Date Submitted: 5th June 2015

Project Completed by:

Olumide Michael-Mary Ayeni 17721424

Andrew Julian 17376303

My Linh Chu 14831508

Shiladitya Banerjee 16852734

0|Page
Process Heat Transfer Project

Executive Summary
The project revolves around a natural gas compression system requiring a heat exchanger. The heat
exchanger is to continuously cool a compressed gas stream using the colder gas from the suction
side.

The exchanger is designed with four streams; Streams 1 and 2 are allocated as the shell as the cold
stream and Streams 3 and 4 are assigned as the tube side hot stream. The hot stream of compressed
gas, at 50 C, leaves the distillation column at a rate of 86247 kg/hr and is cooled to 43 C, by
exchange with 86247 kg/hr low pressure suction gas entering at 30 C. A satisfactory pressure drop
of 25 kPa is acceptable and a fouling factor of 0.00018 (W/m 2C)-1 on the hot and cold streams was
permissible.

Iterations were conducted and numerous trials were taken to find the length, diameter, overall heat
transfer coefficient and pressure drop to be within the design constraints. Eventually a suitable
design was chosen that not only satisfied the criteria but also developed an optimum situation. The
discrepancy between the calculated overall heat transfer coefficient and the assumed one is
0.0585%. Lastly a pressure drop of 22.77KPa was examined in the shell side and that of 6.65KPa for
the tube side both of which lies below the required pressure drop of 25kPa.

The TEMA configuration chosen was the AES (see appendix B for a diagram) configuration
accompanied with removable channel and cover, one shell pass and a floating head with back device.
This configuration was chosen over the simpler AEU/BEU design because of the fact that it is easy
and frequent cleaning of the tube bundle. Additionally, the AES configuration is more suitable for
flammable substances such as natural gas especially when methane is in high quantities.

In order to be able to use Kerns method for the analysis, interpolation of data was required to obtain
physical properties of the fluids. Following the procedure, heat transfer rate was calculated (449.72
kW), heat transfer area (94.65 m2), the tube side and shell side heat transfer coefficients are
1532.19W/m2oC and 838.78W/m2oC respectively and the overall transfer coefficient (405.23
W/m2oC). The assumed overall heat coefficient after 15 iterations only had an error of 0.0585% in
comparison to the calculated heat transfer coefficient and the corrected LMTD was calculated to be
11.73oC. The actual surface area (1.1 * calculated surface area) was calculated to be 104.11m 2 (Refer
to Appendix F for iteration calculations and to Appendix E for the physical properties of the fluids) .

One shell was required and with one shell pass and the number of tubes per shell were 870 tubes.
Two tube passes were used and 435 are required per pass. The tube bundle diameter was calculated
to 0.77m and the shell diameter was 0.846m. The length of the heat exchanger was estimated to be
2m long, with a tube and shell clearance of 0.078 with 25% baffle cut, a pitch of 0.029m (1.5 * the
outer diameter) and an outer diameter of 19.05. As shown above, the chosen heat exchanger
configuration fulfils all the restrictions of the design.

Note: The values in the sample calculation are slightly different to the values shown in the excel file
attached in the Appendix E due to the differences in decimal places kept. The Reynolds number
obtained for both shell and tube side were greater than the range of the graph so extrapolation was
used to obtain their friction factor (J f) by obtaining the equation of the graph (see Appendix C&D).

1|Page
Process Heat Transfer Project

Contents
Executive Summary...............................................................................................................................1
1.0 Equipment Specifications...........................................................................................................3
2.0 Calculations................................................................................................................................5
2.1 Assignment of Hot and Cold Streams..........................................................................................5
2.2 Thermal Duty and the Temperature of Stream 2.........................................................................5
2.3 Corrected Log Mean Temperature Difference..............................................................................5
2.4 Required Heat Transfer Surface Area...........................................................................................6
2.5 Number of Shells Required and the Number of Passes per Shell.................................................6
2.6 Number of Tubes per Shell and Number of Tube Passes.............................................................6
2.7 Tube Bundle Diameter.................................................................................................................6
2.8 Heat Transfer Coefficient.............................................................................................................7
2.8.1 Tube Side..............................................................................................................................7
2.8.2 Shell Side...............................................................................................................................8
2.8.3 Overall Heat Transfer Coefficient..........................................................................................9
2.9 Pressure Drop............................................................................................................................10
2.9.1 Tube Side............................................................................................................................10
2.9.2 Shell Side.............................................................................................................................10
3.0 Overall Heat Exchanger Dimensions........................................................................................10
4.0 Conclusion...............................................................................................................................11
5.0 References...............................................................................................................................12
Appendix A Counter Flow Temperature Diagram..............................................................................13
Appendix B AES Design.....................................................................................................................14
Appendix C Jf Data for Reynolds Number (Tube Side).......................................................................15
Appendix D Jf Data for Reynolds Number (Shell Side).......................................................................16
Appendix E Shell and Tube fluid physical properties.........................................................................17
Appendix F Iteration Calculations.....................................................................................................18

2|Page
 Process Heat Transfer Project

1.0 Equipment Specifications

Job No. 1
Customer Dr Hussein Znad Reference No. 1
Address Curtin University Bentley WA Proposal No. 1
5/06/201
Plant Location Curtin University Bentley WA Date 5 Rev. 1
Shell and Tube Heat
Service of Unit Exchanger Item No. 1
ID Horizonta
Size Length Type l Connected in 1 Parallel 1 Series
104.113271
Surf/Unit (Gross/Eff.) 2 Sq m; Shells/Unit 1 Surf/Shell (Gross/Eff.) 104.1132712 sq m

PERFORMANCE OF ONE UNIT

Fluid Allocation Shell Side Tube Side
Fluid Name Natural gas Natural gas
Fluid Quantity Total kg/Hr 86247 86247
Vapor (In/Out) | |
Liquid | |
Steam | |
Water | |
Noncond
ensable | |
Temperature (In/Out) C 30 | 37.87 50 | 43
Specific Gravity | |
Viscosity, Liquid Cp 0.0002883 0.001498
Molecular Weight, Vapor | |
Molecular Weight, Noncondensable | |
2.31853482
Specific Heat KJ/kg C 9 2.681660497
0.03627731
Thermal Conductivity W/m C 8 0.043320159
J/kg @
Latent Heat C
Inlet Pressure kPa(abs.) 3588.5 8718.5
Velocity m/sec 7.23664816 4.446132401
Pressure Drop, Allow. /Calc. KPa 25/22.77 25/6.65
Sq m
Fouling Resistance (Min.) C / W 0.00018 0.00018
449.721169 LMTD
Heat Exchanged 5 KW (Corrected) 11.73104 C
W/Sq m
Transfer Rate, Service Clean C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design / Test Pressure kPag 4000/ /
Design Temp. Max/Min C / /
No. Passes per Shell 1 2
Corrosion Allowance mm
Connections In
Size & Out
Intermediat
Rating e

OD
Tube No. 402 19.05 mm Thickness 2 mm Length 2000 mm Pitch 28.6 mm
Carbon
Tube Type Plain Material Steel

3|Page
 Process Heat Transfer Project

Carbon Carbon
Shell Steel ID OD mm Shell Cover Steel (Integ.) (Remov.)
Carbon Carbon
Channel or Bonnet Steel Channel Cover Steel
Carbon Carbon
Tubesheet-Stationary Steel Tubesheet-Floating Steel
Carbon
Floating Head Cover Steel Impingement Protection N/A
Type -
Baffles-Cross Single Segmental Cut (25%) Cut (Diam/Area) Spacing: 423 mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type
Bypass Seal Arrangement Tube-to-Tubesheet Joint
Expansion Joint Type None
Bundle
pv2-Inlet Nozzle Bundle Entrance Exit
Gaskets-Shell Side Tube Side
Floating Head
Code Requirements TEMA Class AES
Weight / Shell Filled with Gasses Bundle kg
Remarks

4|Page
Process Heat Transfer Project

2.0 Calculations
2.1 Assignment of Hot and Cold Streams
Stream 1 and 2- Shell (Cold)

Stream 3 and 4- Tube (Hot)

2.2 Thermal Duty and the Temperature of Stream 2

To find T2:

q t t =qt t
1 2 3 4

1
T 2T

3
T 4T
m Cp

That gives:

1
T 2T

4 (eq.1)
T 3 T
Cp
( 1)

Where:

Cp (1) = 2.1385535 kJ/kg , Cp (2) = 2.68166 kJ/kg

T 1 = 30 , T 3 = 50 and T 4=43

To find T2, rearrange eq. 1 to give:

2.68166 (5043 )
T2= 30=38.1
2.318535
*NOTE: After using HYSYS, we calculated T2 to equal 37.87

Using T2 = 37.87 , we find Thermal Duty at the cold stream using:

q t t =mC p ( T 2T 1 )=23.9575 2.318535 (37.8730 ) =437.1494 kW

1 2

To find Thermal Duty at the hot stream, use:

q t t =mC p ( T 3 T 4 )=23.9575 2.68166 ( 5043 )=449.721kW

3 4

*NOTE: The difference of the calculated heat transferred is due to the heat loss.

5|Page
Process Heat Transfer Project

2.3 Corrected Log Mean Temperature Difference

T 2 T 1 ( 4330 )5037.871
T LMTD = = =12.56
T2 4330
ln
( )
T1
ln( )
5037.871

*NOTE: Refer to Appendix A for counter-flow temperature diagram.

To find corrected log mean temperature difference, we use:
Corrected log Mean Temp Dif .=F T LMTD

Find F by assuming stream 1 and 2 as shell, 3 and 4 as tube.

t ot i 4350
P= = =0.35
T i t i 3050
T iT o 3037.87
R= = =1.124
t 0t i 4350
After interpolating R and F, we find F to be 0.934 (refer to table 1)
Table 1-Interpolation Data

R F
1 0.94
1.2 0.93
1.124 0.934

Hence,

Corrected log Mean Temp Dif .=0.934 12.56=11.731

2.4 Required Heat Transfer Surface Area

w
Assume U trial=405.0358 2
m
Therefore, Actual Area is found using:

q 449721
Ao= = =94.6487 m 2
U T m 405.0358 11.731

And Required Area:

2
Req . Area= Actual Area 1.1=94.6487 1.1=104.1136 m
2.5 Number of Shells Required and the Number of Passes per Shell
One shell and two tube passes have been allocated to the design of the Shell and Tube Heat
Exchanger.

6|Page
Process Heat Transfer Project

2.6 Number of Tubes per Shell and Number of Tube Passes

d
With the given diameter ( o) of the tube to be 0.01905m and chosen length of tube to be 2m,

the area of one tube is:

A t =DL= 0.001905 2=0.1107 m2

Hence, the number of Tubes per shell (total number of shells 1) is calculated using:

Required Area 104.1136

Nt= = =869.7878 . 870tubes
At 0.1197

Therefore, the number of Tubes per pass (total number of tube passes is 2) is:

870
Tube per Pass= =435 tubes
2

2.7 Tube Bundle Diameter

Distance between the tubes:

Pt =1.5 d o=1.5 0.01905=0.0286 m

We assume wall thickness to be 0.002m

Where find inner diameter ( d i using :

d i=d o2 t=0,019052 ( 0.002 )=0.01505m

Cross-Sectional Area for 1 Tube:

0.01505


2

D2
CrossSectional Area= =
4
Cross-Sectional Area per Pass:

CS Area per Pass=CrossSectional Area Number of Tube per p ass

1.7780 104 435=0.07738 m2

Volumetric Flow-Rate:

mass 23.9575
Volumetric FlowRate= = =0.344 m/s
tube 69.6458

Velocity (Tube Side):

volumetric flow rate 0.3440 m

Ut= = =4.4456
crosssectional area per pass 0.07738 s
Finally, for the Diameter of the Tube Bundle, we use:

7|Page
Process Heat Transfer Project

1
Nt
D b=d o ( )
k1
n1

Where, we assume k1 and n1 to be 0.249 and 2.207 respectively.

Therefore,
1
870
D b=0.01905 ( ) 2.49
2.207
=0.768 m

2.8 Heat Transfer Coefficient

To find the overall heat transfer coefficient, we individually find the heat coefficient for the tube side
and shell side.

2.8.1 Tube Side

Reynolds Number:

U t D 4.456 0.01505
= = =322906.7568
v 0.2072106
Prandls Number:

C p 0.0144251922.68166
Pr= = =0.893
k 0.04332
Friction Factor:
2 2
f =( 0.790 ln ( ) 1.64 ) =( 0.790 ln ( 322906.7568 ) 1.64 )

0.01424

f
Nu sselts Number ( Nu )=
( 8)
( 1000 ) Pr
2
1+ 12.7 ( ) ( Pr 1)
1
f
2 3
8

( 0.01424
8 ) ( 322906.75681000 ) 0.893 =532.4146
2
0.01424 (
) 0.893 1)
1
1+12.7 ( 2 3
8

The heat transfer coefficient for Tube Side ( hi ) is:

Nu k 532.4146 0.0433201592
hi= = =1532.51065W /m2
di 0.01505

2.8.2 Shell Side

Shell Diameter:

D s=D b+ clearance=0.768+0.078=0.846 m

Baffle Spacing:

8|Page
Process Heat Transfer Project

lb=0.5 shell diameter=0.5 0.846=0.423m

Baffle Cuts:

Baffle Cuts=25
Shell Area:

( P td o ) + Ds lb ( 0.02860.01905 ) 0.846 0.423

As= = =0.1195 m2
Pt 0.0286

Volumetric Flow-Rate:

mass 23.9575
Volumetric FlowRate= = =0.863 m/ s
shell 27.75498303

Velocity (Shell Side):

volumetric flowrate 0.864

Us= = =7.2218 m/s
shell area 0.1195
Equivalent Diameter:

1.1 2 1.1
de= ( Pt 0.917 d o2) = ( 0.0286 20.917 0.019052) =0.028 m
do 0.01905

Reynolds Number:

UsD 7.2218 0.028

= = =452102.5707
v 0.447266645 10
6

Prandls Number:

C p 0.012406264 2.318534829
Pr= = =0.793
k 0.036277318

Friction Factor:
2 2
f =( 0.790 ln ( ) 1.64 ) =( 0.790 ln ( 452102.5707 )1.64 )

0.01337
Nusselts Number:

f
Nu=
( 8)
( 1000 ) Pr
2
1+12.7 ( ) ( Pr 1 )
1
f 2 3
8

9|Page
Process Heat Transfer Project

( 0.01337
8 ) ( 452102.57071000 ) 0.793 =532.4146
2
0.01337 (
) 0.793 1)
1
1+12.7 ( 2 3
8

The heat transfer coefficient for Shell Side ( ho ) is:

Nu k 645.8873 0.036277318
ho = = =836.8235 W /m2
de 0.028

2.8.3 Overall Heat Transfer Coefficient

To calculate the overall heat transfer coefficient, we use the following equation:

do
1 1 d ( )
d o ln
di 1
U o hi (
= +fouling factor o +
di ) 2 kw
+
ho
+fouling factor

Therefore,

1 1 0.01905
0.01905 ln ( 0.01905
0.01505 ) 1
= (
U o 1532.51065
+ 0.00018
0.01505)+
2 54
+
836.8235
+0.00018

1
=0.00247036091
Uo

1
Uo= =404.799W /m2
0.00247036091
Percentage Error:

U assumed
error = ( U calculated )
100 100

( 405.0358
404.799
100 )100

error =0.0585

10 | P a g e
Process Heat Transfer Project

2.9 Pressure Drop

The restriction for the pressure loss for both sides (1-2, 3-4) should be less than 25kPa, the following
calculated results are within the restriction.

For both tube and shell, calculating the friction factor, jf is required using the equation [1]:
0.234
j f (tube side)=0.0429

And,
0.165
j f (shell side)=0.236

2.9.1 Tube Side

Using the following equation, we calculate the pressure drop at the tube side:
2

[ ( )( ) ] U t
m
L
Ptube =N p 8 j f +2.5
di w 2

*NOTE: ( )
w
=1 and value for j f is 0.0022046 (Refer to Appendix C)

[
Ptube=2 8 0.0022046 ( 2
0.01505 )
+2.5
]
69.4580717 4.4456 2
2
=6649.15072 Pa

6.6492 kPa
2.9.2 Shell Side
Using the following equation, we calculate the pressure drop at shell side:
2
Ds L Ut
( )( ) ( )
0.14
Pshell =8 j f
de lb 2 w

*NOTE: ( )=1
w
and value for j f is 0.02753 (Refer to Appendix D)

2
0.846 2 27.75498303 7.2218
Pshell =8 0.02753 ( 0.028 )( 0.423 ) 2
=22771.9406 Pa

22.7719 kPa

3.0 Overall Heat Exchanger Dimensions

1 Shell, 2 Passes
870 stainless steel tubes, 2m long, 19.05mm outside diameter,15.05mm inside diameter
Triangular tube bundle orientation, pitch 28.6mm
Shell inside diameter 846.00mm, baffle spacing 423.00mm, 25% baffle cut.
Tube side coefficient 1532.19 W/m2 , shell side coefficient 838.78W/m2
Overall coefficient required 405.23 W /m , overall coefficient estimated 405.04
W /m (0.0585% difference)
Heat transfer area 94.65m2

11 | P a g e
Process Heat Transfer Project

Actual heat transfer area 104.11m2

Fouling factor tube side 0.00018 W/m 2 -1, shell side 0.00018 W/m2 -1

Pressure drop tube side 6.65KPa and shell side 22.77KPa

12 | P a g e
Process Heat Transfer Project

4.0 Conclusion
Shell and tube heat exchangers are the most commonly used type of heat exchanger in process
engineering, due to its versatility for usage in different operating conditions. A shell and tube heat
exchanger has been designed to achieve a specific duty within acceptable parameters set by the
design brief.

The first step involves choosing the configuration of shell and tube heat exchanger AES was chosen
because of its low cost, simple design and adaptability. Iterative calculations were conducted to
ensure that the heat exchanger met all the design criteria and its design was optimised. The
optimum heat exchanger is one shell, two tube passes, 870 tubes, outer tube diameter of 19.05mm,
inner tube diameter of 0.01505, tube thickness of 2mm, tube length of 2000mm and triangular tube
arrangement.

The pressure drops are 6.67KPa and 22.92KPa for the tube and shell side respectively, both of which
are well below the 25 kPa specification limit. This prevents any hazards within the heat exchanger.
The tube-side and shell-side velocities are 4.45m/s and 7.24m/s, both reasonable speeds for the shell
and tube for the chosen dimensions of the heat exchanger. The fouling factors were used within the
Uo equation in order for them to be within the allowable specifications of 0.00018(W/m 2 )-1.

13 | P a g e
Process Heat Transfer Project

5.0 References
[1]
Coulson, John Metcalfe, and John Francis Richardson. "Heat transfer equipment." In
Chemical engineering. Oxford: Pergamon Press, 1983. .

14 | P a g e
Process Heat Transfer Project

Appendix A Counter Flow Temperature Diagram

15 | P a g e
Process Heat Transfer Project

Appendix B AES Design

16 | P a g e
Process Heat Transfer Project

Appendix C Jf Data for Reynolds Number (Tube Side)

Reynolds Number(Tube Side) Jf(Tube)

1000 0.009
20000 0.004
70000 0.003
1000000 0.0018

Tube Side: Jf Vs Reynolds Number

0.01
0.01
0.01 f(x) = 0.04 x^-0.23
0.01
Jf(Fricion Factor)

0.01
0.01
Power ()
0
0
0
0
0
0 200000 400000 600000 80000010000001200000
Reynolds Number

17 | P a g e
Process Heat Transfer Project

Appendix D Jf Data for Reynolds Number (Shell Side)

Reynolds Number(Shell side) Jf(shell)

300 0.1
400 0.09
600 0.08
3000 0.06
9000 0.05
40000 0.04
50000 0.039
200000 0.031
1000000 0.026

Shell Side: Jf Vs Reynolds Number

0.12

0.1
f(x) = 0.24 x^-0.16
Jf(Fricton Factor)

0.08

0.06
Power ()
0.04

0.02

0
0 200000 400000 600000 80000010000001200000
Reynolds Number

18 | P a g e
Appendix E Shell and Tube fluid physical properties

Tube Side Inlet Tube Side Outlet Tube Side Average Shell Side Inlet Shell Side Outlet Shell Side Average
Temp 50 43 46.5 30 37.87 33.935
Density(Kg/m3) 68.49489896 70.79671539 69.64580717 28.32438482 27.18558125 27.75498303
Heat Capacity KJ/kg . C) 2.668769049 2.694551945 2.681660497 2.318612155 2.318457503 2.318534829
Thermal Conductivity (W/mC) 4.37E-02 4.30E-02 0.043320159 3.58E-02 3.68E-02 0.036277318
Viscocity(cP)/ mPa 1.45E-02 1.44E-02 0.014425192 1.23E-02 1.25E-02 0.012406264
Kinematic Viscosity(cst) 0.211612244 0.202778125 0.207195184 0.433894632 0.460638658 0.447266645
Pressure(kPa) 8731.325 8706.325 8718.825 3601.325 3576.325 3588.825

Q Tube Side(KW) Q Shell Side(KW) Difference

449.7211695 437.1493666 12.5718029

19 | P a g e
Process Heat Transfer Project

Appendix F Iteration Calculations

Mass Flow Number of tube Tube Side Kinematc Tube Side Dynamic Tube Side Thermal Tube Side Heat
Shell & Tube rate passes viscocity Viscosity Conductvity Capacity
AES (Triangular)
1 Shell pass & 2 tube pass 23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497
23.9575 2 0.207195184 0.014425192 0.043320159 2.681660497

20 | P a g e
Process Heat Transfer Project

Tube Side Outer Heat Range of Assummed F (correcton Corrected

Density Diameter Transferred U Estmated U LMTD Length Factor) Temperature Area
766.720034
69.64580717 0.01905 449.7211695 10 --> 50 50 12.56 2 0.934 11.73104 1
373.690815
69.64580717 0.01905 449.7211695 102.587487 12.56 2 0.934 11.73104 7
168.130581 228.013258
69.64580717 0.01905 449.7211695 5 12.56 2 0.934 11.73104 3
233.574731 164.127350
69.64580717 0.01905 449.7211695 1 12.56 2 0.934 11.73104 3
132.770630
69.64580717 0.01905 449.7211695 288.738567 12.56 2 0.934 11.73104 9
329.870533 116.215295
69.64580717 0.01905 449.7211695 8 12.56 2 0.934 11.73104 9
358.070660
69.64580717 0.01905 449.7211695 9 12.56 2 0.934 11.73104 107.062672
101.856388
69.64580717 0.01905 449.7211695 376.37307 12.56 2 0.934 11.73104 7
387.847429 98.8429954
69.64580717 0.01905 449.7211695 4 12.56 2 0.934 11.73104 8
394.888997 97.0804503
69.64580717 0.01905 449.7211695 6 12.56 2 0.934 11.73104 1
399.154478 96.0430204
69.64580717 0.01905 449.7211695 3 12.56 2 0.934 11.73104 1
401.718177 95.4300897
69.64580717 0.01905 449.7211695 4 12.56 2 0.934 11.73104 1
403.251838
69.64580717 0.01905 449.7211695 3 12.56 2 0.934 11.73104 95.0671468
404.166742 94.8519452
69.64580717 0.01905 449.7211695 2 12.56 2 0.934 11.73104 7
404.711617 94.7242433
69.64580717 0.01905 449.7211695 2 12.56 2 0.934 11.73104 2
405.035797 94.6484283
69.64580717 0.01905 449.7211695 9 12.56 2 0.934 11.73104 8

21 | P a g e
Process Heat Transfer Project

Area * 1.1 Area of one tube Number of Tubes Tube per pass Pitch(Pt) Assumed Wall Thickness Inner Diamter Cross Sectonal Area of one tube
843.3920375 0.11969468 7046 3523 0.028575 0.002 0.01505 0.000177895
411.0598973 0.11969468 3434 1717 0.028575 0.002 0.01505 0.000177895
250.8145841 0.11969468 2095 1048 0.028575 0.002 0.01505 0.000177895
180.5400853 0.11969468 1508 754 0.028575 0.002 0.01505 0.000177895
146.047694 0.11969468 1220 610 0.028575 0.002 0.01505 0.000177895
127.8368255 0.11969468 1068 534 0.028575 0.002 0.01505 0.000177895
117.7689392 0.11969468 984 492 0.028575 0.002 0.01505 0.000177895
112.0420275 0.11969468 936 468 0.028575 0.002 0.01505 0.000177895
108.727295 0.11969468 908 454 0.028575 0.002 0.01505 0.000177895
106.7884953 0.11969468 892 446 0.028575 0.002 0.01505 0.000177895
105.6473225 0.11969468 883 441 0.028575 0.002 0.01505 0.000177895
104.9730987 0.11969468 877 439 0.028575 0.002 0.01505 0.000177895
104.5738615 0.11969468 874 437 0.028575 0.002 0.01505 0.000177895
104.3371398 0.11969468 872 436 0.028575 0.002 0.01505 0.000177895
104.1966677 0.11969468 871 435 0.028575 0.002 0.01505 0.000177895
104.1132712 0.11969468 870 435 0.028575 0.002 0.01505 0.000177895

22 | P a g e
Process Heat Transfer Project

Cross Sectonal Area Per

pass Volumetric Flow Rate Tube side Velocity K1 N1 Tube Bundle Diameter Reynolds Tube Side Prandl's Number Baffle Cut Jh
0.626740174 0.343990557 0.548856721 0.249 2.207 1.981536374 39867.20868 0.892966898 0.25 0.0021
0.305466189 0.343990557 1.126116636 0.249 2.207 1.430794675 81797.53507 0.892966898 0.25 0.0021
0.186384942 0.343990557 1.845591994 0.249 2.207 1.143833602 134057.9396 0.892966898 0.25 0.0021
0.134162666 0.343990557 2.563981222 0.249 2.207 0.985528265 186239.4509 0.892966898 0.25 0.0021
0.108530734 0.343990557 3.169522064 0.249 2.207 0.895257093 230224.0141 0.892966898 0.25 0.0021
0.094997902 0.343990557 3.621033194 0.249 2.207 0.842831631 263020.3482 0.892966898 0.25 0.0021
0.08751627 0.343990557 3.930589779 0.249 2.207 0.812080173 285505.5552 0.892966898 0.25 0.0021
0.083260497 0.343990557 4.131497785 0.249 2.207 0.793942956 300098.8745 0.892966898 0.25 0.0021
0.080797258 0.343990557 4.25745337 0.249 2.207 0.783212753 309247.8881 0.892966898 1.25 0.0021
0.0793565 0.343990557 4.33474961 0.249 2.207 0.776853532 314862.4414 0.892966898 2.25 0.0021
0.078508473 0.343990557 4.381572366 0.249 2.207 0.773080956 318263.4977 0.892966898 3.25 0.0021
0.078007445 0.343990557 4.409714435 0.249 2.207 0.770841575 320307.6482 0.892966898 4.25 0.0021
0.077710765 0.343990557 4.426549637 0.249 2.207 0.769511831 321530.5037 0.892966898 5.25 0.0021
0.077534852 0.343990557 4.43659266 0.249 2.207 0.768722068 322259.997 0.892966898 6.25 0.0021
0.077430465 0.343990557 4.442573827 0.249 2.207 0.768252954 322694.45 0.892966898 7.25 0.0021
0.077368492 0.343990557 4.446132401 0.249 2.207 0.767974284 322952.9335 0.892966898 8.25 0.0021

23 | P a g e
Process Heat Transfer Project

Length / Diameter raton Fricton Factor Nusselt Number Hi Jf Tube Side Tube Side Pressure Drop(Pascals) Shell Diameter Baffle Spacing Shell Area
132.8903654 0.022086953 100.707001 289.8766323 0.003596774 132.6758823 2.059536374 1.029768187 0.706948346
132.8903654 0.018783347 177.3340486 510.4411442 0.003040017 506.2455977 1.508794675 0.754397338 0.379410229
132.8903654 0.016924396 262.508659 755.6090965 0.002708138 1276.070561 1.221833602 0.610916801 0.248812892
132.8903654 0.015836168 341.4634613 982.8738543 0.002507613 2365.215558 1.063528265 0.531764132 0.188515395
132.8903654 0.015189109 404.9200098 1165.528192 0.00238624 3524.057069 0.973257093 0.486628546 0.157871561
132.8903654 0.014802737 450.8384115 1297.700449 0.002313022 4528.521626 0.920831631 0.460415815 0.141321815
132.8903654 0.014572046 481.7421881 1386.654371 0.002269047 5285.586237 0.890080173 0.445040087 0.132040452
132.8903654 0.014434477 501.573941 1443.738404 0.002242732 5806.472353 0.871942956 0.435971478 0.126714086
132.8903654 0.014352541 513.9225164 1479.28274 0.002227027 6144.831556 0.861212753 0.430606376 0.123614568
132.8903654 0.014303784 521.4695884 1501.006351 0.00221767 6356.964586 0.854853532 0.427426766 0.12179576
132.8903654 0.014274788 526.0300981 1514.133395 0.002212102 6487.123386 0.851080956 0.425540478 0.120723132
132.8903654 0.014257552 528.767119 1522.01168 0.002208791 6565.954371 0.848841575 0.424420788 0.12008867
132.8903654 0.014247308 530.4030415 1526.720545 0.002206822 6613.328407 0.847511831 0.423755916 0.119712717
132.8903654 0.01424122 531.3784447 1529.528161 0.002205652 6641.666179 0.846722068 0.423361034 0.11948971
132.8903654 0.014237603 531.9591717 1531.199735 0.002204957 6658.570139 0.846252954 0.423126477 0.119357344
132.8903654 0.014235454 532.3046197 1532.194078 0.002204544 6668.637034 0.845974284 0.422987142 0.119278748

24 | P a g e
Process Heat Transfer Project

Shell Side Density Shell Side Dynamic viscosity Shell Side Kinematc Viscosity Shell Side Heat Capacity Shell Side Thermal Conductvity Volumetric Flow rate3
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333
27.75498303 0.012406264 0.447266645 2.318534829 0.036277318 0.863178333

25 | P a g e
Process Heat Transfer Project

Shell Side Velocity Clearance Equivalent Diameter Reynolds Numers Shell Side Pr for Shell Side Fricton Factor4 Nusslet Number Nusslet Number Diff
1.220992083 0.078 0.027933015 76254.26694 0.792901934 0.019072058 156.1284342 2606.207925
2.27505288 0.078 0.027933015 142083.2224 0.792901934 0.016723935 255.0832292 4382.195331
3.469186531 0.078 0.027933015 216660.1075 0.792901934 0.015370316 357.0215815 6232.954006
4.578821448 0.078 0.027933015 285959.8174 0.792901934 0.014567628 446.0864469 7858.382785
5.467598631 0.078 0.027933015 341466.3629 0.792901934 0.014087036 514.6742217 9113.055513
6.10789163 0.078 0.027933015 381454.3972 0.792901934 0.01379898 562.8844315 9995.927274
6.537226415 0.078 0.027933015 408267.5189 0.792901934 0.013626632 594.7240504 10579.31207
6.812015603 0.078 0.027933015 425428.8489 0.792901934 0.013523735 614.9152951 10949.36637
6.982820473 0.078 0.027933015 436096.0763 0.792901934 0.013462407 627.3962101 11178.14181
7.087096719 0.078 0.027933015 442608.4106 0.792901934 0.013425899 634.9904122 11317.35434
7.150065748 0.078 0.027933015 446540.9973 0.792901934 0.013404183 639.5671689 11401.2564
7.18784156 0.078 0.027933015 448900.1992 0.792901934 0.013391272 642.3095541 11451.53163
7.21041467 0.078 0.027933015 450309.9511 0.792901934 0.013383598 643.9471198 11481.553
7.223871687 0.078 0.027933015 451150.3783 0.792901934 0.013379037 644.922948 11499.44294
7.231882902 0.078 0.027933015 451650.7004 0.792901934 0.013376328 645.5037316 11510.09054
7.23664816 0.078 0.027933015 451948.3037 0.792901934 0.013374718 645.8491439 11516.42306

26 | P a g e
Process Heat Transfer Project

Ho Overall Heat Transfer Coefficient(U) Jf Shell Side Pressure Drop Shell side(Pascals)
202.7679725 102.587487 0.036926523 875.1998771
331.2830842 168.1305815 0.033322873 2742.007047
463.6730177 233.5747311 0.031081966 5947.122893
579.343826 288.738567 0.029690785 9896.285762
668.4205153 329.8705338 0.028834312 13703.95681
731.0323422 358.0706609 0.028312223 16791.89655
772.383266 376.37307 0.027996652 19021.12914
798.6061495 387.8474294 0.027807091 20513.98156
814.8154316 394.8889976 0.027693697 21467.71548
824.6782152 399.1544783 0.027626048 22059.64974
830.6221657 401.7181774 0.027585755 22420.64422
834.1837711 403.2518383 0.027561782 22638.4877
836.3105195 404.1667422 0.027547526 22769.11842
837.5778524 404.7116172 0.027539052 22847.15694
838.3321308 405.0357979 0.027534016 22893.67244
838.7807265 405.2285595 0.027531024 22921.36136

27 | P a g e