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SECTION FE EM
LC
EC
CONTENTS CL
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EXIT
PREPARATION
Special Service Tools
Tool number
(Kent-Moore No.) Description
Tool name
NT636
Tool number
(Kent-Moore No.) Description
Tool name
AEM488
AEM489
FE-2
EXIT
ACCELERATOR CONTROL SYSTEM
Removal and Installation
EC
CL
MT
AT
TF
SFE418A
PD
AX
SU
Adjusting Accelerator Wire NAFE0003
1. Remove the vacuum hose connected to the throttle opener. BR
2. Connect suitable vacuum hose to vacuum pump as shown left.
3. Apply vacuum [more than 40.0 kPa, (300 mmHg, 11.8
inHg)] until the throttle drum becomes free from the rod of the ST
throttle opener.
Make sure that there is clearance between the throttle
drum and rod. RS
If NG, refer to EC-99, Basic Inspection.
If OK, go to following step.
SEF793W BT
4. Loosen lock nut.
5. Tighten accelerator adjusting nut until throttle drum starts to HA
move.
6. From that position, turn back adjusting nut 1.5 to 2 turns, and
secure lock nut. SC
7. Release vacuum from the throttle opener.
8. Remove vacuum pump and vacuum hose from the throttle EL
opener.
9. Reinstall the original vacuum hose to the throttle opener
securely. IDX
SFE249AE
FE-3
EXIT
FUEL SYSTEM
Removal and Installation
FE-4
EXIT
FUEL SYSTEM
Removal and Installation (Contd)
GI
MA
EM
LC
EC
CL
MT
AT
TF
PD
SFE419A
AX
SU
FUEL TANK NAFE0004S01
1. Release fuel pressure from fuel line.
Refer to MA-18, Changing Fuel Filter.
BR
2. Remove inspection hole cover located behind the rear seat.
3. Disconnect harness connectors under inspection hole cover. ST
4. Disconnect fuel hoses.
I Put mating marks on hoses for correct installation.
RS
SFE420A BT
5. Disconnect filler hose, vent hose and evaporation hose at fuel
tank side. HA
SC
EL
IDX
SFE468A
FE-5
EXIT
FUEL SYSTEM
Removal and Installation (Contd)
6. Remove parking brake wire from fuel tank protector.
7. Remove fuel tank protector.
SFE422A
SFE469A
SFE541A
FE-6
EXIT
FUEL SYSTEM
Removal and Installation (Contd)
5. Disconnect the quick connectors as follows. GI
1) Put mating marks on tubes and connectors for correct instal-
lation.
2) Hold the sides of the connector, push in tabs, and pull out the MA
tube inserted in the retainer.
CAUTION:
I The tube can be removed when the push in tabs are com- EM
pletely depressed. Do not twist it more than necessary.
I Do not use any tools to remove the quick connector. LC
I Keep the connecting portion of the tubes and quick con-
SFE544A nector clean.
6. Remove fuel pump with bracket while lifting the pawl of the fuel EC
pump bracket upward.
CL
MT
SFE425A
AT
7. To install, reverse the removal procedure. Connect the quick
connectors as follows.
I Make sure the connectors are clean and undamaged. TF
I Align mating marks.
I Insert tube into the center of the connector until you hear a
click. PD
AX
AFE113 SU
After connecting quick connectors, make sure the connection is
firmly made using the following method.
I Pull on the fuel tube and connector to make sure they are firmly BR
connected.
I Start the engine, increase engine speed and verify that there ST
are no leaks.
RS
AFE114 BT
I Install fuel gauge as shown.
HA
SC
EL
IDX
SFE428A
FE-7
EXIT
EXHAUST SYSTEM
Removal and Installation
FE-8
EXIT
EXHAUST SYSTEM
Removal and Installation (Contd)
GI
MA
EM
LC
EC
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SFE545A
SC
1. Gasket 4. Gasket 7. Center muffler
2. Front tube 5. Mounting bracket 8. Rear muffler
3. Rear heated oxygen sensor 6. Mounting rubber EL
IDX
FE-9
EXIT
EXHAUST SYSTEM
Removal and Installation (Contd)
SFE546A
FE-10
EXIT
EXHAUST SYSTEM
Removal and Installation (Contd)
GI
MA
EM
LC
EC
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SFE542AA
SC
1. Gasket 5. Mounting rubber 8. Mounting rubber
2. Front tube 6. Clamp 9. Center muffler
3. Rear heated oxygen sensor 7. Mounting bracket 10. Rear muffler EL
4. Gasket
IDX
FE-11
EXIT
EXHAUST SYSTEM
Removal and Installation (Contd)
SFE547A
FE-12