You are on page 1of 390

Unilateral Cp(l/u) - Cpk Calculator

Project : Date : Specification


Process / Product : Characteristic : Min Max
Operation : Cpk Criteria : 1.497
Data Std Deviation (s) : 0.001 Short-term Capability (Cpl) : 1.01
Part Actual Mean (m) : 1.499 Short-term Centered Capability - including Global Variation (Cpk) : 1.01
1 1.4980 Lower Control Limit (LCL) : 1.497
2 1.4970
3 1.4990 PROCESS IS CAPABLE
4 1.4990
5 1.4990 1.50
6 1.4990
7 1.4990 1.50
8 1.5000
9 1.5000 1.50
10 1.4990
11 1.5000 1.50
12 1.5000
13 1.50
1.5000
14 1.5000
1.50
15 1.4998
16 1.4999 1.50
17 1.4999
18 1.4998 1.50
19 1.4990
20 1.5000 1.50
21 1.4995 Actual Mean LCL LSL
22 1.4996 1.50
23 1.4998
24 1.4980 1.50
25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1.5000

File : 357879538.xls - Unilateral


Form Release : 1.00US
Copyright 2005-2008 - Lean Flow Consulting - All Rights Reserved
Bilateral Cp - Cpk Calculator
Project : Date : Specification
Process / Product : Characteristic : Min Nominal Max
Operation : Cpk Criteria : 1.495 1.5 1.505
Data Std Deviation (s) : 0.001 Short-term Capability (Cp) : 2.13
Part Actual Mean (m) : 1.499 Short-term Centered Capability - including Global Variation (Cpk) : 1.86
1 1.4980 Upper Control Limit (UCL) : 1.502
2 1.4970 Lower Control Limit (LCL) : 1.497
3 1.4990 PROCESS IS CAPABLE AND CERTIFIED
4 1.4990
5 1.4990 1.51
6 1.4990
7 1.4990
1.50
8 1.5000
9 1.5000
10 1.4990 1.50
11 1.5000
12 1.5000 1.50
13 1.5000
14 1.5000
1.50
15 1.4998
16 1.4999
17 1.4999 1.50
18 1.4998
19 1.4990 1.49
20 1.5000
21 1.4995 Actual Mean UCL LCL USL LSL
1.49
22 1.4996
23 1.4998
24 1.4980 1.49
25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1.5000

File : 357879538.xls - Bilateral


Form Release : 1.00US
Copyright 2005-2008 - Lean Flow Consulting - All Rights Reserved
POLYPLASTICS INDUSTRIES (I) PVT. LTD.
BREAKDOWN SUMMARY SHEET
Year: 2013
B/D No Date Month Dept. M/C Name Type of Maint. Category
6126 2-Dec-12 Dec Err:504 Sigma-50-I Corrective Mech
6128 3-Dec-12 Dec Err:504 Sigma-110-II Corrective Electrical
6138 3-Dec-12 Dec Err:504 Sigma-50-I Corrective Electrical
6164 4-Dec-12 Dec Err:504 Polo-80 Corrective Mech
6148 4-Dec-12 Dec Err:504 Sigma-50-II Corrective Mech
6154 4-Dec-12 Dec Err:504 Sigma-80II Corrective Electrical
6155 4-Dec-12 Dec Err:504 Polo-80 Corrective Hyd
6156 4-Dec-12 Dec Err:504 Sigma-50-II Corrective Mech
6167 6-Dec-12 Dec Err:504 Sigma-80II Corrective Mech
6178 6-Dec-12 Dec Err:504 Sigma-80I Corrective Electrical
6180 7-Dec-12 Dec Err:504 O-660 Corrective Hyd
6181 7-Dec-12 Dec Err:504 L&T-200 Corrective Mech
6182 7-Dec-12 Dec Err:504 Sigma-50-II Corrective Electrical
N/A 7-Dec-12 Dec Err:504 O-660 Corrective Electrical
6194 7-Dec-12 Dec Err:504 Sigma-80II Corrective Mech
6195 7-Dec-12 Dec Err:504 Sigma-80I Corrective Electrical
6198 8-Dec-12 Dec Err:504 Polo-80 Corrective Electrical
6199 8-Dec-12 Dec Err:504 Sigma-110-I Corrective Electrical
6271 17-Dec-12 Dec Err:504 Sigma-50-I Corrective Electrical
6272 17-Dec-12 Dec Err:504 Omega-450 Corrective Electrical
6273 17-Dec-12 Dec Err:504 O-660 Corrective Electrical
6287 18-Dec-12 Dec Err:504 Sigma-50-I Corrective Electrical
6290 18-Dec-12 Dec Err:504 L&T-200 Corrective Electrical
6292 18-Dec-12 Dec Err:504 Polo-80 Corrective Electrical
6293 18-Dec-12 Dec Err:504 L&T-200 Corrective Electrical
6294 19-Dec-12 Dec Err:504 Sigma-110-II Corrective Mech
6318 21-Dec-12 Dec Err:504 O-660 Corrective Electrical
6322 21-Dec-12 Dec Err:504 Sigma-80I Corrective Electrical
6330 22-Dec-12 Dec Err:504 Sigma-110-II Corrective Mech
6334 22-Dec-12 Dec Err:504 Sigma-110-I Corrective Electrical
6339 23-Dec-12 Dec Err:504 Sigma-110-II Corrective Electrical
6343 24-Dec-12 Dec Err:504 L&T-200 Corrective Electrical
6345 24-Dec-12 Dec Err:504 SP-80 Corrective Mech
6305 20-Dec-12 Dec Err:504 Sigma-50-I Corrective Electrical
6354 31-Dec-12 Dec Err:504 L&T- 85 Corrective Electrical
6363 1-Jan-13 Jan Err:504 L&T-200 Corrective Electrical
6366 1-Jan-13 Jan Err:504 Sigma-80I Corrective Mech
6368 2-Jan-13 Jan Err:504 Polo-80 Corrective Electrical
6373 2-Jan-13 Jan Err:504 Omega-450 Corrective Electrical
6374 2-Jan-13 Jan Err:504 Sigma-110-II Corrective Electrical
6379 3-Jan-13 Jan Err:504 Sigma-50-I Corrective Electrical
6381 4-Jan-13 Jan Err:504 Sigma-80I Corrective Mech
6385 4-Jan-13 Jan Err:504 Paint Shop Corrective Electrical
6386 4-Jan-13 Jan Err:504 Sigma-80I Corrective Mech
6394 6-Jan-13 Jan Err:504 Press Shop Corrective Electrical
6409 8-Jan-13 Jan Err:504 Press Shop Corrective Mech
6411 8-Jan-13 Jan Err:504 O-660 Corrective Electrical
6413 9-Jan-13 Jan Err:504 Multiplast-55 Corrective Electrical
6418 10-Jan-13 Jan Err:504 Magna-80 Corrective Electrical
6427 11-Jan-13 Jan Err:504 Polo-80 Corrective Electrical
6429 12-Jan-13 Jan Err:504 Polo-80 Corrective Electrical
6435 14-Jan-13 Jan Err:504 L&T-200 Corrective Electrical
6441 14-Jan-13 Jan Err:504 Polo-80 Corrective Electrical
6446 15-Jan-13 Jan Err:504 Polo-80 Corrective Electrical
6447 15-Jan-13 Jan Err:504 Sigma-110-II Corrective Electrical
N/A 16-Jan-13 Jan Err:504 Sigma-110-II Corrective Mech
6470 18-Jan-13 Jan Err:504 Sigma-80II Corrective Electrical
6471 18-Jan-13 Jan Err:504 Sigma-50-II Corrective Electrical
6478 19-Jan-13 Jan Err:504 Sigma-80II Corrective Electrical
6483 21-Jan-13 Jan Err:504 Sigma-110-I Corrective Electrical
N/A 22-Jan-13 Jan Err:504 O-660 Corrective Electrical
6488 22-Jan-13 Jan Err:504 Sigma-50-I Corrective Electrical
6493 22-Jan-13 Jan Err:504 Sigma-110-I Corrective Electrical
6495 22-Jan-13 Jan Err:504 O-660 Corrective Electrical
6497 23-Jan-13 Jan Err:504 O-660 Corrective Electrical
6500 23-Jan-13 Jan Err:504 SP-80 Corrective Mech
6501 23-Jan-13 Jan Err:504 Magna-80 Corrective Electrical
N/A 23-Jan-13 Jan Err:504 Tool Room Corrective Electrical
N/A 25-Jan-13 Jan Err:504 SP-80 Corrective Mech
6506 25-Jan-13 Jan Err:504 O-660 Corrective Mech
6509 28-Jan-13 Jan Err:504 SP-180 Corrective Mech
N/A 29-Jan-13 Jan Err:504 Sigma-50-II Corrective Electrical
6517 29-Jan-13 Jan Err:504 SP-180 Corrective Mech
6520 30-Jan-13 Jan Err:504 SP-180 Corrective Electrical
6527 31-Jan-13 Jan Err:504 L&T-200 Corrective Electrical
6529 1-Feb-13 Feb Err:504 L&T-200 Corrective Mech
6535 1-Feb-13 Feb Err:504 Omega-450 Corrective Electrical
6542 2-Feb-13 Feb Err:504 L&T-200 Corrective Electrical
6541 2-Feb-13 Feb Err:504 Omega-450 Corrective Electrical
6546 3-Feb-13 Feb Err:504 Omega-450 Corrective Mech
N/A 4-Feb-13 Feb Err:504 O-660 Corrective Electrical
N/A 4-Feb-13 Feb Err:504 Omega-450 Corrective Electrical
6547 4-Feb-13 Feb Err:504 Jig Shop Corrective Mech
6563 7-Feb-13 Feb Err:504 Omega-450 Corrective Electrical
6564 7-Feb-13 Feb Err:504 O-660 Corrective Electrical
6572 9-Feb-12 Feb Err:504 SP-180 Corrective Electrical
6573 9-Feb-13 Feb Err:504 Sigma-80II Corrective Electrical
6574 9-Feb-13 Feb Err:504 Jig Shop Corrective Electrical
6583 11-Feb-13 Feb Err:504 Polo-80 Corrective Electrical
6586 12-Feb-13 Feb Err:504 SP-80 Corrective Mech
6587 12-Feb-13 Feb Err:504 Polo-80 Corrective Electrical
N/A 13-Feb-13 Feb Err:504 Polo-80 Corrective Electrical
6622 15-Feb-13 Feb Err:504 Sigma-110-II Corrective Electrical
6623 15-Feb-13 Feb Err:504 Sigma-50-II Corrective Electrical
6639 19-Feb-13 Feb Err:504 Sigma-80II Corrective Electrical
6640 19-Feb-13 Feb Err:504 L&T- 85 Corrective Electrical
N/A 19-Feb-13 Feb Err:504 O-660 Corrective Electrical
6649 20-Feb-13 Feb Err:504 Polo-80 Corrective Electrical
6653 21-Feb-13 Feb Err:504 L&T-200 Corrective Electrical
6664 22-Feb-13 Feb Err:504 Sigma-110-II Corrective Electrical
6667 22-Feb-13 Feb Err:504 Sigma-80I Corrective Electrical
6671 23-Feb-13 Feb Err:504 L&T- 85 Corrective Electrical
6674 24-Feb-13 Feb Err:504 Sigma-80I Corrective Electrical
6678 25-Feb-13 Feb Err:504 L&T- 85 Corrective Electrical
6681 26-Feb-13 Feb Err:504 O-660 Corrective Electrical
6684 26-Feb-13 Feb Err:504 O-660 Corrective Electrical
6685 26-Feb-13 Feb Err:504 Polo-80 Corrective Mech
6701 28-Feb-13 Feb Err:504 Sigma-50-II Corrective Mech
1-Jan-13 Jan Err:504 Auto Plant Corrective Electrical
8-Jan-13 Jan Err:504 Auto Plant Corrective Electrical
15-Jan-13 Jan Err:504 Auto Plant Corrective Electrical
22-Jan-13 Jan Err:504 Auto Plant Corrective Electrical
1-Feb-13 Feb Err:504 Auto Plant Corrective Electrical
9-Feb-12 Feb Err:504 Auto Plant Corrective Electrical
15-Feb-13 Feb Err:504 Auto Plant Corrective Electrical
24-Feb-13 Feb Err:504 Auto Plant Corrective Electrical
6702 1-Mar-13 Mar Err:504 SP-80 Corrective Electrical
6703 1-Mar-13 Mar Err:504 L&T- 85 Corrective Electrical
N/A 1-Mar-13 Mar Err:504 Jig Shop Corrective Electrical
6712 2-Mar-13 Mar Err:504 Sigma-110-II Corrective Mech
6716 2-Mar-13 Mar Err:504 L&T- 85 Corrective Electrical
6723 4-Mar-13 Mar Err:504 Sigma-110-I Corrective Electrical
6724 4-Mar-13 Mar Err:504 O-660 Corrective Electrical
6747 5-Mar-13 Mar Err:504 Sigma-110-II Corrective Electrical
6757 7-Mar-13 Mar Err:504 Sigma-80I Corrective Electrical
6767 8-Mar-13 Mar Err:504 O-660 Corrective Electrical
6770 8-Mar-13 Mar Err:504 Sigma-110-I Corrective Electrical
6771 8-Mar-13 Mar Err:504 Polo-80 Corrective Electrical
6797 10-Mar-13 Mar Err:504 Paint Shop Corrective Mech
6799 11-Mar-13 Mar Err:504 O-660 Corrective Electrical
6801 11-Mar-13 Mar Err:504 Polo-80 Corrective Electrical
6815 12-Mar-13 Mar Err:504 Sigma-110-II Corrective Electrical
6823 13-Mar-13 Mar Err:504 Sigma-80II Corrective Electrical
6830 14-Mar-13 Mar Err:504 Press Shop Corrective Electrical
6831 14-Mar-13 Mar Err:504 Sigma-80I Corrective Electrical
6832 14-Mar-13 Mar Err:504 O-660 Corrective Electrical
6833 14-Mar-13 Mar Err:504 L&T- 85 Corrective Mech
6849 16-Mar-13 Mar Err:504 Sigma-110-II Corrective Electrical
6856 17-Mar-13 Mar Err:504 Sigma-110-II Corrective Electrical
N/A 17-Mar-13 Mar Err:504 Sigma-80I Corrective Mech
6857 18-Mar-13 Mar Err:504 L&T-200 Corrective Electrical
5858 18-Mar-13 Mar Err:504 Sigma-50-II Corrective Electrical
6863 18-Mar-13 Mar Err:504 SP-80 Corrective Electrical
6874 19-Mar-13 Mar Err:504 Sigma-80II Corrective Mech
6876 19-Mar-13 Mar Err:504 L&T-200 Corrective Electrical
6878 19-Mar-13 Mar Err:504 Paint Shop Corrective Mech
6882 19-Mar-13 Mar Err:504 SP-80 Corrective Electrical
6894 20-Mar-13 Mar Err:504 Sigma-110-II Corrective Electrical
6910 22-Mar-13 Mar Err:504 Sigma-80I Corrective Electrical
6911 22-Mar-13 Mar Err:504 Sigma-50-I Corrective Mech
6912 23-Mar-13 Mar Err:504 Sigma-50-III Corrective Mech
6927 26-Mar-13 Mar Err:504 Omega-450 Corrective Electrical
6931 28-Mar-13 Mar Err:504 Magna-80 Corrective Electrical
6932 28-Mar-13 Mar Err:504 Jig Shop Corrective Electrical
6936 28-Mar-13 Mar Err:504 Sigma-80II Corrective Electrical
6937 28-Mar-13 Mar Err:504 SP-80 Corrective Mech
6940 30-Mar-13 Mar Err:504 Sigma-50-I Corrective Mech
1-Mar-13 Mar Err:504 Auto Plant Corrective Electrical
8-Mar-13 Mar Err:504 Auto Plant Corrective Electrical
15-Mar-13 Mar Err:504 Auto Plant Corrective Electrical
22-Mar-13 Mar Err:504 Auto Plant Corrective Electrical
6944 1-Apr-13 Apr Err:504 Sigma-50-I Corrective Electrical
6948 1-Apr-13 Apr Err:504 Sigma-80I Corrective Mech
6954 2-Apr-13 Apr Err:504 Sigma-80I Corrective Mech
6965 3-Apr-13 Apr Err:504 O-660 Corrective Electrical
6967 4-Apr-13 Apr Err:504 Polo-80 Corrective Electrical
6968 4-Apr-13 Apr Err:504 Polo-80 Corrective Electrical
6983 6-Apr-13 Apr Err:504 L&T-200 Corrective Electrical
6989 6-Apr-13 Apr Err:504 L&T- 85 Corrective Electrical
7021 11-Apr-13 Apr Err:504 SP-80 Corrective Electrical
7024 11-Apr-13 Apr Err:504 Sigma-50-III Corrective Electrical
7025 11-Apr-13 Apr Err:504 L&T- 85 Corrective Electrical
7028 11-Apr-13 Apr Err:504 Sigma-50-I Corrective Electrical
7035 11-Apr-13 Apr Err:504 L&T- 85 Corrective Electrical
7178 13-Apr-13 Apr Err:504 L&T-200 Corrective Electrical
7050 15-Apr-13 Apr Err:504 Sigma-50-I Corrective Electrical
7063 16-Apr-13 Apr Err:504 Sigma-110-II Corrective Electrical
7069 17-Apr-13 Apr Err:504 Magna-80 Corrective Electrical
7111 20-Apr-13 Apr Err:504 Sigma-50-II Corrective Mech
7116 20-Apr-13 Apr Err:504 Sigma-80II Corrective Electrical
N/A 23-Apr-13 Apr Err:504 Sigma-80I Corrective Mech
7126 23-Apr-13 Apr Err:504 Sigma-50-I Corrective Mech
7145 25-Apr-13 Apr Err:504 Polo-80 Corrective Mech
7155 26-Apr-13 Apr Err:504 Sigma-50-I Corrective Mech
7159 27-Apr-13 Apr Err:504 Magna-80 Corrective Mech
7166 29-Apr-13 Apr Err:504 Polo-80 Corrective Mech
1-Apr-13 Apr Err:504 Auto Plant Corrective Electrical
11-Apr-13 Apr Err:504 Auto Plant Corrective Electrical
20-Apr-13 Apr Err:504 Auto Plant Corrective Electrical
29-Apr-13 Apr Err:504 Auto Plant Corrective Electrical
N/A 1-May-13 May Err:504 Polo-80 Corrective Electrical
N/A 1-May-13 May Err:504 Sigma-50-III Corrective Mech
7185 1-May-13 May Err:504 Omega-450 Corrective Electrical
7187 1-May-13 May Err:504 Sigma-50-I Corrective Electrical
N/A 1-May-13 May Err:504 Sigma-110-II Corrective Electrical
7199 3-May-13 May Err:504 L&T-200 Corrective Mech
7200 3-May-13 May Err:504 Sigma-50-I Corrective Mech
7201 3-May-13 May Err:504 L&T- 85 Corrective Electrical
7213 6-May-13 May Err:504 Sigma-50-II Corrective Electrical
7214 6-May-13 May Err:504 Polo-80 Corrective Electrical
7217 6-May-13 May Err:504 Sigma-110-II Corrective Electrical
7223 7-May-13 May Err:504 O-660 Corrective Mech
7234 8-May-13 May Err:504 Paint Shop Corrective Electrical
7237 9-May-13 May Err:504 L&T- 85 Corrective Electrical
7239 9-May-13 May Err:504 Sigma-50-I Corrective Electrical
7243 9-May-13 May Err:504 Polo-80 Corrective Electrical
N/A 9-May-13 May Err:504 L&T- 85 Corrective Electrical
7244 9-May-13 May Err:504 Sigma-80II Corrective Electrical
7245 9-May-13 May Err:504 Sigma-80II Corrective Electrical
N/A 9-May-13 May Err:504 O-660 Corrective Electrical
7250 10-May-13 May Err:504 Sigma-80II Corrective Mech
7253 10-May-13 May Err:504 Magna-80 Corrective Electrical
7254 10-May-13 May Err:504 Omega-450 Corrective Electrical
7258 11-May-13 May Err:504 O-660 Corrective Electrical
7263 11-May-13 May Err:504 L&T- 85 Corrective Electrical
7264 11-May-13 May Err:504 Polo-80 Corrective Electrical
7268 11-May-13 May Err:504 Sigma-50-III Corrective Electrical
7277 12-May-13 May Err:504 Sigma-80II Corrective Electrical
7278 12-May-13 May Err:504 O-660 Corrective Electrical
7279 12-May-13 May Err:504 Sigma-50-II Corrective Electrical
7281 13-May-13 May Err:504 Sigma-80I Corrective Electrical
7285 13-May-13 May Err:504 O-660 Corrective Electrical
7293 13-May-13 May Err:504 L&T-200 Corrective Electrical
7298 15-May-13 May Err:504 Polo-80 Corrective Electrical
7299 15-May-13 May Err:504 Sigma-80I Corrective Electrical
7300 15-May-13 May Err:504 Paint Shop Corrective Electrical
7306 15-May-13 May Err:504 L&T-200 Corrective Electrical
N/A 17-May-13 May Err:504 L&T- 85 Corrective Electrical
7319 18-May-13 May Err:504 Polo-80 Corrective Electrical
7324 19-May-13 May Err:504 O-660 Corrective Electrical
7334 21-May-13 May Err:504 L&T-200 Corrective Electrical
7336 21-May-13 May Err:504 SP-80 Corrective Mech
7342 21-May-13 May Err:504 L&T-200 Corrective Electrical
7345 21-May-13 May Err:504 Sigma-80I Corrective Mech
7356 22-May-13 May Err:504 O-660 Corrective Electrical
7357 23-May-13 May Err:504 L&T-200 Corrective Electrical
7362 23-May-13 May Err:504 Multiplast-55 Corrective Electrical
7370 24-May-13 May Err:504 L&T-200 Corrective Electrical
N/A 28-May-13 May Err:504 Multiplast-55 Corrective Electrical
N/A 26-May-13 May Err:504 O-660 Corrective Electrical
N/A 27-May-13 May Err:504 Tool Room Corrective Electrical
7387 28-May-13 May Err:504 Press Shop Corrective Electrical
N/A 29-May-13 May Err:504 L&T-200 Corrective Electrical
N/A 29-May-13 May Err:504 L&T-200 Corrective Electrical
7406 30-May-13 May Err:504 Sigma-80I Corrective Mech
7408 30-May-13 May Err:504 Sigma-110-I Corrective Electrical
7-May-13 May Err:504 Auto Plant Corrective Electrical
14-May-13 May Err:504 Auto Plant Corrective Electrical
21-May-13 May Err:504 Auto Plant Corrective Electrical
28-May-14 May Err:504 Auto Plant Corrective Electrical
Problem Description Root Cause
cusion zero after some shots Ring plunger damage
Refilling not working properly software problem
mold not close valve problem
Refilling not working properly wire connecter loose
injection unit problem limit switch faulty
nozzel heating low setting problem
barrel temp not maintained thermocople found broken
nozzel heating low wiring found short
material autofedding problem line found choke
clamping pressure not ok valve supply not ok
front gate not working ball joint nut found broken
locking problem software problem
Refilling not working properly feeding problem in hopper
gate open close problem limit switch faulty
material autofedding problem pipe line choke
clamping pressure not ok software problem
Refilling not working properly wire connecter loose
mtc not working error E-01 shown
material autofedding problem mcb found turn off
barrel temp not maintained faulty heater
hrtc problem fuses of zone-2&4 card get blown
nozzel heating low heater faulty
hrtc problem card faulty
nozzel heating low heater faulty
hrtc problem card faulty
Refilling not working properly lumps in barrel
front gate not working limit switch faulty
nozzel heating low heater faulty
clamping pressure not ok clamping cylinder tie rod broken
clamping pressure not ok software problem
clamping pressure not ok software problem
nozzel heating low heater faulty
mold not open relief valve problem
front gate emergency problem supply fault
restart semi button not working push button faulty
locking problem software problem
front gate problem wheel loose
Refilling not working properly connecter loose
machine temp problem supply fault
nozzel heater connection heater faulty
mould heating not proper mtc got tripped
front gate problem gate wheel problem
zone no-5 is not working switch malfunctioning
gate open close problem wheel loose
tape cutting m/c not working contactor not working proper
tape cutting m/c not working gear check nut loose
hrtc problem heater faulty
nozzel temp high thermocople found broken
motor tripping problem software problem
locking problem software problem
locking problem sensor problem
oil temprature not maintained thermocople faulty
locking problem software problem
locking problem ejector transducer setting not ok
injection pressure drop software problem
cusion zero after some shots Ring plunger damage
display hang software problem
locking problem sensor problem
sensor problem sensor setting not proper
clamp status problem software problem
hrtc problem heater faulty
temprature low problem software problem
locking problem software problem
hrtc problem wiring found short
hrtc problem zone-6 temp. low wiring found short
injection pressure drop valve problem
locking problem software problem
cnc m/c not working ccontactor faulty
injection pressure drop hydraulic pipe damage
front gate not working tie rod opened
material autofedding problem line found choke
injection limit switch not working proper limit switch faulty
injection pressure drop valve problem
Refilling not working properly connecter loose
oil temprature not maintained relay problem
material autofedding problem flapper not workin proper
hrtc not working fuses of card get blown
locking problem ejector transducer setting not ok
Refilling not working properly transducer wire loose
material autofedding problem flapper not workin proper
moud not close limit switch faulty
sensor problem transducer wire loose
oven blower fan not workin bearings found damage
mould not open software problem
core-2 not pulled mould limit s/w problem
mould not close limit switch faulty
Refilling not working properly software problem
oven heater fault heater become short
Refilling not working properly valve connecter loose
retraction cylinder leakage seal kit damage
locking problem transducer loose
locking problem transducer problem
locking problem software problem
locking problem limit switch faulty
mtc not working relay problem
barrel temp not maintained heater supply fault
hrtc not working wiring found short
Refilling not working properly lumps in barrel
motor tripping problem software problem
Refilling not working properly wire connecter loose
front gate not working supply fault
material autofedding problem line found choke
rear gate not working proper limit switch faulty
ejector not working transducer problem
hrtc not working wiring found short
main motor not start timer faulty
Refilling not working properly valve found jam
cusion zero after some shots Ring plunger slipage

Nozzel heater not working faulty heater


Stroke measurement problem transducer problem
oven heater fault heater supply fault
Refilling not working properly lumps in barrel
mould open stoped not reached transducer problem
hrtc not working switch malfunctioning
Nozzel heater not working mcb found trip
hrtc not working supply fault
display hang software problem
hrtc zone-6 temp. variation software problem
mould closing problem software problem
not functioning at anymode data setting problem
air pressure not maintained filter choked
hrtc not working card faulty
Refilling not working properly setting problem
Refilling not working properly data setting problem
mould hight not working proper sensor not woking proper
machine work directly without pressing
push button faulty
push button
gate open close problem on off switch faulty
ejector not working limit switch faulty
feed zone temp low cooling exceeds min level
mould not open gate valve supply fault
injection and clamping problem setting problem
front gate not working gate movement not ok
motor tripping problem limit switch faulty
mould not open excess locking
injection not working heater not working
gate open close problem gate movement not ok
ejector not working limit switch faulty
air pressure seting prblem air pressure gauge not working proper
injection not working limit switch faulty
locking problem software problem
front gate not working no nc element malfunctioning
oil level low m/c stope oil level low
ejector not working transducer setting not ok
locking problem software problem
mtc not working reverse connection
oven temprature meter fault temp. meter not ok
m/c locking problem sensor not woking proper
locking problem locking cylinder seals become damage
mtc not working triping poblem

locking problem sensor not woking proper


front gate not working wheel loose
front gate not working wheel loose
ejector not working setting problem
Refilling not working properly heating not proper
Refilling not working properly supply fault
nozzel temp and cold start protection
software problem
prob.
mould heating not proper mtc not working
Refilling not working properly supply fault
locking problem transducer setting not ok
Nozzel heater not working supply fault
Nozzel heater not working nozzel heater faulty
crane not working relay problem
display off problem programm and data not found
nozzel heating not proper nozzel heater faulty
m/c heating problem software problem
Refilling not working properly supply fault
mould open problem gate valve supply fault
front gate not working valve supply not ok
front gate not working wheel jam
mould not open close gate valve problem
low oil level alarm oil level low
mould open close problem gate valve not working proper
Refilling not working properly valve supply not ok
oil leakage o-ring damage

locking problem data setting problem


oil level low m/c stope oil level low
hrtc temp problem connection not ok
motor not run relay problem
locking problem error problem
marerial auto feeding not working flapper not workin proper
feed zone temp high cooling not ok
plc not working cumnication problem
mold not open supply fault
refiling and locking problem data setting problem
heating not ok variations in temp
oil temprature not maintained cooling not ok
power cut power supply not available
display all functions zero communication problem
cusion zero after some shots temp setting not ok
locking problem supply fault
plc not working communication problem
mold not close limit switch faulty
locking problem software problem
hrtc not working air pressure not working proper
injection pressure not working error problem
temprature low problem supply fault
auto feeding preblem sensor not woking proper
hrtc temp problem card problem
motor tripping problem communication problem
locking problem software problem
mold not close setting problem
locking problem error problem
hrtc temp problem card problem
crane not working wiring found short
front gate not working gate wheel problem
nozzel heater fault wiring found broken
all functions off communication problem
Refilling not working properly plc wire faulty
Nozzel heater not working wire found short
motor not working contactor not working proper
main motor tripping problem communication problem
motor tripping problem variations in ejector stoke
locking problem software problem
oil temprature not maintained coolig not ok
plc not working communication problem
oil leakage seal found damage
front gate not working gate limit swich error
front gate not working gate wheel problem
hrtc not working heater wire found broken
all functions off communication problem
abnormal sound motor cover loose
heating off and motor tripping problem communication problem
motor tripping problem no nc element malfunctioning
any function not working software problem
up down not work contactor not working proper
machine safety sensor not working clutch problem
mtc not working error problem
motor over load problem relay problem
front gate not working wheel loose
mold not open supply fault
Opening Closing Closing Time Taken
Action Taken/ Plan
Time Date Time (Hours)
ring plunger changed 8:00am 2-Dec-12 4:00pm 4.00
setting changed 7:00am 3-Dec-12 11:30am 4.50
valve cleaned 8:00am 3-Dec-12 0.47916667 3.50
wire connncter tightened 4:00am 4-Dec-12 6:00am 2.00
limit switch changed 8:00am 4-Dec-12 11:30am 3.50
reseting carried out 4:30pm 4-Dec-12 5:30pm 1.00
thermocouple changed 4:00pm 4-Dec-12 7:00pm 3.00
wireing short problem rectified 8:15pm 4-Dec-12 9:45pm 1.50
pipe line cleaned 6:00pm 6-Dec-12 6:30pm 0.50
wire repaired 10:30pm 6-Dec-12 12:00am 1.50
new nut tightened 12:00am 7-Dec-12 1:00am 1.00
reseting carried out 6:00am 7-Dec-12 7:00am 1.00
hopper cleaned 4:00am 7-Dec-12 5:00am 1.00
limit switch changed 5:00pm 7-Dec-12 6:00pm 1.00
pipe line cleaned 6:45pm 7-Dec-12 7:15pm 0.50
setting changed 8:00pm 8-Dec-12 4:00am 8.00
wire connncter tightened 12:00am 8-Dec-12 12:30am 0.50
error reseting carried out 3:00am 8-Dec-12 4:00am 1.00
reseting carried out 4:00am 17-Dec-12 4:30am 0.50
zone-2 heater repaired 12:00am 17-Dec-12 1:00am 1.00
new fuses fitted 12:00am 17-Dec-12 2:00am 2.00
heater repaired 5:40am 18-17-12 6:40am 1.00
card changed 7:00pm 18-Dec-12 7:30pm 0.50
heater repaired 7:30pm 19-Dec-12 2:30am 7.00
card changed 9:30pm 18-Dec-12 10:00pm 0.50
barrel cleaned 7:30am 19-Dec-12 9:30am 1.00
limit switch changed 12:30am 21-Dec-12 1:00am 0.50
heater changed 2:00pm 21-Dec-12 2:30pm 0.50
new tie rods fitted 7:00am 22-Dec-12 6:00pm 7.00
setting changed 9:30am 22-Dec-12 10:00am 0.50
setting changed 1:30am 23-Dec-12 2:00am 0.50
heater repaired 7:00am 24-Dec-12 8:00am 1.00
valve cleaned 10:00am 24-Dec-12 12:00pm 2.00
wireing problem rectified 2:00am 20-Dec-12 3:00am 1.00
push button repaired 10:30am 31-Dec-12 3:00pm 4.50
reseting carried out 2:45pm 1-Jan-13 5:00pm 2.75
wheel tightened 7:30pm 1-Jan-13 0.36111111 1.00
connecter tightened 12:00am 2-Jan-13 1:00am 1.00
wiring rectified 5:30pm 2-Jan-13 6:10pm 0.50
nozzel heater fitted 10:00pm 2-Jan-13 10:30pm 0.50
mtc resetting carried out 10:45am 3-Jan-13 12:00am 1.25
gate setting carried out 8:15am 4-Jan-13 10:00am 2.00
switch repaired 9:00am 4-Jan-13 10:00am 1.00
wheel tightened 08:45am 4-Jan-13 9:45am 1.00
contactor changed 2:00pm 7-Jan-13 2:00pm 24.00
check nut tightened 4:00pm 8-Jan-13 6:00pm 2.00
heater repaired 9:00pm 8-Jan-13 9:30pm 0.50
thermocouple changed 12:00pm 9-Jan-13 4:00pm 4.00
reseting carried out 12:05am 10-Jan-13 12:35am 0.50
reseting carried out 5:00pm 11-Jan-13 6:00pm 1.00
sensor problem rectified 12:00am 12-Jan-13 8:00am 8.00
thermocouple repaired 12:00am 14-Jan-13 10:30am 10.50
reseting carried out 10:00pm 14-Jan-13 11:00pm 1.00
error reseting carried out 1:00am 15-Jan-13 9:30am 8.50
reseting carried out 6:30am 15-Jan-13 8:00am 1.50
ring plunger changed 6:00am 18-Jan-13 3:00pm 57.00
reseting carried out 10:00am 18-Jan-13 11:00am 1.00
sensor problem rectified 9:00am 18-Jan-13 10:30am 1.50
sensor problem rectified 4:00pm 19-Jan-13 5:00pm 1.00
reseting carried out 6:00pm 21-Jan-13 7:00pm 1.00
heater repaired 7:30am 22-Jan-13 8:00am 0.50
reseting carried out 2:15pm 22-Jan-13 2:45pm 0.50
reseting carried out 6:10pm 22-Jan-13 7:25pm 1.25
wiring rectified 9:15pm 22-Jan-13 11:00pm 1.75
wiring rectified 7:00am 23-Jan-13 8:00am 1.00
valve cleaned 4:30pm 23-Jan-13 6:30pm 2.00
reseting carried out 7:45pm 23-Jan-13 8:45pm 1.00
contactor changed 15:40pm 23-Jan-13 6:30pm 3.00
hydraulic pipe changed 4:00pm 25-Jan-13 10:00pm 6.00
tie rod tightened 9:30pm 25-Jan-13 10:30pm 1.00
line cleaned 1:45am 28-Jan-13 2:45am 1.00
limit switch changed 1:30am 29-Jan-13 2:00am 0.50
valve cleaned 6:00pm 29-Jan-13 7:00pm 1.00
connecter tightened 9:00am 30-Jan-13 9:30am 0.50
reseting carried out 3:00pm 31-Jan-13 3:30pm 0.50
flapper changed 8:00am 1-Feb-13 10:30am 2.50
fuses changed 7:00pm 1-Feb-13 9:00pm 2.00
ejecter setting carried out 3:00pm 2-Feb-13 3:45pm 0.75
transducer wire tightened 2:30pm 2-Feb-13 3:30pm 1.00
flapper repaired 12:00am 3-Feb-13 1:00am 1.00
limit switch setting carried out 12:00am 4-Feb-13 12:30am 0.50
transducer wire tightened 2:00am 4-Feb-13 4:00am 2.00
bearings replaced 8:00am 5-Feb-13 8:00am 0.00
reseting carried out 12:00am 7-Feb-13 1:00am 1.00
mould limit s/w setting carried out 12:00am 7-Feb-13 2:00am 2.00
limit s/w setting carried out 6;00am 9-Feb-13 9:00am 3.00
reseting carried out 12:00am 9-Feb-13 12:45am 0.75
heater changed 15:20pm 9-Feb-13 16:20pm 1.00
valve connecter tightened 1:30pm 11-Feb-13 3:30pm 2.00
seal kit changed 12:00am 12-Feb-13 12:00pm 12.00
transducer nut tightened 12:00am 12-Feb-13 12:30am 0.50
transduce setting carried out 8:30am 13-Feb-13 12:30pm 4.00
reseting carried out 6:00am 15-Feb-13 9:15am 3.25
limit s/w setting carried out 3:00am 15-Feb-13 4:30am 1.50
reseting carried out 1:00am 19-Feb-13 1:30am 0.50
heater supply fault rectified 12:30am 19-Feb-13 1:00am 0.50
wiring rectified 7:15pm 19-Feb-13 0.3125 0.25
barrel cleaned 1:00pm 20-Feb-13 2:00pm 1.00
reseting carried out 7:00am 21-Feb-13 7:30am 0.50
wire tighetend 9:15am 22-Feb-13 10:00am 0.75
wire tighetend 10:30am 22-Feb-13 1:00am 2.50
line cleaned 6:30am 23-Feb-13 7:00am 0.50
limit switch repaired 2:30am 6-Mar-00 3:30am 1.00
transducer repaired 8:00am 25-Feb-13 1:00pm 5.00
wiring rectified 3:30am 26-Feb-13 5:30am 2.00
star delta timer changed. 2:00pm 26-Feb-13 4:30pm 2.50
valve cleaned 1:00pm 26-Feb-13 2:00pm 1.00
ring plunger changed 11:00pm 1-Mar-13 7:30pm 20.00
15.00
15.00
15.00
18.00
3.00
4.00
4.00
2.50
heater replaced 9:30am 1-Mar-13 10:00am 0.50
transducer cleaned 11:00am 1-Mar-13 2:00pm 3.00
heater wire repaired 2:30pm 1-Mar-13 3:45pm 1.25
hopper cleaned 12:00am 2-Mar-13 2:00am 2.00
transducer cleaned 9:00am 2-Mar-13 10:00am 1.00
switch repaired 12:00am 4-Mar-13 1:00am 1.00
mcb resetting carried out 7:00am 4-Mar-13 8:00am 1.00
hrtc repaired 10:00pm 5-Mar-13 11:00pm 1.00
reseting carried out 7:00am 7-Mar-13 8:30am 1.50
reseting carried out 5:00am 8-Mar-13 6:00am 1.00
reseting carried out 3:00pm 8-Mar-13 4:00pm 1.00
data seting carried out 3:00pm 8-Mar-13 4:00pm 1.00
filter cleaned 11:30am 10-Mar-13 13:30am 2.00
card changed 12:00am 11-Mar-13 3:30am 2.50
data seting carried out 12:00pm 11-Mar-13 1:30pm 1.50
data seting carried out 9:00pm 13-Mar-13 7:00am 10.00
sensor problem rectified 12:00pm 13-Mar-13 2:00pm 2.00
NC element changed. 11:00am 14-Mar-13 13:30pm 2.50
on off switch changed 11:00am 14-Mar-13 1:30pm 2.50
limit switch repaired 11:00am 14-Mar-13 1:30pm 2.50
temprature maintained 4:30pm 14-Mar-13 5:30pm 1.00
gate valve supply fault rectified 7:00am 16-Mar-13 8:00am 1.00
setting changed 12:30pm 17-Mar-13 3:00pm 2.50
gate repaired 12:30pm 17-Mar-13 1:30pm 1.00
limit switch setting carried out 12:00am 18-Mar-13 1:00am 1.00
pressure increased 12:00am 18-Mar-13 1:00am 1.00
heater repaired 9:30am 18-Mar-13 0.4375 1.00
gate repaired 12:10am 19-Mar-13 1:14am 1.00
limit swicth repaired 7:30am 19-Mar-13 8:00am 0.50
air pressure gauge repaired 10:00am 19-Mar-13 5:30pm 7.50
limit switch repaired 10:00am 19-Mar-13 10:30am 0.50
reseting carried out 5:00am 20-Mar-13 6:00am 1.00
no nc element changed 2:30pm 22-Mar-13 4:30pm 2.00
oil level maintained 6:00pm 22-Mar-13 7:30pm 1.50
transducer seting carried out 2:00am 23-Mar-13 4:00am 2.00
reseting carried out 6:00am 26-Mar-13 6:30am 0.50
connection changed 7:30am 28-Mar-13 8:00am 0.50
temp. meter and thermocouple changed. 8:40am 28-Mar-13 12:10pm 3.50
sensor changed 4:45pm 28-Mar-13 6:15pm 1.50
locking cylinder sealkit changed 6:00pm 29-Mar-13 11:00pm 30.00
reseting carried out 1:00pm 30-Mar-13 5:30pm 4.50
4.00
4.00
4.00
3.75
sensor setting carried out 8:30am 1-Apr-13 11:00am 2.50
wheel tightened 9:00pm 1-Apr-13 10:00pm 1.00
wheel tightened 6:00pm 2-Apr-13 7:00pm 1.00
ejecter setting carried out 11:10pm 3-Apr-13 11:40p 1.00
heating setting carried out 7:00am 4-Apr-13 8:00am 1.00
contactor changed 12:30pm 4-Apr-13 7:00pm 6.50
reseting carried out 12:20pm 6-Apr-13 12:50pm 0.50
no nc element changed 7:15pm 6-Apr-13 7:45pm 0.50
wire repaired 12:00am 11-Apr-13 8:00am 8.00
transducer seting carried out 12:30am 11-Apr-13 5:00am 4.50
supply fault rectified 2:00am 11-Apr-13 4:00am 2.00
nozzel heater changed 7:00am 11-Apr-13 8:00am 1.00
relay repaired 4:30pm 11-Apr-13 7:00pm 2.50
new flash drive fitted and programe loaded 12:00am 19-Apr-13 11:00am 143.00
nozzel heater changed 12:15am 15-Apr-13 02:15am 2.00
reseting carried out 6:00am 16-Apr-13 7:00am 1.00
supply fault rectified 2:00pm 17-Apr-13 4:00pm 2.00
gate valve setting carried out 4:40am 20-Apr-13 5:40am 1.00
supply fault rectified 10:15am 20-Apr-13 11:15am 1.00
front gate repaired 12:00am 23-Apr-13 1:00am 1.00
gate valve setting carried out 1:00am 23-Apr-13 3:00am 2.00
oil level maintained 6:00am 25-Apr-13 9:00am 3.00
gate valve setting carried out 12:00pm 26-Apr-13 2:30pm 2.50
valve supply fault rectified 2:30pm 27-Apr-13 9:30pm 7.50
o-ring replaced 3:30pm 29-Apr-13 4:30pm 1.00
5.00
5.00
5.00
6.00
data seting carried out 7:00pm 1-May-13 9:00pm 2.00
oil level maintained 10:30pm 1-May-13 12:00am 1.50
connection changed 1:00am 1-May-13 1:30am 0.50
reseting carried out 12:00am 1-May-13 12:30am 0.50
cylinder nut tightened 8:00am 1-May-13 8:30am 0.50
flaper repaird 1:00pm 3-May-13 1:30pm 0.50
water circulation problem rectified 9:00am 12-Mar-00 10:00am 1.00
reseting carried out 6:30pm 3-May-13 9:00pm 2.50
supply fault rectified 12:00pm 6-May-13 1:00pm 1.00
data seting carried out 3:30pm 6-May-13 4:30pm 1.00
reseting carried out 7:00pm 6-May-13 9:00pm 1.00
water circulation problem rectified 6:00am 7-May-13 7:00am 1.00
powersupply arranged 11:00am 8-May-13 11:00am 0.50
re setting carried out 0.52083333 9-May-13 0.5625 1.00
temp. setting carried out 7:30am 9-May-13 8:30am 1.00
supply fault rectified 5:30pm 9-May-13 6:30pm 1.00
reseting carried out 12:00am 9-May-13 5:30pm 15.00
limit s/w repaired 7:00pm 9-May-13 8:00pm 1.00
data seting carried out 9:00pm 9-May-13 10:00pm 1.00
compressor problem rectified 12:30pm 9-May-13 1:00pm 0.50
clamping cylinder rod setting carried out 9:30am 10-May-13 11:00am 1.50
wire repaired 6:30pm 10-May-13 7:00pm 0.50
supply fault rectified 6:45pm 10-May-13 7:15pm 0.50
reseting carried out 2:30am 11-May-13 3:30am 1.00
reseting carried out 12:30am 13-May-13 5:30am 11.00
data seting carried out 12:30pm 11-May-13 4:00pm 3.50
mold setting carried out 6:45pm 11-May-13 7:15pm 0.50
transducer seting carried out 11:00am 12-May-13 2:00pm 3.00
reseting carried out 10:00am 12-May-13 11:00am 1.00
wire repaired 8:00am 12-May-13 9:00am 1.00
gate wheel tightened 4:00am 13-May-13 5:00am 1.00
wire repaired 12:00am 13-May-13 1:30am 1.50
reseting carried out 9:00pm 13-May-13 1:00pm 4.00
plc wire no 124 repaired 12:00am 15-May-13 5:00am 5.00
wire repaired 4:00am 15-May-13 5:00am 1.00
contactor changed 9:00am 15-May-13 11:00am 2.00
reseting carried out 7:00pm 27-May-13 11:30am 86.00
ejecter transducer changed with cable 7:30pm 18-May-13 3:30pm 10.00
data seting carried out 3:30am 18-May-13 9:00am 5.50
cooling fan reset 8:00pm 13-Jul-00 9:00pm 1.00
reseting carried out 12:00am 21-May-13 13:00am 1.00
seal kit changed 8:00am 21-May-13 1:00pm 5.00
reseting carried out 3:30pm 21-May-13 4:30pm 1.00
wheel tightened 5:00am 21-May-13 5:30am 0.50
wire repaired 6:00pm 22-May-13 8:00pm 2.00
reseting carried out 12:00am 23-May-13 1:00am 1.00
motor cover tightened 2:30pm 23-May-13 3:00pm 0.50
reseting carried out 12:30pm 24-May-13 1:00pm 0.50
no nc element changed 12:00am 28-May-13 10:30am 10.50
reseting carried out 3:15am 26-May-13 5:15am 1.00
contactor cleaned 9:50am 27-May-13 10:50am 1.00
break clutch changed 8:00am 28-May-13 10:00am 2.00
reseting carried out 4:00am 29-May-13 5:00am 1.00
reseting carried out 5:00am 29-May-13 5:30am 0.50
wheel tightened 5:00pm 30-May-13 6:00pm 1.00
supply fault rectified 5:00pm 30-May-13 6:00pm 1.00
5.00
5.00
5.00
4.00
Prod. Loss Spare Part Used, if
Reason for delay SP Cost ()
() any
16:00 #N/A 3000
#N/A 1000
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Maint Carried Out by Remarks
Ashok Handa
Devi Dayal
Machine Master
Year of
S.No. Machine Description Specification Location
Installation
1 O-660 660T, Bed Size 4'X8' 1990 Moulding Shop

2 Omega-450 1991 Moulding Shop

3 SP-300 Moulding Shop

4 L&T-200 Moulding Shop

5 SP-180 Moulding Shop

6 Sigma-110-I Moulding Shop

7 Sigma-110-II Moulding Shop

8 L&T- 85 Moulding Shop

9 Sigma-80I Moulding Shop

10 Sigma-80II Moulding Shop

11 SP-80 Moulding Shop

12 Polo-80 Moulding Shop

13 Magna-80 Moulding Shop

14 Multiplast-55 Moulding Shop

15 Sigma-50-I Moulding Shop

16 Sigma-50-II Moulding Shop

17 Sigma-50-III Moulding Shop

18 Auto Plant Auto Plant

19 Paint Shop Paint Shop

20 Assembly Assembly

21 Vacuum Vacuum

22 Tool Room Tool Room

23 Press Shop Press Shop

24 QA Lab QA Lab

25 Jig Shop Jig Shop

26

27

28

29

30

31
32

33

34

35

36

37

38

39

40
Production
Month Category Maint. Type Operator Name
Loss/ Hr (Rs/-)
5000 Jan Mech Preventive Ashok Handa

3000 Feb Electrical Corrective Devi Dayal

2000 Mar Hyd Preidictive Neeraj Dogra

1000 Apr Others Satish Kumar

2000 May Raj Kumar

3000 Jun Raj Kumar Saini

4000 Jul Shiv Dayal

5000 Aug Moti Lal

6000 Sep Gurvinder

7000 Oct

8000 Nov

9000 Dec

10000

11000

12000

13000

14000

15000

16000

17000

18000

19000

20000

21000

22000
POLYPLASTICS INDUSTRIES (I) PVT. LTD.
MTTR/ MTBF
For the period 2-Dec-12 to 14-Jun-17
Days Between Days Days
1st Failure Last Failure No. of
S.No Machine Name 1st & Last Excluding Excluding
date Date Failures
Failure Sundays Down Time
1 O-660 7-Dec-12 26-May-13 27 169 146 144.6
2 Omega-450 17-Dec-12 10-May-13 10 143 125 124.6
3 SP-300 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
4 L&T-200 7-Dec-12 29-May-13 23 172 149 138.1
5 SP-180 9-Feb-12 30-Jan-13 4 351 306 305.8
6 Sigma-110-I 8-Dec-12 30-May-13 7 172 149 148.7
7 Sigma-110-II 3-Dec-12 6-May-13 18 153 133 129.0
8 L&T- 85 31-Dec-12 17-May-13 15 137 119 116.5
9 Sigma-80I 6-Dec-12 30-May-13 19 174 151 149.7
10 Sigma-80II 4-Dec-12 12-May-13 15 158 137 136.3
11 SP-80 24-Dec-12 21-May-13 10 147 128 125.2
12 Polo-80 4-Dec-12 18-May-13 26 164 143 140.0
13 Magna-80 10-Jan-13 10-May-13 6 120 104 103.5
14 Multiplast-55 9-Jan-13 28-May-13 3 139 120 119.4
15 Sigma-50-I 2-Dec-12 9-May-13 17 157 136 134.7
16 Sigma-50-II 4-Dec-12 12-May-13 11 158 137 135.6
17 Sigma-50-III 23-Mar-13 11-May-13 4 48 43 42.6
18 Auto Plant 9-Feb-12 28-May-14 20 829 720 714.5
19 Paint Shop 4-Jan-13 15-May-13 5 131 113 112.5
20 Assembly 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
21 Vacuum 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
22 Tool Room 23-Jan-13 27-May-13 2 124 107 106.8
23 Press Shop 6-Jan-13 28-May-13 4 142 122 120.7
24 QA Lab 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
25 Jig Shop 4-Feb-13 28-Mar-13 4 54 46 45.8
26 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
27 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
28 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
29 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
30 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
31 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
32 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
33 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
34 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
35 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
36 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
37 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
38 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
39 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
40 0 25-Nov-37 30-Dec-99 0 -985645 -857143 -857143.0
Action Plan/ Remarks:

Date:
TD.

Total Repair MTTR MTBF


Time (Hrs) (Hrs) (Days)

33.5 1.2 5 ###


10 1.0 12
0 #DIV/0! #DIV/0!
261 11.3 6
5.5 1.4 76
6.75 1.0 21
96 5.3 7
60 4.0 8
31 1.6 8
17.25 1.2 9
67 6.7 13
72.5 2.8 5
12 2.0 17
15 5.0 40
30.25 1.8 8
33.5 3.0 12
8.5 2.1 11
132.25 6.6 36
13 2.6 22
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
4 2.0 53
30.5 7.6 30
0 #DIV/0! #DIV/0!
5.75 1.4 11
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!

You might also like