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HyPM-HD POWER MODULES

for light and heavy duty mobility

Todays industry benchmark for durable, zero emission mobility


THE HYDROGENICS ADVANTAGE

Hydrogenics merges its stack with a balance-of-plant into one intelligent integrated unit. The result is
HyPM-HDs warranty for
a HyPM Power Module product that offers advantages in performance, cost and ease of integration
durability says were ready
advantages that are distinct and compelling. for you to be ready

OUR STACK designed for the Hydrogenics Balance-of-Plant


Hydrogenics proven low pressure Proton Exchange Membrane (PEM) fuel cell stack architecture is at the core
of HyPMs superior product offering. Whatever the application, customers benefit from the comprehensive
bench testing that our stacks are subjected to across a wide range of mobility power load profiles. Whats
more, the Hydrogenics stack is designed to take advantage of key features and functionality that only the
Hydrogenics Balance-of-Plant enables.

OUR BALANCE-OF-PLANT and integration expertise


Hydrogenics reputation and success is rooted in our balance-of-plant and systems integration expertise.
We understand that a robust platform in an optimized operating environment, built around our own stack, is
critical to achieving the high performance and durability that our customers mobility applications demand.
More importantly - we know how to accomplish this. We bring such expertise to customers every day, either A compact form factor
as the standard features they buy with our power modules or with the support we provide to integrate the makes HyPM-HD the right fit,
in so many ways
HyPM into their specific system.

Our hydrogen FUELING EXPERTISE


For over 60 years Hydrogenics has been building and installing on-site electrolyzer systems that generate
hydrogen from water. An important part of this business - something that we bring to our HyPM-HD
customers - is our global experience in hydrogen fueling stations, either as a turn-key fueling station provider
or by working with others as the electrolyzer system supplier. Either way, our robust products and responsive
service offer a distinct enabling advantage for Hydrogenics power module customers.

At Hydrogenics we make hydrogen and we make hydrogen work.


HyPM-HDs ease of
integration means you save
time and money

WHY CHOOSE HYDROGENICS HYPM-HD?


Well suggest the first reason and its probably also
the last reason: ease - ease of integration, ease of
maintenance, and simply ease for getting your job done.

Simplicity of integration with other powertrain components


has always been a top criterion in the design of HyPM-HD
Power Modules. Simple electrical and mechanical interfaces,
efficient heat removal, and compatibility in all regards with
hybrid or non-hybrid configurations are key factors. Whether
our customer is a first-time fuel cell system integrator at
a university or a company dedicated to system integration,
the comment always comes back it fit, it was easy, it was
quick. And that ultimately means it was cost-effective.

Ease of integration is not the only reason to choose


a HyPM-HD Power Module. HyPM -HDs warranty for
durability, scalable power range and world-leading efficiency
from a low pressure design, all within a compact package,
present the rest of the case.

It also helps that HyPM is out there proving all of this,

Hybrid or non-hybrid, clocking thousands of continuous hours in light and heavy


HyPM-HD is fully compatible duty applications around the world.

Add it all up and you have a zero emission mobility solution


that, quite simply, makes the decision for you.
THE POWER OF SIMPLIFICATION

A ROBUST PLATFORM IN
AN OPTIMIZED ENVIRONMENT
Liquid-cooled advanced MEA PEM stack
Integral Balance of Plant
Advanced onboard controls and diagnostics
Low pressure cathode air delivery
-46 C sub-zero shutdown capability
Rapid start-up and dynamic response
Unlimited start-stop cycling
Robust, rugged and reliable
No water required (for humidification)
No nitrogen purge requirement
Designed for ease of UL and CE system certifications

HyPM-HD includes additional inside the box


features (typically integrator-supplied):
Anti-flood/dry protection
Air delivery sub-systems
Integrated H2 regulation

And useful Options:


Overall system controller
Busbar/contactor kit
Thermal management sub-system
H2 O2

2H2+O2 2H2O+

Hydrogenics
Leading
Technical Features Comparison HyPM HD
Competitor
modules

Free of Onboard Water requirement (for humidification) a x


Ability to freeze after shutdown without heaters - 40C x
Shipping/storage temperature range of - 40C to + 65C a x
Ability to store longer than 1 year a x
Air delivery module included a x
Able to remove power immediately on shutdown a x
Unlimited standby-to-run cycles per hour a x
Minimum stack start-up temperature - 10C x
Free of inert gas requirement (Nitrogen) a x
Integral balance of plant a x
THE POWER OF EXPERTISE

The power of Hydrogenics expertise is that we consistently


deliver value for the kinds of customers we work with
primarily OEMs and system integrators - whose needs
typically differ from those experienced by large or mass
market needs. This fact has always driven us to first
understand what is important to our potential markets so
that we can then create the hydrogen solution that is superior
to any conventional solution.

As a result we have honed a high performance power


module platform that adapts to a wide range of customer
needs and applications. At the same time this common
platform enables us to manufacture product in quantities
that are economically feasible for everyone. Thats the power
of expertise.

Our Quality Priority


Only the highest quality manufacturing standards result in
a top quality product. Manufacturing of the HyPM is done
in several stages each of which ends in a quality monitor
or gate. No HyPM moves to its next stage without sign-
off from our quality personnel. Every HyPM that leaves
the factory has been tested over its full operating range.
Hydrogenics complies with ISO 9001 and its HyPM products
are designed to meet all applicable world engineering codes
and standards, including CE, ROHS, UL/CSA, ASME and
relevant components of NEBS.
TECHNICAL SPECIFICATIONS

Technical Data Unit HD 4-200 HD 5-200 HD 8-200 HD 8-500 HD 12 HD 16 HD 30 HD 90 HD 180

Continuous Power kW 4 5 8.5 8.5 12.5 16.5 33 99 198

Dimensions (LxWxH) mm 340 x 250 x 222 b 366 x 250 x 222 b 444 x 250 x 222 b 415 x 406 x 261 b 487 x 406 x 261 b 557 x 406 x 261 b 668 x 406 x 255b 949 x 1521 x 344a 949 x 1521 x 690 a

Volume L 19 b 21 b 25 b 44 b 52 b 59 b 70 b 496a 996a

Mass a kg 25 26 28 49 55 60 73.5 360 720

Operating Current Adc 0...200 0...200 0...200 0...380 0...380 0...380 0 to 500 0 to 500 0 to 500

(2x) 180360
Operating Voltage Vdc 20...40 25...50 40...80 20...40 30...60 40...80 60120 180360
or 360720

Peak Efficiency a %LHV 51 53 53 51 53 55 55 55 55

Expected Lifetime h 10 000+ 10 000+ 10 000+ 10 000+ 10 000+ 10 000+ 10 000+ 10 000+ 10 000+

a) Coolant pump excluded


b) Coolant pump and air delivery excluded

Hydrogenics Corporation Hydrogenics GmbH Hydrogenics Europe N.V.


SHIFT POWER I ENERGIZE YOUR WORLD 220 Admiral Boulevard Power Systems On Site Generation
Mississauga, Ontario Am Wiesenbusch 2, Halle 5 Nijverheidsstraat 48c
Canada L5T 2N6 45966 Gladbeck, Germany 2260 Oevel, Belgium
Phone: 905.361.3660 Phone: +49.2043.944.133 T +32(0)14 462 110
Fax: 905.361.3626 Fax: +49.2043.944.146 F +32(0)14 462 111
powersales@hydrogenics.com hydrogensales@hydrogenics.com

www.hydrogenics.com Were ready.


The above data are for reference only and subject to review without prior notice. Hydrogenics 2013

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