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Specification No.: GTG00016 REV.

U
Sun TITLE: GENERAL TEST TESTER PREVENTIVE MAINTENANCE
PROCEDURES

REVISION HISTORY

ECN # DATE REV. AUTHOR DESCRIPTION OF CHANGE

WIL034583 05.08.05 L L. ACOSTA


ADD CTS-5400 PM PROCEDURES &
ADDITIONAL INSTRUCTIONS
WIL041955 03.16.06 M R. CUNANAN INCLUSION OF TERADYNE FLEX
PM PROCEDURE
WIL044775 07.07.06 N B. FABILANE CHANGE POWER SUPPLY REFERENCE
VALUE OF TEST HEAD ANALOG 2
POWER MODULE FOR CTS5400
WIL047413 10.03.06 O B. FABILANE INCLUDED HANDLER/TESTER
INTERFACE CHECKER FOR ALL CTS/
LCT REMOVE OBSOLETE SYSTEM
WIL050124 01.24.07 P M. CACNIO ADD VIF EOS CHECKER ON CTS5400
TESTER
WIL055405 08.28.07 Q B. FABILANE CHANGED PM HOURS OF LCT40,
CTS5010, CTS5040, CTS5300,
CTS5340HSC, & CTS5340ATE
INCLUSION OF EQUIPMENT ENGINEER
WIL059062 11.30.07 R B. FABILANE INCLUSION OF SAFETY PROCEDURE
TO ALL TEST SYSTEM
WIL070208 05.12.09 S B.FABILANE INCLUSION OF ADPE00028 (RECORD
GENERATION AND RETENTION) AND
AERO00046 (HANTEST PROCEDURE
FOR CLASS PARTS AT ADGT FINAL)
WIL072684 06.18.09 T B.FABILANE ADDITIONAL INSTRUCTION ON CTS
TEST SYSTEM CHECKLIST
WIL078586 03.01.10 U E.CANUPEN INCLUDE CALIBRATION PROCEDURE
FOR HT9464 HIGH VOLTAGE TESTER
AS PART OF PM
------------------------------------------------------------------------
Hard copy of this document, if not marked "CONTROLLED DOCUMENT" in red,
is by definition uncontrolled and may be out of date.
------------------------------------------------------------------------
START GTG00016 REV. U

SPEC NO.: GTG00016 Rev. U Page 1 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 OBJECTIVE

1.1 To provide standard procedure in performing Preventive Maintenance on all Test tester
equipment.

1.2 To ensure the proper operation of all tester at Test.

2.0 SCOPE

2.1 Applicable only for Test Tester Equipment registered at the MP2 Computerized
Maintenance Management System.

3.0 OTHER RELATED SPECIFICATIONS

3.1 GTG00011 - Preventive and Predictive Maintenance System

3.2 GTH00013 - Calibration Procedure for Teradyne Testers.

3.3 LK03995 - Teradyne A565 Maintenance and Debug Procedure.

3.4 ADPE00028 - Records Generation and Retention.

3.5 AERO00046 Handtest Procedure for Class Parts at ADPI/ADGT Final Test.

4.0 MATERIAL

4.1 Equipment on which the operation will be performed.

4.1.1 Alcohol

4.1.2 Cotton and Cotton Rugs

4.1.3 Paper Tissue

4.1.4 Allen Keys (English and Metric)

4.1.5 Screwdrivers (positive and negative)

4.1.6 Vacuum Cleaner

4.1.7 Blow Gun

SPEC NO.: GTG00016 Rev. U Page 2 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
4.1.8 Paint Brush

4.1.9 Wipe-out Cleaner

4.1.10 CTS Test Head Pogo Pin Alignment Board

4.1.11 Formatter Power Connector Adaptor Board

4.1.12 Digital Multimeter

4.1.13 Dell Personal Computer

4.1.14 MP2 Software

4.1.15 Quad V/I Test PCB (09-5008681)

4.1.16 Tektronics TDS2000 Series Oscilloscope


- TDS2002 is the recommended model but any GPIB compatible Tektronics
oscilloscope with GPIB control will work.
- GPIB compatible oscilloscopes: TDS200 & TDS2000 series, TDS300 &
TDS3000 series, TDS400, TDS500, TDS600 and TDS700 series.

4.1.17 Tektronics TDS2000 Series Communication Module (TDS2CMAX)


- Different Communication Module of not using a TDS2000 series scope.

4.1.18 GPIB (IEEE 488) Cable - 6 feet maximum

4.1.19 Female-to-Female BNC Connector - 6 feet maximum

4.1.20 CTS-5010 Checker Board

4.1.21 CTS-5040 Checker Board

4.1.22 CTS-5300 Checker Board

4.1.23 CTS-5340HSC Checker Board

4.1.24 CTS-5340ATE Checker Board

4.1.25 CTS-5340RF Checker Board

4.1.26 LCT-40 Checker Board.

4.1.27 CTS-5400 Checker Board

4.1.20 CTS-5400 Pogo Pin replacement kit

SPEC NO.: GTG00016 Rev. U Page 3 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
4.1.21 CTS-5400 Maintenance Manual

4.1.22 Allen Wrench Set

4.1.23 Extraction Tool Set


4.2 Form

4.2.1 MP2 Produced PM Recall Notice

4.2.2 MP2 Produced PM Checklist/Work Order

4.3 Printer

5.0 EQUIPMENT

5.1 CTS 5010/ CTS 5010SYNCHRO/ CTS 5010HPAC/ CTS 5010ATE Tester

5.2 CTS 5040 Tester

5.3 CTS 5300 Tester

5.4 CTS 5340HSC Tester

5.5 CTS 5340ATE Tester

5.6 CTS 5340RF Tester

5.7 LCT 40 Tester

5.8 LTS 2020/LTSPMT Tester

5.9 LTX Computer

5.10 LTX Test Station

5.11 Teradyne A360/A360TA/A370 Tester

5.12 Teradyne A510 Tester

5.13 Teradyne A565 Tester

5.14 PC LTS Tester / MST

5.15 HPAC Tester

5.16 Teradyne A520/A540 Tester

SPEC NO.: GTG00016 Rev. U Page 4 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
5.17 Credence ASL3000

5.18 CTS-5400

6.0 DEFINITION OF TERMS

Not applicable.

7.0 SAFETY AND ENVIRONMENTAL PRECAUTIONS

7.1 Switch off the equipment power and remove the main power plug/s from the AC outlet.

7.2 Always observe proper ESD precaution specially when handling printed circuit boards.

7.3 Do not touch electrolytic capacitors of the system power supplies.

7.4 Do not use air gun with high moisture content fro cleaning the system.

7.5 Take extra care in working with hard drives (LTXCP).

8.0 SPECIAL OPERATIONS

8.1 Cleaning of inside/outside of equipment shall be included in the bi-monthly equipment


maintenance, this requirement shall be part of the bi-monthly PM checklist.

8.2 Retention of Preventive Maintenance Work Orders must be collected, filed, maintained and
stored as per ADPE00028. Applicable only for Test System that use to process AEROSPACE
products.

9.0 PROCEDURE

9.1 Secure PM Work Order checklist for the scheduled tester from the MP2 software.
See attached checklist for each type of handler.

9.1.1 CTS 5010/ CTS 5010SYNCHRO/ CTS 5010HPAC/ CTS 5010ATE Tester
(ATTACHMENT I)

9.1.2 CTS 5040 Tester (ATTACHMENT II)

9.1.3 CTS 5300 Tester (ATTACHMENT III)

9.1.4 CTS 5340HSC Tester (ATTACHMENT IV)

9.1.5 CTS 5340ATE Tester (ATTACHMENT V)

SPEC NO.: GTG00016 Rev. U Page 5 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
9.1.6 CTS 5340RF Tester (ATTACHMENT VI)

9.1.7 LCT 40 Tester (ATTACHMENT VII)

9.1.8 LTS 2020/LTSPMT/MST Tester (ATTACHMENT VIII)

9.1.9 Teradyne A360/A360TA/A370 Tester (ATTACHMENT IX)

9.1.10 Teradyne A510 Tester (ATTACHMENT X)

9.1.11 Teradyne A565 Tester (ATTACHMENT XI)

9.1.12 PCLTS (ATTACHMENT XII)

9.1.13 Teradyne A520/A540 Tester (ATTACHMENT XIII)

9.1.14 High Voltage Tester (ATTACHMENT XIV)

9.1.15 Credence ASL3000 (ATTACHMENT XV)

9.1.16 Teradyne A580 Tester (ATTACHMENT XVI)

9.1.17 CTS-5400 (ATTACHMENT XVII)

9.2 Follow procedures itemized on the work order checklist.

9.3 Check-off corresponding box on the work order checklist upon completion of each item.

9.4 Fill up the work order checklist and close PM work order on MP2 software.

9.5 Have the accomplished work order checklist noted and filed.

10.0 DATA

Not applicable.

11.0 SPECIAL INSTRUCTION

Not applicable.

SPEC NO.: GTG00016 Rev. U Page 6 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT I

CTS 5010/ CTS 5010SYNCHRO/CTS 5010HPAC/ CTS 5010ATE


Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 07/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 16.00

Equipment No. 01CTS


Equipment Description CTS 5010 Test System #01
Serial No. MO5000000
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 7 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine/abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt_sys and press ENTER. A question will prompt:
"Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait until white
screen prompt ok. Then, switch off the workstation SPARCstation 5 CPU.
[ ] Open rear door of tester rack. Turn off Tester Rack AC Controller Switch #3.
[ ] Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working
condition.
[ ] Replace if necessary.

4.0 POWER UP SEQUENCE


[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.

SPEC NO.: GTG00016 Rev. U Page 8 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Turn on Tester Rack AC Controller Switch #3.
[ ] Switch on the SPARCstation5 CPU. At this point, the power indicators on the AC Controller
will be lit but there will be no power on the system.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until SPARCstation 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto
Cal from the front panel of 3458A Digit Multimeter.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL ALL"
with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V". The
internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary,
replace for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs on each Dual V/I boards in the VXI card cage lit.
Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down
procedure to cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] If system having HP E1440A 21 MHz Sweep Generator, verify the following Cable-Jack
interconnections are connected.
1 - "Output" cable to "Output" jack.
2 - "Ref In 1/10 MHz" cable to "Ref In 1/10 MHz" jack.
3 - "AM +/- 5V" cable to "AM +/- 5V" jack.
4 - "PM +/- 5V" cable to "PM +/- 5V" jack.
5 - "Sync Out TTL" jack no connection engaged.
6 - "Marker TTL" jack no connection engaged.
7 - "X Drive 0-10V" jack no connection engaged.
8 - "Pen Lift" jack no connection engaged.
9 - "Ref Out 10MHz" jack no connection engaged.
[ ] If system having SONY Tektronix VX4792, verify the following Cable-Jack interconnections
are connected.
1 - "Output" cable to "Waveform Output" jack.
2 - "Sync Out TTL" cable to "Clock Input" jack.
3 - "AM Input" jack no connection engaged.
SPEC NO.: GTG00016 Rev. U Page 9 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
4 - "Trigger Input" jack no connection engaged.
5 - "Clock Output" jack no connection engaged.
6 - "Sync Output" jack no connection engaged.
7 - "Marker 1 Output" jack no connection engaged.
8 - "Marker 2 Output" jack no connection engaged.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if both VXI and VME pressurized plenum front panel ORANGE neon lamps are on.
Replace if necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

6.0 INTER CONNECTION CHECK


[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME167-34B located in the far left slot
of the VME card cage. Make sure the red FAIL light is off, the yellow status light and the
green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ehernet and the Serial port connections of the
computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.

7.0 VOLTAGE CHECK


CTS 5010 has 19 linear power supplies located in power supply modules 1 through 5. Proper location
of measuring the DC output voltages of the power supplies is on the backplanes of their
corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = ________
-24V +/- 5% (-22.8V to -25.2V) = ________
-12V +/- 5% (-11.4V to -12.6V ) = ________
+12V +/- 5% (+11.4V to +12.6V) = ________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.

SPEC NO.: GTG00016 Rev. U Page 10 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
+5V +/- 5% (+4.75V to +5.25V) = ________
-2V +/- 5% (-1.90 V to -2.10 V = _________
+24V +/- 5% (+22.8V to +25.2V) = _________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = _________
-2V +/- 5% (-1.90 V to -2.10 V) = _________
-12V +/- 5% (-11.4V to -12.6V) = _________
+12V +/- 5% (+11.4V to +12.6) = _________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.
+5 V +/- 5% (+4.75V to 5.25V) = _________
+15V +/- 5% (+14.25V to +15.75V) = _________
-15V +/- 5% (-14.25V to -15.75V) = _________
+24V +/- 5% (+22.8V to +25.2V) = _________
-24V +/- 5% (-22.8V to -25.2V) = _________

7.5 POWER SUPPLY MODULE #05


- Provides DC power to the VME card cage.
+5V +/- 5% (+4.75V to +5.25V) = _________
-12V +/- 5% (-11.4V to -12.6V) = _________
+12V +/- 5% (+11.4V to +12.6V) = _________

7.6 POWER SUPPLY MODULE #06


- It contains a triple output switching power supply. This supply is used to provide DC power
to the formatters located on the VXI card cage. The proper location to measure the DC output
voltages are at the formatter input connector. The module must be under full load when the
voltages are measured. This can be accomplished by connecting the Formatter Power
Connector Adaptor Board between the power cable and the power connector on the Formatter
#01 and measuring the voltages on the Power Adaptor Test Points.
+5.10V +/- 2% (+5.00V to +5.20V) = ________
-1.75V +/- 2% (-1.71V to -1.79V) = ________
-5.20V +/- 2% (-5.10V to -5.30V) = ________

8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot
as required until all calibration tests pass.
[ ] Passed Whole System Calibration.

SPEC NO.: GTG00016 Rev. U Page 11 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
8.2 Diagnostic Checker
(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)

Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]
d - /check/io/mbd [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/cma [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/dmm [ ] [ ]
c - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/frm [ ] [ ]
b - /check/dds/pin [ ] [ ]
c - /check/dds/cda [ ] [ ]

8.2.5 ADC Subsystem


a - /check/adc/seq [ ] [ ]
b - /check/adc/tad [ ] [ ]
c - /check/adc/taa [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
d - /check/ac/hfs [ ] [ ]
e - /check/ac/digb [ ] [ ]
f - /check/ac/qwd [ ] [ ]
g - /check/ac/qws [ ] [ ]

8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]

8.3 Handler Interface Checker


- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This simple
feed- through service connects between the AIBA and the users parallel handler. It will indicate

SPEC NO.: GTG00016 Rev. U Page 12 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
the sort status, END OF TEST and START TEST, as well as providing push button actuation of
START and RETEST.
[ ] Passed in Handler Interface Check/AIB Checker
9.0 FINAL CHECK OUT
[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:
Test Head REMARKS
[ ] Top Cover (4) _________________________________________
[ ] Top Plate (8) _________________________________________
[ ] Pogo Jaws (4) _________________________________________
[ ] Below Cover Rubber Foot (4) _________________________________________

Tester Rack (Front)


[ ] Transformer Cooling Module (4) _________________________________________
[ ] Power Supply Module #01 (4) _________________________________________
[ ] Power Supply Module #02 (4) _________________________________________
[ ] Power Supply Module #03 (4) _________________________________________
[ ] Power Supply Module #04 (4) _________________________________________
[ ] Power Supply Module #05 (4) _________________________________________
[ ] PTS310 Slave Synthesizer (4) _________________________________________
[ ] PTS310 Master Synthesizer (4) __________________________________________
[ ] 3458A Digital Multimeter (4) _________________________________________
[ ] VME Cooling Plenum (4) _________________________________________
[ ] VXI Cooling Plenum (4) ________________________________________
Tester Rack (Rear)
[ ] Power Supply Module #06 (4) ________________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No left-over screws in the workstation, inside and within the test system perimeter.
[ ] If all tests are passed, remove PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.

SPEC NO.: GTG00016 Rev. U Page 13 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


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|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By: ___________________________________ Date: ___________________


Signature over Printed Name
Line Maintenance / Engineer

Noted By: ___________________________________ Date: ___________________


Signature over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 14 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT II

CTS 5040
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 18.00

Equipment No. 01QCTS


Equipment Description CTS 5040 Test System #71
Serial No. MO504014
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 15 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine / abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt_sys and press ENTER. A question will
prompt: "Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait
until white screen prompt ok. Then, switch off the workstation ULTRA 5 CPU.
[ ] Open rear door of tester rack. Turn off Tester Rack AC Controller Switch #3.
[ ] Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.

4.0 POWER UP SEQUENCE


[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.
[ ] Turn on Tester Rack AC Controller Switch #3.

SPEC NO.: GTG00016 Rev. U Page 16 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Switch on the ULTRA 5 CPU. At this point, the power indicators on the AC Controller
will be lit but there will be no power on the system.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until ULTRA 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto Cal
from the front panel of 3458A Digit Multimeter.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL ALL"
with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V". The
internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace
for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs and two orange LEDs on each Dual V/I boards in the VXI card
cage lit. Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down procedure to
cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if both VXI and VME pressurized plenum front panel ORANGE neon lamps are on.
Replace if necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head Cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

SPEC NO.: GTG00016 Rev. U Page 17 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
6.0 INTER CONNECTION CHECK
[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME177-XXXX located in the far left slot
of the VME card cage. Make sure the red FAIL light is off, the yellow status light and the
green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ethernet Transceiver and the Serial port connections
of the computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.

7.0 VOLTAGE CHECK


CTS 5040 have 21 linear power supplies located in power supply modules 1 through 5 and 7. Proper
location of measuring the DC output voltages of the power supplies is on the backplanes of their
corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.
+5V +/- 5% (+4.75V to +5.25V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.
+5V +/- 5% (+4.75V to 5.25V) = __________
+15V +/- 5% (+14.25V to +15.75V) = __________
-15V +/- 5% (-14.25V to -15.75V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________

7.5 POWER SUPPLY MODULE #05


- Provides DC power to the VME card cage.
+5V +/- 5% (+4.75V to +5.25V) = ___________

SPEC NO.: GTG00016 Rev. U Page 18 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
-12V +/- 5% (-11.4V to -12.6V) = ___________
+12V +/- 5% (+11.4V to +12.6V) = ___________

7.6 POWER SUPPLY MODULE #07


- Provides DC Power to the two High Voltage V/Is at VXI card cage.
+48V +/- 5% (+45.6V to +50.4V) = ___________
-48V +/- 5% (-45.6V to -50.4V) = ___________

7.7 POWER SUPPLY MODULE #06


- It contains a triple output switching power supply. This supply is used to provide DC power
to the formatters located on the VXI card cage. The proper location to measure the DC output
voltages is at the formatter input connector. The module must be under full load when the
voltages are measured. this can be accomplished by connecting the Formatter Power
Connector Adaptor Board between the power cable and the power connector on the Formatter
#01 and measuring the voltages on the Power Adaptor Test Points.
+5.10V +/- 2% (+5.00V to +5.20V) = __________
-1.75V +/- 2% (-1.71V to -1.79V) = __________
-5.20V +/- 2% (-5.10V to -5.30V) = __________

8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot as required until all
calibration tests pass.
[ ] Passed Whole System Calibration.

8.2 Diagnostic Checker


(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]
d - /check/io/mbd [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/cma [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
SPEC NO.: GTG00016 Rev. U Page 19 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
d - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/pin [ ] [ ]
b - /check/dds/frm [ ] [ ]
c - /check/dds/cda [ ] [ ]

8.2.5 ADC Subsystem


a - /check/adc/seq [ ] [ ]
b - /check/adc/math_proc [ ] [ ]
c - /check/adc/taa [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/tlf [ ] [ ]
b - /check/ac/ada [ ] [ ]
c - /check/ac/awg [ ] [ ]

8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]

8.3 Quad V/I EOS (Electrical Overstress) Test


- Designed to test known problems within QVI.This test is intended to work in conjunction
with the CTS Checkers. Required to run standard CTS Checkers before using this and verify
that all QVIs under inspection pass the QVI checkers. Glitches, rise and fall times of each
current range and bandwidth modes are tested under no load, resistive load and multi
capacitive loads. Indicated below the illustration setup of QVI EOS Test.

LCT40/5040

BNC connector QVI TEST


GPIB Cable Cable PCB Board

Oscilloscope

Test Head

SPEC NO.: GTG00016 Rev. U Page 20 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
List/Record down QVI/s failed on EOS Test based on serial number. Replaced any QVI failed at test. Any
replacement should pass first at standard checker. Attach datalog on every QVI failed at test.
QVI SN:______________ QVI SN: _______________
QVI SN:______________ QVI SN: _______________
[ ] Passed all QVIs at EOS Check.

8.4 Handler Interface Checker


- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This
simple feed - through service connects between the AIBA and the users parallel handler. It
will indicate the sort status, END OF TEST and START TEST, as well as providing push
button actuation of START and RETEST.

[ ] Passed in Handler Interface Check/AIB Checker

9.0 FINAL CHECK OUT


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:
Test Head REMARKS
[ ] Top Cover (4) _________________________________________
[ ] Top Plate (4) _________________________________________
[ ] Pogo Jaws (4) _________________________________________
[ ] Below Cover Rubber Foot (4) _________________________________________

Tester Rack (Front)


[ ]
Transformer Cooling Module (4) _________________________________________
[ ]
Power Supply Module #01 (4) _________________________________________
[ ]
Power Supply Module #02 (4) _________________________________________
[ ]
Power Supply Module #03 (4) _________________________________________
[ ]
Power Supply Module #04 (4) _________________________________________
[ ]
Power Supply Module #05 (4) _________________________________________
[ ]
PTSD310 Freq. Synthesizer (4) _________________________________________
[ ]
3458A Digital Multimeter (4) _________________________________________
[ ]
VME Cooling Plenum (4) _________________________________________
[ ]
VXI Cooling Plenum (4) _________________________________________
Tester Rack (Rear)
[ ] Power Supply Module #06 (4) _________________________________________
[ ] Power Supply Module #07 (4) _________________________________________

[ ] No left-over screws in the workstation, inside and within the test system perimeter .
[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] If all tests are passed, remove PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.

SPEC NO.: GTG00016 Rev. U Page 21 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 22 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT III
CTS 5300
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 26.00

Equipment No. 01HSCTS


Equipment Description CTS 5300 Test System #01
Serial No. HSCS5300-006
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 23 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine/abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt_sys and press ENTER. A question will
prompt: "Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait
until white screen prompt ok. Then, switch off the workstation SPARCstation 5 CPU.
[ ] Open rear door of Tester Rack and Expansion Rack. Turn off Expansion Rack AC Controller
Switch #3.
[ ] Turn off Expansion Rack AC Controller Switch #2.
[ ] Turn off Expansion Rack AC Controller Switch #1.
[ ] Turn off Tester Rack AC Controller Switch #3.
[ ] Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.

SPEC NO.: GTG00016 Rev. U Page 24 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
4.0 POWER UP SEQUENCE
[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.
[ ] Turn on Tester Rack AC Controller Switch #3.
[ ] Turn on Expansion Rack AC Controller Switch #1.
[ ] Turn on Expansion Rack AC Controller Switch #2.
[ ] Turn on Expansion Rack AC Controller Switch #3.
[ ] Switch on the SPARCstation 5 CPU. At this point, the power indicators on the AC
Controllers will be lit but there will be no power on the system.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until SPARCstation 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto
Cal from the front panel of 3458A Digit Multimeter.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL
ALL" with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V".
The internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace
for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs and two orange LEDs on each Dual V/I boards in the VXI
card cage lit. Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down
procedure to cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if both VXI and VME pressurized plenum front panel ORANGE neon lamps are on.
Replace if necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
SPEC NO.: GTG00016 Rev. U Page 25 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the
holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

6.0 INTER CONNECTION CHECK


[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME167-34B located in the far left slot of
the VME card cage. Make sure the red FAIL light is off, the yellow status light and the
green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ehernet and the Serial port connections of the
computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.

7.0 VOLTAGE CHECK


CTS 5300 has 21 linear power supplies located in power supply modules 1 through 5 and 7. Proper
location of measuring the DC output voltages of the power supplies is on the backplanes of their
corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.
+5V +/- 5% (+4.75V to +5.25V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.

SPEC NO.: GTG00016 Rev. U Page 26 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
+5V +/- 5% (+4.75V to 5.25V) = ___________
+15V +/- 5% (+14.25V to +15.75V) = ___________
-15V +/- 5% (-14.25V to -15.75V) = ___________
+24V +/- 5% (+22.8V to +25.2V) = ___________
-24V +/- 5% (-22.8V to -25.2V) = ___________

7.5 POWER SUPPLY MODULE #05


- Provides DC power to the VME card cage.
+5V +/- 5% (+4.75V to +5.25V) = ___________
-12V +/- 5% (-11.4V to -12.6V) = ___________
+12V +/- 5% (+11.4V to +12.6V) = ___________

7.6 POWER SUPPLY MODULE #07


- Provides DC Power to the two High Voltage V/Is at VXI card cage.
+48V +/- 5% (+45.6V to +50.4V) = ___________
-48V +/- 5% (-45.6V to -50.4V) = ___________

7.7 POWER SUPPLY MODULE #06


- It contains a triple output switching power supply. This supply is used to provide DC power
to the formatters located on the VXI card cage. The proper location to measure the DC output
voltages is at the formatter input connector. The module must be under full load when the
voltages are measured. This can be accomplished by connecting the Formatter Power
Connector Adaptor Board between the power cable and the power connector on the Formatter
#01 and #05 and measuring the voltages on the Power Adaptor Test Points.
NOTE: CTS 5300 has two Power Supply Module #06 located at Expansion Rack. Below
Module (Module 6_1) supplies Formatters 1 to 4 and Top Module (Module 6_2) supplies
Formatters 5 to 8.

Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________

Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left
mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot
as required until all calibration tests pass.
[ ] Passed Whole System Calibration.
SPEC NO.: GTG00016 Rev. U Page 27 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
8.2 Diagnostic Checker
(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]
d - /check/io/mbd [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/cma [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/frm [ ] [ ]
b - /check/dds/pin [ ] [ ]
c - /check/dds/cda [ ] [ ]

8.2.5 ADC Subsystem


a - /check/adc/seq [ ] [ ]
b - /check/adc/tad [ ] [ ]
c - /check/adc/taa [ ] [ ]
d - /check/adc/rfs [ ] [ ]
e - /check/adc/filt [ ] [ ]
f - /check/adc/hscs [ ] [ ]
g - /check/adc/intr_adc [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]

8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]

8.3 Handler Interface Checker

SPEC NO.: GTG00016 Rev. U Page 28 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This
simple feed - through service connects between the AIBA and the users parallel handler. It
will indicate the sort status, END OF TEST and START TEST, as well as providing push
button actuation of START and RETEST.

[ ] Passed in Handler Interface Check/AIB Checker

9.0 FINAL CHECK OUT


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:

Test Head REMARKS


[ ] Top Cover (4) _________________________________________
[ ] Top Plate (4) _________________________________________
[ ] Pogo Jaws (4) _________________________________________
[ ] Rubber Foot (4) _________________________________________

Tester Rack (Front)


[ ] Transformer Cooling Module (1) _________________________________________
[ ] Power Supply Module #01 (4) _________________________________________
[ ] Power Supply Module #02 (4) _________________________________________
[ ] Power Supply Module #03 (4) _________________________________________
[ ] Power Supply Module #04 (4) _________________________________________
[ ] Power Supply Module #05 (4) _________________________________________
[ ] PTSD310 Freq. Synthesizer (4) _________________________________________
[ ] 3458A Digital Multimeter (4) _________________________________________
[ ] VME Cooling Plenum (4) _________________________________________
[ ] VXI Cooling Plenum (4) _________________________________________
Tester Rack (Rear)
[ ] VXI Blower Assembly (8) _________________________________________
[ ] Power Supply Module #07 (4) _________________________________________

Expansion Rack
[ ] Transformer Cooling Module (4) _________________________________________
[ ] 10 MHz Amplifier Module (4) _________________________________________
[ ] SMGU Signal Generator #02 (4) _________________________________________
[ ] HSC Filter Module #01 (4) _________________________________________
[ ] SMGU Signal Generator #01 (4) _________________________________________
[ ] Power Supply Module #06_2 (4) _________________________________________
[ ] Power Supply Module #06_1 (4) _________________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.
SPEC NO.: GTG00016 Rev. U Page 29 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 30 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT IV

CTS 5340HSC
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 24.00

Equipment No. 01QHSC


Equipment Description CTS 5340HSC Test System #01
Serial No. HSCS5340-32
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 31 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine/abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt_sys and press ENTER. A question will
prompt: "Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait
until white screen prompt ok. Then, switch off the workstation ULTRA 5 CPU.
[ ] Open rear door of Tester Rack and Expansion Rack. Turn off Expansion Rack AC Controller
Switch #3.
[ ] Turn off Expansion Rack AC Controller Switch #2.
[ ] Turn off Expansion Rack AC Controller Switch #1.
[ ] Turn off Tester Rack AC Controller Switch #3.
[ ] Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.

SPEC NO.: GTG00016 Rev. U Page 32 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
4.0 POWER UP SEQUENCE
[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.
[ ] Turn on Tester Rack AC Controller Switch #3.
[ ] Turn on Expansion Rack AC Controller Switch #1.
[ ] Turn on Expansion Rack AC Controller Switch #2.
[ ] Turn on Expansion Rack AC Controller Switch #3.
[ ] Switch on the ULTRA 5 CPU. At this point, the power indicators on the AC Controllers
will be lit but there will be no power on the system.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until ULTRA 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto
Cal from the front panel of 3458A Digit Multimeter.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL
ALL" with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V".
The internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace
for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs and two orange LEDs on each Dual V/I boards in the VXI
card cage lit. Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down
procedure to cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if both VXI and VME pressurized plenum front panel ORANGE neon lamps are on.
Replace if necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
SPEC NO.: GTG00016 Rev. U Page 33 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the
holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

6.0 INTER CONNECTION CHECK


[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME177-XXXX located in the far left slot
of the VME card cage. Make sure the red FAIL light is off, the yellow status light and the
green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ethernet Transceiver and the Serial port connections
of the computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.

7.0 VOLTAGE CHECK


CTS 5340HSC has 21 linear power supplies located in power supply modules 1 through 5 and 7.
Proper location of measuring the DC output voltages of the power supplies is on the backplanes of
their corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.
+5V +/- 5% (+4.75V to +5.25V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.

SPEC NO.: GTG00016 Rev. U Page 34 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
+5V +/- 5% (+4.75V to 5.25V) = ___________
+15V +/- 5% (+14.25V to +15.75V) = ___________
-15V +/- 5% (-14.25V to -15.75V) = ___________
+24V +/- 5% (+22.8V to +25.2V) = ___________
-24V +/- 5% (-22.8V to -25.2V) = ___________

7.5 POWER SUPPLY MODULE #05


- Provides DC power to the VME card cage.
+5V +/- 5% (+4.75V to +5.25V) = ___________
-12V +/- 5% (-11.4V to -12.6V) = ___________
+12V +/- 5% (+11.4V to +12.6V) = ___________

7.6 POWER SUPPLY MODULE #07


- Provides DC Power to the two High Voltage V/Is at VXI card cage.
+48V +/- 5% (+45.6V to +50.4V) = ___________
-48V +/- 5% (-45.6V to -50.4V) = ___________

7.7 POWER SUPPLY MODULE #06


- It contains a triple output switching power supply. This supply is used to provide DC power
to the formatters located on the VXI card cage. The proper location to measure the DC output
voltages is at the formatter input connector. The module must be under full load when the
voltages are measured. This can be accomplished by connecting the Formatter Power
Connector Adaptor Board between the power cable and the power connector on the Formatter
#01 and #05 and measuring the voltages on the Power Adaptor Test Points.
NOTE: CTS 5340HSC has two Power Supply Module #06 located at Expansion Rack.
Below Module (Module 6_1) supplies Formatters 1 to 4 and Top Module (Module 6_2)
supplies Formatters 5 to 8.

Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________

Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________

8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left
mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot
as required until all calibration tests pass.
SPEC NO.: GTG00016 Rev. U Page 35 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Passed Whole System Calibration.

8.2 Diagnostic Checker


(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]
d - /check/io/mbd [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/cma [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/pin [ ] [ ]
b - /check/dds/frm [ ] [ ]
c - /check/dds/cda [ ] [ ]

8.2.5 ADC Subsystem


a - /check/adc/seq [ ] [ ]
b - /check/adc/taa [ ] [ ]
c - /check/adc/rfs [ ] [ ]
d - /check/adc/filt [ ] [ ]
e- /check/adc/hscs [ ] [ ]
f - /check/adc/tps [ ] [ ]
g - /check/adc/math_proc [ ] [ ]
h - /check/adc/intr_adc [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]

8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]

SPEC NO.: GTG00016 Rev. U Page 36 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
8.3 Handler Interface Checker
- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This
simple feed - through service connects between the AIBA and the users parallel handler. It
will indicate the sort status, END OF TEST and START TEST, as well as providing push
button actuation of START and RETEST.

[ ] Passed in Handler Interface Check/AIB Checker

9.0 FINAL CHECK OUT


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:

Test Head REMARKS


[ ] Top Cover (4) ________________________________________
[ ] Top Plate (4) ________________________________________
[ ] Pogo Jaws (4) ________________________________________
[ ] Rubber Foot (4) ________________________________________

Tester Rack (Front)


[ ] Transformer Cooling Module (4) ________________________________________
[ ] Power Supply Module #01 (4) ________________________________________
[ ] Power Supply Module #02 (4) ________________________________________
[ ] Power Supply Module #03 (4) ________________________________________
[ ] Power Supply Module #04 (4) ________________________________________

[ ]
Power Supply Module #05 (4) ________________________________________
[ ]
PTSD310 Freq. Synthesizer (4) ________________________________________
[ ]
3458A Digital Multimeter (4) ________________________________________
[ ]
VME Cooling Plenum (4) ________________________________________
[ ]
VXI Cooling Plenum (4) _______________________________________
Tester Rack (Rear)
[ ] VXI Blower Assembly (8) ________________________________________
[ ] Power Supply Module #07 (4) ________________________________________

Expansion Rack
[ ] Transformer Cooling Module (4) _________________________________________
[ ] 10 MHz Amplifier Module (4) _________________________________________
[ ] HSC Filter Module #02 (4) _________________________________________
[ ] SMGU Signal Generator #02 (4) _________________________________________
[ ] HSC Filter Module #01 (4) _________________________________________
[ ] SMGU Signal Generator #01 (4) _________________________________________
[ ] Power Supply Module #6_2 (4) _________________________________________
[ ] Power Supply Module #6_1 (4) _________________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
SPEC NO.: GTG00016 Rev. U Page 37 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 38 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT V

CTS 5340ATE
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 24.00

Equipment No. 01AT5340


Equipment Description CTS 5340HSC Test System #01
Serial No. HSC5340ATE-34
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 39 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine/abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt_sys and press ENTER. A question will
prompt: "Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait
until white screen prompt ok. Then, switch off the workstation ULTRA 5 CPU.
[ ] Open rear door of Tester Rack and Expansion Rack. Turn off Expansion Rack AC Controller
Switch #3.
[ ] Turn off Expansion Rack AC Controller Switch #2.
[ ] Turn off Expansion Rack AC Controller Switch #1.
[ ] Turn off Tester Rack AC Controller Switch #3.
[ ] Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.

SPEC NO.: GTG00016 Rev. U Page 40 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
4.0 POWER UP SEQUENCE
[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.
[ ] Turn on Tester Rack AC Controller Swicth #3.
[ ] Turn on Expansion Rack AC Controller Switch #1.
[ ] Turn on Expansion Rack AC Controller Switch #2.
[ ] Turn on Expansion Rack AC Controller Switch #3.
[ ] Switch on the ULTRA 5 CPU. At this point, the power indicators on the AC Controllers
will be lit but there will be no power on the system.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until ULTRA 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto
Cal and Calibration from the front panel of 3458A Digit Multimeter and SME 06 Signal
Generator, respectively.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL
ALL" with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V".
The internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.
[ ] e - CTS-5340ATE has 1 SME 06 Signal Generator. From the front panel, the execution of
calibrating and service functions of all signal generators are protected by password. Unlock
the protection by accessing the "UTILITIES" menu from display by using the Rotary knob
then press SELECT key.
[ ] f - Using again Rotary knob, access the submenu "PROTECT" and press "SELECT key.
[ ] g - Press again SELECT key on submenu "LOCK LEVEL 1".
[ ] h - Press <= left key to access "OFF". A 6-digit number has to be entered correctly which
is "123456". Press 1, 2, 3, 4, 5, 6 and x1 ENTER key to unlock.
[ ] i - Back to submenus under "UTILITIES". Access submenu "CALIB" through Rotary knob
and press SELECT key.
[ ] j - Press SELECT key on submenu "VCO SUM". Internal calibrations automatically
proceed.
[ ] k- After of VCO SUM successful calibration, press RETURN. Then, press SELECT key
on submenu "LEV PRESET". Internal calibrations automatically proceed.
[ ] If SME 06 signal generator failed at calibration, repeat step j and k . If problem persists, send
the signal generator to Calibration Group for repair. Replace and repeat steps a, e - k until
signal generator Calibration pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working.
SPEC NO.: GTG00016 Rev. U Page 41 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace
for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs and two orange LEDs on each Dual V/I boards in the VXI
card cage lit. Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down
procedure to cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if both VXI and VME pressurized plenum front panel ORANGE neon lamps are on.
Replace if necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the
holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

6.0 INTER CONNECTION CHECK


[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME177-XXXX located in the far left slot
of the VME card cage. Make sure the red FAIL light is off, the yellow status light and the
green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ethernet Transceiver and the Serial port connections
of the computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.

7.0 VOLTAGE CHECK


CTS 5340ATE has 21 linear power supplies located in power supply modules 1 through 5 and 7.
Proper location of measuring the DC output voltages of the power supplies is on the backplanes of
their corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________

SPEC NO.: GTG00016 Rev. U Page 42 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.
+5V +/- 5% (+4.75V to +5.25V) = ___________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.
+5V +/- 5% (+4.75V to 5.25V) = ___________
+15V +/- 5% (+14.25V to +15.75V) = ___________
-15V +/- 5% (-14.25V to -15.75V) = ___________
+24V +/- 5% (+22.8V to +25.2V) = ___________
-24V +/- 5% (-22.8V to -25.2V) = ___________

7.5 POWER SUPPLY MODULE #05


- Provides DC power to the VME card cage.
+5V +/- 5% (+4.75V to +5.25V) = ___________
-12V +/- 5% (-11.4V to -12.6V) = ___________
+12V +/- 5% (+11.4V to +12.6V) = ___________

7.6 POWER SUPPLY MODULE #07


- Provides DC Power to the two High Voltage V/Is at VXI card cage.
+48V +/- 5% (+45.6V to +50.4V) = ___________
-48V +/- 5% (-45.6V to -50.4V) = ___________

7.7 POWER SUPPLY MODULE #06


- It contains a triple output switching power supply. This supply is used to provide DC power
to the formatters located on the VXI card cage. The proper location to measure the DC output
voltages is at the formatter input connector. The module must be under full load when the
voltages are measured. This can be accomplished by connecting the Formatter Power
Connector Adaptor Board between the power cable and the power connector on the Formatter
#01 and #05 and measuring the voltages on the Power Adaptor Test Points.
NOTE: CTS 5340ATE has two Power Supply Module #06 located at Expansion
Rack.Below Module (Module 6_1) supplies Formatters 1 to 4 and Top Module (Module
6_2) supplies Formatters 5 to 8.

SPEC NO.: GTG00016 Rev. U Page 43 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________
Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________

8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot as required until all
calibration tests pass.
[ ] Passed Whole System Calibration.

8.2 Diagnostic Checker


(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/cma [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/pin [ ] [ ]
b - /check/dds/frm [ ] [ ]
c - /check/dds/cda [ ] [ ]

8.2.5 ADC Subsystem


a - /check/adc/seq [ ] [ ]
b - /check/adc/taa [ ] [ ]

SPEC NO.: GTG00016 Rev. U Page 44 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
c - /check/adc/rfs [ ] [ ]
d - /check/adc/filt [ ] [ ]
e- /check/adc/hscs [ ] [ ]
f - /check/adc/math_proc [ ] [ ]
g - /check/adc/intr_adc [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]

8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]

8.2.8 ATE Subsystem


a - /check/ate/hcu [ ] [ ]
b - /check/ate/sme06 [ ] [ ]
c - /check/ate/wc [ ] [ ]

8.3 Handler Interface Checker


- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This
simple feed - through service connects between the AIBA and the users parallel handler. It
will indicate the sort status, END OF TEST and START TEST, as well as providing push
button actuation of START and RETEST.

[ ] Passed in Handler Interface Check/AIB Checker

9.0 FINAL CHECK OUT


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:

Test Head REMARKS


[ ] Top Cover (4) ________________________________________
[ ] Top Plate (4) ________________________________________
[ ] Pogo Jaws (4) ________________________________________
[ ] RF Connector Plate (4) ________________________________________
[ ] Rubber Foot (4) ________________________________________

Tester Rack (Front)


[ ] Transformer Cooling Module (4) ________________________________________
[ ] Power Supply Module #01 (4) ________________________________________
[ ] Power Supply Module #02 (4) ________________________________________
[ ] Power Supply Module #03 (4) ________________________________________
[ ] Power Supply Module #04 (4) ________________________________________
SPEC NO.: GTG00016 Rev. U Page 45 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ]
Power Supply Module #05 (4) ________________________________________
[ ]
PTSD310 Freq. Synthesizer (4) ________________________________________
[ ]
3458A Digital Multimeter (4) ________________________________________
[ ]
VME Cooling Plenum (4) ________________________________________
[ ]
VXI Cooling Plenum (4) ________________________________________
Tester Rack (Rear)
[ ] VXI Blower Assembly (8) ________________________________________
[ ] Power Supply Module #07 (4) ________________________________________

Expansion Rack
[ ] Transformer Cooling Module (4) _________________________________________
[ ] 10 MHz Amplifier Module (4) _________________________________________
[ ] 6629 DC Power Supply #02 (4) _________________________________________
[ ] 6629 DC Power Supply #01 (4) _________________________________________
[ ] SME06 Signal Generator #02 (4) _________________________________________
[ ] HSC Filter Module #01 (4) _________________________________________
[ ] SMGU Signal Generator #01 (4) _________________________________________
[ ] Wavecrest Signal Analyzer (6) _________________________________________
[ ] Power Supply Module #6_2 (4) _________________________________________
[ ] Power Supply Module #6_1 (4) _________________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.

SPEC NO.: GTG00016 Rev. U Page 46 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 47 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
ATTACHMENT VI

CTS 5340RF
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 48.00

Equipment No. 01RF5340


Equipment Description CTS 5340RF Test System #01
Serial No. HSCRF5340-04
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 48 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine/abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt sys and press ENTER. A question will
prompt: "Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait
until white screen prompt ok. Then, switch off the workstation ULTRA 5 CPU.
[ ] Open rear door of Tester Rack, Expansion Rack 1 and Expansion Rack 2. Turn off Expansion
Rack 2 AC Controller Switch #3.
[ ] Turn off Expansion Rack 2 AC Controller Switch #2.
[ ] Turn off Expansion Rack 2 AC Controller Switch #1
. [ ] Turn off Expansion Rack 1 AC Controller Switch #3.
[ ] Turn off Expansion Rack 1 AC Controller Switch #2.
[ ] Turn off Expansion Rack 1 AC Controller Switch #1.
[ ] Turn off Tester Rack AC Controller Switch #3.
[ ] Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.
SPEC NO.: GTG00016 Rev. U Page 49 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
4.0 POWER UP SEQUENCE
[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.
[ ] Turn on Tester Rack AC Controller Switch #3.
. [ ] Turn on Expansion Rack 1 AC Controller Switch #1.
[ ] Turn on Expansion Rack 1 AC Controller Switch #2.
[ ] Turn on Expansion Rack 1 AC Controller Switch #3.
[ ] Turn on Expansion Rack 2 AC Controller Switch #1.
[ ] Turn on Expansion Rack 2 AC Controller Switch #2.
[ ] Turn on Expansion Rack 2 AC Controller Switch #3.
[ ] Switch on the ULTRA 5 CPU. At this point, the power indicators on the AC Controllers
will be lit but there will be no power on the system.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until ULTRA 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto
Cal and Calibration from the front panel of 3458A Digit Multimeter and SMIQ 03B &
SMIQ 06B Signal Generators, respectively.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL
ALL" with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V".
The internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.
[ ] e - CTS-5340RF has two SMIQ 06B and SMIQ 03B Signal Generators. From the front panel,
the execution of calibrating and service functions of all signal generators are protected by
password. Unlock the protection by accessing the "UTILITIES" menu from display by
using the Rotary knob then press SELECT key.
[ ] f - Using again Rotary knob, access the submenu "PROTECT" and press "SELECT key.
[ ] g - Press again SELECT key on submenu "LOCK LEVEL 1".
[ ] h - Press <= left key to access "OFF". A 6-digit number has to be entered correctly which
is "123456". Press 1, 2, 3, 4, 5, 6 and x1 ENTER key to unlock.
[ ] i - Back to submenus under "UTILITIES". Access submenu "CALIB" through Rotary knob
and press SELECT key.
[ ] j - Press SELECT key on submenu "ALL". Internal calibrations automatically proceed.
[ ] If any of the signal generators failed at calibration, repeat step j. If problem persists, send the
signal generator/s to Calibration Group for repair. Replace and repeat steps a, e - j until
signal generator/s Calibration pass.

SPEC NO.: GTG00016 Rev. U Page 50 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
5.0 VISUAL INSPECTION
[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace
for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs and two orange LEDs on each Dual V/I boards in the VXI
card cage lit. Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down
procedure to cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if both VXI and VME pressurized plenum front panel ORANGE neon lamps are on.
Replace if necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the
holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

6.0 INTER CONNECTION CHECK


[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME177-XXXXX located in the far left
slot of the VME card cage. Make sure the red FAIL light is off, the yellow status light and
the green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ethernet Transceiver and the Serial port connections
of the computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.7

7.0 VOLTAGE CHECK


CTS 5340RF has 21 linear power supplies located in power supply modules 1 through 7. Proper
location of measuring the DC output voltages of the power supplies is on the backplanes of their
corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
SPEC NO.: GTG00016 Rev. U Page 51 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.
+5V +/- 5% (+4.75V to +5.25V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.
+5V +/- 5% (+4.75V to 5.25V) = ___________
+15V +/- 5% (+14.25V to +15.75V) = ___________
-15V +/- 5% (-14.25V to -15.75V) = ___________
+24V +/- 5% (+22.8V to +25.2V) = ___________
-24V +/- 5% (-22.8V to -25.2V) = ___________

7.5 POWER SUPPLY MODULE #05


- Provides DC power to the VME card cage.
+5V +/- 5% (+4.75V to +5.25V) = ___________
-12V +/- 5% (-11.4V to -12.6V) = ___________
+12V +/- 5% (+11.4V to +12.6V) = ___________

7.6 POWER SUPPLY MODULE #07


- Provides DC Power to the two High Voltage V/Is at VXI card cage.
+48V +/- 5% (+45.6V to +50.4V) = ___________
-48V +/- 5% (-45.6V to -50.4V) = ___________

7.7 POWER SUPPLY MODULE #06


- It contains a triple output switching power supply. This supply is used to provide DC power
to the formatters located on the VXI card cage. The proper location to measure the DC output
voltages is at the formatter input connector. The module must be under full load when the
voltages are measured. This can be accomplished by connecting the Formatter Power
Connector Adaptor Board between the power cable and the power connector on the Formatter
#01 and #05 and measuring the voltages on the Power Adaptor Test Points.

NOTE: CTS 5340RF has two Power Supply Module #06 located at Expansion Rack.

SPEC NO.: GTG00016 Rev. U Page 52 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
Below Module (Module 6_1) supplies Formatters 1 to 4 and Top Module (Module 6_2)
supplies Formatters 5 to 8.

Module 6_1
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________

Module 6_2
+5.00V +/- 2% (+4.90V to +5.10V) = __________
-2.00V +/- 2% (-1.90V to -2.04V) = __________
-5.20V +/- 2% (-5.09V to -5.30V) = __________

8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot
as required until all calibration tests pass.
[ ] Passed Whole System Calibration.

8.2 Diagnostic Checker


(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]
d - /check/io/mbd [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/cma [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/pin [ ] [ ]
b - /check/dds/frm [ ] [ ]
c - /check/dds/cda [ ] [ ]
SPEC NO.: GTG00016 Rev. U Page 53 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
8.2.5 ADC Subsystem
a - /check/adc/seq [ ] [ ]
b - /check/adc/taa [ ] [ ]
c - /check/adc/rfs [ ] [ ]
d - /check/adc/filt [ ] [ ]
e- /check/adc/hscs [ ] [ ]
f - /check/adc/math_proc [ ] [ ]
g - /check/adc/intr_adc [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/thf [ ] [ ]
b - /check/ac/tlf [ ] [ ]
c - /check/ac/ada [ ] [ ]
d - /check/ac/awg [ ] [ ]
e - /check/ac/digb [ ] [ ]

8.2.7 RF Subsystem
a - /check/rf/rf [ ] [ ]
b - /check/rf/tiq/amiq [ ] [ ]

8.2.8 CPU
a - /check/cpu/cpu [ ] [ ]

8.3 Handler Interface Checker


- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This
simple feed - through service connects between the AIBA and the users parallel handler. It
will indicate the sort status, END OF TEST and START TEST, as well as providing push
button actuation of START and RETEST.

[ ] Passed in Handler Interface Check/AIB Checker

9.0 FINAL CHECK OUT


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:

Test Head REMARKS


[ ] Top Cover (4) ________________________________________
[ ] Top Plate (4) ________________________________________
[ ] Pogo Jaws (4) ________________________________________
[ ] RF Connector Plate (4) ________________________________________
[ ] Rubber Foot (4) ________________________________________

Tester Rack (Front)

SPEC NO.: GTG00016 Rev. U Page 54 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ]
Transformer Cooling Module (4) ________________________________________
[ ]
Power Supply Module #01 (4) ________________________________________
[ ]
Power Supply Module #02 (4) ________________________________________
[ ]
Power Supply Module #03 (4) ________________________________________
[ ]
Power Supply Module #04 (4) ________________________________________
[ ]
Power Supply Module #05 (4) ________________________________________
[ ]
PTSD310 Freq. Synthesizer (4) ________________________________________
[ ]
3458A Digital Multimeter (4) ________________________________________
[ ]
VME Cooling Plenum (4) ________________________________________
[ ]
VXI Cooling Plenum (4) ________________________________________
Tester Rack (Rear)
[ ] VXI Blower Assembly (8) ________________________________________
[ ] Power Supply Module #07 (4) ________________________________________

Expansion Rack 1
[ ] Transformer Cooling Module (4) ________________________________________
[ ] RF Sub-SYS Power Supply (4) ________________________________________
[ ] HSC Filter Module #01 (4) ________________________________________
[ ] RF Lo Panel Filter Module (4) ________________________________________
[ ] RF Amp Filter Module #04 (4) ________________________________________
[ ] RF Amp Filter Module #03 (4) ________________________________________
[ ] RF Amp Filter Module #02 (4) ________________________________________
[ ] RF Amp Filter Module #01 (4) ________________________________________
[ ] E4419B Power Meter (4) ________________________________________
[ ] Power Supply Module #06_2 (4) ________________________________________
[ ] Power Supply Module #06_1 (4) ________________________________________

Expansion Rack 2
[ ] 10 MHz Amplifier Module (4) ______________________________________
[ ] SMGU Signal Generator (4) ______________________________________
[ ] SMIQ06 Signal Generator #02 (4) ______________________________________
[ ] SMIQ03 Signal Generator #03 (4) ______________________________________
[ ] SMIQ03 Signal Generator #02 (4) ______________________________________
[ ] SMIQ03 Signal Generator #01 (4) ______________________________________
[ ] SMIQ06 Signal Generator #01 (4) ______________________________________
[ ] AMIQ I/Q Modulation Generator (4) ______________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.

SPEC NO.: GTG00016 Rev. U Page 55 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 56 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT VII

LCT 40
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


CTS 12.00

Equipment No. 01LCT


Equipment Description LCT 40 Test System #01
Serial No. LCTXL008A
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 57 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] With system power on, verify that all system fans are operational. Any grinding/high pitched
whine/abnormal noise indicates worn fan/s which should be replaced.
[ ] Check calibration dates on calibration stickers for all equipment in or installed to the system.
[ ] Press the red button TESTER OFF on the power control panel and wait for VXI, VME and
Test Head boards to power down.
[ ] On workstation display/monitor, open a terminal/command tool window. Ensure that terminal
was not logged in to other system. Type halt_sys and press ENTER. A question will
prompt: "Are you sure you want to halt system hostname? (y/n). Answer y for yes. Wait
until white screen prompt ok. Then, switch off the workstation ULTRA 5 CPU.
[ ] Open rear door of Tester Rack.. Turn off Tester Rack AC Controller Switch #2.
[ ] Turn off Tester Rack AC Controller Switch #1.

2.0 CLEANING THE SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter and other equipment located in system. Use vacuum
cleaner to clean or replace filters following equipment manufacturer procedures.
[ ] Remove all boards on the system.
[ ] Loosened the screws holding the boards in place.
[ ] Disconnect and label all wires that are connected to the front panel board.
[ ] Applying even pressure, pull the board from the slot and place it in static bag before laying
it down.
[ ] Clean all boards using CDA (Compressed Dry Air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Any damage/missing slide levers and emblem on VME and VXI boards should be replaced.
[ ] Reinstall again all boards in the system.
[ ] Clean and vacuum the exterior of the workstation, system manipulator and the associated
floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition
[ ] Replace if necessary.

4.0 POWER UP SEQUENCE


[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] Turn on Tester Rack AC Controller Switch #1.
[ ] Turn on Tester Rack AC Controller Switch #2.
[ ] Switch on the ULTRA 5 CPU. At this point, the power indicators on the AC Controller
will be lit but there will be no power on the system.

SPEC NO.: GTG00016 Rev. U Page 58 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Press the green SYSTEM ON button on the power control panel. This will apply power to
the entire system.
[ ] Wait until ULTRA 5 CPU to boot up. If encountered boot up problems/errors before
and after boot up, call System Administrator to fix the problem/s
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto
Cal from the front panel of 3458A Digit Multimeter.
[ ] Put the meter in local mode by pressing Local button.
[ ] b - Press the Auto Cal button. The display should now read "ACAL" with a blinking cursor.
[ ] c - Press the up arrow in the Menu Scroll button. The display should now read "ACAL
ALL" with a blinking cursor.
[ ] d - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0 V".
The internal calibration process has begun.
[ ] If calibration fails, repeat steps b - d. If the problem persists, endorse the meter to
Calibration Group for repair. Replace another one and repeat steps a - d until meter Auto Cal
pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check for loose or missing hardware, loose or frayed cables, indicator lights not working.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace
for any malfunction observed.
[ ] Repair and/or replace any discrepancies are required.
[ ] Check if all four GREEN LEDs and two orange LEDs on each Dual V/I boards in the VXI
card cage lit. Troubleshoot system if not.
[ ] Check if RED OVERTEMP is on or off. If off-OK, if on-immediately check the system fans
for functionality. IF fans are functional, power down the system as per power down
procedure to cool down the system and then power up as per power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Check if the five front panel neon power supply lights on. Repair or replace power supply
if necessary.
[ ] Check if VXI/VME pressurized plenum front panel ORANGE neon lamp is on. Replace if
necessary.
[ ] Ensure proper alignment of Test Head boards pogo pins to CTS Test Head Pogo Pin
Alignment Board.
[ ] Remove the Test Head cover.
[ ] Attach the CTS Test Head Pogo Pin Alignment Board to the top plate making sure all
probes are within the holes of the alignment board.
[ ] Looking down on top of the alignment board, visually check the concentricity between the
probes and the holes on the alignment board. If the probes are concentric with the holes, then
no alignment adjustment is necessary. The performance alignment board can be removed and
the top cover of the test head may be re-installed. If the probes are not concentric with the
holes:
[ ] Determine which direction the performance alignment board must be adjusted for the
probes and the holes to be concentric. Adjust the board or boards until all the probes/pogo
are concentric with the holes of the performance alignment board.

SPEC NO.: GTG00016 Rev. U Page 59 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
6.0 INTER CONNECTION CHECK
[ ] Log-in on the SUN workstation.
[ ] Press the red RESET button on the front of the MVME177-XXXXX located in the far left
slot of the VXI/VME card cage. Make sure the red FAIL light is off, the yellow status light
and the green RUN light are dimly lit, and the green SCON light is brightly lit.
[ ] If the system does not reboot, check the Ehernet Transceiver and the Serial port connections
of the computer, the system stack and the MVME712M board.
[ ] If all connections are good, verify the Tester CPU boot parameters on vxWorks Window.
Correct boot parameters if necessary.

7.0 VOLTAGE CHECK


LCT 40 has 18 linear power supplies located in power supply modules 1 through 4 and 7. Proper
location of measuring the DC output voltages of the power supplies is on the backplanes of their
corresponding card cages.

7.1 POWER SUPPLY MODULE #01


- Provides DC power to the VXI card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-24V +/- 5% (-22.8V to -25.2V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.2 POWER SUPPLY MODULE #02


- Provides DC power to the VXI card cage.
+5V +/- 5% (+4.75V to +5.25V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
+24V +/- 5% (+22.8V to +25.2V) = __________

7.3 POWER SUPPLY MODULE #03


- Provides DC power to the Test Head card cage.
-5.2V +/- 5% (-4.94V to -5.46V) = __________
-2V +/- 5% (-1.90 V to -2.10 V) = __________
-12V +/- 5% (-11.4V to -12.6V) = __________
+12V +/- 5% (+11.4V to +12.6V) = __________

7.4 POWER SUPPLY MODULE #04


- Provides DC power to the Test Head card cage.
+5V +/- 5% (+4.75V to 5.25V) = ___________
+15V +/- 5% (+14.25V to +15.75V) = ___________
-15V +/- 5% (-14.25V to -15.75V) = ___________
+24V +/- 5% (+22.8V to +25.2V) = ___________
-24V +/- 5% (-22.8V to -25.2V) = ___________

7.5 POWER SUPPLY MODULE #07


- Provides DC Power to the two High Voltage V/Is at VXI card cage.
+48V +/- 5% (+45.6V to +50.4V) = ___________

SPEC NO.: GTG00016 Rev. U Page 60 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
-48V +/- 5% (-45.6V to -50.4V) = ___________

8.0 SYSTEM DIAGNOSIS

8.1 System Calibration


[ ] Ensure that the Test Head power is off.
[ ] Open Status Tool.
[ ] Select the SYSTEM button in the Status Tool and press the left
mouse button.
[ ] If calibration fails, repeat the system calibration, then troubleshoot
as required until all calibration tests pass.
[ ] Passed Whole System Calibration.

8.2 Diagnostic Checker


(NOTE: If System Calibration fails, subsequent programs or checkers will not execute.)
Pass Fail
8.2.1 I/O Subsystem
a - /check/io/rptr [ ] [ ]
b - /check/io/gpib [ ] [ ]
c - /check/io/aib [ ] [ ]

8.2.2 MATRIX Subsystem


a - /check/matrix/tds [ ] [ ]
b - /check/matrix/tas [ ] [ ]
c - /check/matrix/tpc [ ] [ ]

8.2.3 DC Subsystem
a - /check/dc/vi [ ] [ ]
b - /check/dc/qvi [ ] [ ]
c - /check/dc/dmm [ ] [ ]
d - /check/dc/dsb [ ] [ ]

8.2.4 DIGITAL Subsystem


a - /check/dds/cda [ ] [ ]

8.2.5 ADC Subsystem


a - /check/adc/taa [ ] [ ]

8.2.6 AC Subsystem
a - /check/ac/tlf [ ] [ ]
b - /check/ac/ada [ ] [ ]
c - /check/ac/awg [ ] [ ]

8.2.7 CPU
a - /check/cpu/cpu [ ] [ ]

SPEC NO.: GTG00016 Rev. U Page 61 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
8.3 Quad V/I EOS (Electrical Overstress) Test
- Designed to test known problems within QVI.This test is intended to work in
conjunction with the CTS Checkers. Required to run standard CTS Checkers
before using this and verify that all QVIs under inspection pass the QVI
checkers. Glitches, rise and fall times of each current range and bandwidth modes are
tested under no load, resistive load and multi capacitive loads. Indicated below the
illustration setup of QVI EOS Test.

LCT40/5040

BNC connector QVI TEST


GPIB Cable Cable PCB Board

Oscilloscope

Test Head

List/Record down QVI/s failed on EOS Test based on serial number. Replaced any QVI failed at test. Any
replacement should pass first at standard checker. Attach datalog on every QVI failed at test.

QVI SN:______________ QVI SN: _______________


QVI SN:______________ QVI SN: _______________

[ ] Passed all QVIs at EOS Check.

8.4 Handler Interface Checker


- Operation of the interface can be verified with the use of the Handler/Monitor Tool. This
simple feed - through service connects between the AIBA and the users parallel handler. It
will indicate the sort status, END OF TEST and START TEST, as well as providing push
button actuation of START and RETEST.
[ ] Passed in Handler Interface Check/AIB Checker

9.0 FINAL CHECK OUT


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:
SPEC NO.: GTG00016 Rev. U Page 62 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
Test Head REMARKS
[ ] Top Cover (4) ________________________________________
[ ] Top Plate (4) ________________________________________
[ ] Pogo Jaws (4) ________________________________________
[ ] Rubber Foot (4) ________________________________________

Tester Rack (Front)


[ ]
Filler Panel Below (4) ________________________________________
[ ]
Power Supply Module #01 (4) ________________________________________
[ ]
Power Supply Module #02 (4) ________________________________________
[ ]
Power Supply Module #03 (4) ________________________________________
[ ]
Power Supply Module #04 (4) ________________________________________
[ ]
6644A DC Power Supply #01 (4) ________________________________________
[ ]
6644A DC Power Supply #02 (4) ________________________________________
[ ]
PTSD310 Freq. Synthesizer (4) ________________________________________
[ ]
3458A Digital Multimeter (4) ________________________________________
[ ]
VXI/VME Cooling Plenum (4) ________________________________________
Tester Rack (Rear)
[ ] Power Supply Module #07 (4) ________________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM
Sticker with updated due date.
[ ] Attach print-out of checker results.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

SPEC NO.: GTG00016 Rev. U Page 63 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
Noted By : ___________________________________ Date : ___________________
Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 64 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT VIII

LTS2020
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 4.00

Equipment No. 01LTS


Equipment Description LTS 2020 Test System #71
Serial No. 514-616
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 65 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 CLEANING : Exterior
[ ] Visually inspect the exterior of the system for any disorder, damage, or missing parts and clean the
external parts of the system. Replace and/or repair if necessary.

2.0 CLEANING : Interior


[ ] Remove the top cover of the console by first removing the four (4) top cover retaining screws found
on the upper edge of rear panel. Lift the rear of the top cover approximately 1 inch. Grasp the cover
near the front and lift it up and rearward. remove cover and set it aside.
[ ] Remove the metal locks placed above the boards by unscrewing the thumb screws at the end of the
metal locks. Remove boards connecting cables one by one and place them on a conductive table,
conductive foams). Visually inspect each board for presence of dirt, dust or any other material not
part of the board. If dust is present, blow compressed dry air into boards to remove the dirt and dust.
Next clean edge finger of each boards by using propanol and have it dried before installing back the
system.
[ ] Visually inspect cooling fans, the fans should be free from dirt and air flow is not restricted. To
ensure dust free cooling fans, use vacuum cleaner.
[ ] Using compressed dry air, blow inside of the console to remove dust. Use a vacuum cleaner to wipe
off remaining dirt.
[ ] Using a brush and isopropyl alcohol, brush the edge socket connectors then followed by a stream of
compressed dry air.
[ ] Re-install boards, connectors and metal locks in that order (reverse procedure).
[ ] In re-installing the top cover, make sure it is tight and properly seated.

3.0 CLEANING : Disk drives


[ ] Inspect the disk drives, looking for the following and replacing or correcting any defective parts.
[ ] Excessive oxide build-up on the read/write head.
[ ] Any signs of corrosions, dirt, wear and loose connections.
[ ] If and only if necessary, use cotton swab soaked in alcohol to clean oxide accumulated on the head.
[ ] Plug the power cable to the outlet leaving "ON/OFF" switch in the OFF position.
[ ] Power up the LTS 2020 and insert the console disk in drive #0. (See specs on "Powering up the LTS
2020 Tester). Let

4.0 SAFETY
[ ] Check if the ON / OFF switch is still working.
[ ] Replace if found defective.
[ ] Let the system warm-up for at least one hour.

5.0 POWER SUPPLIES : Adjustment


[ ] Locate and measure the +5V, +/-12V and +/-24V power supplies. The +5V power supply must fall
within the tolerance of +/-0.1V. The +/-12V and +/-24V power supplies must fall down within the
tolerance of +/-0.5V. If the measured values are not within the tolerance specified in each power
supply, adjust trimpot of the power supplies using a small screwdriver. The trimpot can be located at
the PDC board of the power supply. Make sure that all necessary precautions in handling the interior
of the console are properly observed.
[ ] Re-install the top cover.
[ ] If it passes, release system to production.

SPEC NO.: GTG00016 Rev. U Page 66 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] If it fails, repair/replace defective boards, parts or components.
* Record initial and final reading :
READING +5V +12V -12V +24V -24V 10VREF
INITIAL |_______|________|________|________|________|____________|
FINAL |_______|________|________|________|________|____________|

6.0 CLEANING : Monitor and keyboard


[ ] Inspect for any disorder, damage, or missing parts and clean the external parts of the keyboard and
monitor. Perform corrective action if necessary.

7.0 RUN LTS CHECKERS


[ ] ADOS CAL
[ ] MC/SC CHECKER
[ ] CAL FB W/3456A
[ ] Test the standard (10 pcs) 3 times. If pass, endorsed to production.
[ ] If fail, make necessary corrective actions.
[ ] If all tests are passed, affix PM sticker on the machine and release for production.

8.0 General PM Checklist


[ ] Make sure that fuse cover is present.
[ ] Check and screw if necessary all cable connectors.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum Electromagnetic shield filter covers. Should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on the PM Sticker.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *
TROUBLE CAUSE ACTION TAKEN REMARKS
______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
SPEC NO.: GTG00016 Rev. U Page 67 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
Acknowledged By : ___________________________________ Date : ___________________
Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 68 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT IX
TERADYNE A360/A360TA/A370
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01A360


Equipment Description TERADYNE A360 #01
Serial No. 8507257
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 69 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER SYSTEM DOWN
[ ] Note all program loaded to system and stations then delete all programs.
[ ] In the engineering terminal window type 1 followed by "RTN" key for job commands.
[ ] Select optn D followed by "RTN" key to delete job.
[ ] Select station number from which program is to be deleted, followed by "RTN" key. Repeat if
necessary for other stations.

1.1 STOP TEST SYSTEM


[ ] Click the "stop" button in the SEM365 control window simultaneously.

1.2 SHUTDOWN SUN WORKSTATION


[ ] Select UTILITIES=>REBOOT/SHUTDOWN SYSTEM...from the sun workstation background
menu. Wait until the following windows appears.

Reboot your workstation


This will kill all existing processes.
Make sure to save all your work first.
You should wait for the login: prompt

Shut down your workstation


This will kill all existing processes.
Make sure to save all your work first.
You can turn off your workstation when
you see the OK or . prompt.

[ ] Click on the "STOP" button and wait until you see an OK prompt.

1.3 TURN OFF MAIN POWER


[ ] Turn off main power supply switch on front right of system.
[ ] Remove plug from wall socket.

2.0 SERVICE
[ ] Remove front covers (2) and remove back covers (2)
CAUTION : GROUND STRAP MUST BE WORN WHEN HANDLING PC BOARDS.
[ ] Remove PC boards from M601/M602 card cage, carefully noting each position, place a grounded
trolley and in safe place remove dust using an air gun.
[ ] Vacuum M601/M602 card cage.
[ ] Remove boards from A360 card cage, carefully noting each position, place on a grounded trolley
and in a safe place remove dust using an air gun.
[ ] Vacuum A360 card cage.
[ ] Remove front cover of DC power supplies.
[ ] Exercising extreme caution vacuum DC power supplies.
[ ] Replace cover of DC power supplies.
[ ] Replace PC boards to A360 card cage.
[ ] Replace PC boards to M601/M602 card cage.

SPEC NO.: GTG00016 Rev. U Page 70 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Remove PC boards from M625 card cage carefully noting each position, placed on grounded
trolley and in safe place remove dust with an air gun.
[ ] Vacuum M625 card cage.
[ ] Replace computer PC boards to M625 card cage.
[ ] Remove computer boards from computer card cage, carefully noting each position, place on
grounded trolley and in safe place remove dust with an air gun.
[ ] Vacuum computer card cage.
[ ] Replace computer PC boards.
[ ] Remove cover of CPU/TA210 power supplies.
[ ] Vacuum all supplies.Replace cover.
[ ] Vacuum all areas of system at rear of the test system.
[ ] Remove supplies cover and vacuum supplies, replace cover.
[ ] Vacuum upper back plane. Vacuum lower back plane.
[ ] Vacuum all areas. Replace back covers (2)

* GO TO EXPANSION CABINET ( FOR A370 ONLY )


[ ] Remove PC boards from M620 card cage, carefully noting each position place on a grounded
surface and in safe place, remove any debris with air gun.
[ ] Remove boards from M621 card cage, carefully noting each position and in a safe place remove any
debris with air gun.
[ ] Replace boards to the expansion cabinet card cages.
[ ] Vacuum all areas of the system.

* MAINTENANCE PROCEDURE FOR TERADYNE TESTER WHICH HAVE TA210 OPTION


[ ] Remove the back cover of the TA210 test head.
[ ] Vacuum the test head.
[ ] Check the pogo pins for missing and bend.
[ ] Check the receptacle of the low current meter pogo pins.
[ ] Replace the back cover.

3.0 SAFETY
[ ] Plug in engineering terminal and connect it to test system.
[ ] Plug in test system.
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.

4.0 SYSTEM POWER UP


[ ] Turn on the main power switch.
[ ] Wait until the workstation has booted. The workstation screen should display a login prompt like
tsunr3 login :
The prompt will be slightly different for each test system, depending on the test system name.
[ ] Login to the workstation with surname "prod". If you dont know the password you can get it from
the Test System Administrator. Once you logged in a window will appear on screen with green text
on a black background. This is the "engineering terminal window". A second smaller window
SPEC NO.: GTG00016 Rev. U Page 71 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
should be visible to the right of the SEM365 terminal window. This is the booting and stopping the
tester computer.
[ ] Press UNLOCK and TEST SYSTEM POWER ON simultaneously. (not necessary if test system
power light is on) background. This is the "engineering terminal window". A second smaller
window should be visible to the right of the SEM365 terminal window. This is the booting and
stopping the tester computer.
[ ] Press UNLOCK and TEST SYSTEM POWER ON simultaneously. (not necessary if test system
power light is on).
[ ] Click on the boot button in the SEM365 window to boot the tester computer. (computer run light
comes on). When the exec. is loaded the following will appear on the screen.

TO LOGIN
TYPE A VALID ACCOUNT NAME AND
PASSWORD FOR DEVELOPMENT MODE.
- OR -
TYPE THE ENTER KEY
FOR PRODUCTION MODE

ACCOUNT NAME =

[ ] Check mechanical operation of internal cooling fans.


[ ] Replace front covers.

5.0 RUNNING CHECKERS USING ENGINEERING TERMINAL


[ ] When the system has successfully booted up checkers must be ran to verify the system and its
power supplies.
[ ] Run checkers as outlined in LK01863.
[ ] Select calibrate menu by depressing key 8.
[ ] Calibrate M602 by depressing key 2. The following appears on the screen:
Set Supply 31/3
Linearization Source = S31
HIACC Calibration Complete
Ready.

[ ] Calibration M601 by depressing key 1. The following appears


on the screen:

A360/A370 Data Retention Verified


Source9 Calibration complete
Source6 Calibration Complete
Source5 Calibration Complete
Source4 Calibration Complete
Source3 calibration Complete
Source2 Calibration Complete
Source1 Calibration Complete
Voltmeter Calibration Complete

SPEC NO.: GTG00016 Rev. U Page 72 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
Done
Ready

6.0 RUNNING CHECKERS USING THE BUILT-IN TERMINAL ON THE A360/A370


[ ] Depress change setup key.
[ ] Enter station number 1,2,3,or4. The following appears on the screen:
1 Load Job .1 Handler
2 Datalog .2 Endlot
3 Summary .3 Manage Tapes
4 Adart .4 Power to DUT
5 Switch Var .5
6 Calibrate .6
7 Compat Cmnds. .7 Logoff
8 Run ... Bin .8
9 Check System .9 Start
0 Exit .0

[ ] Depress key 6 to enter calibration menu.


[ ] Depress key 2 to calibrate M602.
[ ] Depress key 1 to calibrate M601.
[ ] Depress key 0 to exit calibration menu.
[ ] Depress key 9 to enter Check System menu. The checker system commands appear on the screen.
Type S and return. The checker is now running. When the checker is finished one of the
following messages appear on the screen "Checkers Complete" or "Checkers Ended In Failure".
[ ] If the message Checkers Complete appears, type any key to continue is displayed, and may be
returned to production mode. Please attach print-out.
[ ] If the message Checkers Ended in Failure is displayed, a corrective action must be done.
[ ] When the system is repaired, the maintenance technician must re-run the checker and record
the results.

[ ] Run TA210 checkers.


PASS FAIL
TA210EXT or CHKTA210 [ ] [ ]

[ ] If fail, do necessary action.


[ ] If all test pass, affix PM sticker on the machine.
[ ] Attached print-out.

7.0 INTERNAL CALIBRATION


[ ] Perform Internal Calibration by following procedures stated on GTH00013 specs.
[ ] Attach hardcopy of calibration data to the PM workorder.

8.0 GENERAL P.M.


[ ] Secure all screws all cable connectors on front panel.
[ ] Check all physical discrepancies and correct if necessary.
[ ] Secure internal cablings and connections. Tie wrap all loose wires.
[ ] Vacuum/Clean area covered underneath the tester and outer vault.
SPEC NO.: GTG00016 Rev. U Page 73 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Vacuum all fans. Check and report back for defective and potential parts to fail.
[ ] Vacuum electromagnetic shield filter covers. Should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on the PM sticker.

WHEN SERVICE IS COMPLETED GIVE SYSTEM BACK TO PRODUCTION AND SIGN


APPROPRIATELY ON PROMIS.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 74 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT X
TERADYNE A510
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 02A510


Equipment Description TERADYNE A360 #01
Serial No. 8835261
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 75 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 TURNING POWER DOWN
NOTE: WHEN THE MAIN POWER IS TURNED OFF BOTH THE TESTER AND USER
COMPUTERS WILL BE OFF. TO ENSURE THAT THEY ARE LOGGED OUT IN THE
CORRECT SEQUENCE, DO THE FOLLOWING:

[ ] Take note of the programs.


[ ] Delete all programs.
[ ] At the Cx_S% Prompt type halt_sys, then enter. (This will shutdown both computers)
[ ] Switch off main power.

2.0 SERVICES
UPPER PART OF THE MAINFRAME
[ ] At service side, open upper and lower door.
[ ] Pull out all the boards at computer card cage.
[ ] Vacuum the slots and backplane.
[ ] Vacuum all boards and clean the edges with propanol.
[ ] Blow-air the boards to dry.
[ ] Replace the boards with care.

LOWER PART OF THE MAINFRAME


[ ] At service side, open upper and lower door.
[ ] Pull out all cards at the lower part of the main frame.
[ ] Secure the boards with Anti-static bag.
[ ] Vacuum the slots and the backplane.
[ ] Vacuum the boards and wipe the edges with propanol.
[ ] Blow-air the boards to dry.
[ ] Re-turn the boards with care.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.

4.0 SYSTEM POWER UP


[ ] Go to Login prompt
[ ] Login as checkers type password : service
[ ] cx_s% prompt will appear , type reboot_sys to reboot first the user computer.
[ ] After rebooting the user computer, login again as checkers and type password.
[ ] type /user/openwin/bin/openwin
[ ] Wait for the openwin to open, then open a cmdtool and type reboot_tst and wait for the word
"connected" to appear.
[ ] If it is already connected, cx_s% prompt will appear again, now type "tip hardwire" and wait for a

SPEC NO.: GTG00016 Rev. U Page 76 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
few minutes for booting the tester computer.
[ ] If the rebooting of the tester is successful youll see login prompt cx_t: if yeS type " ~. " and
youll see cx_s% prompt type exit in the cmdtool and quit the openwin. login as prod and type
password "tester". if problem still exists, call system technicians for help.

5.0 CHECKERS
[ ] Run all applicable system checkers.
[ ] Passed -print the summary then attach it to the workorder together w/ PM sticker.
[ ] Fail -fix problem.

6.0 INTERNAL CALIBRATION


[ ] Perform Internal Calibration by following procedures stated on GTH00013 specs.
[ ] Attach hardcopy of calibration data to the PM workorder.

7.0 GENERAL P.M.


[ ] Perform SDB external checker. Ask senior technician assistance for initial guidance on
overview and details.
[ ] Secure screw and all cable connector on front fanel.
[ ] Check all physical discrepancies and correct if necessary.
[ ] Secure internal cablings and connections. Tie wrap all loose wires.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum electromagnetic shield filter covers. Should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on PM Sticker.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

SPEC NO.: GTG00016 Rev. U Page 77 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
Acknowledged By : ___________________________________ Date : ___________________
Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 78 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT XI

TERADYNE A565
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01A565


Equipment Description TERADYNE A565 #01
Serial No. 9612256
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 79 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 TURNING POWER DOWN
[ ] Take note of all programs.
[ ] Delete all programs.

NOTE: WHEN THE MAIN POWER IS TURNED OFF BOTH THE TESTER AND USER
COMPUTERS WILL BE OFF. TO ENSURE THAT THEY ARE LOGGED OUT IN THE
CORRECT SEQUENCE DO THE FOLLOWING:

[ ] At the G5_S% Prompt type halt sys, then enter.


(This will shutdown both computers) switch off main power.

2.0 A. SERVICES
[ ] Remove front covers (3) and back covers (3).
[ ] Remove all boards from DMF Card Cage carefully, note the slots of each boards.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DMF Card Cage.
[ ] Remove all boards from SCS/TSY Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SCS/TSY Card Cage.
[ ] Remove all boards from UVBI Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum UVBI Card Cage.
[ ] Remove all boards from SEQ. Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SEQ Card Cage.
[ ] Remove all boards from DSIO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DSIO Card Cage.
[ ] Remove all boards from TATSUNUKO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the TATSUNUKO Card Cage.
[ ] Place back all boards with care and noting the slots.
[ ] Wipe the covers and place it back.
[ ] Wipe the workstation.

2.0 B. PATH II MAINTENANCE PROCEDURE


[ ] Remove the cover of the PATH II test head.
[ ] Check pogo pins for missing and bend.
[ ] Remove all boards from PATH II.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the test head.
[ ] Place back all the boards with care and noting the slots.
[ ] Replace the cover of the test head

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.

SPEC NO.: GTG00016 Rev. U Page 80 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.

4.0 SYSTEM POWER UP


[ ] Turn on the main power.
[ ] Wait until the workstation has booted. The workstation screen should display a login prompt like
G5_ login:
[ ] Login to the workstation with username "checker".
[ ] Enter password.
[ ] Wait until the image window appears.

5.0 PERFORM SYSTEM DIAGNOSTICS


[ ] DC Power Supply Checking and conditioning
[ ] Check/measure all power supplies present on the system for DC accuracy output and
ripple voltage. Record below for any problems and record as necessary.
Note : Ripple voltage should not exceed +/-300mV.
Remarks : _________________________________

[ ] Adjust as necessarily all DC power supplies that dont meet the desired voltage
output.
Note : All DC supplies should not exceed the +100 mV limit but less than its typical
rated voltage. Record below any problems and correct as necessary.
Remarks : ________________________________

[ ] Run internal checker at the image window.


[ ] From image window click:
a. Checker
b. Individual
c. Self Test

[ ] Select the following checker program or run system checker

MAIN FRAME SECTION


Pass Fail
UBST [ ] [ ]
DCST [ ] [ ]
MATRIXST [ ] [ ]
STATIONST [ ] [ ]
UBAPUST [ ] [ ]
SCMCLK_AMS_ST [ ] [ ]
DMF_AMS_ST (32/64) [ ] [ ]
MFS_AMS_ST (2) [ ] [ ]

TEST HEAD 1 SECTION


Pass Fail
SPEC NO.: GTG00016 Rev. U Page 81 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
UBASYST [ ] [ ]
TMSALST [ ] [ ]
HUCST [ ] [ ]
TRGST [ ] [ ]
LCAST (40) [ ] [ ]
DTH_AMS_ST (32/64) [ ] [ ]
DTH_HV_AMS_ST [ ] [ ]
DTM_AMS_ST [ ] [ ]
TDR_AMS_ST [ ] [ ]

TEST HEAD 2 SECTION


UBASYST [ ] [ ]
TMSALST [ ] [ ]
HUCST [ ] [ ]
TRGST [ ] [ ]
LCAST (40) [ ] [ ]
DTH_AMS_ST (32/64) [ ] [ ]
DTH_HV_AMS_ST [ ] [ ]
DTM_AMS_ST [ ] [ ]
TDR_AMS_ST [ ] [ ]

[ ] Run external Checker following procedures stated on LK03995 specs.


[ ] Fail - fix problem.
[ ] Passed - print summary then attach it to the workorder.

6.0 INTERNAL CALIBRATION


[ ] Perform Internal and LA302 10Mhz Reference Module Calibration by following procedures
stated on GTH00013 specs.
[ ] Perform DCREFCAL calibration
[ ] From image window click:
a. Checker
b. Maintenance and Installation
c. dcrefcal (test program)
[ ] Perform the default options to be calibrated and record the values below.

DCREFCAL EXTERNAL CALIBRATION


Name:
Meter Manuf. and model:
Meter serial Number:
Date of last meter cal:
Reading Pass Fail
+50V _________ [ ] [ ]
-50V _________ [ ] [ ]
+20V _________ [ ] [ ]
-20V _________ [ ] [ ]
+10V _________ [ ] [ ]

SPEC NO.: GTG00016 Rev. U Page 82 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
-10V _________ [ ] [ ]
+5V _________ [ ] [ ]
+2V _________ [ ] [ ]
-2V _________ [ ] [ ]
+1V _________ [ ] [ ]
-1V _________ [ ] [ ]
+.5 _________ [ ] [ ]
-.5 _________ [ ] [ ]

5000Kohms _________ [ ] [ ]
500ohms _________ [ ] [ ]
50Kohms _________ [ ] [ ]
50ohms _________ [ ] [ ]
5Kohms _________ [ ] [ ]

[ ] Attach hardcopy of all system diagnostics data to the PM Work order.

7.0 GENERAL PM
[ ] Secure/screw all PATH II covers.
[ ] Check all groundings on tester and manipulator and PATH II stand footings.
Take note of the positions as it should be in the green mark sticker to avoid stress
on PATH II cable.
[ ] Check and make sure that air in purge assembly is working, coordinate for correction
as necessary.
[ ] Check doors, door groundings and should always keep close.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum electromagnetic shield filter covers. It should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on PM sticker.
[ ] All Cables should be left neat and tidy.
[ ] Remove all/any debris that may have collected in the cells as a result of the service.
[ ] Remove all kit and equipment that was used during the service

SPEC NO.: GTG00016 Rev. U Page 83 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 84 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT XII

PCLTS
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01PCLTS


Equipment Description PCLTS #01
Serial No.606-744
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 85 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 CLEANING
1.1 EXTERIOR
[ ] Shutdown the system by pressing the power button at the right side of the front panel.
[ ] Remove all the cables connector at the back.
[ ] Visually inspect the exterior of the system for any disorder, damage, or missing parts and clean
the external parts of the system. Replace and/or repair if necessary.

1.2 INTERIOR
[ ] Remove the screws at the back.
[ ] Remove the cover by sliding it backwards approximately 1/2 inch to unlock then lift it up and set
it aside.
[ ] Visually inspect the ribbon cable connectors, FDD, HDD, RAM, Video card, IDE Controller
Card and Emulator board for presence of dirt, dust or any foreign material and check for proper
alignment. If dust is present blow with CDA into the boards.
[ ] Replace the cover and the cables.
[ ] Remove unnecessary stickers and labels.

1.3 HARDWARE INVENTORY


[ ] RAM
[ ] 4MB [ ] 8MB [ ] 12MB [ ] 16MB [ ] Built In
[ ] HDD
[ ] 120MB [ ] 300MB [ ] 500MB [ ] Others: _______
[ ] DISK DRIVES
[ ] 3.5 Only
[ ] 3.5 and 5.25
[ ] Two 3.5
[ ] Others: _______
[ ] IEEE BOARD
[ ] Installed
[ ] Not Installed
[ ] MICROPROCESSOR [ ] Intel [ ] Cyrix
[ ] 486dx [ ] 486dx2
[ ] 486sx
[ ] Others : _______

1.4 FLOPPY DISK DRIVES


[ ] Insert Disk Drive Head Cleaner at drive A: then boot up the system. At the PCLTS window exit
to DOS then at the C>type A: then press ENTER.

1.5 HARD DISK DRIVE


[ ] Run scan disk on drive C:
[ ] Check result of scan disk. Take note of bad sectors. Make the necessary action based on findings.
[ ] Run defragment utility on drive C:

2.0 SET UP
[ ] Set up the system with the LTS2020.

SPEC NO.: GTG00016 Rev. U Page 86 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Boot up the system then run the Board Diagnostic Test.

PASS FAIL

Aux register [ ] [ ]
CPU read [ ] [ ]
CPU write [ ] [ ]
Timer [ ] [ ]
Line sync [ ] [ ]

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 87 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
ATTACHMENT XIII

TERADYNE A520/A540
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01A520


Equipment Description TERADYNE A520 #01
Serial No.9012257
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 88 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
1.0 TURNING POWER DOWN
NOTE: WHEN THE MAIN POWER IS TURNED OFF BOTH THE TESTER AND USER
COMPUTERS WILL BE OFF. TO ENSURE THAT THEY ARE LOGGED OUT IN THE
CORRECT SEQUENCE .

DO THE FOLLOWING:
[ ] Take note of the programs.
[ ] Delete all programs.
[ ] Exit Image.
[ ] login: checkers passwords: service
[ ] At the dx_S% Prompt type halt tst: (y) then halt_sys (y), then enter.
(This will shutdown both computers)
[ ] Switch off tester power.
[ ] Switch off main power.

2.0 SERVICES
ANALOG AND MIXED SIGNAL CABINET
[ ] At operator side, open upper and lower door.
[ ] Use vacuum cleaner to remove the dust.
[ ] At service side, open upper and lower door
[ ] Pull out all the boards at instrumentation A and B, vector 1, Vector 2 Formatter and sequencer
card cages.
[ ] Vacuum the slots and backplane.
[ ] Vacuum all boards and clean the edges with propanol or alcohol.
[ ] Blow-air the boards to dry.
[ ] Turn on the tester power and check the all the cooling fans
[ ] Turn off the tester power then replace the boards with care.

TEST HEAD
[ ] Release the DIB locking arm.
[ ] Carefully remove the DIB.
[ ] Visually inspect the pogo pins of each board.
[ ] Move the Z if lever to open position, then release the front and back latch lock, open the test head
by using the removable lever.
[ ] Remove all the cards.
[ ] Vacuum the slots and backplane
[ ] Vacuum all boards and clean the edges with propanol.
[ ] Blow air to the boards to dry.
[ ] Remove the cover plate to expose the mechanical parts of the DIB locking arm, in presence of
iron filing use vacuum cleaner and lubricate the moving parts.
[ ] Place back the cover plate.
[ ] Turn on the tester power and check the all the cooling fans
[ ] Turn off the tester power then replaces the boards with care.
[ ] Close the test head and make sure that screws are complete

SPEC NO.: GTG00016 Rev. U Page 89 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.

4.0 SYSTEM POWER UP


[ ] Turn on the tester power and main switch.
[ ] Wait for the user computer to boot.
[ ] Login as checkers type password: service
[ ] Type openwin then image window will appear.
[ ] Pop out station 5 for running checkers purpose.
[ ] dx_s% prompt will appear , type reboot_sys to reboot first the user computer.
[ ] After rebooting the user computer, login again as checkers and type password.
[ ] type openwin then press enter
[ ] Wait for the windows image to open, then open a cmdtool and type reboot_tst and wait for the
word "connected" to appear.
[ ] If it is already connected, dx_s% prompt will appear again, now type "initialize" and wait for a
few seconds

5.0 POWER SUPPLY CHECKING


MIXED SIGNAL SWITCHING POWER SUPPLY MEASUREMENTS
[ ] Remove lower cover of the mixed frame operator panel.
[ ] Measure all power supplies output at the sense terminals.
Refer to the table below and record all readings:
Table 1
SPS1 SPS2 SPS3 SPS4

SPS5 SPS6 SPS7 SPS8

SPS9 SPS10 SPS11 SPS12

A520 MIXED SIGNAL SWITCHING POWER SUPPLY SPECIFICATIONS


Table 2:
FUNCTIONAL NOMINAL VOLTAGE MEASURED MEASURED
SPS# HI LIMITS LO LIMITS AC NOISE
DESCRIPTION VOLTAGE SPECS VALUE NOISE

1 FRM SLOT 8-14 -5.30V +/-50mV -5.25V -5.35V 100mV P-P

2 FRM SLOT 1-7 -5.30V +/-50mV -5.25V -5.35V 100mV P-P

3 VB1 SLOT 1-22 -5.30V +/-50mV -5.25V -5.35V 100mV P-P

4 FRM/VB1 SLOT 1-22 -2.15V +/-50Mv -2.10V 100mV P-P

5 FRM SLOT 15-22 -5.30V +/-50mV -5.25V -5.35V 100mV P-P

6 VB2 SLOT 1-22 -5.30V +/-50mV -5.25V -5.35V 100mV P-P

SPEC NO.: GTG00016 Rev. U Page 90 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
7 FRM SLOT 1-22 +5.05V +/-50mV +5.00V +5.10V 100mV P-P

8 CONV SLOT 1-22 -5.30V +/-50mV -5.25V -5.35V 100mV P-P

9 CONV/VB2 SLOT 8-14 -2.15V +/-50mV -2.10V -2.20V 100mV P-P

10 FRM/TEST HEAD -10.05V +/-50mV -10.10V -10.00V 100mV P-P

-15.05V +/-50mV -15.10V +15.00V 100mV P-P

-23.75V +/-100mV +23.85V +23.65V 100mV P-P

11 RESERVED

12 TEST HEAD +4.95V +4.95V +4.85V 100mV P-P

-5.05V -5.15V -5.05V 100mV P-P

If adjustments are needed, carefully insert a small plastic tweaker into the appropriate switcher and adjust
while monitoring the voltage at the sense terminal plug.

MIXED FRAME LINEAR POWER SUPPLY MEASUREMENTS


[ ] Remove lower cover of the mixed signal service side.
[ ] Measure all power supplies output at their corresponding test points.
[ ] Refer to the table below and record all readings:

MIXED FRAME LINEAR POWER SUPPLIES


Table 3:
LPS3 LPS2 LPS1 BLANK
LPS6 LPS5 LPS4 BLANK

A520 MIXED SIGNAL LINEAR POWER SUPPLY SPECIFICATIONS


Table 4:
FUNCTIONAL NOMINAL VOLTAGE MEASURED MEASURED
LPS# HI LIMITS LO LIMITS AC NOISE
DESCRIPTION VOLTAGE SPECS VALUE NOISE

1 SPARE A LOT

2 CONVERSION +15.00V +/-100mV +15.10V +14.90V 100mV P-P

-15.00V +/-100mV -15.10V -14.90V 100mV P-P

3 CONV/TEST HEAD +6.00V +/-100Mv +6.10V +5.90V 100mV P-P

-6.00V +/-100mV -6.10V -5.90V 100mV P-P

4 TEST HEAD -30.00V +/-100mV -30.10V -29.90V 100mV P-P

+30.00V +/-100mV +30.10V +29.90V 100mV P-P

5 TEST HEAD +15.00V +/-100mV +15.10V +14.90V 100mV P-P

6 TEST HEAD -15.00V +/-100Mv -15.10V -14.90V 100mV P-P

If adjustments are needed, carefully insert a small plastic tweaker into the corresponding switcher
SPEC NO.: GTG00016 Rev. U Page 91 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
and adjust while monitoring the voltage at the sense terminal plug.
LINEAR / USER POWER SUPPLY MEASUREMENTS
[ ] Remove upper cover of the analog mainframe cabinet service side.
[ ] Measure power supplies output at their corresponding test points.
[ ] Refer to the table below and record all readings:

USER POWER SUPPLIES TEST POINTS


Table 5:

TP TP TP TP TP TP TP TP
13 & 14 15 & 16 17 & 18 19 & 20 21 & 22 23 & 24 25 & 26 27 & 28

+72V -72V +15V -15V +12V (A) -12V (B) +30V -30V

A520 LINEAR / USER POWER SUPPLY SPECIFICATIONS


Table 6:
FUNCTIONAL NOMINAL VOLTAG HI LO MEASURE AC MEASURED
TP#
DESCRIPTION VOLTAGE E SPECS LIMITS LIMITS D VALUE NOISE NOISE
13 & 100mV P-
+72V +72.10V +/-150mV +72.25V +71.95V
14 P
15 & 100mV P-
-72V -72.10V +/-150mV -71.95V -72.25V
16 P
17 & 100mV P-
+15V +15.00V +/-100mV +15.10V -14.90V
18 P
19 & 100mV P-
-15V -15.00V +/-100Mv -14.90V -15.10V
20 P
21 & 100mV P-
+12V (A) +12.00V +/-100mV +12.10V +11.90V
22 P
23 & 100mV P-
-12V (B) -12.00V +/-100mV -11.90V -12.10V
24 P
25 & 100mV P-
+30V +30.60V +/-50mV +30.65V +30.55V
26 P
27 & 100mV P-
-30V -30.60V +/-50mV -30.55V -30.65V
28 P
If adjustments are needed, carefully insert a small plastic tweaker into the corresponding switcher
and adjust while monitoring the voltage at the sense terminal plug.

6.0 CHECKERS
[ ] Run all applicable system checkers on station 5.
[ ] Run system check.
[ ] Passed -print the summary then attach it to the work order together w/ PM sticker.
[ ] Fail -fix problem.
[ ] Run continuity checker for performance check.
[ ] Pass -attach hardcopy to the work order.
[ ] Fail -fix the problem.
[ ] Verify at least one production set-up. (optional).

7.0 INTERNAL CALIBRATION


SPEC NO.: GTG00016 Rev. U Page 92 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Perform Internal Calibration by following procedures stated on GTH00013 specs.
[ ] Attach hardcopy of calibration data to the PM work order.

8.0 GENERAL P.M.


[ ] Check all groundings on tester and manipulator. Correct if necessary.
[ ] Check/secure all external cablings and harness as necessary.
[ ] Check/secure manipulator footings.
[ ] Check air purge assembly, coordinate for correction as necessary.
[ ] Check doors, door groundings and should always be kept close w/ lock.
[ ] Perform external checker (using AD758) to ensure resources continuity are ok externally.
[ ] Vacuum the outer vault.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum electromagnetic shield filter covers. It should be place properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on PM sticker.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 93 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
ATTACHMENT XIV
HIGH VOLTAGE TESTER
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01HVHT


Equipment Description HIGH VOLTAGE TEST SYSTEM #01
Serial No. HT10011
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 94 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
1.0 CLEANING
1.1 EXTERIOR
[ ] Shutdown the system by pressing the power button in the front panel.
[ ] Remove all the cable connector at the back of the panel.
[ ] Visually inspect the exterior of the system for any disorder.
[ ] Check for damage, or missing parts and clean the external parts of the system.
Replace or repair if necessary.

1.2 INTERIOR
[ ] Remove the screws at the back.
[ ] Remove the cover by sliding it backwards approximately 1/2 inch to unlock then
lift it up and set it aside.
[ ] Visually inspect the ribbon cable connectors and all the boards inside, remove
any build up of dirt, dust or any foreign material and check for proper alignment.
If dust is present, vacuum clean the boards.
[ ] Replace the cover and the cables.
[ ] Remove unnecessary stickers and labels.

2.0 SET UP
[ ] Install all cables that has been removed prior cleaning/checking.
[ ] Boot up tester.
[ ] Turn "ON" all switches.
[ ] Run set-up verifiers; good and reject.
[ ] If all test is passed, affix PM sticker on the machine and release for production.

3.0 CALIBRATION PROCEDURE

Required Equipment and Materials


1 - Fluke 110 DVM or, equivalent
1 - TDS3054 Tektronix Digital Oscilloscope or, equivalent
1 - AFG3021 Tektronix Function Generator or, equivalent
1 - PDC710V Partial Discharge Calibrator
1 - T-connector
2 - BNC cable
1 - Oscilloscope Probe
1 - Shorted Device
2 - series 10 MResistor
1 - 50Terminator

Prerequisite for Performing Calibration


It is assumed that the person performing any of the following calibration procedures understands how to
operate the specified test equipment. Whenever settings are critical for a given measurement, the specific
setting is provided along with general information about the requirement. It is also assumed that the person
performing the tests will supply whatever cables, connectors and adapters necessary for the activity and that
these accessories are appropriate for the frequencies being measured.

SPEC NO.: GTG00016 Rev. U Page 95 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
Parameters to be tested
A. Voltage Range: 0 to 7.00 KV ac (9.9 KV ac peak), 10 Volt resolutions. Accuracy of 2% +/-
one digit.
B. Test Time Duration: T1 and T2 from 0.1 to 99.9 Seconds +/- 0.1 sec.
C. Programmable Leakage Test Threshold: 0 to 99.9 micro A in 0.1 & micro A steps, internal
100 M ohm current limiting resistance in parallel with 10pF, accuracy of 2% +/- 1 digit.
D. Partial Discharge Test Threshold and Delay: 0 to 50 picocoulombs (pC) in 0.2 pC steps, with
0.0 to 9.9 seconds sense delay.
E. High Voltage Low Limit Threshold: 0 to 7.00 KV ac, accuracy of 2% +/- one digit. (Ensures
that actual device test voltage is not below requirement).

3.1 PERFORMANCE TESTS

3.1.1 Voltage Range Test


The panel meter offsets are adjusted to 0.00 and the panel meter gain are adjusted to the required
tolerances to ensure the function and accuracy of the front panel displays. The SOURCE VOLTAGE
display is then used to monitor the voltage output of the Tester.

Panel Meter Offset


3.1.1.1 Turn on tester, remove controller box cover. Verify indicators are turned on and fan is
running.
3.1.1.2 Press SOURCE VOLTAGE. Set V1 and V2 to zero.
3.1.1.3 Connect the oscilloscope to IC9F-7(use50mV/div). Adjust R168 to get a null (most
negative value). Adjust R120 (Meter Zero, location G7) to get a Source Voltage reading of
0.00Vac.
3.1.1.4 Connect the oscilloscope to 7E-7(use20mV/div). Adjust R182 (location F5) so that
there is no change in voltage on oscilloscope when alternating between Source Voltage and
Leakage Current displays.

Panel Meter Gain Accuracy


3.1.1.5 Set power to off, remove the Meter (center) coaxial cable from the H.V Box and
measure R26 (location G6) for 5K+/- 0.03K (reverse the meter leads as required to
obtain the highest reading).
3.1.1.6 Measure across the Meter (center) connector on the H.V Box (not the controller) for
50M0.30M; (reverse the meter leads as required to obtain the highest reading).
3.1.1.7 Connect the function generator to the controller Meter input connector and to the
DVM. (See FIGURE 1 - Voltage Range Test Setup)
3.1.1.8 Set power switch to ON. Press the Tester Source Voltage switch, Turn V1 and V2 to
zero.
3.1.1.9 Set the function generator to a 0.500Vrms(as displayed on the DVM), 60Hz. Verify
there is no dc offset on the sinewave by momentarily setting the DVM to dc volts, and
observing a reading of 0.00V(the last 2 digits may fluctuate). Return meter to ac volts.
3.1.1.10 Adjust R121 (Meter gain, location G6) so that the Source Voltage displays 5.00kV
(or the same digit as the DVM).
3.1.1.11 To verify the voltage output, reconnect the meter cable to the Meter connector on the
HV box. For checking if the voltage of 1kV, 5kV and 7kV can be obtained and indicated on

SPEC NO.: GTG00016 Rev. U Page 96 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
the panel DVM by turning the variac. For getting the 1kV, the variac turn is on the lower side
(~10%) and for 7kV, the variac turn shall be on the higher side). Adjust V2 for readings
within 2% of 1, 5 and 7kV displays on the Source Voltage displays.
3.1.1.12 With the tester disconnected to the ac power, install the controller box cover and four
screws.

3.1.2 Test Time and PD Detector Delay Duration


The T1 and T2 test durations are set to 2, 10 and 99 seconds and then timed. The oscilloscope is used
for 2 and 10 seconds and a stop watch used for 99 seconds. The P.D Delay duration is set to 1 and 9
seconds and then timed. The oscilloscope is used.
3.1.2.1 Connect the tester to the ac power, set Power switch to ON, verify indicators turn on and the
fan is running. Connect the oscilloscope to the Test in Progress connector on the rear panel.
3.1.2.2 Press Source Voltage. Set V1 and V2 to 1kV. Set T1 to 2.0seconds, switched ON. T2 switch
should be OFF. Press START; verify the Test in progress signal on the oscilloscope is high for 1.9 to
2.1 seconds.
3.1.2.3 Set T1 to 10.0 seconds, Press START; verify the Test in progress signal on the oscilloscope is
high for 1.9 to 2.1 seconds.
3.1.2.4 Set T1 to 99.9 seconds, Press START; verify the Test in progress signal on the oscilloscope is
high for 99.8 to 100 seconds.
3.1.2.5 Set T1 to OFF, P.D. DET DELAY to 0.0 seconds, T2 to ON 2.0 seconds and press START;
verify the test in progress signal on the oscilloscope is high for 1.9 to 2.1 seconds.
3.1.2.6 Set T2 to 10.0 seconds. Press START; verify the test in progress signal on the oscilloscope is
high for 9.9 to 10.1 seconds.
3.1.2.7 Set T2 to 99.9 seconds. Press START; verify the test in progress signal on the oscilloscope is
high for 99.8 to 100 seconds.
3.1.2.8 Set T2 to 0.5 seconds, P.D. DET DELAY to 0.5 seconds. Press START; verify the test in
progress on the oscilloscope is high for 0.9 to 1.1 seconds.
3.1.2.9 Set P.D. DET DELAY to 9.0 seconds. Press START; verify the test in progress on the
oscilloscope is high for 9.4 to 9.6 seconds

3.1.3 Partial Discharge Voltage Range and Threshold


The PDC-710V Partial Discharge Calibrator is used to verify the partial discharge voltage
range and test threshold.
NOTE: Different handlers may require special adapter for partial discharge.
3.1.3.1 Select SOURCEVOLTAGE and turn adjust V1 and V2 to 0. Lift the cover over the high
voltage test site to open position, observe 0.00Kv on the display.
3.1.3.2 Hold the PDC-710V Calibrator over the high voltage contacts (the Harris-Tuvey logo should
be readable by the operator, not upside down) and lower it so the banana plugs enter the banana
jacks, push it down until it seats.
NOTE: If HT did not integrate the Testers handling system, there might not be necessary safety
interlocks. Do not touch the high voltage contacts, may lead to electrical shock.
3.1.3.3 Open the handler test site cover, 0.00 on the display should be observed. Insert the calibrator
at the contacts until seated. Connect the calibrator cable between the calibrator Power and controller
power connector.
3.1.3.4 Set 5 picocoulombs at the calibrator and adjust the partial discharge threshold level of the
detector at the H.V. box until the red light LED just turns off as the least significant digit is increased.

SPEC NO.: GTG00016 Rev. U Page 97 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
By this, the detector is now calibrated to desired picocoulombs. Remove the calibrator and disconnect
the calibrator cables.
3.1.3.5 To check the partial discharge breakdown. Press SOURCE VOLTAGE, set V1=3.0kV
T2=2.0 s (ON), T1=OFF. Press START and verify the pass indicator lights in approximately 2
seconds.

3.1.4 Programmable Leakage Test Threshold


A 200M1% high voltage resistor is used to check the accuracy of the programmable
leakage current threshold.
NOTE: The Voltage Range Performance Test establishes the integrity and accuracy of the front
panel meter circuits. If necessary, perform the Voltage Range performance test.
3.1.4.1 Install the 200Mresistor in the high voltage contacts (see to it that the leads of the resistor
away from the handler chassis).
3.1.4.2 Press Device Voltage KVAC. Set V1= 2.0kV, H.V Low limit=1.00kV, T1=2.0 s (ON),
T2=OFF.
3.1.4.3 Press Leakage Current. Set Leakage Threshold=14.8A.Verify the Pass indicator lights in
approximately 2 seconds.
3.1.4.4 Set Leakage threshold to 13.4A. Verify the fail leakage indicator lights in less than 2
seconds.
3.1.4.5 Turn off the power and remove the 200Mresistor from the high voltage contacts.

3.1.5 High Voltage Low Limit Threshold


The Device Voltage is set higher than H.V Low Limit and the test passes. If it is set lower and the test
fails.
NOTE: The Voltage Range Performance Test establishes the integrity and accuracy of the front
panel meter circuits. If necessary, perform the Voltage Range performance test.
3.1.5.1 Press DEVICE VOLTAGE. Set V1=1.06kV, H.V Low Limit (T1) =1.0kV, T1= 2.0s (ON)
Press START, verify the PASS indicator lights in approximately 2 seconds.
3.1.5.2 Adjust V1=0.94kV, Press START, verify the Fail H.V indicator lights in less than 2 seconds.
3.1.5.3 Adjust V1=4.18kV, H.V Low Limit (T1) =4.00kV. Press START, verify the PASS indicator
lights in approximately in 2 seconds.
3.1.5.4 Adjust V1=3.82kV; Press START, verify the Fail H.V indicator lights in less than 2 seconds.

3.2 ADJUSTMENTS

3.2.1 Power Supply Adjustment


The DC Power supply voltages are adjusted to the required tolerances.
3.2.1.1 Remove the tester cover and rear panel to reach the power supply trimpots.
3.2.1.2 Connect the DVM reference terminal to the GND plane at the right side of C15 (loc.4B) on
the Tester controller main board.
3.2.1.3 Connect the other terminal to the left side of C1 (loc.4B). Verify the reading of +5Vdc. Adjust
for a reading between +4.95Vdc and +5.05Vdc.
3.2.1.4 Move the DVM lead to monitor the +15V dc at the left side of C15 (loc.4B) and adjust for
a reading between +14.92Vdc and +15.08Vdc.
3.2.1.5 Move the DVN lead to monitor the -15Vdc at the left side of C14 (loc.4B) and adjust for a
reading between -14.92V dc and -15.08Vdc.

SPEC NO.: GTG00016 Rev. U Page 98 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
3.2.2 Leakage Current Reading and Leakage Threshold Accuracy
The Leakage current and leakage threshold are tested for accuracy using a 200Mresistor and
adjusted if necessary.
NOTE: The Panel Meter Gain adjustment should be done before performing this procedure.
Do Item 3.1.1.5 3.1.1.7.
3.2.2.1 Set tester power to OFF and install the 200Mresistor in the high voltage contacts. Do not
used long leads, and keep the resistor away form the handler chassis. The resistor must fit under the
closed interlock covers at the high voltage test site.
3.2.2.2 Set H.V Low Limit = 1.00kV, T1=2.0s, press DEVICE VOLTAGE KVAC V1=2.00kV. Press
LEAKAGE CURRENT and observe a reading of 14.1uA +/- 0.7uA.
3.2.2.3 Change the value of the Leakage Threshold until the test result can be made to pass or, fail
leakage by only changing the Leakage threshold by 0.1uA each time Test start is depressed. The
value of Leakage Threshold should now be 14.1uA +/- 0.7uA.
3.2.2.4 Turn off the tester and remove the 200Mresistor from the H.V contacts.

3.2.3 Device Voltage


The device voltage is adjusted to the required tolerance.
NOTE: The Panel Meter Gain adjustment should be done before performing this procedure.
Do Item 3.1.1.5 3.1.1.7.
3.2.3.1 Switch power to OFF; install a shorted device in the H.V box contacts (shorted device -
soldering a wire across all pins). Dont use long lead.
3.2.3.2 Adjust SOURCE VOLTAGE to obtain V1= 5.0kV. Select DEVICE VOLTAGE KVAC,
clamp the shorted device and obtain a reading 0.50kV or, less.
3.2.3.3 Select LEAKAGE CURRENT, verify a display a reading of 70 to 81 uA (select adjust or, set
T1=2.0s in order to view the reading).
3.2.3.4 Turn V1=0, and switch power to OFF. Remove the shorted device. Select DEVICE
VOLTAGE KVAC.
3.2.3.5 Switch power to ON. Adjust DEVICE VOLTAGE to obtain of 2.5kV. Set H.V Low Limit to
2.5kV. Press START and verify Fail H.V just starts to light within 2.5kV +/- 0.07kV.

3.2.4 Residual Leakage Compensation


The residual leakage compensation is adjusted to the required tolerance.
3.2.4.1 To make adjustments remove the tester cover. Press Source Voltage, set V1=4.0kV.
3.2.4.2 With no device in the closed tester contacts, select Leakage Current and adjust R174
(loc.E4) and R175 (loc.E2) on the controller to obtain the lowest reading (0.5A or less if possible).

* Attach hardcopy of calibration data to the PM work order.


* Submit softcopy of calibration data to Calibration group for validation and Calibration Status label

* Record all problems encountered during P.M. and corrective action done on the space provided below.

| TROUBLE | CAUSE | ACTION TAKEN | REMARKS |


|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
SPEC NO.: GTG00016 Rev. U Page 99 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
Acknowledged By : ___________________________________ Date : ___________________
Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 100 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT XV

ASL3000
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01ALS3


Equipment Description ASL3000 Test System #01
Serial No. B50193
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 101 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 RUNNING PRE-SYSTEM CHECKER ON VISUAL ATE
[ ] Turn off the test head power supply.
[ ] Connect the CAL/DUT board to the test interface on the test head.
[ ] Connect BNC cable to the DMM (AGILENT 34401A) terminal located at the back of the
server.
[ ] Connect the black alligator clip of BNC cable to black force TP35 of CAL/DUT board.
[ ] Connect the red alligator clip of BNC cable to red force TP11 of CAL/DUT board.
[ ] Turn on the test head power supply.
[ ] Double click the "Run INIT" icon on pc desktop to initialize the entire system resources.
[ ] Double click the VATE icon on pc desktop to lunch VISUAL ATE.
[ ] Enter username on the VISUAL ATE logon screen.
User: demo
[ ] Enter password on the VISUAL ATE logon screen.
Password: demo
[ ] Click maintenance on VISUAL ATE menu.
[ ] Click and drag over all slots for checker category only.
[ ] Right button click to get in diagnostic menu.
[ ] Choose "RUN SELECTED DIAGNOSTIC" and hit return key.
[ ] The word "RUNNING" will flash in red in the cell, while program is running.
[ ] Secure diagnostic data logs.

2.0 POWER SYSTEM DOWN


[ ] Stop all testing.
[ ] Turn off the DUT power switch.
[ ] Remove CAL/DUT board from the test interface on the test head.
[ ] Turn off digital multi meter.
[ ] Turn off the breaker at the front of the main power supply to remove the remaining power
to the test head.
[ ] Turn off the 30 AMP breaker located at the AC distribution box.
[ ] Perform an orderly shutdown of the system CPU. This is accomplished by selecting
"Shut Down" from the start menu.
[ ] Turn off 50 AMP circuit breaker at the back of the server to remove all power to the system.

3.0 SERVICE
[ ] Open the back & front cover of server.
[ ] Vacuum the air inlet of the server fan, main power supply & CPU.
[ ] Vacuum the server instrumentation rack.
[ ] Wipe the server cover and close it back.
[ ] Rotate the test head until the back of the unit is facing up.
[ ] Open the two latches at the back panel and gain access to the instrument boards.
[ ] Remove all boards from the test head cage, carefully noting each position
[ ] Blow air the boards with air gun and put the boards in a safe grounded trolley.
[ ] Vacuum the test head card cage.
[ ] Vacuum the test head slot carefully.
[ ] Inspect the board connectors for damage or bent pins.
[ ] Remove the air filter assembly of test head fan.

SPEC NO.: GTG00016 Rev. U Page 102 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
[ ] Vacuum the air filter assembly of test head fan.
[ ] Vacuum the air inlet of test head fan.
[ ] Inspect the mechanical operation of test head fan.
[ ] Remove and replace stack-up fan.
[ ] Place back air filter carefully.
[ ] Place back all boards with care and noting the slot assignment.
[ ] Close the test head back panel cover.
[ ] Rotate the test head facing in upside position.
[ ] Check and replace broken or corroded pogo pins.

4.0 SYSTEM POWER UP


[ ] Turn on the 50 AMP circuit breaker located at the back of the server.
[ ] Apply power to digital multi meter.
[ ] Turn on the 30 AMP circuit breaker located at the AC distribution box.
[ ] Turn on the main power supply breaker. Verify the indicators on the front of the
main power supply illuminate
[ ] Turn on ASL tester CPU
[ ] Enter user name on NT logon screen.
User Name: administrator
[ ] Enter pass word on NT logon screen.
PassWord: asl

5.0 DC POWER SUPPLY MEASUREMENT AND ADJUSTMENT


[ ] Insert DC voltmeter leads into the power supply test points.
One at a time for every power supply.
[ ] Monitor the voltage output of an individual power supply module.
[ ] Adjust the potentiometer on each module for the nominal voltage output.
[ ] Specified in the table below.
Voltage Tolerance Current
+3.3 V +/-0.17 V 150 A
+5.0 V +/-0.25 V 150 A
-5.0 V +/-0.25 V 60 A
+12 V +/-0.6 V 20 A
+16 V +/-0.8 V 16 A

[ ] Validate the power supply by using diagnostic software (calibrate, verify and checker).
[ ] If the system fails the diagnostic test, check the voltage directly at the output connectors
on the power supply module.
[ ] Make precise adjustment until diagnostic test pass.

6.0 SYSTEM CALIBRATION, VEFICATION AND CHECKER


[ ] Turn off the test head power supply.
[ ] Connect the CAL/DUT board to the test interface on the test head.
[ ] Connect BNC cable to the digital multi meter terminal located at the back of the server.
[ ] Connect the black alligator clip of BNC cable to black force TP35 of CAL/DUT board.
[ ] Connect the red alligator clip of BNC cable to red force TP11 of CAL/DUT board.
[ ] Turn on the test head power supply.
SPEC NO.: GTG00016 Rev. U Page 103 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Double click the "Run INIT" icon to initialize the entire system resources.
[ ] Double click the VATE icon on pc desktop to lunch VISUAL ATE software.
[ ] Enter username on the VISUAL ATE logon screen.
User: demo
[ ] Enter password on the VISUAL ATE logon screen.
Password: demo
[ ] Click maintenance on VISUAL ATE menu.
[ ] Click and drag over all slots for calibrate, verify, and checker category.
[ ] Right button click to get in diagnostic menu.
[ ] Choose "RUN SELECTED DIAGNOSTIC" and hit return key
[ ] The word "RUNNING" will flash in red in the cell, while program is running.
[ ] If fail, make necessary corrective actions.
[ ] If all test passed, print diagnostic data logs.

7.0 GENERAL PM
[ ] All cable to be left neat and tidy.
[ ] Remove all/any debris that may have collective in the cell as a result of the service.
[ ] Remove all kits and equipments that was used during the service.
[ ] Update the PM sticker
[ ] Record all problems encountered during PM and corrective action done.
[ ] Release the tester to production.

* Record all problems encountered during P.M. and corrective action done on the space provided below.

| TROUBLE | CAUSE | ACTION TAKEN | REMARKS |


|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|
|__________________|_____________|____________________|_____________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Equipment Engineer
Signature Over Printed Name

SPEC NO.: GTG00016 Rev. U Page 104 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT XVI

A585 PM Procedure
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 8.00

Equipment No. 01A585


Equipment Description Teradyne A585 Test System #01
Serial No. 9805262
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 105 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 TURNING POWER DOWN
[ ] Take note of all programs.
[ ] Delete all programs.

Note : WHEN THE MAIN POWER IS TURNED OFF BOTH THE TESTER AND USER
COMPUTERS WILL BE OFF. TO ENSURE THAT THEY ARE LOGGED OUT IN
THE CORRECT SEQUENCE DOES THE FOLLOWING:

2.0 A. SERVICES
[ ] Remove front covers (3) and back covers (3).
[ ] Remove all boards from DMF Card Cage carefully; note the slots of each board.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DMF Card Cage.
[ ] Remove all boards from SCS.TSY Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SCS/TSY Card Cage.
[ ] Remove all boards from UB Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum SEQ. Card Cage.
[ ] Remove all boards from DSIO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum DSIO Card Cage.
[ ] Remove all boards from TATSUNUKO Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the TATSUNUKO Card Cage.
[ ] Place back all boards with care and noting the slots.
[ ] Remove all boards from PACS Card Cage.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Wipe the covers and place it back.
[ ] Wipe the workstation.

B. AMS Test Head Maintenance Procedure


[ ] Remove the cover of the AMS Test head.
[ ] Check the pogo pins for missing and bend.
[ ] Remove all boards from AMS Testhead.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the test head.
[ ] Place back all the boards with care and noting the slots.
[ ] Replace the cover of the test head.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
[ ] Use EMO key to disable the Emergency Switch.
[ ] Turn on main power supply switch on front right of system.
[ ] Repeat switching Power Switch and EMO in order to check if its still in good working condition.
[ ] Replace if necessary.

SPEC NO.: GTG00016 Rev. U Page 106 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
4.0 SYSTEM POWER UP
[ ] Turn on the main power.
[ ] Wait until the workstation has booted. The workstation screen should display a login
prompt like G5_login:
[ ] Login to the workstation with username "checker"
[ ] Enter password "service"
[ ] Wait until the image window appear.

5.0 PERFORM SYSTEM DIAGNOSTICS


[ ] DC Power Supply Checking and Conditioning
[ ] Check/measure all power supplies present on the system for DC accuracy output and
ripple voltage. Record below for any problems and record as necessary:
Note : Ripple voltage should not exceed +/- 300mV.
Remarks : __________________________________
[ ] Adjust as necessarily all DC power supplies that does not meet the desired voltage
output.
Note : All DC supplies should not exceed the +100mV limit but not less than its typical
rated voltage. Record below for any problems and record as necessary.
Remarks : _________________________________
[ ] Run internal checker at image window.
[ ] From image window click:
a. Checker
b. Individual
c. Self Test
[ ] Select the following checker program or run system checker.

MAINFRAME SECTION
Pass Fail Remarks
DCST [ ] [ ] ________
MATRIXST [ ] [ ] ________
ASYST [ ] [ ] ________
HCUST [ ] [ ] ________
APXFERLINST [ ] [ ] ________
SCMCLK_AMS_ST [ ] [ ] ________
DMF_AMS_ST [ ] [ ] ________
MFS_AMS_ST [ ] [ ] ________
PACS_AMS_ST [ ] [ ] ________
SMEM_AMS_ST [ ] [ ] ________
CMEM_AMS_ST [ ] [ ] ________
APXFER_AMS_ST [ ] [ ] ________

TEST HEAD 1 SECTION


DTH_AMS_ST (128 Chans) [ ] [ ] ________
DTH_HV_AMS_ST [ ] [ ] ________
DIGSIG_AMS_ST [ ] [ ] ________
DTM_AMS_ST (128 Chans) [ ] [ ] ________
PLF_AMS_ST [ ] [ ] ________
SPEC NO.: GTG00016 Rev. U Page 107 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
VHF_AMS_ST [ ] [ ] ________
TDR_AMS_ST [ ] [ ] ________
SCL_AMS_ST [ ] [ ] ________
TMSALST [ ] [ ] ________
PMMST [ ] [ ] ________
HUCST [ ] [ ] ________
TRGST [ ] [ ] ________
VHFCWST [ ] [ ] ________
VHFST [ ] [ ] ________
PLFALST [ ] [ ] ________

TEST HEAD 2 SECTION


DTH_AMS_ST (128 Chans) [ ] [ ] ________
DTH_HV_AMS_ST [ ] [ ] ________
DIGSIG_AMS_ST [ ] [ ] ________
DTM_AMS_ST (128 Chans) [ ] [ ] ________
PLF_AMS_ST [ ] [ ] ________
VHF_AMS_ST [ ] [ ] ________
TDR_AMS_ST [ ] [ ] ________
SCL_AMS_ST [ ] [ ] ________
TMSALST [ ] [ ] ________
PMMST [ ] [ ] ________
HUCST [ ] [ ] ________
TRGST [ ] [ ] ________
VHFCWST [ ] [ ] ________
VHFST [ ] [ ] ________
PLFALST [ ] [ ] ________

[ ] Run external checker.


[ ] From image window click:
a. Checker
b. Maintenance and Installation
c. ams_th_config_continuity_mi (test program)
[ ] Perform the default options to be checked.

TESTHEAD CONFIG CONTINUITY CHECKER


LED VISUAL CHECKS [ ] [ ] ________
RUNNING ANALOG CHECKS
BASE HARDWARE [ ] [ ] ________
THADS24 CHANNEL CARD IN SLOT2 [ ] [ ] ________
PMM [ ] [ ] ________
PLF SOURCE CHAN CARD 1 [ ] [ ] ________
PLF SOURCE CHAN CARD 2 [ ] [ ] ________
PLF DIGITIZER CHAN CARD 1 [ ] [ ] ________
PLF DIGITIZER CHAN CARD 2 [ ] [ ] ________
VHFAWG CHAN CARD 1 [ ] [ ] ________

SPEC NO.: GTG00016 Rev. U Page 108 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
HF DIGITIZER CHAN CARD 1 [ ] [ ] ________
RUNNING HSD CHECKS
PATH DC RESISTANCE [ ] [ ] ________

6.0 INTERNAL CALIBRATION


[ ] Perform Internal and LA302 10Mhz Reference Module Calibration by following procedures
stated on GTH00013 specs.
[ ] Perform DCREFCAL Calibration
[ ] From image window click:
a. Checker
b. Maintenance and Installation
c. dcrefcal (test program)
[ ] Perform the default options to be calibrated and record the values below.

DCREFCAL EXTERNAL CALIBRATION


Name:
Meter manuf. and model:
Meter serial number:
Date of last meter cal:
Reading Pass Fail
+50V _________ [ ] [ ]
-50V _________ [ ] [ ]
+20V _________ [ ] [ ]
-20V _________ [ ] [ ]
+10V _________ [ ] [ ]
-10V _________ [ ] [ ]
+5V _________ [ ] [ ]
+2V _________ [ ] [ ]
-2V _________ [ ] [ ]
+1V _________ [ ] [ ]
-1V _________ [ ] [ ]
+.5 _________ [ ] [ ]
-.5 _________ [ ] [ ]

5000Kohms _________ [ ] [ ]
500ohms _________ [ ] [ ]
50Kohms _________ [ ] [ ]
50ohms _________ [ ] [ ]
5Kohms _________ [ ] [ ]

[ ] Perform HCUCAL calibration


[ ] From image window click:
a. Checker
b. Maintenance and Installation
c. hcucal (test program)
[ ] Perform the default options to be calibrated and record the values below.

SPEC NO.: GTG00016 Rev. U Page 109 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
HCU EXTERNAL CALIBRATION
Operator Name:
Meter manuf. and model:
Meter serial number:
Date of last meter cal:
Reading Pass Fail Remarks
+100 _________ [ ] [ ] ________
-10 _________ [ ] [ ] ________
+1 _________ [ ] [ ] ________
[ ] Attach hardcopy of all system diagnostics data to the PM Work Order.

7.0 GENERAL PM
[ ] Secure/screws all PATH II covers.
[ ] Check all groundings on tester and manipulator and PATH II stand footings.
Take note of the positions as it should be in the green mark sticker to avoid stress on the
PATH II cable.
[ ] Check and make sure that air in purge assembly is working, coordinate for correction
as necessary.
[ ] Check doors, door groundings and should always kept close.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Vacuum electromagnetic shield filter covers. Should be placed properly and orderly.
[ ] Clean by means of alcohol, equipment label with sticker residues.
[ ] Triple check if necessary the data to filled up on PM Sticker.
[ ] All Cables to be left neat and tidy.
[ ] Remove all/any debris that may have been collected in the cell as a result of the service.
[ ] Remove all kit and equipment that was used during the service.

* Record all problems encountered during P.M. and corrective action done on the space provided below.

| TROUBLE | CAUSE | ACTION TAKEN | REMARKS |


|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|
|____________________|_____________|____________________|_____________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer
Noted By : ___________________________________ Date : ___________________
Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 110 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ATTACHMENT XVII
CTS 5400
Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 48.00

Equipment No. 01CTS5400


Equipment Description CTS 5400 Mixed Signal Test System #01
Serial No. 5400-008
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions

SPEC NO.: GTG00016 Rev. U Page 111 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
1.0 POWER DOWN
[ ] On workstation display/monitor, close all running applications. Properly shutdown the tester by
clicking on the "5400 Shutdown" icon as presented below.

[ ] Press the red EMERGENCY OFF button located on the side of the tester rack. Verify on
the AC Controller voltage meters that all three AC line phases shut off.
[ ] With the red "EMERGENCY OFF button depressed, press the green SYSTEM ON button
and ensure that tester does not turn on.
[ ] Open rear door of tester rack Bay 3, turn OFF AC Power Control Module Phase f3,
Phase f2 and Phase f1 rear panel circuit breakers.
[ ] Turn OFF AC Power Control Module 5400 Tester Transformer panel main circuit breaker.
[ ] Check calibration dates on cal stickers for all independent equipment in or attached to the
system. Ensure that all calibration dates are not overdue.
[ ] If found independent equipment with cal sticker overdue, replace with another calibrated unit
having updated calibration sticker.

2.0 CLEANING OF SYSTEM


[ ] Carefully vacuum interior areas of system, Test Head, Independent equipment filters and Power
Supply Modules.
[ ] Power Supply modules inspections:
[ ] Discoloration of transformers
[ ] Burnt / gray color of wire insulator
[ ] Melted transformer insulator varnish
[ ] Inspect filters on Digit Multimeter of other equipment located in system. Use vacuum cleaner to
clean or replace filters following equipment manufacturers procedures.
[ ] Clean system boards using CDA (compressed dry air).
[ ] Inspect pogo pins of the boards. Replace any missing, bent, shrunk and broken pogo pins.
[ ] Replace any damage/missing slide levers and emblem on VME, VXI and Formatter boards.
[ ] Clean and vacuum exterior of the workstation, system manipulator and associated floor space.

3.0 SAFETY
[ ] Verify that the EMERGENCY OFF button on the power control panel is in the IN position.
Twist the button in the clockwise direction to disable the Emergency Switch.
[ ] Press again the EMERGENCY OFF button, check if it still functioning/working.
[ ] Replace if necessary.

4.0 POWER UP SEQUENCE


[ ] If EMERGENCY OFF button was pressed, release it in clockwise direction.
[ ] From rear part of tester rack Bay 3, turn ON AC Power Control Module 5400 Tester
Transformer panel main circuit breaker. The AC Power Control Module front panel voltage
indicators should display about 230.0 Volts.
[ ] Turn ON the AC Power Control Module Phase f3, Phase f2, Phase f1 rear panel circuit breakers.
[ ] Press the green SYSTEM ON button to power Up the system. All instrumentation will power

SPEC NO.: GTG00016 Rev. U Page 112 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
ON. Check all voltage for proper operation. AC voltage levels should be within the range of
225 VAC and 245 VAC.
[ ] If found to be out of range, make necessary adjustments to attain the voltage level requirements.
Follow Tester Transformer Voltage Adjustment Procedure.
[ ] Wait until system workstation boot up. If encountered boot up problems/errors, call System
Administrator to fix the problem/s.
[ ] a - Wait for 15 minutes for the meter and signal generators to warm up before running Auto Cal
from the front panel of 3458A Digit Multimeter.
[ ] b - Put the meter in local mode by pressing Local button.
[ ] c - Press the up arrow in the Menu Scroll button. The display will now read "ACAL ALL"
with blinking cursor.
[ ] d - Press the Auto Cal button. The display should read "ACAL" with blinking cursor.
[ ] e - Press 3, 4, 5, 8 then the Enter button. The display will now read "ACAL DC 10.0V". The
internal calibration process has begun.
[ ] If calibration fails, repeat steps a - e. If the problem persists, endorse the meter to Calibration
Group for repair. And replace another one and repeat steps a-e until meter Auto Cal pass.
[ ] f - CTS-5400 has six SML 01 Signal Generators. From the front panel, put all the signal
generators in local mode by pressing Local button.
[ ] g - The execution of calibrating and service functions of all signal generators are protected by
password. Unlock the protection by accessing the "UTILITIES" menu from display by
using the Rotary knob then press SELECT key.
[ ] h - Using again Rotary knob, access the submenu "PROTECT" and press "SELECT button.
[ ] i - Press again SELECT key on submenu "LOCK LEVEL 1".
[ ] j - A sub-window will pop up requiring 6-digit password. Press 1, 2, 3, 4, 5, 6 and proceeds to
the choices "On" and "Off". Using the Rotary Knob choose "Off" and press SELECT button.
[ ] k - Back to submenus under "UTILITIES". Access submenu "CALIB" through Rotary knob
and press SELECT key.
[ ] l - Press SELECT key on submenu "ALL". Then choose Calibrate ALL,internal calibrations
automatically proceed.
[ ] If any of the signal generators failed at calibration, repeat step l. If problem persists, send the
signal generator/s to Calibration Group for repair. Replace and repeat steps a, f - l until
signal generator/s Calibration pass.

5.0 VISUAL INSPECTION


[ ] Visually inspect workstation, system and any other external equipment.
[ ] Check loose or missing hardware, loose or frayed cables, indicator lights not working, etc.
[ ] Check Workstation monitor, keyboard and mouse for its functionality. If necessary, replace for
any discrepancies.
[ ] With system power on, verify that all fans are operational.
[ ] Listen to fans and replace any fan which is making abnormal noise.
[ ] Power down system and verify that all fans gradually coast to stop. Any fan that quickly stops
rotating should be replaced.
[ ] Power up system and verify that all fans quickly come up to speed. Any fan that is slow in
coming up to speed should be replaced.
NOTE : Operation of the fans are critical. Fans should be checked timely.
[ ] Check if all four GREEN LEDs on each Dual V/I boards in the VXI card cage lit. Troubleshoot
system if not.
SPEC NO.: GTG00016 Rev. U Page 113 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Check if red OVERTEMP is ON or OFF. If OFF-OK, if ON-immediately check again
the system fans for functionality. If fans are functional, power down procedure to cool down the
system and then power up procedure.
[ ] If the OVERTEMP light persists after power up, replace the Dual V/I Board.
[ ] Perform manipulator maintenance. Check shaft by blowing excess dust off and dusting with
a dry cloth.
[ ] Check that bolts holding the Test Head to the manipulator are tight.
[ ] Check locking handles.
[ ] Check roller bearing by releasing its lock and move the Test Head up and down.
[ ] Check the counter balance by releasing the lock and ensuring that the Test Head remains
still. Move the Test Head up or down to another position and verify that is stays in that
position. If not, add or remove weight as acquired until Test Head remains balanced.
[ ] Release the Test Head hinge and ensure that Test Head has full range of motion.
[ ] Check the knurled knob by tightening the knob and releasing the locking bolt. The Test
Head should remain in place.

6.0 VOLTAGE CHECK


CTS 5400 has ten Power Supply Modules which each contains multiple DC power supplies.
These supplies are used to provide DC power throughout the CTS 5400. Power supplies
receive 240 VAC from the AC Power Distribution Modules.

6.1 VME Power Module - Provides DC power to the VME card cage. The proper place to
measure the DC output voltages is on the VME backplane with complete load.
+5V, +/-5% (+ 4.75V to + 5.25V) = __________
+5V Standby, +/-5% (+ 4.75V to + 5.25V) = __________
+12V, +/-5% (+11.40V to +12.60V) = __________
-12V, +/-5% (-11.40V to -12.60V) = __________

6.2 VXI-1 Power Module - Provides DC Power to the VXI card cage. The proper place to
measure the DC output voltages is on the VXI backplane with complete load.
+5V, +/-5% (+ 4.75V to + 5.25V) = ___________
-5V, +/-5% (- 4.75V to - 5.25V) = ___________
-2V, +/-5% (- 1.90V to - 2.10V) = ___________

6.3 VXI-2 Power Module - Provides DC Power to the VXI card cage. The proper place to
measure the DC output voltages is on the VXI backplane with complete load.
+12V, +/-5% (+11.40V to +12.60V) = ___________
-12V, +/-5% (-11.40V to -12.60V) = ___________
+24V, +/-5% (+22.80V to +25.20V) = ___________
-24V, +/-5% (-22.80V to -25.20V) = ___________

6.4 VXI-3 Power Module - Provides DC Power to the V/I E resources within the VXI card cage.
The proper place to measure the DC output voltages is on the V/I E board or at the output
CPC connector.
Group A
+48V, +/-5% (+45.60V to +50.40V) = ___________

SPEC NO.: GTG00016 Rev. U Page 114 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
-48V, +/-5% (-45.60V to -50.40V) = ___________
Group B
+48V, +/-5% (+45.60V to +50.40V) = ___________
-48V, +/-5% (-45.60V to -50.40V) = ___________

6.5 Formatter Power Module - Provides DC Power to Formatter card cage. Voltages
should be trimmed to the correct values using a non-conductive slotted alignment tool.

IMPORTANT NOTE !!! The +3.3V supply must be adjusted first before adjusting the +1.3V
supply. The +1.3V supply is obtain by subtracting a +2V supply from the +3.3V supply.
The +1.3V supply is adjusted by using a trim of the +2V supply. Increasing the +2V trim will
effectively decrease the +1.3V value, and vice versa.

The proper place to measure DC output voltages is on the formatter backplane with complete
load. The best place for ground is the upper connection bar (all the cables connected to the
bar are labeled GND). The best place for +3.3V is the bottom connection bar. The cables
delivering the +1.8V are yellow color, are labeled +1.8V and are connected just below the
+3.3V bar. The best place to measure +1.3V is at the connection points of the cables labeled.
+1.3V, located in the vicinity of the +1.8V connections.

WARNING!!! Measuring the supplies at the connectors of the Formatter Power Module
may give inaccurate readings because of voltage drop along the connecting cable.

+3.360V, +/-1% (+3.326V to +3.393V) = ___________


+1.360V, +/-1% (+1.333V to +1.387V) = ___________
+1.820V, +/-1% (+1.784V to +1.856V) = ___________

SPEC NO.: GTG00016 Rev. U Page 115 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
6.6 Test Head Digital Power Module Module - Provides DC Power to the Test Head Digital
card cage. Voltages should be trimmed to the correct values using a non-conductive slotted
alignment tool. The proper place to measure the DC output voltages is on the digital
backplane with complete load.

+3.3V, +/-2% (+3.234V to +3.366V) = ___________


+5V, +/-5% (+4.75V to +5.25V ) = ___________
+11V, +/-5% (+10.45V to +11.55V) = ___________
+15V,+/-5% (+14.25V to +15.75V) = ___________
-6V, +/-5% (-5.70V to -6.30V ) = ___________
-10V, +/-5% (-9.50V to -10.50V) = ___________
-12V, +/-5% (-11.40V to -12.60V) = ___________

6.7 User Power Module - Provides DC Power to users application or checkerboard mounted on
the pogo connectors of the Test Head. Voltages should be trimmed to the correct values
using a non-conductive slotted alignment tool. The proper place to measure the DC output
voltages is on the users application or checkerboard.

Table 7:
Conditi
PARAMETER Minimum TYPICAL Maximum MEASURED ADJUST
on
+3.3V Supply Voltage No Load +2.50 V +3.30 V +4.10V

+5V Supply Voltage No Load +4.25 V +5.00 V +5.75V


+12V Supply Voltage No Load +11.20 V +12.00 V +12.80 V

SPEC NO.: GTG00016 Rev. U Page 116 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
+15V Supply Voltage No Load +14.00 V +15.00 V +16.00 V
+24V Supply Voltage No Load +22.50 V +24.00 V +25.50 V
-5V Supply Voltage No Load -5.75 V -5.00 V -4.25 V
+15V Supply Voltage No Load -16.00 V -15.00 V -14.00 V
-24V Supply Voltage No Load -22.50 V -24.00 V -25.50 V

6.8 Test Head Analog 1 Power Module - Provides DC Power to the Test Head analog card
cage. The proper place to measure the DC output voltages is on the test head analog
backplane with complete load.
+3.3V, +/-2% (+3.234V to +3.366V) = ___________
+5V, +/-5% (+4.75V to +5.25V ) = ___________
-5V, +/-5% (-4.75V to -5.25V ) = ___________

6.9 Test Head Analog 2 Power Module - Provides DC Power to the Test Head analog card
cage. The proper place to measure the DC output voltages is on the test head analog
backplane.
+30V, +/-5% (+28.5V to +31.5V ) = ___________
-30V, +/-5% (-28.5V to -31.5V ) = ___________
+24V, +/-5% (+22.80V to +25.20V) = ___________
-24V, +/-5% (-22.80V to -25.20V) = ___________

6.10 Test Head Analog 3 Power Module - Provides DC Power to the Test Head analog card
cage. The proper place to measure the DC output voltages is on the test head analog
backplane.
+15V,+/-5% (+14.25V to +15.75V) = ___________
-15V,+/-5% (-14.25V to -15.75V) = ___________

7.0 SYSTEM DIAGNOSTICS


7.1 System Calibration
[ ] Log IN to the WINDOWS workstation.
[ ] Ensure that all system resources are initialized and recognized before conducting
system full system calibration. Mapping of Digital subsystem must be standard
[ ] Open Status Tool by clicking Status Tool icon from the CTS Tool toolbar.
[ ] Perform full system calibration by clicking Calibrate Tester under Options....
[ ] If calibration fails, troubleshoot as required until all calibrations pass.

7.2 System Diagnostics - Checkers


[ ] Ensure that full system calibration passed before running System Level Checker.
[ ] Open the Tester Tool by clicking once on its icon located on the CTS Tools menu.
[ ] From the Tester Tool, enter Lot ID on this format : Equipment ID_PM
[ ] Under Options... click on Run Checkers. Then a "Select Yes or No" window will
appear. The usual answer is "NO".
[ ] Respond to prompts/dialog windows as listed below:
[ ] Which Level of Checkers Do You Wish to Run?
- Select " Run System Level Checker " .
SPEC NO.: GTG00016 Rev. U Page 117 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] Please Select Checker Test Types. (Select the following options below.)
- "Run Functional Tests"
- "Run Core Performance Tests"
- "Run Pogo Tests"
- "Run Core field Tests"
[ ] Please Select Checker Options. (Select the following options below.)
- "Enable to Calibrate Skips Resources with Valid Cal.
- "Log Failures to File.
[ ] A summary window with the selected options will appear. Confirm by clicking "OK".
[ ] Record the diagnostics results of checker.

Pass Fail
a - DMMA [ ] [ ]
b - DSCA [ ] [ ]
c - CMTHB [ ] [ ]
d - VIE [ ] [ ]
e - VIF [ ] [ ]
f - MMXA [ ] [ ]
g - PIND [ ] [ ]
h - FRMF [ ] [ ]
i - RDCA [ ] [ ]
j - UPCA [ ] [ ]
k - LFSSB [ ] [ ]
l - LFSTHB [ ] [ ]
m - ADPA [ ] [ ]
n - HFDSA [ ] [ ]
o - HFDTHA [ ] [ ]
p - CSSA [ ] [ ]

[ ] Troubleshoot if any resource failed at checker.

7.3 VIF EOS (Electrical Overstress) Test


The VIF EOS checker is designed to run on CTS5400 test systems. This test is intended to work
in conjunction with the CTS Checkers. The test examines known glitches of the output. Glithes
are tested on the VIF under an open load, resistive load, and multiple capacitive loads. Rise and
fall times of each current range and bandwidth modes are tested under no load and rated
capacitive loads to verify that specs are met. This test will detect all break-before-make
scenarios that could cause EOS. Required to run standard CTS Checkers before using this and
verify that all VIFs pass the VIF checkers. Indicated below the illustration set-up of VIF EOS
Test.

SPEC NO.: GTG00016 Rev. U Page 118 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
Figure 1: Oscilloscope to Board Connection

Figure 2: Oscilloscope GPIB Connection Figure 3: GPIB Tester Connection

List/Record down VIF failed on EOS Test based on serial number. Replaced any VIF failed in Test. Any
replacement should pass first at standard checker. Attach datalog on every VIF failed at test.

VIF s/n:______________ VIF s/n:______________


VIF s/n:______________ VIF s/n:______________
VIF s/n:______________ VIF s/n:______________

[ ] Passed all VIFs at EOS checker.

8.0 FINAL CHECKING


[ ] Check the grounding of the machine.
[ ] Harness external cable connections.
[ ] Ensure the following completion of screws on the major parts of test system:

Test Head REMARKS


[ ] Top Cover (4) ________________________________________
[ ] Top Plate (4) ________________________________________
[ ] Pogo Jaws (4) ________________________________________
Bay 1 (Front)
[ ] Formatter Card Cage (8) ________________________________________
[ ] Formatter Power Module (4) ________________________________________
[ ] Formatter Cooling Module (4) ________________________________________
[ ] TH Digital Power Module (4) ________________________________________
SPEC NO.: GTG00016 Rev. U Page 119 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
[ ] User Power Module (4) ________________________________________
[ ] TH Analog Power Module (1) ________________________________________
[ ] TH Analog Power Module #02 (4) _______________________________________
[ ] TH Analog Power Module #03 (4) _______________________________________
[ ] TH Power Module (4) _______________________________________
Bay 1 (Rear)
[ ] Formatter Blower Assembly (8) _______________________________________
[ ] AC Power Distribution Module (4) _______________________________________
Bay 2 (Front)
[ ] VXI Card Cage (4) _______________________________________
[ ] VXI Cooling Plenum (4) _______________________________________
[ ] VME Card Cage (4) _______________________________________
[ ] VME Cooling Plenum (4) _______________________________________
[ ] VME Power Module (4) _______________________________________
[ ] VXI Power Module #01 (4) _______________________________________
[ ] VXI Power Module #02 (4) _______________________________________
[ ] VXI Power Module #03 (4) _______________________________________
[ ] Digital Multimeter (4) _______________________________________
[ ] Hard Drives Enclosure (4) _______________________________________
Bay 2 (Rear)
[ ] AC Power Distribution Module (4) _______________________________________
[ ] CISCO Network Switch (4) _______________________________________
[ ] KVM (NTI) USB 4 Port Module (4) _______________________________________
[ ] Hard Drives Enclosure (4) _______________________________________
Bay 3 (Front)
[ ] Filter Module #02 (4) _______________________________________
[ ] Filter Module #03 (4) _______________________________________
[ ] SMGU Signal Generator #02 (4) _______________________________________
[ ] SMGU Signal Generator #01 (4) _______________________________________
[ ] SML01 Signal Generator #06 (2) _______________________________________
[ ] SML01 Signal Generator #05 (2) _______________________________________
[ ] SML01 Signal Generator #04 (2) _______________________________________
[ ] SML01 Signal Generator #03 (2) _______________________________________
[ ] SML01 Signal Generator #02 (2) _______________________________________
[ ] SML01 Signal Generator #01 (2) _______________________________________
[ ] 10 MHz Reference Module (4) _______________________________________
[ ] AC Power Control Module (4) _______________________________________
[ ] Main Power Transformer Assy (6) _______________________________________
Bay 3 (Rear)
[ ] AC Power Control Module #01 (4) _______________________________________
[ ] AC Power Control Module #02 (4) _______________________________________
[ ] Main Power Transformer Assy (4) _______________________________________

[ ] Install cover panels with complete screw set if any found spaces between the modules.
[ ] No Left-Over screws in the workstation, inside and within the tester perimeter.
[ ] If all tests are passed, remove the PM Orange Notice Sticker and replace/affix PM

SPEC NO.: GTG00016 Rev. U Page 120 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
Sticker with updated due date.
[ ] Attack print-out of checker results.

* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE


ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 121 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
ATTACHMENT XVIII

TERADYNE INTEGRA FLEX


Task No. 010 Request Date 07/08/2003
Tenant Request Time
Assigned By Originator
Assigned To Telephone No.
Scheduled Start Date 7/08/2003 Extension
Scheduled Finished Date WO Type PM
Perform by Warranty No Completion Date ___________________
Priority 1.00 Completion Time ___________________
Expense Class

Craft Crew Size Estimated Labor Hours


PM TECH 16.00

Equipment No. 01IFLEX


Equipment Description Teradyne Integra Flex Test System #01
Serial No. 0410r521
Cost Center 1746 User-defined Field 1
General Ledger No. User-defined Field 2
Department Test User-defined Field 3
Location ADGT User-defined Field 4
Sub-location 1 Test User-defined Field 5
Sub-location 2 - Must Be Down Yes
Sub-location 3 - Down Time
Reason for Outage ___________________________ Estimated Down Time

Safety Notes

Comments
Equipment No. Meter Name Meter Reading

Item No. Equipment No. Description Qty Required Date Used Qty Used Total Unite Cost

List extra parts and comments here

Employee Code Equipment No. Work Date First Name Last Name Regular Overtime Hours

Task Instructions
SPEC NO.: GTG00016 Rev. U Page 122 of 126
CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
1.0 TURNING POWER DOWN
[ ] Take note all programs.
[ ] Delete all programs.
[ ] Shut down PC and turn off Tester Power then the System Power.

2.0 A. SERVICES MAIN FRAME


[ ] Remove all covers on main frame.
[ ] Blow air with air gun and vacuum all areas to remove dirt.
[ ] Wipe the covers and place it back.
[ ] Wipe the workstation to remove dust.

B. FLEX TESTHEAD AND MANIPULATOR


[ ] Check the manipulator for physical problem like worn out screws.
[ ] Check all controls and switches and exercise all movements.
[ ] Open the test head cover to access all boards.
[ ] Check the pogo pins for missing broken and bend.
[ ] Remove all boards.
[ ] Blow air the boards with air gun and put the boards in a safe place.
[ ] Vacuum the test head.
[ ] Place back all the boards with care and noting the slots.
[ ] Return back the cover of the test head.

3.0 SAFETY
[ ] Check the EMO buttons workability.

4.0 SYSTEM POWER UP


[ ] Turn on the main power.
[ ] Wait until the workstation has booted. The workstation screen should display a login like
an ordinary PC.
[ ] Login to the workstation with username "checker".
[ ] Enter password "Serv1ce".
[ ] Wait until the image window initialize/appear.

5.0 PERFORM SYSTEM DIAGNOSTICS AND CALIBRATION


A. SYSTEM ENVIRONMENT
[ ] Check the cooling system from test head to main frame.
[ ] Check the 3 DC Power Supplies. +5, +24 and +48 Vdc.
[ ] Load the IGXL Maintenance window.
[ ] Select the SMC tab to briefly see the system overall condition.

B. SYSTEM INTERNAL CHECKERS


[ ] Still on the IGXL Maintenance window, click "Maintenance" tab.
[ ] Select "Full Check" on the drop down menu.
[ ] Select "By Option" on other drop down menu.
[ ] Select all option by clicking the check box beside the option to be checked.
[ ] Click the "run" button to start performs sequence.

SPEC NO.: GTG00016 Rev. U Page 123 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
PASS FAIL REMARKS
SUPPORT BOARD (7) [ ] [ ] ___________
SUPPORT BOARD (20) [ ] [ ] ___________
HSD-200 (6) [ ] [ ] ___________
POOL (8) [ ] [ ] ___________
POOL (19) [ ] [ ] ___________
POOL (21) [ ] [ ] ___________
DC-30 (5) [ ] [ ] ___________
DC-30 (12) [ ] [ ] ___________
DC-30 (17) [ ] [ ] ___________

[ ] Get hard copy of summary to be attached on the work order.

C. SYSTEM CONTINUITY CHECKER


[ ] Still on the Maintenance tab, select "Performance Check" on the drop down menu.
[ ] Check the "Continuity" box to select all option.
[ ] Click the "Run" button to start performs sequence.
PASS FAIL REMARKS
SUPPORT BOARD [ ] [ ] ____________
DC-30 [ ] [ ] ____________
HSD-200 [ ] [ ] ____________
POOL [ ] [ ] ____________

D. SYSTEM EXTERNAL CALIBRATION


[ ] Select "Calibration" tab on IGXL Maintenance Window.
[ ] Click on the Support Board part and select "DC Cal External".
[ ] Install the DC Calibration DIB on the test head.
[ ] Hit the run button.

Note: There is a part on the calibration sequence that the user must check the box that
say "I want a calibration Report" to acquire data.
[ ] Deselect "DCCalExternal" and click the HSD part.
[ ] Select "HSDCalDIB" and then all channels by checking the check box.
[ ] Hit the run button.
PASS FAIL REMARKS
DC CAL EXTERNAL [ ] [ ] _____________
HSD CAL DIB [ ] [ ] _____________

[ ] Attach necessary datalogs of system diagnostics to the PM Work Order.

E. SYSTEM INTERNAL CALIBRATION


[ ] Remove the DC Calibration DIB on the Testhead.
[ ] On the Calibration tab, select all the options that were not performed on
SYSTEM EXTERNAL CALIBRATION.
[ ] Hit the run button.

SPEC NO.: GTG00016 Rev. U Page 124 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.
PASS FAIL REMARKS
DC-30 (ALL) [ ] [ ] _____________
HSD DIB POGO [ ] [ ] _____________
PL CHAN 1 [ ] [ ] _____________
PL CHAN 2 [ ] [ ] _____________
PL CHAN 3 [ ] [ ] _____________
PL CHAN 4 [ ] [ ] _____________
PL CHAN 5 [ ] [ ] _____________
PL CHAN 6 [ ] [ ] _____________
PL CHAN 7 [ ] [ ] _____________
PL CHAN 8 [ ] [ ] _____________
DC CAL INTERNAL VREF [ ] [ ] _____________
DC CAL INTERNAL METER [ ] [ ] _____________
ANALOG CAL [ ] [ ] _____________

F. LA703 10/100MHz CALIBRATION


[ ] Prepare HP53131 A Counter, BNC cable and power chord.
[ ] Let the counter turned ON for at least 30 minutes to stabilize.
[ ] Connect counter to the system and check for 10MHz output.
[ ] Adjust connection to check for 100MHz output.
As found reading As left reading
10MHz ______________ _____________
100MHz ______________ _____________

6.0 GENERAL PM
[ ] Secure all screws.
[ ] Check and make sure that the 2 air in the purge assembly is working, coordinate for
correction as necessary.
[ ] Check doors, it should always be kept close and door grounding.
[ ] Vacuum/clean area covered underneath the tester and the outer vault.
[ ] Vacuum all fans. Check and report back for defective and potential to fail parts.
[ ] Clean equipment label with PM sticker resides.
[ ] Triple check if necessary the data to be filled up on the PM sticker.
[ ] All cables to be left neat and tidy.
[ ] Remove all/any debris that may have been collected in the cell as a result of the service.
[ ] Remove all kit and equipment that was used during the service.

SPEC NO.: GTG00016 Rev. U Page 125 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or used for

24355 furnishing information to others, or for any other purpose


detrimental to the interests of Analog Devices. The equipment
showed here on maybe protected by patents owned or controlled by
Analog Devices.
* RECORD ALL PROBLEMS ENCOUNTERED DURING PM AND CORRECTIVE
ACTIONS ON THE SPACE PROVIDED BELOW. *

TROUBLE CAUSE ACTION TAKEN REMARKS


______________________________________________________________________________________
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|
|____________________|_____________________|______________________|_____________________|

Acknowledged By : ___________________________________ Date : ___________________


Signature Over Printed Name
Line Maintenance / Engineer

Noted By : ___________________________________ Date : ___________________


Signature Over Printed Name
Equipment Engineer

SPEC NO.: GTG00016 Rev. U Page 126 of 126


CODE IDENT NO. THIS DRAWING IS THE PROPERTY OF ANALOG DEVICES, INC.
It is not to be reproduced or copied, in whole or in part, or

24355 used for furnishing information to others, or for any other


purpose detrimental to the interests of Analog Devices. The
equipment showed here on maybe protected by patents
owned or controlled by Analog Devices.

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