Professional Documents
Culture Documents
U
Sun TITLE: GENERAL TEST TESTER PREVENTIVE MAINTENANCE
PROCEDURES
REVISION HISTORY
1.1 To provide standard procedure in performing Preventive Maintenance on all Test tester
equipment.
2.0 SCOPE
2.1 Applicable only for Test Tester Equipment registered at the MP2 Computerized
Maintenance Management System.
3.5 AERO00046 Handtest Procedure for Class Parts at ADPI/ADGT Final Test.
4.0 MATERIAL
4.1.1 Alcohol
4.3 Printer
5.0 EQUIPMENT
5.1 CTS 5010/ CTS 5010SYNCHRO/ CTS 5010HPAC/ CTS 5010ATE Tester
5.18 CTS-5400
Not applicable.
7.1 Switch off the equipment power and remove the main power plug/s from the AC outlet.
7.2 Always observe proper ESD precaution specially when handling printed circuit boards.
7.4 Do not use air gun with high moisture content fro cleaning the system.
8.2 Retention of Preventive Maintenance Work Orders must be collected, filed, maintained and
stored as per ADPE00028. Applicable only for Test System that use to process AEROSPACE
products.
9.0 PROCEDURE
9.1 Secure PM Work Order checklist for the scheduled tester from the MP2 software.
See attached checklist for each type of handler.
9.1.1 CTS 5010/ CTS 5010SYNCHRO/ CTS 5010HPAC/ CTS 5010ATE Tester
(ATTACHMENT I)
9.3 Check-off corresponding box on the work order checklist upon completion of each item.
9.4 Fill up the work order checklist and close PM work order on MP2 software.
9.5 Have the accomplished work order checklist noted and filed.
10.0 DATA
Not applicable.
Not applicable.
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working
condition.
[ ] Replace if necessary.
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]
d - /check/io/mbd [ ] [ ]
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/dmm [ ] [ ]
c - /check/dc/dsb [ ] [ ]
8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
d - /check/ac/hfs [ ] [ ]
e - /check/ac/digb [ ] [ ]
f - /check/ac/qwd [ ] [ ]
g - /check/ac/qws [ ] [ ]
8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No left-over screws in the workstation, inside and within the test system perimeter.
[ ] If all tests are passed, remove PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
CTS 5040
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
SPEC NO.: GTG00016 Rev. U Page 19 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for
8.2.6 AC Subsystem
a - /check/ac/tlf [ ] [ ]
b - /check/ac/ada [ ] [ ]
c - /check/ac/awg [ ] [ ]
8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]
LCT40/5040
Oscilloscope
Test Head
[ ] No left-over screws in the workstation, inside and within the test system perimeter .
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] If all tests are passed, remove PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
8.0 SYSTEM DIAGNOSIS
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]
8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]
8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]
Expansion Rack
[ ] Transformer Cooling Module (4) _________________________________________
[ ] 10 MHz Amplifier Module (4) _________________________________________
[ ] SMGU Signal Generator #02 (4) _________________________________________
[ ] HSC Filter Module #01 (4) _________________________________________
[ ] SMGU Signal Generator #01 (4) _________________________________________
[ ] Power Supply Module #06_2 (4) _________________________________________
[ ] Power Supply Module #06_1 (4) _________________________________________
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
SPEC NO.: GTG00016 Rev. U Page 29 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for
CTS 5340HSC
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]
8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]
8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]
[ ]
Power Supply Module #05 (4) ________________________________________
[ ]
PTSD310 Freq. Synthesizer (4) ________________________________________
[ ]
3458A Digital Multimeter (4) ________________________________________
[ ]
VME Cooling Plenum (4) ________________________________________
[ ]
VXI Cooling Plenum (4) _______________________________________
Tester Rack (Rear)
[ ] VXI Blower Assembly (8) ________________________________________
[ ] Power Supply Module #07 (4) ________________________________________
Expansion Rack
[ ] Transformer Cooling Module (4) _________________________________________
[ ] 10 MHz Amplifier Module (4) _________________________________________
[ ] HSC Filter Module #02 (4) _________________________________________
[ ] SMGU Signal Generator #02 (4) _________________________________________
[ ] HSC Filter Module #01 (4) _________________________________________
[ ] SMGU Signal Generator #01 (4) _________________________________________
[ ] Power Supply Module #6_2 (4) _________________________________________
[ ] Power Supply Module #6_1 (4) _________________________________________
[ ] Install cover panels with complete screw set if any found spaces between the modules.
SPEC NO.: GTG00016 Rev. U Page 37 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for
CTS 5340ATE
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]
8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]
8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]
Expansion Rack
[ ] Transformer Cooling Module (4) _________________________________________
[ ] 10 MHz Amplifier Module (4) _________________________________________
[ ] 6629 DC Power Supply #02 (4) _________________________________________
[ ] 6629 DC Power Supply #01 (4) _________________________________________
[ ] SME06 Signal Generator #02 (4) _________________________________________
[ ] HSC Filter Module #01 (4) _________________________________________
[ ] SMGU Signal Generator #01 (4) _________________________________________
[ ] Wavecrest Signal Analyzer (6) _________________________________________
[ ] Power Supply Module #6_2 (4) _________________________________________
[ ] Power Supply Module #6_1 (4) _________________________________________
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
CTS 5340RF
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
SPEC NO.: GTG00016 Rev. U Page 49 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for
NOTE: CTS 5340RF has two Power Supply Module #06 located at Expansion Rack.
Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]
8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]
8.2.7 RF Subsystem
a - /check/rf/rf [ ] [ ]
b - /check/rf/tiq/amiq [ ] [ ]
8.2.8 CPU
a - /check/cpu/cpu [ ] [ ]
Expansion Rack 1
[ ] Transformer Cooling Module (4) ________________________________________
[ ] RF Sub-SYS Power Supply (4) ________________________________________
[ ] HSC Filter Module #01 (4) ________________________________________
[ ] RF Lo Panel Filter Module (4) ________________________________________
[ ] RF Amp Filter Module #04 (4) ________________________________________
[ ] RF Amp Filter Module #03 (4) ________________________________________
[ ] RF Amp Filter Module #02 (4) ________________________________________
[ ] RF Amp Filter Module #01 (4) ________________________________________
[ ] E4419B Power Meter (4) ________________________________________
[ ] Power Supply Module #06_2 (4) ________________________________________
[ ] Power Supply Module #06_1 (4) ________________________________________
Expansion Rack 2
[ ] 10 MHz Amplifier Module (4) ______________________________________
[ ] SMGU Signal Generator (4) ______________________________________
[ ] SMIQ06 Signal Generator #02 (4) ______________________________________
[ ] SMIQ03 Signal Generator #03 (4) ______________________________________
[ ] SMIQ03 Signal Generator #02 (4) ______________________________________
[ ] SMIQ03 Signal Generator #01 (4) ______________________________________
[ ] SMIQ06 Signal Generator #01 (4) ______________________________________
[ ] AMIQ I/Q Modulation Generator (4) ______________________________________
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
LCT 40
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]
8.2.6 AC Subsystem
a - /check/ac/tlf [ ] [ ]
b - /check/ac/ada [ ] [ ]
c - /check/ac/awg [ ] [ ]
8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]
LCT40/5040
Oscilloscope
Test Head
List/Record down QVI/s failed on EOS Test based on serial number. Replaced any QVI failed at test. Any
replacement should pass first at standard checker. Attach datalog on every QVI failed at test.
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
LTS2020
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
4.0 SAFETY
[ ] Check if the ON / OFF switch is still working.
[ ] Replace if found defective.
[ ] Let the system warm-up for at least one hour.
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
[ ] Click on the "STOP" button and wait until you see an OK prompt.
2.0 SERVICE
[ ] Remove front covers (2) and remove back covers (2)
CAUTION : GROUND STRAP MUST BE WORN WHEN HANDLING PC BOARDS.
[ ] Remove PC boards from M601/M602 card cage, carefully noting each position, place a grounded
trolley and in safe place remove dust using an air gun.
[ ] Vacuum M601/M602 card cage.
[ ] Remove boards from A360 card cage, carefully noting each position, place on a grounded trolley
and in a safe place remove dust using an air gun.
[ ] Vacuum A360 card cage.
[ ] Remove front cover of DC power supplies.
[ ] Exercising extreme caution vacuum DC power supplies.
[ ] Replace cover of DC power supplies.
[ ] Replace PC boards to A360 card cage.
[ ] Replace PC boards to M601/M602 card cage.
3.0 SAFETY
[ ] Plug in engineering terminal and connect it to test system.
[ ] Plug in test system.
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.
TO LOGIN
TYPE A VALID ACCOUNT NAME AND
PASSWORD FOR DEVELOPMENT MODE.
- OR -
TYPE THE ENTER KEY
FOR PRODUCTION MODE
ACCOUNT NAME =
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
2.0 SERVICES
UPPER PART OF THE MAINFRAME
[ ] At service side, open upper and lower door.
[ ] Pull out all the boards at computer card cage.
[ ] Vacuum the slots and backplane.
[ ] Vacuum all boards and clean the edges with propanol.
[ ] Blow-air the boards to dry.
[ ] Replace the boards with care.
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.
5.0 CHECKERS
[ ] Run all applicable system checkers.
[ ] Passed -print the summary then attach it to the workorder together w/ PM sticker.
[ ] Fail -fix problem.
TERADYNE A565
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
NOTE: WHEN THE MAIN POWER IS TURNED OFF BOTH THE TESTER AND USER
COMPUTERS WILL BE OFF. TO ENSURE THAT THEY ARE LOGGED OUT IN THE
CORRECT SEQUENCE DO THE FOLLOWING:
2.0 A. SERVICES
[ ] Remove front covers (3) and back covers (3).
[ ] Remove all boards from DMF Card Cage carefully, note the slots of each boards.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DMF Card Cage.
[ ] Remove all boards from SCS/TSY Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SCS/TSY Card Cage.
[ ] Remove all boards from UVBI Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum UVBI Card Cage.
[ ] Remove all boards from SEQ. Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SEQ Card Cage.
[ ] Remove all boards from DSIO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DSIO Card Cage.
[ ] Remove all boards from TATSUNUKO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the TATSUNUKO Card Cage.
[ ] Place back all boards with care and noting the slots.
[ ] Wipe the covers and place it back.
[ ] Wipe the workstation.
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Adjust as necessarily all DC power supplies that dont meet the desired voltage
output.
Note : All DC supplies should not exceed the +100 mV limit but less than its typical
rated voltage. Record below any problems and correct as necessary.
Remarks : ________________________________
5000Kohms _________ [ ] [ ]
500ohms _________ [ ] [ ]
50Kohms _________ [ ] [ ]
50ohms _________ [ ] [ ]
5Kohms _________ [ ] [ ]
7.0 GENERAL PM
[ ] Secure/screw all PATH II covers.
[ ] Check all groundings on tester and manipulator and PATH II stand footings.
Take note of the positions as it should be in the green mark sticker to avoid stress
on PATH II cable.
[ ] Check and make sure that air in purge assembly is working, coordinate for correction
as necessary.
[ ] Check doors, door groundings and should always keep close.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum electromagnetic shield filter covers. It should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on PM sticker.
[ ] All Cables should be left neat and tidy.
[ ] Remove all/any debris that may have collected in the cells as a result of the service.
[ ] Remove all kit and equipment that was used during the service
PCLTS
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
1.2 INTERIOR
[ ] Remove the screws at the back.
[ ] Remove the cover by sliding it backwards approximately 1/2 inch to unlock then lift it up and set
it aside.
[ ] Visually inspect the ribbon cable connectors, FDD, HDD, RAM, Video card, IDE Controller
Card and Emulator board for presence of dirt, dust or any foreign material and check for proper
alignment. If dust is present blow with CDA into the boards.
[ ] Replace the cover and the cables.
[ ] Remove unnecessary stickers and labels.
2.0 SET UP
[ ] Set up the system with the LTS2020.
PASS FAIL
Aux register [ ] [ ]
CPU read [ ] [ ]
CPU write [ ] [ ]
Timer [ ] [ ]
Line sync [ ] [ ]
TERADYNE A520/A540
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
DO THE FOLLOWING:
[ ] Take note of the programs.
[ ] Delete all programs.
[ ] Exit Image.
[ ] login: checkers passwords: service
[ ] At the dx_S% Prompt type halt tst: (y) then halt_sys (y), then enter.
(This will shutdown both computers)
[ ] Switch off tester power.
[ ] Switch off main power.
2.0 SERVICES
ANALOG AND MIXED SIGNAL CABINET
[ ] At operator side, open upper and lower door.
[ ] Use vacuum cleaner to remove the dust.
[ ] At service side, open upper and lower door
[ ] Pull out all the boards at instrumentation A and B, vector 1, Vector 2 Formatter and sequencer
card cages.
[ ] Vacuum the slots and backplane.
[ ] Vacuum all boards and clean the edges with propanol or alcohol.
[ ] Blow-air the boards to dry.
[ ] Turn on the tester power and check the all the cooling fans
[ ] Turn off the tester power then replace the boards with care.
TEST HEAD
[ ] Release the DIB locking arm.
[ ] Carefully remove the DIB.
[ ] Visually inspect the pogo pins of each board.
[ ] Move the Z if lever to open position, then release the front and back latch lock, open the test head
by using the removable lever.
[ ] Remove all the cards.
[ ] Vacuum the slots and backplane
[ ] Vacuum all boards and clean the edges with propanol.
[ ] Blow air to the boards to dry.
[ ] Remove the cover plate to expose the mechanical parts of the DIB locking arm, in presence of
iron filing use vacuum cleaner and lubricate the moving parts.
[ ] Place back the cover plate.
[ ] Turn on the tester power and check the all the cooling fans
[ ] Turn off the tester power then replaces the boards with care.
[ ] Close the test head and make sure that screws are complete
11 RESERVED
If adjustments are needed, carefully insert a small plastic tweaker into the appropriate switcher and adjust
while monitoring the voltage at the sense terminal plug.
1 SPARE A LOT
If adjustments are needed, carefully insert a small plastic tweaker into the corresponding switcher
SPEC NO.: GTG00016 Rev. U Page 91 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for
TP TP TP TP TP TP TP TP
13 & 14 15 & 16 17 & 18 19 & 20 21 & 22 23 & 24 25 & 26 27 & 28
+72V -72V +15V -15V +12V (A) -12V (B) +30V -30V
6.0 CHECKERS
[ ] Run all applicable system checkers on station 5.
[ ] Run system check.
[ ] Passed -print the summary then attach it to the work order together w/ PM sticker.
[ ] Fail -fix problem.
[ ] Run continuity checker for performance check.
[ ] Pass -attach hardcopy to the work order.
[ ] Fail -fix the problem.
[ ] Verify at least one production set-up. (optional).
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
1.2 INTERIOR
[ ] Remove the screws at the back.
[ ] Remove the cover by sliding it backwards approximately 1/2 inch to unlock then
lift it up and set it aside.
[ ] Visually inspect the ribbon cable connectors and all the boards inside, remove
any build up of dirt, dust or any foreign material and check for proper alignment.
If dust is present, vacuum clean the boards.
[ ] Replace the cover and the cables.
[ ] Remove unnecessary stickers and labels.
2.0 SET UP
[ ] Install all cables that has been removed prior cleaning/checking.
[ ] Boot up tester.
[ ] Turn "ON" all switches.
[ ] Run set-up verifiers; good and reject.
[ ] If all test is passed, affix PM sticker on the machine and release for production.
3.2 ADJUSTMENTS
* Record all problems encountered during P.M. and corrective action done on the space provided below.
ASL3000
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
3.0 SERVICE
[ ] Open the back & front cover of server.
[ ] Vacuum the air inlet of the server fan, main power supply & CPU.
[ ] Vacuum the server instrumentation rack.
[ ] Wipe the server cover and close it back.
[ ] Rotate the test head until the back of the unit is facing up.
[ ] Open the two latches at the back panel and gain access to the instrument boards.
[ ] Remove all boards from the test head cage, carefully noting each position
[ ] Blow air the boards with air gun and put the boards in a safe grounded trolley.
[ ] Vacuum the test head card cage.
[ ] Vacuum the test head slot carefully.
[ ] Inspect the board connectors for damage or bent pins.
[ ] Remove the air filter assembly of test head fan.
[ ] Validate the power supply by using diagnostic software (calibrate, verify and checker).
[ ] If the system fails the diagnostic test, check the voltage directly at the output connectors
on the power supply module.
[ ] Make precise adjustment until diagnostic test pass.
7.0 GENERAL PM
[ ] All cable to be left neat and tidy.
[ ] Remove all/any debris that may have collective in the cell as a result of the service.
[ ] Remove all kits and equipments that was used during the service.
[ ] Update the PM sticker
[ ] Record all problems encountered during PM and corrective action done.
[ ] Release the tester to production.
* Record all problems encountered during P.M. and corrective action done on the space provided below.
A585 PM Procedure
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
Note : WHEN THE MAIN POWER IS TURNED OFF BOTH THE TESTER AND USER
COMPUTERS WILL BE OFF. TO ENSURE THAT THEY ARE LOGGED OUT IN
THE CORRECT SEQUENCE DOES THE FOLLOWING:
2.0 A. SERVICES
[ ] Remove front covers (3) and back covers (3).
[ ] Remove all boards from DMF Card Cage carefully; note the slots of each board.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DMF Card Cage.
[ ] Remove all boards from SCS.TSY Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SCS/TSY Card Cage.
[ ] Remove all boards from UB Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SEQ. Card Cage.
[ ] Remove all boards from DSIO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DSIO Card Cage.
[ ] Remove all boards from TATSUNUKO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the TATSUNUKO Card Cage.
[ ] Place back all boards with care and noting the slots.
[ ] Remove all boards from PACS Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Wipe the covers and place it back.
[ ] Wipe the workstation.
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.
MAINFRAME SECTION
Pass Fail Remarks
DCST [ ] [ ] ________
MATRIXST [ ] [ ] ________
ASYST [ ] [ ] ________
HCUST [ ] [ ] ________
APXFERLINST [ ] [ ] ________
SCMCLK_AMS_ST [ ] [ ] ________
DMF_AMS_ST [ ] [ ] ________
MFS_AMS_ST [ ] [ ] ________
PACS_AMS_ST [ ] [ ] ________
SMEM_AMS_ST [ ] [ ] ________
CMEM_AMS_ST [ ] [ ] ________
APXFER_AMS_ST [ ] [ ] ________
5000Kohms _________ [ ] [ ]
500ohms _________ [ ] [ ]
50Kohms _________ [ ] [ ]
50ohms _________ [ ] [ ]
5Kohms _________ [ ] [ ]
7.0 GENERAL PM
[ ] Secure/screws all PATH II covers.
[ ] Check all groundings on tester and manipulator and PATH II stand footings.
Take note of the positions as it should be in the green mark sticker to avoid stress on the
PATH II cable.
[ ] Check and make sure that air in purge assembly is working, coordinate for correction
as necessary.
[ ] Check doors, door groundings and should always kept close.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum electromagnetic shield filter covers. Should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on PM Sticker.
[ ] All Cables to be left neat and tidy.
[ ] Remove all/any debris that may have been collected in the cell as a result of the service.
[ ] Remove all kit and equipment that was used during the service.
* Record all problems encountered during P.M. and corrective action done on the space provided below.
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
[ ] Press the red EMERGENCY OFF button located on the side of the tester rack. Verify on
the AC Controller voltage meters that all three AC line phases shut off.
[ ] With the red "EMERGENCY OFF button depressed, press the green SYSTEM ON button
and ensure that tester does not turn on.
[ ] Open rear door of tester rack Bay 3, turn OFF AC Power Control Module Phase f3,
Phase f2 and Phase f1 rear panel circuit breakers.
[ ] Turn OFF AC Power Control Module 5400 Tester Transformer panel main circuit breaker.
[ ] Check calibration dates on cal stickers for all independent equipment in or attached to the
system. Ensure that all calibration dates are not overdue.
[ ] If found independent equipment with cal sticker overdue, replace with another calibrated unit
having updated calibration sticker.
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Press again the EMERGENCY OFF button, check if it still functioning/working.
[ ] Replace if necessary.
6.1 VME Power Module - Provides DC power to the VME card cage. The proper place to
measure the DC output voltages is on the VME backplane with complete load.
+5V, +/-5% (+ 4.75V to + 5.25V) = __________
+5V Standby, +/-5% (+ 4.75V to + 5.25V) = __________
+12V, +/-5% (+11.40V to +12.60V) = __________
-12V, +/-5% (-11.40V to -12.60V) = __________
6.2 VXI-1 Power Module - Provides DC Power to the VXI card cage. The proper place to
measure the DC output voltages is on the VXI backplane with complete load.
+5V, +/-5% (+ 4.75V to + 5.25V) = ___________
-5V, +/-5% (- 4.75V to - 5.25V) = ___________
-2V, +/-5% (- 1.90V to - 2.10V) = ___________
6.3 VXI-2 Power Module - Provides DC Power to the VXI card cage. The proper place to
measure the DC output voltages is on the VXI backplane with complete load.
+12V, +/-5% (+11.40V to +12.60V) = ___________
-12V, +/-5% (-11.40V to -12.60V) = ___________
+24V, +/-5% (+22.80V to +25.20V) = ___________
-24V, +/-5% (-22.80V to -25.20V) = ___________
6.4 VXI-3 Power Module - Provides DC Power to the V/I E resources within the VXI card cage.
The proper place to measure the DC output voltages is on the V/I E board or at the output
CPC connector.
Group A
+48V, +/-5% (+45.60V to +50.40V) = ___________
6.5 Formatter Power Module - Provides DC Power to Formatter card cage. Voltages
should be trimmed to the correct values using a non-conductive slotted alignment tool.
IMPORTANT NOTE !!! The +3.3V supply must be adjusted first before adjusting the +1.3V
supply. The +1.3V supply is obtain by subtracting a +2V supply from the +3.3V supply.
The +1.3V supply is adjusted by using a trim of the +2V supply. Increasing the +2V trim will
effectively decrease the +1.3V value, and vice versa.
The proper place to measure DC output voltages is on the formatter backplane with complete
load. The best place for ground is the upper connection bar (all the cables connected to the
bar are labeled GND). The best place for +3.3V is the bottom connection bar. The cables
delivering the +1.8V are yellow color, are labeled +1.8V and are connected just below the
+3.3V bar. The best place to measure +1.3V is at the connection points of the cables labeled.
+1.3V, located in the vicinity of the +1.8V connections.
WARNING!!! Measuring the supplies at the connectors of the Formatter Power Module
may give inaccurate readings because of voltage drop along the connecting cable.
6.7 User Power Module - Provides DC Power to users application or checkerboard mounted on
the pogo connectors of the Test Head. Voltages should be trimmed to the correct values
using a non-conductive slotted alignment tool. The proper place to measure the DC output
voltages is on the users application or checkerboard.
Table 7:
Conditi
PARAMETER Minimum TYPICAL Maximum MEASURED ADJUST
on
+3.3V Supply Voltage No Load +2.50 V +3.30 V +4.10V
6.8 Test Head Analog 1 Power Module - Provides DC Power to the Test Head analog card
cage. The proper place to measure the DC output voltages is on the test head analog
backplane with complete load.
+3.3V, +/-2% (+3.234V to +3.366V) = ___________
+5V, +/-5% (+4.75V to +5.25V ) = ___________
-5V, +/-5% (-4.75V to -5.25V ) = ___________
6.9 Test Head Analog 2 Power Module - Provides DC Power to the Test Head analog card
cage. The proper place to measure the DC output voltages is on the test head analog
backplane.
+30V, +/-5% (+28.5V to +31.5V ) = ___________
-30V, +/-5% (-28.5V to -31.5V ) = ___________
+24V, +/-5% (+22.80V to +25.20V) = ___________
-24V, +/-5% (-22.80V to -25.20V) = ___________
6.10 Test Head Analog 3 Power Module - Provides DC Power to the Test Head analog card
cage. The proper place to measure the DC output voltages is on the test head analog
backplane.
+15V,+/-5% (+14.25V to +15.75V) = ___________
-15V,+/-5% (-14.25V to -15.75V) = ___________
Pass Fail
a - DMMA [ ] [ ]
b - DSCA [ ] [ ]
c - CMTHB [ ] [ ]
d - VIE [ ] [ ]
e - VIF [ ] [ ]
f - MMXA [ ] [ ]
g - PIND [ ] [ ]
h - FRMF [ ] [ ]
i - RDCA [ ] [ ]
j - UPCA [ ] [ ]
k - LFSSB [ ] [ ]
l - LFSTHB [ ] [ ]
m - ADPA [ ] [ ]
n - HFDSA [ ] [ ]
o - HFDTHA [ ] [ ]
p - CSSA [ ] [ ]
List/Record down VIF failed on EOS Test based on serial number. Replaced any VIF failed in Test. Any
replacement should pass first at standard checker. Attach datalog on every VIF failed at test.
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Safety Notes
Comments
Equipment No. Meter Name Meter Reading
Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost
Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours
Task Instructions
SPEC NO.: GTG00016 Rev. U Page 122 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or
3.0 SAFETY
[ ] Check the EMO buttons workability.
Note: There is a part on the calibration sequence that the user must check the box that
say "I want a calibration Report" to acquire data.
[ ] Deselect "DCCalExternal" and click the HSD part.
[ ] Select "HSDCalDIB" and then all channels by checking the check box.
[ ] Hit the run button.
PASS FAIL REMARKS
DC CAL EXTERNAL [ ] [ ] _____________
HSD CAL DIB [ ] [ ] _____________
6.0 GENERAL PM
[ ] Secure all screws.
[ ] Check and make sure that the 2 air in the purge assembly is working, coordinate for
correction as necessary.
[ ] Check doors, it should always be kept close and door grounding.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Clean equipment label with PM sticker resides.
[ ] Triple check if necessary the data to be filled up on the PM sticker.
[ ] All cables to be left neat and tidy.
[ ] Remove all/any debris that may have been collected in the cell as a result of the service.
[ ] Remove all kit and equipment that was used during the service.