first channel in the rack
to go into alarm since the last reset or power up. Pressing the RESET switch acknowledges the
First Out condition. This allows the next channel in the rack that goes from non-alarm-to-alarm
condition to indicate First Out by flashing its alarm LED.
ALARM RELAYS - Monitor alarms can be programmed for either latching or non-latching mode. In
the nonlatching mode, the alarm resets automatically when the alarm no longer exists. In the
latching mode, the alarm condition must be reset manually by pressing the RESET switch on the
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Section 2 - MONITOR FUNCTIONS
front panel of the System Monitor (or by closing external Reset contacts). The alarm will not reset
if the alarm condition still exists.
DANGER BYPASS - For maintenance functions, a Danger Bypass switch on the monitor circuit
board is set to inhibit the Danger relay drive. This function turns on the BYPASS LEDs. Other front
panel functions are not affected. This function can be enabled using a jumper within the monitor.
BUFFERED OUTPUT - The Channels A and B coaxial cable connectors on the front panel of the
monitor and terminals on the Signal Input Relay Module provide buffered signals from the
respective channel transducers. These connectors can be used for connection of external
equipment.
TRIP MULTIPLY - The Trip Multiply function multiplies set points by 2X or 3X in response to an
external contact closure through terminals on the Power Input Module. The front panel meter
and recorder outputs could saturate in this mode.
RECORDER OUTPUTS - Depending on the option selected, the recorder output levels proportional
to measured vibration are either 0 to -10 Vdc, +1 to +5 Vdc, or +4 to +20 mA.
SELF TEST - The monitor has three categories of self test: cyclic, power up, and user-invoked.
! Power up self test is performed automatically each time the monitor power is turned on. A
series of basic tests and transducer OK tests are performed. Upon completion of the tests,
if no errors are present the monitor will perform Timed OK/Channel Defeat and monitoring
will resume in 30 seconds.
! Cyclic self test is performed automatically during monitor operation. Errors encountered
during cyclic tests disable the monitor and flash a LCD bargraph error code. Should the
error be intermittent the monitor will return to operation, but the error codes are stored for
retrieval during user-invoked self test. Stored error codes are indicated by OK LEDs flashing
at 5 Hz provided that the channel is OK.
! User-invoked self test performs power up self test and allows error messages stored during
cyclic tests to be read and cleared. Stored errors are annunciated by flashing the OK LEDs
at 5 Hz and displaying the error codes on the front panel LCD bargraph.
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3300/15 Dual Vibration Monitor Maintenance Manual
3. MONITOR OPTIONS
4
Section 4 - PROGRAMMABLE OPTIONS
4. PROGRAMMABLE OPTIONS
PROGRAMMABLE OPTIONS
FIRST OUT ENABLED * DANGER MODE LATCHING *
DISABLED NON-LATCHING
NON-LATCHING DISABLE *
STANDARD CONFIGURATION
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3300/15 Dual Vibration Monitor Maintenance Manual
5. OK
NOTE: Each channel in the system controls the OK relay. Therefore, any channel can cause
a not OK relay condition (Deenergized relay).
LED DISPLAY CONDITION OK RELAY DRIVE *
A B
CHANNEL A AND B IN
OK OPERATING RANGE. ON
0 OK RESPECTIVE CHANNEL A OR B
TRANSDUCER IN NOT OK CONDITION, OR OFF *
OK 0 BYPASSED. *
OK FLASHING AT 5 Hz = ERROR ON
ENCOUNTERED DURING CYCLIC TEST.
READ ERROR MESSAGE. (SEE SECTION 14).
OK
OK
6
Section 6 - BYPASS
6. BYPASS
0 BYPASS CHANNEL A OR B
BYPASSED
BYPASS 0 TIMED OK CHANNEL DEFEAT
BYPASS
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3300/15 Dual Vibration Monitor Maintenance Manual
7. ALERT
ALERT 0 ON
EITHER CHANNEL A OR B (OR BOTH) HAS
0 ALERT ON
EXCEEDED ALERT ALARM LEVEL. (SEE SECTION 12).
ALERT ON
0 ALERT ON
FIRST OUT CONDITION FOR RESPECTIVE A OR B
CHANNEL THAT HAS EXCEEDED ALARM LEVEL.
TWO CHANNELS MAY INDICATE FIRST OUT
ALERT 0 FOLLOWING SELF TEST.* ON
FIRST OUT RESOLUTION IS BETTER THAN 50 MILLISECONDS. IF TWO ALARMS OCCUR WITHIN
50 MILLISECONDS OF EACH OTHER, THEY COULD CAUSE BOTH LEDS TO FLASH.
8
Section 8 - DANGER
8. DANGER
DANGER
RELAY DRIVE
DANGER ON ON
** FIRST OUT RESOLUTION IS BETTER THAN 50 MILLISECONDS. IF TWO ALARMS OCCUR WITHIN 50
MILLISECONDS OR LESS OF EACH OTHER THEY COULD CAUSE BOTH LEDS TO FLASH.
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9. MONITOR RANGES
3300/15 AXX - BXX - CXX - DXX EXX - FXX
AXX
FULL SCALE RANGE
01 = 0-3 MILS pk-pk
02 = 0-5 MILS pk-pk
03 = 0-10 MILS pk-pk
04= 0-15 MILS pk-pk
05 = 0-20 MILS pk-pk
11 = 0-100 MICROMETRES pk-pk
12 = 0-150 MICROMETRES pk-pk
13 = 0-200 MICROMETRES pk-pk
14= 0-400 MICROMETRES pk pk
15= 0-500 MICROMETRES pk-pk
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Section 10 - READ CHANNEL VIBRATION
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12
Section 12 - READ ALERT SETPOINT LEVELS
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3300/15 Dual Vibration Monitor Maintenance Manual
14
Section 14 - SELF TEST
events occur:
Monitoring resumes
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3300/15 Dual Vibration Monitor Maintenance Manual
CAUTION
Machine protection provided by
this monitor will be lost for the
duration of the self test.
16
Section 14 - SELF TEST
After you clear the error codes (and after the Timed
OK/Channel Defeat period elapses), the OK LEDs will
flash at 1 Hz to indicate that the monitor has been not
OK.
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3300/15 Dual Vibration Monitor Maintenance Manual
When you press the RESET switch on the
System Monitor, the OK LEDs will stop
flashing.
18
Section 15 - ERROR CODES
NOTE: If the monitor experiences recurring stored errors contact your local Bently
Nevada office for service.
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3300/15 Dual Vibration Monitor Maintenance Manual
20
Section 17 - FRONT PANEL ASSEMBLY REMOVAL
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WARNING
High voltage present could cause
shock, burns or death.
Do not touch exposed wires or
terminals.
IN OUT
22
Section 18 - SIGNAL INPUT RELAY MODULES
WARNING
High voltage present could cause
shock burns or death.
Do not touch exposed wires or
terminals.
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3300/15 Dual Vibration Monitor Maintenance Manual
24
Section 20 - FIRST OUT,ALARM DELAYS,FREQUENCY RESPONSE
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3300/15 Dual Vibration Monitor Maintenance Manual
26
Section 22 - RECORDER OUT,MONITOR OK,DANGER BYPASS SWITCH
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3300/15 Dual Vibration Monitor Maintenance Manual
28
Section 24 - MONITOR FULL SCALE OPTIONS
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3300/15 Dual Vibration Monitor Maintenance Manual
CAUTION
View showing expander board removed. If expander board is not present jumpers must
be installed as shown.
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Section 25 - MONITOR FULL SCALE OPTIONS
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3300/15 Dual Vibration Monitor Maintenance Manual
1. Open front panel, set Channel A Adjust (AA) or Channel B Adjust (AB) switch to the left (ON).
Respective channel bargraph starts flashing.
2. To adjust ALERT or DANGER set points, press and hold ALERT or DANGER switch on front panel.
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Section 27 - ALARM SET POINT ADJUST
Set BA (Channel A Bypass) or BB (Channel B Bypass) switch to the left (ON). Corresponding BYPASS
LED goes on, OK LED goes off, and amplitude goes to 0.
NOTE
When Channel Bypass is switched on,
channel alarms are cleared.
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3300/15 Dual Vibration Monitor Maintenance Manual
CAUTION
Machine protection provided by this
monitor will be lost while Danger
Bypass is on.
NOTE:
Danger Bypass can be enabled by setting the
Danger Bypass switch option to enable. (See section 22).
Set DB (Danger Bypass) switch to the left (ON); both channel BYPASS LEDs come on. DANGER
Alarm LEDs on front panel can go on but Danger relay drive will not be activated if a danger set
point is exceeded. See section 13 to read danger set points.
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Section 29 - TEST CHANNEL ALARMS
CAUTION WARNING
Test will exceed alarm set point levels causing
High voltage present could cause
alarms to activate. This will cause the relay
contacts to change state. (See section 28 for shock, burns or death.
information on preventing the Danger relay Do not touch exposed wires or
from activating.) terminals.
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3300/15 Dual Vibration Monitor Maintenance Manual
5. Increase function generator amplitude past alert set point level and verify
that ALERT LED goes on (flashing if First Out option is enabled).
7. Press RESET switch and verify that ALERT LED remains on steady.
8. Increase function generator amplitude past danger set point level and
verify that DANGER LED goes on (flashing if First Out option is enabled).
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Section 29 - TEST CHANNEL ALARMS
11. Press RESET switch. Verify ALERT and DANGER LEDs remain on and steady.
12.. Reduce function generator amplitude to below alarm set point levels and observe that ALERT and
DANGER LEDs go off (if nonlatching). Press RESET switch to reset latching alarms. If monitor Trip Multiply
option FF is -01 or -02 (see section 3), this test must be repeated in Trip Multiply mode. In Trip Multiply mode,
set points are multiplied by either 2x or 3x.
13. When finished, disconnect the function generator and the multimeter and reconnect the COM and IN
wiring to the channel A terminals on the Signal Input Relay Module. Verify that the OK LED comes on and the
OK Relay energizes.
If the Channel Bypass or Danger Bypass functions were activated for this procedure deactivate them by
setting the appropriate switches (BA,BB, or DB) to the right (off).
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3300/15 Dual Vibration Monitor Maintenance Manual
CAUTION WARNING
High voltage present could cause
Procedure will exceed alarm set point levels shock, burns, or death.
causing alarms to activate. This will cause the
relay contacts to change state. (See section 28
for information on preventing the Danger relay Do not touch exposed wires or
from activating). terminals.
1. Disconnect the
COM and IN wiring
from channel A
terminals on Signal
Input Module.
2. Connect the
multimeter and
function generator as
shown.
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Section 30 - CALIBRATE CHANNEL
4. Loosen retaining screws, slide front panel to the right, and measure proportional signal output at
appropriate channel test point (A or B).
Trip Multiply Option Proportional Output
5. Adjust Gain Potentiometer (GA or GB) so that the voltage measured at the appropriate channel test point is
equal to the proportional full scale output shown above for the Trip Multiply option that is
installed.
era
7. When finished, disconnect the function generator and multimeter and reconnect the COM and IN wiring
to the channel A terminals on the Signal Input Relay Module. Verify that the OK LED comes on and the OK
Relay energizes. If the Channel Bypass or Danger Bypass functions were activated for this procedure
deactivate them by setting the appropriate switches (BA, BB, or DB) to the right (off).
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3300/15 Dual Vibration Monitor Maintenance Manual
3. Reconnect extension cable to an identical substitute probe and install in TK3 spindle micrometer
calibration instrument.
40
Section 31 - TEST OK LIMITS
5. Verify that channel B OK LED is on. Press RESET and verify both OK LEDs are on before continuing.
CAUTION
Procedure could exceed alarm set
point levels causing alarms to
activate. This could result in relay
contacts changing state. See section
28 for information on preventing the
Danger relay from activating.
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3300/15 Dual Vibration Monitor Maintenance Manual
8. Verify that the OK Relay changed states. Note that all channels must be OK or bypassed in order for the
ARM and NO contacts of the OK Relay (normally energized) to be connected.
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Section 31 - TEST OK LIMITS
9. Gradually decrease probe gap to -9 Vdc and wait 30 seconds. The OK LED should come on, flashing
at 1 Hz. Press RESET to stop the OK LED from flashing (it will then remain on steadily). OK LED should be on
between upper and lower OK limits.
10. Decrease probe gap until OK LED goes off (lower limit).
12. When finished, disconnect the substitute probe and reconnect the actual probe to the
extension cable. Verify that the OK LED comes on and the OK Relay energizes. If the Channel
Bypass or Danger Bypass functions were activated for this procedure deactivate them by setting
the appropriate switches (BA, BB, or DB) to the right (off).
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3300/15 Dual Vibration Monitor Maintenance Manual
44
Section 32 - FIELD WIRING DIAGRAMS
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46
Section 32 - FIELD WIRING DIAGRAMS
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3300/15 Dual Vibration Monitor Maintenance Manual
48
Section 33 - RECOMMENDED SPARE PARTS
NO RELAY * 81545-
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34. SPECIFICATIONS
INPUT
Signal Input Two channels,proximity input, 10k input impedance
Signal Scale Factor 200mV/mil (7.87 V/mm)
SIGNAL CONDITIONING
Monitor Range Full scale meter range selected per Option Table.
Frequency Response 240 to 240,000 rpm and 60 to 36,000 rpm.
Accuracy 0.33% of full scale error typical at 77EF (25EC).
1% of full scale error maximum at 77EF (25EC).
2% of full scale error maximum at 77EF (25EC) with 2x trip
multiply option selected.
3% of full scale error maximum at 77EF (25EC) with 3x trip
multiply option selected.
ALARMS
Alarm Set Points Alert/Danger alarm levels (adjustable from 0 to 100% of full
scale).
Alarm Delay Alarm delay times are user-programmable.
DISPLAYS
Meter LCD bargraph, dual scale with outside scales marked per
monitor full scale range and center scale marked for probe
gap voltage at 1.6% resolution.
LEDs Green LEDs annunciate transducer OK condition, red LEDs
annunciate DANGER, ALERT, and BYPASS conditions.
CONTROLS
Front Panel Front panel switches (3) for reading ALERT and DANGER setpoint
levels, and for reading probe Gap voltage.
Internal Switches on circuit board for setpoint adjustment, Danger
Bypass, and Channel Bypass.
External External remote controls: Reset, Trip Multiply, Inhibit, and
Setpoint Adjust ( 8 and 9 ).
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Section 34 - SPECIFICATIONS
OUTPUT
Recorder Output proportional to selected full scale monitor range and
protected against continuous short circuit to ground:
+4 to +20mA, 12V compliance
+1 to +5 Vdc, 100-ohm output impedance
0 to -10 Vdc, 100-ohm output impedance
Transducer Power -24 Vdc or -18 Vdc determined by transducer option selected in
Power Supply, short-circuit protected.
Alarms & OK Relay drives for alarms (ALERT and DANGER) and for monitor
transducer OK, which drives the system OK Relay located on
the Power Input Module.
Dual Relays 5 Amps @120 Vac 50/60 Hz 5 Amps 28 Vdc
Quad Relays 0.6 Amp @120 Vac 50/60 Hz 2 Amps 30 Vdc
ENVIRONMENTAL
Temperature Operating: +32EF to 149EF (0EC to 65EC)
Storage: -40EF to +185EF ( -40EC to +85EC)
Humidity 0 to 95%, noncondensing
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3300/15 Dual Vibration Monitor Maintenance Manual
35. INDEX
A
Alarm Delays Options ........................................................................................................................................ 5,24,25
Alarm Set Point Option .................................................................................................................................... 31
Alert ......................................................................................................................................................................... 8
Alert Mode Option ............................................................................................................................................... 5,24,26
B
Bypass ..................................................................................................................................................................... 7
C
Calibrate Channel ................................................................................................................................................ 37
Channel Bypass .................................................................................................................................................. 32
D
Danger .................................................................................................................................................................... 9
Danger Bypass ...................................................................................................................................................... 33
Danger Bypass Switch Option ....................................................................................................................... 5,24,27
Danger Mode Option ......................................................................................................................................... 5,24,26
Disassembly Procedure .................................................................................................................................... 20
Dual Vibration Monitor System ..................................................................................................................... 1
E
Expander Board Installation/Removal ...................................................................................................... 30
Error Codes ............................................................................................................................................................. 19
F
Field Wiring Diagrams ....................................................................................................................................... 43
First Out Option .................................................................................................................................................... 5,24,25
Frequency Response Option .......................................................................................................................... 5,25,25
Front Panel Removal .......................................................................................................................................... 21
I
Installed Programmable Options ................................................................................................................. 24
M
Monitor Full Scale Options ............................................................................................................................... 29
Monitor Functions ............................................................................................................................................... 2
Monitor OK Limits Option ................................................................................................................................ 27
Monitor Options ................................................................................................................................................... 4
Monitor Ranges .................................................................................................................................................... 10,29
O
Options
Alarm Delays ................................................................................................................................................. 5,24,25
Alarm Set point .............................................................................................................................................. 31
Alert Mode ....................................................................................................................................................... 5,24,25
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Section 35 - INDEX
Danger Bypass Switch ................................................................................................................................ 5,24,27
Danger Mode .................................................................................................................................................. 5,24,25
First Out ............................................................................................................................................................. 5,24,25
Frequency Response .................................................................................................................................. 5,24,25
Installed Programmable ........................................................................................................................... 24
Monitor Full Scale .......................................................................................................................................... 2
Monitor OK Limits ......................................................................................................................................... 27
Monitor Options ........................................................................................................................................... 4
Programmable .............................................................................................................................................. 5
Recorder Out .................................................................................................................................................. 5,24,27
P
Programmable Options .................................................................................................................................... 5
R
Read Alert Set Point Levels ............................................................................................................................. 13
Read Channel Vibration .................................................................................................................................... 11
Read Danger Set Point Levels ........................................................................................................................ 14
Read Probe Gap Voltage .................................................................................................................................. 12
Recommended Spare Parts ............................................................................................................................ 49
Recorder Out Options ........................................................................................................................................ 27
Replace Meter Scale ........................................................................................................................................... 27
S
Self Test ....................................................................................................................................................................15
Signal Input Relay Module ...............................................................................................................................22
Specifications ........................................................................................................................................................50
T
Test Channel Alarms .......................................................................................................................................... 34
Test OK Limits ........................................................................................................................................................ 32
53