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Hebezeuge

Hoists

Winden
Winches

Krane
Cranes
EN ISO
9001:2000
Your direct link:

prices: www.hadef.com/prices
Certified
Company
data sheets
drawings, etc.: www.hadef.com/data

Program

Hoists of standard, low or ultralow headroom configuration


zinc plated hand and load chains
Electric and Pneumatic various accessories
Chain Hoists explosion-proof Chain Hoists and Winches
Pneumatic Chain Hoists and Winches for offshore use
and Winches

reliable quality
custom-built Hoists and Winches
Manual Chain Hoists explosion-proof Spur Gear Hoists and Trolleys
and Winches zinc plated hand and load chains
hoists fitted with overload protection by slipping-clutch

favourable balance of price and performance


short delivery times
HADEF economy line low maintenance work
reliability and safety in use

complete Cranes and Adapter Cranes without main beam

Cranes and
Crane components

large variety of accessories


reliable quality
Accessories

L 2 min.
Important technical
information about
hoists, winches and
L1

Lastangriffs- bzw.
Umlenkpunkt

cranes

2
This brochure shows an extract from
our current product range.

For more information, please visit


our website:
www.hadef.com

Content

Page

Photos of HADEF Hoists in use 4

Electric Chain Hoists 8


Electric Chain Hoists / low and ultralow headroom configuration 12
Pneumatic Chain Hoists / low and ultralow headroom configuration 16
Electric Winches 18
Pneumatic Winches 21
Ex-version Hoists and Winches 22
Hoists and Winches for offshore use 23

Spur Gear Hoists 24


Monorail Trolleys 25
Spur Gear Hoists / low and ultralow headroom configuration 26
Ratchet Lever Hoists 27
Manual Winches 28

Electric Chain Hoist 30


Monorail Trolleys 32
Beam Clamp 32
Wirerope Pull Hoist 32
Spur Gear Hoist 33
Lever Hoists 33

Articulated Single Girder Underslung Crane 34


Jib Cranes and wall-mounted Jib Cranes 35
Single Girder Manual Underslung and Overhead Travelling Cranes 36
Single Girder Electric Underslung and Overhead Travelling Cranes 37
Adapter Cranes / End Carriages / Gantry Cranes 39

Wireropes / Wirerope Clamps / Eye Hooks / Heart Shaped Thimbles 40


Wirerope Pulleys / Pedestals / Trolley Wheels / Hand Chain Wheels
Trolley End Stops
Low Voltage Control / Pendant Control

Important technical information about hoists and winches 41


Important mechanical engineering formula 42
Simplified check of the chain / Simplified wirerope determination 43
Power / Torque / Gear transmission / Braking moment 44
Definitions 45

3
HADEF Hoists
in use
Single Girder Electric Underslung Crane
Type EDEE
with Electric Chain Hoist Type 66/04 AKE
capacity: 20 T

incl. HADEF steel construction

special paint suitable for


pharmaceutical industry

Electric Chain Hoist


Type 29/94 EE
ultralow headroom
configuration with
electric trolley
capacity: 1 T
Electric Chain Hoist
Type 62/05 R
with push travel trolley
capacity: 125 kg

4 Subject to changes
Offshore

rack and pinion drive

special surface treatment and


offshore-paint to withstand
rough conditions of use

Single Girder Manual Underslung Crane


Type EDHH
with Spur Gear Hoist Type 29/98 HH
rack and pinion drive
capacity: 3 T

ultralow headroom configuration for


use where there is little hight available
i.e. under deck

Electric Wirerope Winch


Type 42/87 E
capacity: 2 T
used for service work on the
platform's anchorage chains

Electric Chain Hoist


Type 29/94 EH
ultralow headroom
configuration with
hand geared trolley
capacity: 2 T

Subject to changes 5
Ultralow
headroom
for curved beam

running wheels are specially treated for


inclined lifting Electric Chain Hoist Type 29/94 EE
ultralow headroom configuration
with swivelling electric trolley
capacity: 5 T

Traffic Tunnelling

6 Subject to changes
Le Grand Bleu

Jib Crane
with Electric Chain Hoist
ultralow headroom
configuration and beam
locking device

Wall-mounted Jib Crane Type 320/01 E


with Electric Chain Hoist Type 28/94 ER
with push travel trolley
capacity: 400 kg

in rescue container

Subject to changes 7
Type 66/04 AK

Electric NEU
NEW
Chain Hoists

capacity chain falls lifting speed type FEM


W.L.L. 9.511/
ISO 4301
main/ slow

kg no. m/min

500 1 6,0 AK 405 DT 80 K 4 2 m/ M5

500 1 9,0 / 2,2 AK 405 DT 80 N 8/2 2 m/ M5

630 1 6,0 AK 406 DT 80 K 4 1 Bm/ M3

630 1 9,0 / 2,2 AK 406 DT 80 N 8/2 1 Bm/ M3

1000 2 3,0 AK 410 DT 80 K 4 2 m/ M5

1000 2 4,5 / 1,1 AK 410 DT 80 N 8/2 2 m/ M5

1000 1 8,0 / 2,0 AK 610 DT 90 L 8/2 2 m/ M5

1250 2 4,5 / 1,1 AK 412 DT 80 N 8/2 1 Bm/ M3

1250 1 8,0 / 2,0 AK 612 DT 90 L 8/2 1 Bm/ M3

1600 1 8,0 / 2,0 AK 716 DT 100 L 8/2 2 m/ M5

1600 1 11,0 / 2,6 AK 716 DT 100 L 8/2 2 m/ M5

2000 2 4,0 / 1,0 AK 620 DT 90 L 8/2 2 m/ M5

2000 1 10,0 / 2,5 AK 820 FN 100 M 8/2 2 m/ M 5

2500 2 5,5 / 1,3 AK 725 DT 100 L 8/2 2 m/ M5


Electric Chain Hoist
2500 1 8,0 / 2,0 AK 825 FN 100 M 8/2 2 m/ M5 Type 66/04 AKS
stationary
3200 2 4,0 / 1,0 AK 732 DT 100 L 8/2 2 m/ M5
used in the food industry
3200 2 5,0 / 1,25 AK 832 FN 100 M 8/2 2 m/ M5

5000 2 4,0 / 1,0 AK 850 FN 100 M 8/2 2 m/ M5

5000 1 5,4 / 1,35 AK 905 FN 112 M 8/2 2 m/ M5

6300 1 5,4 / 1,35 AK 906 FN 112 M 8/2 1 Bm/ M3

10000 2 2,8 / 0,7 AK 910 FN 112 M 8/2 2 m/ M5

12000 2 2,8 / 0,7 AK 912 FN 112 M 8/2 1 Bm/ M3

15000 3 1,8 / 0,45 AK 915 FN 112 M 8/2 2 m/ M5

20000 4 1,35 / 0,35 AK 920 FN 112 M 8/2 2 m/ M5

25000 5 1,1 / 0,27 AK 925 FN 112 M 8/2 2 m/ M5

30000 6 1,0/ 0,2 AK 930 FN 112 M 8/2 2 m/ M5

Note: electric trolleys as standard with 16/4 m/min,


other travel speeds on request

Subject to changes
8
Type 66/04 AK

large variety of high-quality chain hoists


from 500 kg up to 30000 kg for nearly all
kinds of industrial use!

66/04 AK
HADEF Electric Chain Hoist Type 66/04 AK

stationary model Type 66/04 AKS


with suspension eye

with push travel trolley Type 66/04 AKR


trolley travel by pulling/
pushing the load

with hand geared trolley Type 66/04 AKH


trolley travel through hand chain

with electric trolley Type 66/04 AKE

Subject to changes
9
Assembly

Type 66/04 AK
Technical Details

robust, high-performance
motor
motor protection by
thermal detector

asbestos-
free brake
linings

sprocket wheel made of


hardened steel - precise
fitting to high quality RUD
load chain with improved overload
tolerances to achieve protection
smooth running and to
reduce wear
robust
chain guide device housing
for aligned feed-in
of the chain precision gear with finely
grinded helical geared incremental position
wheels transducer will be
placed here
load hook in ball
bearing with big
hook mouth

plug-in connection for power


supply and pendant control

Jib Crane
built to customers
requirement

Subject to changes
10
Type 66/04 AK

Electric
Chain Hoists
HADEF double-rail crab Type 35/04
with electric chain hoist Type 66/04 AK
capacity: 25 T
for Double Grider Electric Overhead
Travelling Crane Type ZEE
span: 15 m 66/04 AK
Optionally available:
up to 8 lifting/lowering positions programmable
by teach in method
(see page 45)

load measuring device with load indicator

working hour indicator

hook suspension instead of suspension eye

load factor memory to log operation data

monitoring of brake lining wear

special voltages or frequencies

radio control

IP 66 - protection against dust and overflow

continuous speed adjustment by


frequency converter control
(see page 45)

modification for curved beam

HADEF testing stand (up to 50 T)

radio control
Subject to changes
11
Electric
Chain Hoists
Low Headroom Configuration

Type 28/06 E Type 28/06 EE


capacity 40 T/ 8 chain falls

HADEF Electric Chain Hoist combined with monorail trolley


Low headroom configuration
with push travel trolley Type 28/06 ER modification
with hand geared trolley Type 28/06 EH for curved beam on
with electric trolley Type 28/06 EE request

capacity chain falls hook to lifting speed FEM


W.L.L. hook main/ slow 9.511/
dimension ISO 4301

kg no. mm m/min
500 1 285 9,0 / 2,2 2 m/ M5
1000 1 346 8,0 / 2,0 2 m/ M5
1600 1 464 11,0 / 2,6 2 m/ M5
2000 2 185 4,0 / 1,0 2 m/ M5
2500 2 213 5,5 / 1,3 2 m/ M5
3200 2 213 5,5 / 1,3 2 m/ M5
5000 2 (1) 4,0 / 1,0 2 m/ M5
5000 1 554 5,4 /1,35 2 m/ M5
6300 1 554 5,4 / 1,35 1 Bm/ M3
6300 2 (1) 4,0 / 1,0 1 Bm/ M3
8000 2 305 2,8 / 0,7 2 m/ M5
10000 4 (1) 2,0 / 0,5 2 m/ M5
10000 2 360 2,8 / 0,7 2 m/ M5
for low
Favourable 12000 2 360 2,8 / 0,7 1 Bm/ M3
purposes
headroom 16000 4 407 1,4 / 0,3 1 Am/ M4
20000 4 487 1,4 / 0,3 1 Bm/ M3
25000 5 575 1,0 / 0,2 1 Bm/ M3
30000 6 575 1,0 / 0,2 1 Cm/ M2
40000 2x4 710 1,4 / 0,3 1 Bm/ M3
50000 2x5 730 1,1 / 0,27 1 Bm/ M3
60000 2x6 (1) 1,0 / 0,2 1 Bm/ M3

Note: electric trolleys with two travel speeds of 16/4 m/min,


other travel speeds on request
1) dimensions on request

12 Subject to changes
Type 29/06 Synchro

modification
Electric Chain Hoists
for curved beam
on request ultralow headroom
configuration
with hand geared trolley Type 29/06 EHS Synchro
with electric trolley Type 29/06 EES Synchro

capacity chain falls hook to lifting speed FEM load chain


W.L.L. hook 9.511/
dimension ISO
4301

kg no. mm m/min mm

500 2 155 9/2,2 2 m/M5 5,0

1000 2 155 9/2,2 2 m/M5 5,0

for smooth 2000 2 185 8/2 2 m/M5 7,0


two drives
ing with high
lifting/lower 2500 2 213 11/2,6 2m/M5 9,0
ds
lifting spee
3200 2 213 8/2 2 m/M5 9,0

Note: electric trolleys with two travel speeds of 16/4 m/min,


other travel speeds on request

Type 29/06 EEL


Big Bag
HADEF Electric Chain Hoist combined with monorail trolley
ultralow headroom configuration with electric trolley

Big Bag
n
capa- chain falls hook to lifting speed FEM horizontal configuratio
city hook 9.511/ width
W.L.L. dimension ISO 4301 between
hook and
hoist unit
x

kg no. mm m/min mm
1000 2 155 4,5 /1,1 2 m/M5 545
2000 2 185 4,0/1,0 2 m/M5 620
3200 2 213 4,0/1,0 2 m/M5 680
X
5000 4 254 2,8/0,7 2 m/M5 750
optional
6300 4 254 2,0/0,5 2 m/M5 750 as desired
Note: electric trolleys with two travel speeds of 16/4 m/min,
other travel speeds on request

Subject to changes 13
ultralow headroom
configuration

ultralow headroom
configuration

low headroom
configuration

compact design

height of the building can be reduced or, if the building does already exist the
ultralow headroom hoist is an ideal solution where there is lack of space available

ultralow headroom configuration

Up to 1000 mm additional operating height available with ultralow headroom hoist

ultralow headroom configuration

14 Subject to changes
Type 29/06 EH + EE

Type 29/06 EE HADEF Electric Chain Hoist


capacity 16 T combined with monorail trolley
4 chain falls ultralow headroom configuration

with hand geared trolley Type 29/06 EH


with electric trolley Type 29/06 EE

n in
ble solutio
The favoura reas.
eadroom a
reduced h

modification
for curved beam
on request

capacity chain falls hook to hook lifting speed FEM


W.L.L. dimension 9.511/
main/ slow ISO 4301

kg no. mm m/min

1000 2 155 4,5/ 1,1 2 m/ M5


2000 2 185 4,0/ 1,0 2 m/ M5
2500 2 213 5,5/ 1,3 2 m/ M5
Type 29/06 EE 3200 2 213 5,5/ 1,3 2 m/ M5
capacity 50 T 5000 4 254 2,8/ 0,7 2 m/ M5
10 chain falls (1)
5000 2 4,0/ 1,0 2 m/ M5
6300 4 254 2,8/ 0,7 1 Bm/ M3
(1)
6300 2 4,0/ 1,0 1 Bm/ M3
8000 2 305 2,8/ 0,7 2 m/ M5
(1)
10000 4 2,0/ 0,5 2 m/ M5
10000 2 360 2,8/ 0,7 2 m/ M5
12000 2 360 2,8/ 0,7 1 Bm/ M3
16000 4 407 1,4/ 0,3 1 Am/ M4
20000 4 487 1,4/ 0,3 1 Bm/ M3
25000 6 575 1,0/ 0,2 1 Bm/ M3
30000 6 575 1,0/ 0,2 1 Cm/ M2
40000 2x4 710 1,4/ 0,3 1 Bm/ M3
50000 2x5 730 1,1/ 0,27 1 Bm/ M3
(1)
60000 2x6 1,0/ 0,2 1 Bm/ M3

Note: electric trolleys as standard with 16/4 m/min,


other travel speeds on request
1) dimensions on request.

Subject to changes 15
Serial model up to EX-class:
II 2G IIB c T4
II 2D c 135C

Type 70/06 AP

Pneumatic
Chain Hoist
stationary hoist with suspension eye Type 70/06 APS
with push travel trolley Type 70/06 APR
with hand geared trolley Type 70/06 APH
with pneumatic trolley Type 70/06 APP

capacity chain lifting speed Type FEM load chain


W.L.L. falls 9.511/
ISO 4301

lifting lowering

kg no. m/min m/min mm


modification
for curved beam

70/06 AP
500 1 7,0 16,0 AP 405 TI 8 2 m/M5 5,0
on request
1000 2 3,5 8,0 AP 410 TI 8 2 m/M5 5,0

1000 1 8,0 15,0 AP 610 TI 15 2 m/M5 7,0

1600 1 8,0 16,0 AP 716 TI 25 2 m/M5 9,0

2000 2 4,0 7,0 AP 620 TI 15 2 m/M5 7,0

2000 1 6,0 15,0 AP 720 TI 25 2 m/M5 9,0

3200 2 4,0 8,0 AP 732 TI 25 2 m/M5 9,0

5000 1 2,7 3,6 AP 905 TI 50 2 m/M5 16,0

6300 1 2,0 3,6 AP 906 TI 50 1 Bm/M3 16,0

10000 2 1,5 2,2 AP 910 TI 50 2 m/M5 16,0


capacities up to 30 T available

Pneumatic Chain Hoist


Type 70/96 APP
with pneumatic trolley
capacity 1 T/ 2 chain falls

16 Subject to changes
Serial model up to EX-class:
II 2G IIB c T4
II 2D c 135C
Pneumatic
Pneumatic Chain Hoist combined with monorail trolley. Low headroom configuration
with push travel trolley Type 28/06 APR Type 28/06 AP
with hand geared trolley Type 28/06 APH low headroom
with pneumatic trolley Type 28/06 APP configuration

28/06 AP
capacity chain hook to lifting speed FEM load chain
W.L.L. falls hook 9.511/
dimension ISO 4301

lifting lowering

kg no. mm m/min m/min mm

500 1 285 7,0 16,0 2 m/M5 5,0

1000 1 346 8,0 15,0 2 m/M5 7,0

1600 1 464 8,0 16,0 2 m/M5 9,0

2000 2 441 4,0 7,0 2 m/M5 7,0

3200 2 560 4,0 8,0 2 m/M5 9,0


(1) (1) (1)
5000 2 2 m/M5 9,0
(1)
6300 1 2,0 3,6 1 Bm/M3 16,0

12000 2 760 1,2 2,2 1 Bm/M3 16,0

Intermediate capacities and capacities up to 60 T available.


modification
Note: If equipped with operational limit switch lifting for capacities for curved beam
up to 6,3 T, dimension underside of beam + flange to hook increases on request
by 15 mm.
1) On request.

Type 29/06 AP
ultralow headroom
configuration

Pneumatic Chain Hoist combined with monorail trolley.


with hand geared trolley Type 29/06 APH
with pneumatic trolley Type 29/06 APP

capacity chain hook to lifting speed FEM load chain


W.L.L. falls hook 9.511/
dimension ISO 4301
29/06 AP

lifting lowering

kg no. mm m/min m/min mm

1000 2 155 3,5 8,0 2 m/M5 5,0


modification
for curved beam 2000 2 185 4,0 7,0 2 m/M5 7,0
on request 3200 2 213 4,0 8,0 2 m/M5 9,0

6300 4 254 1,8 3,6 1 Bm/M3 9,0

12000 2 360 1,2 2,2 1 Bm/M3 16,0

Intermediate capacities and capacities up to 60 T available.

Subject to changes 17
Type 42/87 E

42/87 E
Electric Wirerope
Winches pulling wirerope wirerope FEM wirerope storage
rope force speed 9.511/
ISO 4301
nec.
1st layer 1st layer minimum 1st total in top
breaking layer rope layer
load
daN (kg) m/min mm kN m m
500 6,0 6 20 1Am/M4 24,0 179,0
500 16,0/4,0 6 20 1Am/M4 24,0 179,0
990 6,0 9 40 1Am/M4 25,0 145,0
990 16,0/4,0 9 40 1Am/M4 25,0 145,0
1000 6,0 9 40 1Am/M4 25,0 145,0
1000 16,0/4,0 9 40 1Am/M4 25,0 145,0
2000 6,0 12 80 1Am/M4 30,0 226,0
2000 16,0/4,0 12 80 1Am/M4 30,0 226,0
Electric Wirerope
Manriding Winch 3200 8,0/2,0 16 128 1Am/M4 31,0 230,0
Type 42/87 MR 5000 6,0/1,5 20 200 1Am/M4 35,0 259,0
for transport of persons 7500 5,5/1,4 300 1Am/M4
24 47,0 350,0
10000 4,0/1,0 28 400 1Am/M4 50,0 280,0

Type 43/86 E Liftboy

pulling wirerope wirerope FEM wirerope storage


rope speed 9.511/
force ISO 4301
1st layer top nec. 1st layer total in top
layer minimum rope layer
breaking
load
43/86 E
daN (kg) m/min mm kN m m

125 11,0 4 5 1Bm/M3 5,0 30

250 7,0 4 9 1Bm/M3 5,6 34 Type 43/86 E


with A.C. motor
500 4,0 6 18 1Bm/M3 4,8 29
230 V 50 Hz
990 6,0 8 36 1Bm/M3 6,8 29 complete model
1000 6,0 8 36 1Bm/M3 6,8 29

2000 3,0 (1) 11 70 1Bm/M3 6,3 28

(1) for threephase current 6 m/min.

Type 43/86 E
with threephase current motor

18 Subject to changes
NEU
NEW High spee
ds on all
Type 47/05 E

rope layers
maintenan
ce-free Electric
Wirerope Winches
very high, adjustable wirerope speeds
long lifetime
large wirerope storage capacities
frequency control for smooth running
drum with planetary gear
IP 54 enclosure

The serial winch is suitable for various


purposes of use such as:

material handling winch


deck winch
ificati on 2m/ M5 builder's winch
duty class rescue and towing winch

pulling rope force wirerope speed wirerope FEM wirerope power


at 50 Hz rated frequency 9.511/ storage
Large variety of accessories ISO 4301
nec.
available such as: minimum 1st
1st layer 5. layer 1st layer 3. layer 5. layer breaking layer total
second brake as safety brake load
(motor brake) or as brake acting daN (kg) daN (kg) m/min m/min m/min mm kN m m kW
19 21 24 11
directly on the drum 3200 2500 25 28 32 14 160 2m/M5 55 345 15
44 50 57 22
accessory drive (motor or manual) 15 17 20 11
4000 2800 22 25 30 16 200 2m/M5 43 305 15
manrider winch 31 35 41 22
16 22 26 15
5000 3600 32 38 44 18 250 2m/M5 60 360 22
winch for different kinds of conveyors 36 44 51 30
15 18 21 15
pressure roller 6300 4600 20 24 28 20 315 2m/M5 55 330 22
25 30 35 30
wirerope winding device 16 20 24 22
8000 5600 20 24 28 22 400 2m/M5 53 325 30
free-wheeling of drum 31 38 44 45
40 49 57 55
11 13 16 22
slack-rope monitoring device 16 19 22 30
10000 7500 24 500 2m/M5 55 345
25 30 35 45
load factor memory 29 35 40 55
9 11 13 22
radio control 12500 9600 11 14 16 26 625 2m/M5 59 375 30
20 24 28 45
higher enclosure classification 27 32 38 55
9 11 13 22
11000 11 13 15 800 2m/M5 51 330 30
drum with separation 16000
14 17 20
30
45
21 25 29 55
hydraulic drive 8 10 12 30
20000 14500 12 14 16 34 1000 2m/M5 55 360 45
17 21 24 55
8 10 12 30
25000 17500 11 13 16 38 1250 2m/M5 53 355 45
17 21 29 55
5 6,5 7,5 30
32000 20000 7 9 10,5 42 1600 2m/M5 50 330 45
10 12 16 55

Subject to changes 19
Type 44/02 E

Electric Wirerope
winches pulling rope force wirerope wirerope FEM wirerope storage
speed 9.511/
ISO
nec. 4301 total
1st layer 5. Layer minimum 1st layer in top
breaking rope
load layer
daN (kg) daN (kg) m/min mm kN m m
200 140 6 6 8 1Cm/M2 3 20
400 275 6 6 15 1Cm/M2 3 20
760 480 5 8 27 1Cm/M2 6 40
960 600 5 8 35 1Cm/M2 6 40
1300 800 5,5 10 47 1Cm/M2 8 54
1700 1050 6,5 12 61 1Cm/M2 10 65
2000 1200 7 13 70 1Cm/M2 12 81

44/02 E
Type 45/02 E

pulling rope force wirerope wirerope FEM wirerope storage


speed 9.511/
ISO
nec. 4301 1st total in
1st layer

daN (kg)
1200
5. layer

daN (kg)
860
m/min
7

mm
10
minimum
breaking
load
kN
50 1Am/M4
layer

m
32
top rope
layer

m
190
45/02 E
2100 1400 7 12 84 1Am/M4 27 167
2500 1700 8 15 100 1Am/M4 27 167
4000 2850 8 16 160 1Am/M4 31 186
5500 3970 12 18 220 1Am/M4 32 194
7000 4950 12 22 280 1Am/M4 31 184
9000 6300 14 26 360 1Am/M4 29 176
13000 8950 9 28 520 1Am/M4 28 171
16000 10660 10 34 640 1Am/M4 25 157
20000 13600 6 38 800 1Am/M4 27 160
32000 21700 7 48 1280 1Am/M4 26 156

20 Subject to changes
Type 42/87 P

Pneumatic Wirerope
Winches
-version on request
42/87 P

pulling rope force wirerope speed wirerope FEM wirerope storage


9.511/
nec. ISO 4301
1. layer top lifting lowering minimum 1st layer total in top
layer breaking rope layer
load

daN (kg) daN (kg) m/min m/min mm kN m m


500 320 15,0 28,0 6 20 1Am/M4 24 179
990 650 10,0 17,0 9 40 1Am/M4 25 145
1000 650 10,0 17,0 9 40 1Am/M4 25 145
2000 1400 5,0 9,0 12 80 1Am/M4 30 226
3200 2000 7,0 12,0 16 128 1Am/M4 31 230
5000 3200 5,0 9,0 20 200 1Am/M4 35 259
7500 5000 5,0 9,0 24 300 1Am/M4 47 350
10000 6300 4,0 7,0 28 400 1Am/M4 50 280

pulling wirerope speed wirerope FEM wirerope storage


rope
force
9.511/
ISO 4301
Type 43/86 P
1. layer nec.
lifting lowering minimum 1st layer total in top
breaking rope layer
load
daN (kg) m/min m/min mm kN m m
250 7,0 12,0 4 9 1Bm/M3 5,6 34

250 12,0 18,0 4 9 1Bm/M3 5,6 34

500 4,0 7,0 6 18 1Bm/M3 4,8 29

500 8,0 16,0 6 18 1Bm/M3 4,8 29

500 12,0 16,0 6 18 1Bm/M3 4,8 29

990 6,0 12,0 8 36 1Bm/M3 6,8 29

1000 6,0 12,0 8 36 1Bm/M3 6,8 29

2000 3,0 6,0 11 70 1Bm/M3 6,3 28

43/86 P
-version on request

Subject to changes 21
Special Hoist
Program
explosion-proof
Chain Hoists

-version

Photo: SIRI

Various manual and pneumatic


chain hoists and winches are
available in exlosion-proof
design.

22 Subject to changes
Offshore

Spezialgerte
Photo: yvind Hagen, Statoil

Special Hoists

Pneumatic Chain Hoist


Type 29/94 APP
with pneumatic trolley
capacity 30 T/ 6 chain falls
offshore-design

Pneumatic Chain Hoist


Type 29/94 APP
with pneumatic trolley
capacity 12 T / 2 chain falls

Subject to changes 23
Type 24/98

fitted with
tection
overload pro lutch
Type 9/98 by slip p in g -c

Spur Gear Hoist combined with

Spur Gear Hoists monorail trolley. Compact design


with push travel trolley Type 24/98 HR
with hand geared trolley Type 24/98 HH
as standard for 3 m suspension height

capacity chain hook to weight


falls

24/98
W.L.L. hook
capacity chain hook to weight
dimension
W.L.L. falls hook
dimension

kg no. mm kg

kg no. mm kg 500 1 244 20,1


500 1 288 8,9 1000 1 289 26,7
1000 1 345 12,2 1500 1 359 50,6
1500 1 423 18,0 2000 2 446 44,6
2000 2 491 16,0 3000 2 495 76,0
3000 2 593 27,0 5000 2 592 97,0
5000 2 702 42,0 10000 4 615 182,5
10000 4 755 105,0 capacities up to 25 T available
10000 2 824 100,0
capacities up to 50 T available

Type 23/95

Aluminium Spur Gear Hoist combined


with monorail trolley.
Compact design
with push travel trolley Type 23/95 HR
with hand geared trolley Type 23/95 HH

capacity
W.L.L.
chain
falls
hook to
hook
dimension
weight
23/95
Type 11/90 kg no. mm kg
Aluminium Spur Gear Hoist 500 1 296 22,5
1000 1 350 28,0
1500 1 424 45,0
capacity chain hook to weight 2
2000 438 49,0
W.L.L. falls hook
dimension 3000 2 476 76,0
5000 3 595 93,0

kg no. mm kg
250 1 325 11,0
500 1 325 11,0
1000 1 370 13,0
1500 1 440 18,0
2000 2 510 22,0
3000 2 590 30,0
5000 3 620 39,0

24 Subject to changes
Type 19/90
Type 22/90
Monorail push travel trolley
Type 19/90
Monorail hand geared trolley
Type 22/90
capacity flange flange
Type 19/90 W.L.L. width width
Type 22/90 1N 2N
from - to from - to

kg mm mm
500 50 - 146 147 - 302
-version on request
1000 50 - 179 180 - 310
1500 50 - 173 174 - 316
2000 50 - 173 174 - 316
2500 66 - 186 187 - 310
3200 66 - 186 187 - 310
e trolley
runs with th lley 5000 74 - 182 183 - 310
oc ks th e tro
bl
e load
including th 6300 74 - 164 165 - 310
7500 119 - 189 190 - 310
10000 119 - 160 161 - 310
Beam locking
device capacities up to 100 T available
curve radius on request

modification
for curved beam Monorail Trolleys
on request

Type 20/94

Monorail push travel trolley


Type 20/94 AFR

Monorail hand geared trolley


Type 20/94 AFH

Type 20/94 AFR Monorail electric trolley


Type 20/94 AFE

Monorail pneumatic trolley


Type 20/94 AFP

capacity flange width flange width


W.L.L. 1N 2N
from - to from - to
Type 20/94 AFP

kg mm mm
500 50 - 146 147 - 302
1000 50 - 135 136 - 220
2000 66 - 185 186 - 310
3200 74 - 196 197 - 310
4000 74 - 196 197 - 310
5000 74 - 192 193 - 310
Type 20/94 AFH 6300 119 - 215 216 - 312
7500 119 - 215 216 - 312
10000 119 - 215 216 - 312
capacities up to 25 T available
curve radius on request
Type 20/94 AFE

Subject to changes 25
Type 28/98

Spur Gear Hoists


as standard for 3 m suspension height

Spur Gear Hoist combined with monorail trolley.


Low headroom configuration
with push travel trolley Type 28/98 HR
with hand geared trolley Type 28/98 HH

-version on request
capacity chain hook to weight
28/98
W.L.L. falls hook
dimension

kg no. mm kg
500 1 222 35
1000 1 264 42
1500 1 327 76
2000 2 325 78
3000 2 384 104
5000 3 507 165
10000 2 760 810
capacities up to 25 T available

Type 29/98

Spur Gear Hoist combined with monorail trolley.


ultralow headroom configuration
with hand geared trolley Type 29/98 HH
29/98

capacity chain hook to weight


W.L.L. falls hook
dimension

kg no. mm kg
1000 2 140 75
2000 2 163 145
3200 2 193 225
5000 4 239 370
6300 4 239 370
10000 2 270 1020
capacities up to 30 T available

-version on request

26 Subject to changes
capacity chain standard weight
W.L.L. falls lifting with
height standard
lifting
height
kg no. m kg
250 1 1 1,6
500 1 1 2,6
The original
800 1 1,5 5,7
HADEF Ratchet Lever Hoist should be
included in every well sorted tool box. 1000 1 1,5 5,9
It is small and handy and a good help 1600 1 1,5 8,0
for every mechanical engineer. 2500 1 1,5 11,2
3200 1 1,5 15,0
6300 2 1,5 26,0
Type 53/03
9000 3 1,5 40,0

Ratchet
cm
250 kg

Lever Hoists
5

10
As standard with chain for 1,5 m
lifting height

15

20

25

30

shorter lever length forged load hook with swivel


reduced hoist weight
improved safety
improved hook safety latch precision gear
ease of maintenance
by cap nuts
long product lifetime load pressure brake

free-wheeling for feeding of the


53/03

unloaded chain

steel housing

overload indicator (optional)

high-tensile,
zinc plated load chain

Subject to changes 27
pulling wirerope FEM wirerope storage crank effort drum weight
Type 199/75 rope
force nec.
9.511/
ISO 4301 1st 6. layer 1st layer
without
wirerope
Aluminium 1st layer minimum layer
breaking
Wirerope Winch load
kg mm kN m m daN (kg) mm kg
63 3 3 1 Cm/M2 2,0 18,0 10 40 3
125 3 5 1 Cm/M2 2,0 18,0 12 40 3
250 4 9 1 Cm/M2 1,4 14,0 16 46 5

Wirerope winches
pulling wirerope FEM wirerope storage crank effort weight
Type 200/77 rope 9.511/ without
force nec. ISO wirerope
Wirerope Winch 1st layer minimum 4301 1st layer 6. layer 1st layer
breaking
load
kg mm kN m m daN (kg) kg

50 3 2 1Cm/M2 0,4 5,3 8 1,0


100 3 4 1Cm/M2 0,45 7,8 6 2,1

ear ratio
Type 190/94 ion al high g
addit ontroll
ed
Type 192/98 e e d -c
for sp
Stainless Steel t
Wirerope Winch pay-ou pulling wirerope FEM wirerope storage crank effort drum weight
rope 9.511/ without
force nec. ISO wirerope
1st layer minimum 4301 1st 4. 1st
breaking layer layer layer
load
kg mm kN m m daN (kg) mm kg

500 6 18 1Bm/M3 4,9 25,0 17 82,5 11

pulling wirerope FEM wirerope storage crank effort drum weight


rope 9.511/ without
force nec. ISO 1st 4. 1st wirerope
1st layer minimum 4301 layer layer layer
breaking
load
kg mm kN m m daN (kg) mm kg
500 6 18 1Bm/M3 4,9 25,0 17 82,5 10

Type 430/91
Worm Gear
pulling wirerope FEM wirerope storage crank effort drum weight
Wirerope Winch rope nec. 9.511/ without
force minimum ISO wirerope
1st layer breaking 4301 1st 3. 1st
load layer layer layer
kg mm kN m m daN (kg) mm kg
125 3 5 1Bm/M3 3,2 11,4 5,5 70 5,5
250 4 9 1Bm/M3 2,3 8,8 11,5 70 5,5
300 5 11 1Bm/M3 1,8 - 14 70 5,5

28 Subject to changes
pulling wirerope FEM wirerope storage crank effort drum weight
rope nec. 9.511/ without
force minimum ISO 1st top wirerope
1st layer breaking 4301 layer layer
load
kg mm kN m m daN (kg) mm kg
250 4 9 1 Cm/M2 4,0 105 5 48 13
500 6 17 1 Cm/M2 4,4 68 9 70 16
1000 8 34 1 Cm/M2 6,0 65 14 102 26
1500 10 51 1 Dm/M1 5,4 40 20 102 28 Type 238/99
2000 11 67 1 Cm/M2 6,2 57 12 133 60 Worm Gear
3000 14 101 1 Cm/M2 6,8 65 17 165 78 Wirerope Winch
5000 18 168 1 Cm/M2 6,4 37 34 219 115
also available with
separating partition for
operation with two wireropes

pulling pulling wirerope FEM wirerope storage crank drum


rope
force
with 6 %
inclination
nec.
minimum
9.511/
ISO 1st
effort Type 230/05
1st layer breaking 4301 layer 4. layer 1st layer Wirerope Winch
load
kg kg mm kN m m daN (kg) mm
150 300 4 6 1 Dm/M1 1,5 10 13 40

Wirerope winches
Type 250/33
pulling wirerope FEM wirerope storage crank effort drum weight
rope nec. 9.511/ without Wall Winch
force minimum ISO 1st top 1st layer wirerope
1st layer breaking 4301 layer layer
load
kg mm kN m m daN (kg) mm kg
300 5 11 1 Bm/M3 4,8 42,2 10,3 120 34
500 6 18 1 Bm/M3 5,2 67,4 15,4 150 50
optional with load
1000 9 36 1 Bm/M3 6,1 15,3 16,4 200 87 pressure brake or
1500 11 54 1 Bm/M3 5,4 13,8 20,3 205 110 with brake regulator

pulling wirerope FEM wirerope storage crank effort drum weight


rope
force
nec.
minimum
9.511/
ISO 1st top 1st
without
wirerope
Type 260/76
1st layer breaking 4301 layer layer layer Manual Spur Gear
load
kg mm kN m m daN (kg) mm kg Wirerope Winch
300 6 10 1 Dm/M1 2,3 11,8 19 70 10
500 6 16 1 Dm/M1 2,3 11,8 21 70 10
1000 9 32 1 Dm/M1 3,4 12,0 18 102 15
2000 12 63 1 Dm/M1 4,1 9,0 32 120 23
3000 13 95 1 Dm/M1 3,0 7,0 30 120 23

capacity lifting height crank effort lift per crank turn weight
W.L.L. Steel Jack
acc. to DIN 7355
kg mm daN mm kg
1500 350 25 14 13
3000 350 25 8 20
5000 350 25 4 27
10000 350 50 4 42

Subject to changes 29
economy line

Type 62/05 Technical Details


suspension eye
cover gear side

spur gear cover motor side

motor with brake

slipping clutch

supply socket

plug for mains supply


push button pendant socket with coupling
with coupling (if equipped with electric trolley,
the trolley will be connected here)

pendant push button optional with radio control


incl. control cable,
relieving rope
and plug

operational limit switch


low voltage control for lifting/lowering is integrated in the stops the hoist at highest and
Electric Chain Hoist (incl. phase monitoring relay) lowest hook position

operational
Trolley optionally with separate low voltage control or
limit switch
with frequency converter

spindle limit switch


stops the hoist at multiple points
up to max. 25 m
(lifting and lowering)

30 Subject to changes
economy line

Type 62/05

plug-in ns
conne
ctio Electric Chain
Hoists
easy to handle

in Germany
Made
62/05

Type 62/05 E
with electric trolley

Type 62/05 R
with push
travel trolley

Type 62/05 S
stationary hoist
with suspension eye

capacity chain falls hook to lifting speed weight


(2)
W.L.L. hook
dimension
(1)

kg no. mm m/min kg
125 1 367 8,0/2,0 30
250 1 367 8,0/2,0 30
500 1 400 8,0/2,0 31
1000 2 463 4,0/1,0 33
1000 1 480 10,0/2,5 51
2000 2 570 5,0/1,25 54

Type 62/05 H (1) stationary hoist


(2) standard suspension height = 3m
with hand geared trolley

Subject to changes 31
economy line

Type 208/05
Type 209/05

Trolleys

208/05
capacity flange flange weight
W.L.L. width width without
1N 1N hand
from - to from - to chain

209/05
kg mm mm kg
push travel trolley Type 208/05
500 64 - 152 153 - 310 7
1000 64 - 190 191 - 310 14
2000 88 - 190 191 - 310 21
3000 102 - 190 191 - 310 35
5000 114 - 185 186 - 310 48
hand geared trolley Type 209/05
1000 64 - 190 191 - 310 18
2000 88 - 190 191 - 310 26
3000 102 - 190 191 - 310 41
5000 114 - 185 186 - 310 54
optional with threaded
bolt for easy adjustment
to flange width

pulling lever wirerope weight


rope force at without
Type 147/05 force full load wirerope

Wirerope kg
800
daN
28,4
mm
8
kg
6
1600 41,2 11 12
Pull Hoist 3200 44,1 16 23

Type 221/05
capacity flange weight
W.L.L. width approx.

Beam Clamp

kg mm kg

1000 75 - 230 4
2000 75 - 230 5
3000 90 - 320 10
5000 90 - 320 12

32 Subject to changes
economy line

Spur Gear Hoist

Type 8/98 Type 240/98

same hoist as HADEF high quality hoist


Spur Gear Hoist
Type 9/98 but without overload protection
combined with monorail trolley
standard hoist for 3 m suspension height compact design
with push travel trolley
Type 240/98 HR
with hand geared trolley
Type 240/98 HH

capacity chain hook to weight


W.L.L. falls hook
dimension capacity chain hook to weight
W.L.L. falls hook
dimension
kg no. mm kg
250 1 255 3,6 kg no. mm kg
500 1 288 8,9 500 1 244 20,1
1000 1 345 12,2 1000 1 289 26,7
1500 1 423 18,0 1500 1 359 50,6
2000 2 491 16,0 2000 2 446 44,6
3000 2 593 27,0 3000 2 495 76,0
5000 2 702 42,0 5000 2 592 97,0

Lever Hoists
Type 25/05

standard hoist for 1,5 m lifting height

capacity chain falls weight


W.L.L. with 1,5 m Type 50/04
lifting height

kg no. kg standard hoist for


250 1 2 1,5 m lifting height
cm
5
10

capacity chain falls weight


15

W.L.L. with 1,5 m


lifting height
20

kg no. kg
25

750 1 6,2
1500 1 9,6
30

3000 1 15,5
6000 2 27,0

Subject to changes 33
Type TA

Articulated Crane
HADEF Articulated Single Girder Underslung Crane Type TA -version on request

combined with Spur Gear Hoist Type 24/98 HR

capacity Hoist beam profile span weight


W.L.L. IPE up to of crane
HADEF without
Spur Gear Hoist hoist
Type 24/98 HR
kg mm kg
160 4000 90
24/98 HR 160 5000 105
250
0,5 t 160 6000 125
180 7000 170
160 4000 90
24/98 HR 180 5000 130
500
0,5 t 200 6000 180
220 7000 240

with Electric Chain Hoist Type 66/04 AKR or 200 4000 130

with Electric Chain Hoist Type 62/05 R 24/98 HR 220 5000 180
1000
1t 240 6000 240
270 7000 320
capa- Hoist lifting FEM span weight 240 4000 150
city speed 9.511/ up to of crane
W.L.L. HADEF Electric ISO 4301 without
24/98 HR 240 5000 200
Chain Hoist 1250
hoist 1,5 t 270 6000 270
Type 66/04 AKR or
Type 62/05 R 300 7000 360
kg m/min mm kg
4000 90
5000 105
250 62/05 R 8,0/ 2,0 1 Am/ M4
6000 125
7000 170
4000 90
AK 405 DT 80 N 8/2 9,0/ 2,2 2 m/ M5 5000 130
500
62/05 R 8,0/ 2,0 1 Am/ M4 6000 180
7000 240
4000 130
AK 410 DT 80 N 8/2 4,5/ 1,1 2 m/ M5 5000 180
1000
62/05 R 4,0/ 1,0 1 Am/ M4 6000 240
7000 320
4000 150
5000 200
1250 AK 412 DT 80 N 8/2 4,5/ 1,1 1 Bm/ M3
6000 270
7000 360

34 Subject to changes
SCHWENKBEREICH
capacity span hook to weight

180
W.L.L. clearance hook dim. of crane
Type without
66/04 AK hoist
kg mm mm kg Type 320/01 E

slewing range / Rotation


2000 92
3000 107 Wall-mounted Jib Crane
125 4000 343 170
5000 192 with Electric Chain Hoist Type 66/04 AKR or
6000 307 with Electric Chain Hoist Type 62/05 R
2000 92
3000 147
250 4000 343 170
5000 277
6000 307
2000 125
3000 147
500 4000 393 246
5000 354
6000 396
2000 184
3000 270
1000 448
4000 312
5000 354
2000 227
1500 3000 583 270
3500 291
2000 227
2000 583
3000 270

Jib Cranes
Can be combined with all kinds of HADEF and
HADEF economy line Chain Hoists.

capacity span hook to weight


W.L.L. clearance hook dim.
Type
of crane
without
Type 360/01 E
66/04 AK hoist
Jib Crane
kg mm mm kg
2000 252 with Electric Chain Hoist Type 66/04 AKR or
3000 268 with Electric Chain Hoist Type 62/05 R
125 4000 343 354
5000 377
6000 604
2000 252
3000 332
250 4000 343 354
5000 573
6000 604
2000 310
3000 332
500 4000 393 542
slewing range / Rotation

5000 784
6000 827
2000 310
3000 512
630 393
4000 742
5000 784
SCHWENKBEREICH

2000 481
3000 700
1000 448
4000 742
5000 784
2000 481
1250 3000 448 700
4000 742
2000 658
1500 3000 583 700
3500 721
2000
2000
3000
583
658
700
270
Subject to changes 35
EDHH
capacity span wheel max. wheel
Type EDHH W.L.L. up to base load per
wheel pair

Single Girder Manual -version on request


kg mm
7000
mm
1200
kg
795

Underslung Crane 1000 10000


14000
1200
1600
900
1200
7000 1200 1110
1500 10000 1200 1225
14000 1600 1600
7000 1200 1400
2000 10000 1200 1500
14000 1600 1900
7000 1600 1900
3000 10000 1600 2090
14000 1600 2400
6000 1600 3100
5000 10000 1600 3300
14000 2000 3750
7000 2000 6030
10000 10000 2000 6300
14000 2000 6580

capacity span wheel max. wheel


W.L.L. up to base load per
wheel pair
Type EHH
kg mm mm kg

Single Girder Manual 1000


7000
10000
800
1200
635
725
Overhead Travelling Crane -version on request 14000 1600 910
7000 800 883
1500 10000 1200 980
14000 1600 1233
6000 800 1164
2000 10000 1200 1264
14000 1600 1524
5000 1200 1739
3000 10000 1200 1874
14000 1600 2094
EHH

6000 1200 2638


5000 10000 1600 2924
14000 1600 3167
7000 1600 5155
10000 10000 1600 5475
14000 2200 5936

36 Subject to changes
EEE

Type EEE
EDEE
Single Girder
Electric Overhead Travelling Crane
capacity Hoist lifting FEM span
W.L.L. speed 9.511/ up to
HADEF Electric Chain ISO 4301
Hoist Type 66/04 AK

Single Girder
kg m/min mm
7000
9000
12000
1000 AK 410 DT 80 N 8/2 4,5/1,1 2 m/ M5 15000
17000
18000
20000
Electric Cranes
7000
9000
12000
2000 AK 620 DT 90 L 8/2 4/1 2 m/ M5 14000
16000 Type EDEE
18000
20000
7000
9000
Single Girder
2000 AK 820 FN 100 M 8/2 10,0/2,5 2 m/ M5
12000
14000
Electric Underslung Crane
16000 span
capa- Hoist lifting FEM
18000 city speed 9.511/ up to
20000 W.L.L. HADEF Electric ISO 4301
7000 Chain Hoist
9000 Type 66/04 AK
12000
3200 AK 732 DT 100 L 8/2 4/1 2 m/ M5 13000 kg m/min mm
16000 7000
18000 9000
20000 1000 AK 410 DT 80 N 8/2 4,5/1,1 2 m/ M5
12000
7000
15000
11000
12000 7000
5000 AK 850 FN 100 M 8/2 4,0/1,0 2 m/ M5 9000
16000
18000 2000 AK 620 DT 90 L 8/2 4/1 2 m/ M5 12000
20000 13000
7000 15000
11000 7000
12000 9000
5000 AK 905 FN 112 M 8/2 5,4/1,35 2 m/ M5
16000
3200 AK 732 DT 100 L 8/2 4/1 2 m/ M5 12000
18000
13000
20000
7000 15000
10000 6000
12000 10000
5000 AK 850 FN 100 M 8/2 4,0/1,0 2 m/ M5
6300 AK 906 FN 112 M 8/2 5,4/1,35 1 Bm/ M3 14000 13000
17000 15000
18000 6000
20000 7000
6000
6300 AK 906 FN 112 M 8/2 5,4/1,35 1 Bm/M3 10000
9000
12000
11000
12000 15000
10000 AK 910 FN 112 M 8/2 2,8/0,7 2 m/ M5 8000
14000
15000 10000
10000 AK 910 FN 112 M 8/2 2,8/0,7 2 m/ M5
18000 11000
20000 12000

Subject to changes 37
Single Girder Pneumatic
Underslung Crane
Type EDDD
capacity: 1 T
span: 7 m

crane installation

Single Girder Manual Overhead


Travelling Crane
Type EHH
capacity: 6 T
span: 6 m

38 Subject to changes
Adapter Cranes
without main beam

Articulated Single Girder Underslung Crane Type TA


Single Girder Manual Overhead Travelling Crane Type EHH
Single Girder Manual Underslung Crane Type EDHH
Save costs! Single Girder Electric Overhead Travelling Crane Type EEE
HADEF Adapter Cranes help to Single Girder Electric Underslung Crane Type EDEE
reduce expensive costs for
transport as only components
are supplied. The main beam
can be bought nearby the site
and installed on site.

End
Carriages

Gantry Cranes

Subject to changes 39
Accessories

wireropes screw shackles eye hooks heart shaped wirerope clamps


thimbles

Accessories Zubehr
wirerope pulleys pedestals trolley wheels with or hand chain wheels
without gear ring

wirerope pulley wirerope pulley, trolley end stops


blocks spheroidal graphite
iron with red bronze
bushing

low voltage control pendant control

40 Subject to changes
Important technical information and mechanical engineering
formula about hoists and winches

Important technical information about chain hoists and winches


(with electric, pneumatic or hydraulic drive)

according to DIN-Taschenbuch 44(DIN-booklet 44) Cranes and Hoists 1


and DIN-Taschenbuch 185 (DIN-booklet 185) Cranes and Hoists 2
acc. to safety for cranes BGV D6

Extract:
Duty classification according to DIN 15020, FEM 9.511 and ISO 4301

FEM 9.511 1 Bm 1 Am 2m
ISO 4301 M3 M4 M5

Classify the load conditions


(kind of use): light moderate heavy very heavy

Determine the average daily utilization time in hours.

The duty classification is calculated as follows:

state of loading: average daily utilization time in hours


light up to 2 2-4 4-8

moderate up to 1 1-2 2-4

heavy up to 0,5 0,5 - 1 1-2

very heavy up to 0,25 0,25 - 0,5 0,5 - 1

This leads to the following duty classification:

1 Bm 1 Am 2m

Subject to changes 41
Important mechanical torque T=Fxr T = 9,55 x P F = force in N
engineering formula n r = radius

power P= W (work)
t (time)

lifting power P=Gxv G = weight in Newton


v = velocity (speed)
in meters/sec.

braking period t = 1 x Jxn J = mass moment of inertia


9,55 T n = rpm

Conversion factors Power P in kW = 102 kgm/s

Power P in PS = 75 kgm/s

Power P in kW = PS x 75 = PS x 0,735
102

Power P in PS = kW x 1,36

Important factors factor formula measure note


designation
length L m 1 km = 1000 m
square measure / area A m 2 1 m2 = 100 dm2
1dm3 = 1L
time 1 min = 60 s
1 h = 60 min
period of time t s 1 d = 24 h
duration 1 a = 24 h
frequency f Hz 1 Hz = 1/s
rpm n min-1 revolutions/minute
speed v m/s 1 km/h = 1/3,6 m/s
acceleration a m/s2 g = 9,81 m/s2
acceleration of the fall
load m kg
force F N 9,81 x 1 N = 1kg x 1 m/s2
weight G N
pressure P Pa 1 Pa = 1 N/m2
work W
torque T Nm 1 Nm = 1 J
power P W 735,5
1 W = 1 J/s = Nm/s
mass moment of inertia J kgm2 9,81

efficiency z.B. 0,95

42 Subject to changes
Simplified check
A= D2 x D = chain thickness in mm
of the chain 4 = 3,14
(DIN 5684, part 3) A = square measure in mm2

p= G x 9,81 p = special stress/load in N/mm2


2xA G = capacity in kg

1 Am admissible 125 N/mm2


1 Bm admissible 160 N/mm2
capacity in kg

chain 1 Bm 1 Am/ 2m

calculation example: 4 400 320

capacity = 3200 kg 5 630 500

chain = 11,2 mm 5,6 800 630


6 900 750
6,3 1000 780
A = 11,2 x
2
= 100 mm2
4 7 u. 7, 1 1250 1000
8 1600 1250
9 2000 1600
p = 3200 x 9,81 = 160 N/mm2
2 x 100 10 2500 2000
11, 2 3150 2500
admissible for 1 Bm 13 4250 3200
16 6300 5000

Simplified wirerope HADEF standard values (acc. to FEM 9.661)


determination
wirerope capacity
mm daN (kg)
14 3200
16 4000
18 5000
20 6300
22 8000
24 10000
26 12500
30 16000
34 20000
38 25000
42 32000

Determination of wirerope in mm (acc. to FEM 9.661)


Nominal strength of single rope strands : 1960 N/mm2 (recommended by HADEF)

d min = c x largest wirerope pulling capacity in kg x 9,81

calculation example: 1 kg = 0,981 daN ~ 1daN


wirerope pulling capacity of 3200 kg
1 kg = 9,81 N ~ 10 N
2 m: c = 0,07 (assumed)

d min = 0,07 x 32000


d min = 0,07 x 178 = 12,5 mm wirerope (minimum)

Subject to changes 43
Power Calculation of power for Electric Chain W = work
Hoists and Electric Wirerope Winches t = time in sec.
G = weight in N

P=W
t G in kg = N x 9,81
v = lifting speed in m/s
P=Gxv = efficiency

Generally, capacity (kg) and calculation example for a


lifting speed (m/min) are known values, Wirerope Winch or a Chain Hoist:
it results the following calculation: capacity/pulling rope capacity = 3200 kg
lifting speed = 25 m/min

PkW = Gxv = Gxv PkW = 3200 x 25 = 13,8 kW


1,36 x 75 x 60 x (=0,95) 5800 5800

Torque necessary torque D = drum or chain sprocket


diameter

TNm = G x D x 9,81
2 calculation example:
TNm = 3200 x 0,150 x 9,81 = 4700 Nm

Gear transmission necessary gear transmission r = radius

n2 = v
calculation example:
2xrx
n2 = 25 = 27
i = n1 2 x 0,150 x 3,14
n2
i = 1480 = 55 : 1
27

Braking moment necessary braking moment calculation example:


TNm = 9550 x 13,8 = 89 Nm
1480
necessary braking moment with double
T Nm = 9550 x PkW safety factort = 180 Nm
n1

44 Subject to changes
Term Definition

Suspension height /
Lifting height /

low headroom dimension


Track height

low headroom
dimension
suspension height

track height
hand chain hand chain

lifting height
lifting height

load chain load chain

operator position

Frequency converter The frequency converter makes it possible to operate threephase current motors with
variable frequencies. This allows smooth motions for lifting and lowering of the load.
Furthermore this reduces brake wear to a minimum.

Notes for dimensioning The patented kind of chain deflection used to achieve ultralow headroom configuration
of beam leads to symmetric shifting. This is shown by oscillations during lifting and lowering.
Please stop the hoist in this case for some time to let the equipment settle down before
motor-driven Hoists of
operating again. This phenomenon is no mistake, it is a characteristic feature of the
ultralow headroom
configuration ultralow headroom hoist. Therefore, it is very important to chose a sufficiently stable
beam (at least lifting class H3 acc. to DIN 15018). Please take into consideration that
wheel pressure (for hoists with trolley) differs for the trolley wheels. Please take the
proper weight of hoist and beam into consideration and consult a static engineer in case
of doubt! HADEF Electric Chain Hoist Type 29/06 Synchro with two drives avoids
symmetric shifting.

Incremental position A mechanic-electronic device that allows to program fixed lifting/lowering positions.
transducer Programming is done by teach-in method that means it is programmed by driving to
the desired position and pressing a button so that this position will be remembered
automatically in the future.
The load is lifted or lowered up to the desired position/s and stopps automatically.

Subject to changes 45
Term Definition

Phase monitoring relay This device assures correct connection of the motor to the threephase current net
and thus prevents the hoist from damage. This is very important for hoists that are
used not only at one single area but at different places and are therefore moved
and connected again. In case of wrong connection or phase failure the phase
monitoring relay prevents operation of the hoist.

1)
Testing of Cranes It is up to the responsibility of the user to make sure that power-driven cranes are
tested by an expert prior to first commissioning and after substantial changes
before putting them into operation again. Sentence no. 1 also applies to manual or
partly-power-driven cranes with a capacity of more than 1000 kg.

Inspection before first Testing before first commissioning concerns correct installation, equipment and
commissioning readiness for operation. It consists of preliminary test, manufacturing test and
approval test. Inspection before first commissioning is not necessary when the
crane is supplied ready for operation and a certificate of homologation or a
certificate of EU-Conformity is available for the crane.

Recurring inspection It is up to the responsibility of the user to have cranes tested by an expert, in
accordance with their service and working conditions but at least once a year. The
instructions of the manufacturer regarding testing must be observed. Test results
must be written down in a test book. The test book must be shown on demand.

Low voltage control This device guarantees safe operation of high-performance motors. A control
transformer reduces the control voltage to 50 V and thus protects the operator from
high voltage. The pendant control only carries control voltage and not the entire net
voltage (i.e. 400 V). Furthermore, hoists with low voltage control can easily be backfitted
with limit switches for lifting or travel.

1) source: Extract from the UVV (accident prevention regulations) for Cranes (BGV D6)

46 Subject to changes
Term Definition

Angle of L 2 min.
wirerope exit

L1

point of load application


Lastangriffs- bzw. or
Umlenkpunkt
deflection

acc. to DIN 15020 page 1 and BGV D 8

= max. 4 for standard wireropes (L2 = 15 x L1)


= max. 1,5 for non rotating wireropes (L2 = 30 x L1)

In order to make sure that the wirerope is winded round the drum correctly, the a.m.
angle of side-deflection must not be exceeded. Should this not be possible due to
technical reasons, a wirerope winding device must be used.

Subject to changes 47

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