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COMPLETE REVISION

November 2012

Process Industry Practices


Architectural

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PIP ARS08111
Standard Steel Doors and Frames
Supplier Specification

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PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the

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same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

Process Industry Practices (PIP), Construction Industry Institute, The University of


Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member
Companies and Subscribers may copy this Practice for their internal use. Changes or
modifications of any kind are not permitted within any PIP Practice without the express
written authorization of PIP. Authorized Users may attach addenda or overlays to clearly
indicate modifications or exceptions to specific sections of PIP Practices. Authorized
Users may provide their clients, suppliers and contractors with copies of the Practice
solely for Authorized Users purposes. These purposes include but are not limited to the
procurement process (e.g., as attachments to requests for quotation/ purchase orders or
requests for proposals/contracts) and preparation and issue of design engineering
deliverables for use on a specific project by Authorized Users client. PIPs copyright
notices must be clearly indicated and unequivocally incorporated in documents where an
Authorized User desires to provide any third party with copies of the Practice.

PUBLISHING HISTORY
October 1995 Issued
October 2001 Complete Revision
November 2006 Complete Revision
November 2012 Complete Revision

Not printed with State funds

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COMPLETE REVISION
November 2012

Process Industry Practices


Architectural

PIP ARS08111
Standard Steel Doors and Frames
Supplier Specification
Table of Contents

1. Introduction................................. 2 4. Requirements ............................. 4


1.1 Purpose ............................................ 2 4.1 Quality Assurance ............................ 4
1.2 Scope ............................................... 2 4.2 Submittals ........................................ 4
4.3 Delivery, Storage and Handling........ 5
2. References .................................. 2 4.4 Government Regulations ................. 6
2.1 Process Industry Practices............... 2 4.5 Materials........................................... 6
2.2 Industry Codes and Standards ......... 2 4.6 Accessories ...................................... 7
2.3 Government Regulations ................. 3 4.7 Fabrication ....................................... 8
4.8 Finishes ............................................ 9
3. Definitions ................................... 3 4.9 Schedules and Design Drawings ..... 9

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PIP ARS08111 COMPLETE REVISION
Standard Steel Doors and Frames Supplier Specification November 2012

1. Introduction

1.1 Purpose
This Practice provides the supplier with requirements for standard steel doors and
frames.

1.2 Scope
This Practice describes the requirements for all material, fabrication, finishes, and
delivery of standard steel doors and frames.
This Practice applies the recommendations of the Steel Door Institute (SDI) of
Westlake, Ohio.
Comment: It is recommended that SDI-108 be used to prepare the contract
documents.

2. References
Applicable parts of the following Practices, industry codes and standards, and references
shall be considered an integral part of this Practice. The edition in effect on the date of
contract award shall be used, except as otherwise noted. Short titles are used herein where
appropriate.

2.1 Process Industry Practices (PIP)


PIP ARS08710 - Standard Steel Door Hardware Supplier Specification

2.2 Industry Codes and Standards

American National Standards Institute, Inc. (ANSI) / Steel Door Institute (SDI)
(Joint Publications)
ANSI/SDI A250.6 - Recommended Practice for Hardware Reinforcing on
Standard Steel Doors and Frames
ANSI/SDI A250.7 - Nomenclature for: Standard Steel Doors and Steel Frames
ANSI/SDI A250.8 - SDI 100 Recommended Specifications for Standard Steel
Doors and Frames
ASTM International (ASTM)
ASTM A568/A568M - Standard Specification for Steel, Sheet, Carbon,
Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled,
General Requirements for
ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated
(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip
Process
ASTM A924/A924M - Standard Specification for General Requirements for
Steel Sheet, Metallic Coated by the Hot-Dip Process

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PIP ARS08111 COMPLETE REVISION
Standard Steel Doors and Frames Supplier Specification November 2012

ASTM A1008/A1008M - Standard Specification for Steel, Sheet, Cold-Rolled,


Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with
Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip,
Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength
Low-Alloy with Improved Formability, and Ultra High Strength
ASTM D1227 - Standard Specification for Emulsified Asphalt Used as a
Protective Coating for Roofing
National Fire Protection Association (NFPA)
NFPA 80 - Standard for Fire Doors and Other Opening Protectives
NFPA 101 - Life Safety Code
NFPA 252 - Standard Methods of Fire Tests of Door Assemblies
Steel Door Institute (SDI)
SDI-108 - Recommended Selection and Usage Guide for Standard Steel Doors
SDI-111-C - Recommended Louver Details for Standard Steel Doors
SDI-111-D - Recommended Door, Frame and Hardware Schedule for
Standard Steel Doors and Frames
SDI-112 - Zinc-Coated (Galvanized/Galvannealed) Standard Steel Doors and
Frames
SDI-117 - Manufacturing Tolerances for Standard Steel Doors and Frames
SDI-118 - Basic Fire Door Requirements
Underwriters Laboratories (UL)
UL 10B Standard for Fire Tests of Door Assemblies

2.3 Government Regulations

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U.S. Department of Justice (DOJ) Americans with Disabilities Act (ADA)
2010 ADA Standards for Accessible Design
Guidance on the 2010 ADA Standards for Accessible Design
U.S. Department of Labor (DOL) Occupational Safety and Health
Administration (OSHA)

3. Definitions
contract documents: Any and all documents, including codes, studies, design drawings,
specifications, sketches, practices, and data sheets, that the purchaser or engineer of record
has transmitted or otherwise communicated, either by incorporation or reference, and made
part of the legal contract agreement or purchase order between the purchaser and the
supplier.

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PIP ARS08111 COMPLETE REVISION
Standard Steel Doors and Frames Supplier Specification November 2012

inspector: The party responsible for verifying the quality of all materials, installations, and
workmanship furnished by the supplier. Inspectors shall be qualified by training and
experience and hold certifications or documentation of their qualifications.

owner: The party who has authority through ownership, lease, or other legal agreement over
the site, facility, structure or project wherein the doors and frames will be used.

purchaser: The party who awards the contract to the supplier. The purchaser may be the
owner or the owners authorized agent.

supplier: The party responsible for providing the steel doors and frames in accordance with
the contract documents.

Comment: For other definitions, see ANSI/SDI A250.7.

4. Requirements

4.1 Quality Assurance


4.1.1 Doors and frames shall be provided in accordance with ANSI/SDI A250.8
and this Practice.
4.1.2 The supplier shall be pre-qualified by the purchaser.
4.1.3 Unless otherwise approved by the purchaser, the supplier shall be a member
of the SDI.
4.1.4 The purchaser or inspector shall have the right to inspect all materials and
workmanship and shall have unrestricted access to fabrication shops and
work sites at all times during which the work is being performed.

4.2 Submittals
4.2.1 Two copies of fabrication specifications including data substantiating that
products are in accordance with this Practice and other contract documents
shall be submitted to the purchaser.
4.2.2 Any conflicts or inconsistencies between this Practice, the design drawings,
or other contract documents shall be brought to the attention of purchaser for
resolution.
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4.2.3 Shop drawings, indicating all details of design and fabrication shall be
submitted to the purchaser for approval. The shop drawings shall include
details and the location of reinforcement for hardware, which is required for
all doors and frames.
4.2.4 If the contract documents require the doors to be furnished with factory-
baked-on finish coats, submit the full range of suppliers standard colors of
finish paint for color selection by the purchaser.
4.2.5 Fabrication of doors and frames started before shop drawings have been
submitted and approved by the purchaser is at the risk of the supplier.

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Standard Steel Doors and Frames Supplier Specification November 2012

4.2.6 One copy of the final approved shop drawings shall be submitted to the
purchaser for record keeping.
4.2.7 For door assemblies required to be fire rated and exceeding limitations of
labeled assemblies, certification that each door and frame assembly is in
accordance with the design, materials, and construction for labeled
construction in NFPA 80, NFPA 252, and UL 10B shall be submitted to
purchaser.
4.2.8 Guarantee
A written, one-year guarantee covering all materials and labor shall be
provided to the purchaser. The guarantee shall include the following
provisions:
4.2.8.1 Repair or replacement of materials and systems that were defective
before installation
4.2.8.2 Repair or replacement of materials and systems that fail during and
within 1 year after installation because of defective materials or
fabrication
4.2.8.3 Repair or replacement of related materials and systems that were
damaged as a result of the aforementioned defective or failed
material or fabrication

4.3 Delivery, Storage and Handling


4.3.1 The supplier shall have full responsibility for shipping the required number
of units with size, thickness, configuration, and hand in accordance with the
contract documents.
4.3.2 Doors, frames, and accessories shall be clearly marked with door number to
identify the openings in which they are to be installed.
4.3.3 Doors and frames shall be delivered palletized and wrapped to provide
protection while in transit.
4.3.4 All material shall be stored under cover. The use of non-vented plastic or
canvas shelters shall be avoided to prevent forming of humidity chambers,
thus causing rust. In the event that the cardboard wrapping becomes wet, the
cartons shall be removed immediately. A one-quarter inch spacing shall be
provided between the doors to provide proper air circulation.
4.3.5 Doors and frames shall be inspected for damage upon delivery. Supplier is
liable for all damage that occurs up to the point of delivery. Minor damage
may be repaired provided refinished items are equal in all respects to new
work and acceptable to owner; otherwise, remove and replace damaged
items as directed.

Process Industry Practices


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PIP ARS08111 COMPLETE REVISION
Standard Steel Doors and Frames Supplier Specification November 2012

4.4 Government Regulations


4.4.1 All work shall be in accordance with federal standards and instructions of
OSHA, NFPA 101, and state and local codes, including any additional
requirements by state or local agencies that have jurisdiction where doors
and frames are to be installed.
4.4.2 If applicable, doors and frames shall be designed and constructed in
accordance with 2010 ADA Standards for Accessible Design, Section 404,
and Guidance on the 2010 ADA Standards for Accessible Design.
4.4.3 For work done outside of the United States, the user shall determine if
specific regulations and other country, regional, or local safety requirements
apply for specific applications of this Practice.

4.5 Materials
4.5.1 General
4.5.1.1 All steels used to manufacture doors, frames, anchors, and
accessories shall meet at least one or more of the following
requirements:
a. Cold-rolled steel shall be in accordance with ASTM
A1008/A1008M or ASTM A568/A568M.
b. Hot-rolled, pickled and oiled steel shall be in accordance with
ASTM A1011/A1011M or ASTM A568/A568M.
c. Hot-dipped zinc coated steel shall be of the alloyed type and
shall be in accordance with ASTM A924/A924M or ASTM
A653/A653M.
4.5.1.2 All doors and frames shall be suitably reinforced for the hardware
specified in the door hardware schedule furnished in the contract
documents.
1. Hardware reinforcement thicknesses shall be as specified in
ANSI/SDI A250.6 and ANSI/SDI A250.8 unless otherwise
indicated in this Practice.
2. Closer reinforcing shall be 12 gage (0.093 inch) (2.3 mm) steel
sheet.
4.5.1.3 The UL 10B label, showing degree of fire protection by opening
class, shall be affixed and visible on all fire-rated doors and frames
as evidence of compliance with the procedures of the label agency.

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Standard Steel Doors and Frames Supplier Specification November 2012

4.5.2 Frames
4.5.2.1 Unless otherwise specified, interior frames shall be in accordance
with ANSI/SDI A250.8, Level 3, 16 gage (0.053 inch) (1.3 mm)
minimum thickness cold-rolled sheet steel.
4.5.2.2 Unless otherwise specified, exterior frames shall be in accordance
with ANSI/SDI A250.8, Level 4, 14 gage (0.067 inch) (1.7 mm)
minimum thickness cold-rolled sheet steel.
4.5.2.3 Width and profile of frames shall be in accordance with the
contract documents.
4.5.2.4 Frames for exterior doors, and other doors specified as galvanized,
shall be galvanized.
4.5.3 Doors
4.5.3.1 Interior Doors
1. Unless otherwise specified, interior doors shall be in accordance
with ANSI/SDI A250.8, Level 2, Model 2, heavy duty, 18 gage
(0.042 inch) (1.0 mm) minimum thickness cold-rolled sheet steel
faces.
2. Unless otherwise specified, core design shall be in accordance
with ANSI/SDI A250.8, Section 2.3.2.
4.5.3.2 Exterior Doors
1. Unless otherwise specified, exterior doors shall be in accordance
with ANSI/SDI A250.8, Level 3, Model 2, extra heavy duty, 16
gage (0.053 inch) (1.3 mm) minimum thickness galvanized steel
faces.
2. Unless otherwise specified, insulation shall have a minimum
insulation R factor of 12.5.
4.5.4 Door Hardware
Door hardware shall be in accordance with PIP ARS08710.

4.6 Accessories
4.6.1 Non-removable stops shall be provided on outside of exterior doors and on
secure side of interior doors for louvers and glazing.
4.6.2 Except for weather-stripped frames, drill stops (before priming) shall receive
three silencers on strike jambs of single-door frames and shall receive two
silencers on heads of double door frames.
4.6.3 Non-rated Door Accessories
4.6.3.1 Louvers shall be inverted V blade in accordance with SDI-111-C
with a nominal size of 24 inches (600 mm) wide by 18 inches
(450 mm) high or as specified in other contract documents.

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Standard Steel Doors and Frames Supplier Specification November 2012

4.6.3.2 Glazing stops for glazed lites in doors shall be minimum 20 gage
(0.032 inch) (0.8 mm) thick, fabricated from the same material as
the door face sheet in which they are installed.
4.6.4 Fire-rated Doors
4.6.4.1 Only UL-listed fire door hardware shall be used.
4.6.4.2 Louvers
1. Louvers shall be UL-listed, automatic-closing type, operated by
135F (57C) fusible link, constructed of roll-formed steel in
accordance with ASTM A1008/A1008M and SDI-111-C.
2. Maximum louver size shall be 24 inches by 24 inches (600 by
600 mm).
3. Louvers shall not be installed in doors with fire exit hardware or
in stairwells.
4. Louvers may be furnished in 1-3/4-inch (44.5-mm) -thick doors
with a 1-1/2 hour B label or a 3/4 hour C label.
5. Glass light and louver combinations shall not be permitted in a
single door.
4.6.4.3 Glazing Stops
1. Glazing stops for glazed lites in doors shall be minimum 20 gage
(0.032 inch) (0.8 mm) thick.
2. Glazing stops shall be fabricated from the same material as the
door face sheet in which they are installed.
3. Glazing stops shall be factory installed.
4. Glazing shall not be permitted in class A, 3-hour-rated doors.

4.7 Fabrication
4.7.1 Frames shall be shop-assembled with welded corners, except frames which are
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to be installed in existing drywall construction shall be of the slip-on type.


4.7.2 Doors shall be seamless construction in accordance with ANSI/SDI 250.8,
Model 2.
4.7.3 Mortar guard boxes shall be for masonry or plaster wall frames.
4.7.4 Hardware-reinforcing and standard hardware locations shall be in
accordance with ANSI/SDI A250.6 and ANSI/SDI A250.8, except where
otherwise indicated in Section 4.5.1.2.
4.7.5 Manufacturing tolerances for doors and frames shall be in accordance with
SDI-117.

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Standard Steel Doors and Frames Supplier Specification November 2012

4.8 Finishes
4.8.1 Unless otherwise specified, shop priming shall be in accordance with
ANSI/SDI A250.8.
4.8.2 Frames in contact with masonry shall be provided with field-applied
bituminous coating inside frame profile. The bituminous coating shall be
non-asbestos fibered asphalt emulsion complying with ASTM D1227, Type
II, Class I. Coating thickness shall be minimum 1/16 inch (1.5mm).
4.8.3 If specified in the contract documents, factory-baked-on finish coats in
accordance with ANSI/SDI A250.8 shall be provided. Color and finish shall
be in accordance with other contract documents, or as selected by purchaser.
4.8.4 Galvanized doors and frames shall be provided in accordance with SDI-112.

4.9 Schedules and Design Drawings


Purchaser shall furnish the following information in the contract documents:
a. Door design
Comment: SDI-108 should be used as a guide.
b. Door swing
Comment: SDI-111-D should be used as a guide.
c. Door and frame dimensions
d. Door thickness
e. Color and finish of factory-baked finish, if required
f. Selection and indication of galvanized doors and frames, if required
g. Fire-rated doors and frames
Comment: SDI-118 should be used as a guide.

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