Professional Documents
Culture Documents
Health, Safety,
Environment
Executive Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 6: Recognition . . . . . . . . . . . . . . . . . . . . . . . . 60
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Our goal is to make today, and every day, overshadowed by the loss of six of our
a Perfect HSE Day, one without recordable colleagues, which emphasizes that we cannot
injury or illness, serious spill or release, and lose our focus on mitigating life-critical risks.
serious motor vehicle accident across the
company. During 2013, we improved our HSE goal performance
HSE performance in many areas, achieving We strive for flawless execution in our
fewer employee injuries and vehicle operations and believe that we can achieve
accidents, minimizing spill volumes, and 365 perfect HSE days in a year. Our performance
advancing our conservation of energy and metrics highlight that we are progressing, but
water. Our accomplishments were, however, we still have more to do.
We achieved these accolades through our bits campaign; and supporting community
efforts to engage our employees, achieve emergency response team learning centers.
a culture of diversity and inclusion, and be Our efforts continue to elevate the
recognized as a great place to work. Our H in HSE.
employees around the world enjoy supporting
our communities in a range of social activities, Personal and process safety
often in collaboration with our customers. In many areas of the world, Baker Hughes
teams were individually successful in achieving
Health and wellness 365 Perfect HSE Days. Regrettably, we
Our long term health goal is to optimize the experienced six work-related fatalities within
health of our employees for a positive impact the first four months of 2013. To help eliminate
to our business and the individual. Our health serious injuries and fatalities in the workplace,
program involves protecting worker health and our new Life Rules! program was developed.
influencing our employees to manage their
personal health. With a robust occupational Employees performed nearly 43,000 Stop Work
health and hygiene program and informative actions in 2013, a notable 60% increase from
wellness communications, this years health the previous year. Safety performance improved
activities included exposure monitoring for with a 14% reduction in Total Recordable
validation of engineering controls; increased Incident Rate and an 18% reduction in Days
awareness of breast cancer with our pink drill Away From Work Case Rate. Hand and back
The Navigation team holds the record for the most Chairmans HSE Excellence awards with 12 wins
injuries continue to be the most frequent mitigate the hazards of helicopter operations
body parts affected, making up 44% of the for our employees.
recordable injuries.
Environmental performance
Transportation performance improved We continue to focus on energy efficiency
with a 4% reduction in our Motor Vehicle and water conservation to align with our
Accident Rate. We achieved a 9% reduction sustainability strategy and commitment to
in the overall accident frequency (all severity manage the risks associated with climate
classifications) and a 5% decrease in change. We achieved a 13% reduction in
preventable accidents. The majority of our our resource use, as measured by our use of
vehicle accidents were due to excessive speed electricity, natural gas and water. Greenhouse
for conditions, improper following distance, gas emissions from our activities were also
poor driver awareness of surroundings and reduced, eliminating approximately 53,500
inconsistent Journey Management practices. metric tons of CO2e. This success is the result
These causes reflect the need for continued of integrating energy management standards
training and strong oversight programs. into our HSE management system and the
continued commitment of our employees to
With a helicopter crash resulting in the loss protect the environment and the communities
of two employees, we conducted a thorough where we work and live.
air-safety audit on helicopter providers under
direct contract and initiated the assessment Spill performance improved from 2012,
of more than one hundred helicopter service with a 6% decrease in spill volume. With
operators used by our clients to transport our proper chemical management practices and
employees to offshore or remote land locations. effective spill response planning, most spills
We also began working with an international are contained and all are cleaned up quickly,
aviation safety consultant to develop stronger with minimal and temporary environmental
operational controls and tools to help us impacts. Weve directed our efforts on the
Corporate Social
Responsibility
In 2013, Baker Hughes employees continued Our corporate social responsibility (CSR) efforts
efforts to ensure we provide a preferred were recognized by the following investment
workplace, and to foster a culture of openness and media institutions:
and trust. In addition, employees supported nnDow Jones Sustainability Index. For the
community improvement projects, and also second year in a row, Baker Hughes was
collaborated on HSE challenges with our announced as a world sustainability leader
customers. As a result of our efforts, we were on the 2013 Dow Jones Sustainability (DJSI)
recognized as leaders in the energy sector in a World Index. And for the first time, we
number of investor rankings. were also listed on the DJSI North America
Index. Baker Hughes was named as the
Investor corporate social industry leader in the Energy Equipment
responsibility rankings and Services sector.
Baker Hughes participates in a number of nnCarbon Disclosure Project (CDP). In
investor sustainability assessments as a way of the area of energy efficiency and climate
benchmarking our global citizenship. Most of change, we were the highest-ranked
the surveys evaluate a broad range of business oilfield service company in the Energy
areas such as energy and the environment, Equipment and Services sector. CDP
governance and compliance, risk management, performance results are used in many
employee relations, and human rights. investor sustainability analyses.
nnCR Magazines Best Corporate Citizens. goals and achieve profitable growth. We foster
In their 2013 Industry Sector Best a culture of proactive engagement where
Corporate Citizens, CR Magazine listed employees are involved and enthusiastic about
Baker Hughes as the highest-ranking their work and feel a strong connection to
service company in the Energy sector at the Company.
seventh place overall. The list is compiled
from publicly available data covering Diversity and Inclusion. We recognize that
seven categories: environment, climate by attracting, developing, and retaining a
change, employee relations, human rights, diverse talent pool, our employees will make
governance, finance, and philanthropy. better business decisions and the Company
nnBloomberg Environment, Social and will be a better partner with our stakeholders.
Governance (ESG) Disclosure Index. In addition, we believe in an inclusive culture
Over the last three years, our company has where everyone can excel regardless of gender,
consistently achieved significantly higher age, nationality, or religion.
Bloomberg ESG performance disclosure
scores as compared with other companies, In early 2013, the North America Womens
including oilfield service companies. Resource Group (NA WRG) hosted its second
annual two-day summit. Nearly 450 employees
Our employees participated, including 100 executives and
At Baker Hughes, we rely on the knowledge managers and 175 WRG team members
and commitment of our diverse workforce at all connected remotely from 8 locations across
levels of our organization to meet our business North America. The summit demonstrates
Baker Hughes gives students first-hand look at oil and gas careers
Education / scholarships
Matching Gifts Program
United Way
Health
Children / youth
Culture / museums
Other grants
More than 100 Baker Hughes interns volunteered at the Houston Food Bank
Baker Hughes employees have been active in the community. Projects include the
in a wide range of social initiatives, such as renovation of a local school for the deaf in
charitable events that promote sustainable which employees repaired the schools ceiling,
benefits to the enterprise. roof, and concrete floor, and painted several
classroom areas. Baker Hughes donated more
For example, Baker Hughes won an award than 20 computers as well as equipment for
from Ghanas Western Region Chamber of the sewing and woodworking classrooms.
Commerce and Industry for active involvement The project gave employees the opportunity
PETRONAS official Dato Wee Yiaw Hin (left) at the opening of the new Baker Hughes Education Center
The pink drill bit arrives for use in Mossell Bay, South Africa
Malaria
Our continuing emphasis on malaria reduction 24 percent were from insect bites, and
has yielded results. Malaria cases were reduced 21 percent were from heat stress. Chemical-
85 percent, from 12 cases in 2012 to two related incidents continue to be a contributor to
in 2013. When travelling in regions where worker illness. Our health program emphasizes
malaria is present, our employees consult the prevention of spills, personal protective
with a travel medicine specialist about the equipment, and awareness to potential
use of antimalarial medication. They also exposures. Prevention of our other top health
obtain two kits, a Malaria Personal Protection risks, such as insect bites and heat stress, are
Kit and a Malaria Survival Kit from the local covered in our monthly health messages.
Malaria Control Officer. The Malaria Personal
Protection Kit is effective in preventing bites
from malaria-infected mosquitoes, as well as 2013 Health-related categories
from mosquitoes infected with other diseases,
including West Nile Virus, Dengue Fever, and
Yellow Fever. Chemical 48%
Insect bites 24%
Heat stress 21%
Health incidents
Other 7%
Despite best efforts, Baker Hughes experienced
a number of workplace-related illnesses. Of
the 125 health-related incidents reported,
48 percent were related to chemical exposure,
Personal and
Process Safety
At Baker Hughes, our goal is to make today,
and every day, a Perfect HSE Day that is,
a day with no injuries, no accidents, and no
harm to the environment worldwide. The
Perfect HSE Day initiative was developed and
launched in 2013 to simplify and personalize
HSE performance for our nearly 60,000 permit
30
Stop Work beyond an expectation of our
employees; it became a personal obligation
and responsibility. Employees performed nearly
43,000 Stop Work actions, an increase of 60%
from the previous year and more than twice
However, we tragically lost six of our fellow the number from two years ago (Fig. 1). This
employees in the first four months of the demonstrates that employees are increasingly
year in work-related accidents. Transportation using their Stop Work authority, which is
accidents resulted in four of the six losses reflected in our mature safety culture and
and remains one of our highest risk activities. reduced incident frequency.
Two losses were the result of a single vehicle
accident and two others were from a fatal Figure 1. Stop work yearly comparison
helicopter crash. The final two fatalities were
50,000
the result of a dropped-object incident and an
electrocution. To help eliminate serious injuries 40,000
2.0 4,000
1.5
TRIR
DAFWCR
IADC TRIR
1.0 3,500
SSE TRIR
Rig count
0.5
0.0 3,000
2011 2012 2013
Enterprise employee injury/illness Away From Work Case Rate (DAFWCR). Our
performance key HSE performance metrics continue to
We achieved a 14% reduction in 2013 Total outperform the International Association of
Recordable Incident Rate (TRIR), surpassing Drilling Contractors benchmark, and are in the
our 10% goal for the year. Although 66 fewer top quartile across the industry (Fig. 2).
recordable incidents occurred than in the
previous year, 580 employees still suffered a Our loss control triangle (Fig. 3) shows that
recordable injury. employees submitted 487,060 observations
in 2013, a 20% increase year-on-year. This
In addition to successfully lowering our TRIR, increase correlates directly with our improved
we achieved an 18% reduction in our Days safety and environmental performance.
6 Fatalities
487,060 Observations
Hand 27%
Back 17%
Shoulder 10%
Arm 8%
Knee 8%
Other types 30%
200
2011
150 2012
2013
100
50
0
Sprain/ Laceration Fracture Contusion Abrasion/ Crushing
Strain Scrapes
Client-wellsite
Baker Hughes Service Center / Warehouse
Baker Hughes Manufacturing / Engineering
In-transit
Baker Hughes was awarded second place in SHELLs Process Safety Video Challenge for our musical number
Think Process Safety!
Failure of C1
Equipment
Improper
Design
Fatality
Follow customer
Failure Trending emergency response
Analysis procedures
Review of Example:
PDM Process Customer/Client Loss of Primary
Requirements
Loss of Well
Containment
Follow customer Control
emergency response
procedures
Spill or
Equipment
Release to
Malfunction
Pre-job Function Testing
Follow customer Environment
emergency response
Analysis at Rig Site
procedures
Baker Hughes is committed to working with in organizations such as the Center for
industry groups and regulatory agencies Offshore Safety and the International Oil and
to further strengthen the principles of Gas Producers Association to develop new
process safety in our organization and the standards, best practices, and key performance
industry. Additionally, we partner with our indicators related to process safety in the oil
industry colleagues on various committees and gas industry.
Environmental
Performance
Our environmental stewardship efforts continue of our business units with internal and
to focus on resource conservation to reduce external partners, and the engagement and
energy use, greenhouse gas emissions, and commitment of our employees.
water consumption. This focus aligns with
our sustainability strategy, contributing Resource conservation
to the long-term profitable growth of the Our overall resource reduction results were
company while enhancing the lives of people normalized to revenue and calculated as a
and the environment. We achieved a 13% weighted average from our top three resources:
overall reduction in our resource use in 2013, nnElectricity 40%
exceeding our 10% goal. A critical component nnNatural gas 40%
of our success was the collaborative efforts nnWater 20%
Off-Road
Electricity Natural Gas Water Diesel Propane Fuel Oil
0
Percentage Change Year-on-Year
-20
-30
-40
-50
3,000
Mass (Thousands of Metric Tons)
1,500
1,000
500
0
*Water Consumption Disposed Wastewater
Macae, Brazil
A recycling system was installed to treat oily waste water generated from washing
oilfield trucks, skid units, and other equipment. A flocculation system was chosen, with
approximately 143m3/month of wastewater treated and reused, reducing fresh water use
and saving more than USD 19,000 per month for disposal.
Last year, our water conservation projects All operations are required to prepare a waste
included identifying water sources other than management and minimization plan to identify
potable water for use in operational processes waste streams and reduction strategies along
and landscape irrigation. An internal water with approved waste vendors. In 2013, waste
cycle management tool was developed to (992,000 metric tons) and recycling (26,000
further our understanding of operational metric tons) volumes decrease by 1% and
water usage requirements and the associated 41%, respectively. The decrease in waste
environmental aspects so we can effectively was due largely to the increased efforts of
manage water throughout its life cycle. The our Pressure Pumping product line and our
development of a strong plan for the water facility consolidations. Wastewater remains
management cycle reduces costs, ensures a our largest waste stream and comprises
sustainable supply, and addresses community 98% of our total waste. Less than 1% of all
needs and concerns. This tool is used when waste (approximately 8500 metric tons) was
designing new facilities and when upgrading categorized as hazardous. We believe our
existing locations. recycling volumes have decreased concurrent
with improved efficiency throughout our
Waste minimization and recycling operations, especially in supply chain.
Our approach to waste minimization
emphasizes source reduction (elimination), About 70% of our total recycled materials
recycling, reuse or reclamation, and proper is comprised of metals (55%) and solvents
disposal of any remaining wastes. Waste (15%). The remaining 30% consists of
minimization aligns with our sustainability wastewater, wood, and empty industrial or
efforts by conserving natural resources, consumer containers.
preventing pollution, and reducing disposal
and compliance costs.
Net gain
USD 17.5 million
Revenue Cost
USD 18 million USD 0.5 million
Disposal offset
USD 0.4 million
1,000
in Fig. 5, reporting of spills less than 1 barrel
increased 8% from last year, while total volume
0
decreased 6%.
2011 2012 2013
1,200
1,000
Number of Spill Incidents
800
600
400
200
0
2011 2012 2013
30 0.6
25 0.5
20 0.4
15 0.3
10 0.2
5 0.1
0 0.0
2009 2010 2011 2012 2013 Superfund Remediation Total Reserves
Environmental Cost Type
Remediation
Customer reference
Superfund
Peer reference
Baker Hughes
For example, the Wireline Services group in Vietnam organized an employee coastal
cleanup event to protect the environment and promote awareness among employees and
the community (pictured, below right).
In India, our employees at the Kakinada base planted trees around their location to
celebrate Earth Day. In a similar effort in Colombia, our employees started a tree planting
initiative in 2012 with 40 employees planting 65 trees in the forest. This event generated
interest and enthusiasm, and in 2013, more than 166 employees planted 285 trees
(pictured, below left).
Environmental stewardship in
hydraulic fracturing operations
While hydraulic fracturing has existed for many code of conduct related to hydraulic fracturing
years, it has attracted increased attention operations. Development of the code involved
in recent years because of the potential for consultations with community stakeholders over
social and environmental impacts. We manage a six-month period. The code outlines standard
the risks associated with this activity through practices for technical and environmental
continued efforts to reduce environmental performance, as well as guidelines companies
impacts and by engaging with communities and should follow when dealing with community
regulators to understand stakeholder concerns. groups and other stakeholders. It is intended
to increase public confidence in hydraulic
In October, Baker Hughes joined eight other fracturing through transparency and consistent
companies that are members of the Petroleum best practices for these activities.
Services Association of Canada to unveil a
We place a special emphasis on mitigating the through an advanced proprietary process. Since
environmental risks associated with fracturing 2011, the component substances used in our
chemicals. Our SmartCare qualified systems
fracturing fluids have been disclosed in the
and products have been in use since 2009 to FracFocus registry. The chemical disclosure
ensure the use of environmentally-preferred registry serves a vital role in communicating
products. SmartCare products are screened important chemical information to the public.
In 2013, Baker Hughes announced the Two years ago, we introduced our first
introduction of the new ClearStar fracturing
bifuel (also called dual-fuel) pumps into our
fluid system that is an alternative to traditional U.S. hydraulic fracturing fleets. The Rhino
guar-based fluids. The supply of guar is highly Bifuel pumps are able to replace as much as
subject to the impact of climate change (drought 70% of the engines diesel fuel supply with
or flooding) in the areas from which this natural natural gas (field gas, liquefied natural gas,
product is sourced. The ClearStar system uses or compressed natural gas) with no loss in
a refined cellulose derivative polymer to attain hydraulic horsepower. This not only reduces
superior viscosity. In product testing, the the carbon footprint of these jobs, but also
ClearStar fracturing fluid system produced an improves operational efficiency, lowers costs,
average of 11% more cumulative oil over 350 reduces safety risks, and capitalizes on the
days of production compared to wells stimulated availability of North Americas abundant natural
using premium, guar-based fluids. gas production supplies. We achieved a 32%
Driving Flawless
Execution
In order to minimize HSE risks and prevent Shaping industry HSE performance
harm to people and the environment, it is Baker Hughes works collaboratively within the
critical to understand the industry trends that industry and directly with customers to address
present HSE issues. One of the ways that we common HSE issues and emerging challenges.
validate our understanding of the trends is We are an active member of the International
through collaboration with our customers. Association of Oil and Gas Producers, serving
Engaging in this way, we share best practices on the executive Management Committee
and identify ways to address the industrys as well as many technical committees and
new challenges through our HSE management workgroups. Baker Hughes also is a member
system. We assure our management system of and volunteers subject matter expertise to
using tools such as the Baker Hughes Operating the technical committees and workgroups
System (BHOS), external certification to of the American Petroleum Institute; and, is
international standards; and internally, through active in committee work within the Society
our audit program. of Petroleum Engineers, the Society of
Chemical Manufacturers and Affiliates, and the
International Association of Drilling Contractors
(IADC). In addition, we are one of the founding
members of the Center for Offshore Safety.
These contributions and participation all help
advance the industrys performance related to
HSE and social responsibility.
Figure 1. Most important factors in selecting business partners according to our customers
3.0
2.5
2.0
Commitment to HSE
1.5 Equipment quality / reliability
Trained and capable field personnel
1.0
Availability / delivery
0.5 Technical support
Responsive to needs
0.0
Track record / experience
-0.5 Handle technical challenges
Price competitiveness
-1.0
-1.5
2009 2010 2010 2011 2011 2012
7
Industry TRIR (per 1 million work hours)
Industry Lost Time Incident Rate (per 1 million work hours)
6 Industry Fatal Accident Rate (per 100 million work hours)
0
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
During the 2013 exchange forum, participants nnFinding solutions to eliminate hazards and
addressed one of our industrys most critical risks associated with
issues, the combination of a rather flat safety nnTransportation
nnDropped objects
Attendees identified four primary areas of
focus: attrition/turnover; HSE cultures; risk Figure 3. Key areas of HSE needing focus by
perception/tolerance; and competence/technical the industry
Risk tolerance
Inherent risk
Culture
Competency
Workforce
Other
Policy
Management of Change (MOC) Our HSE&S policy statement was amended
to further strengthen our commitment to
protecting people and communities, company
assets, and the environment. The emphasis
on Stop Work was enhanced by making it an
individual obligation and company responsibility,
and process safety is now included to reflect our
Life Rules! heightened commitment.
Figure 4. ISO 14001 certifications by region Figure 5. OHSAS 18001 certifications by region
of leadership involvement. Additional strengths our HSE MS. It also attests that our efforts
mentioned in the final report were: are consistent with customer requirements
nnUse of bow-tie analysis in the assessment as well as with industry standards and best
of hazards, risk, and aspects practices. The program facilitates continuous
nnProactively calculating and disclosing improvement in HSE performance, engaging a
carbon footprints wide range of employees including operations
nnTracking performance and statistics on and HSE personnel to identify hazards,
meeting goals and objectives mitigate risks and implement actions to ensure
nnRecording and tracking incidents, audit compliance and best practice. Our audit
results and associated corrective actions program is benchmarked annually through
our membership in the International Audit
At year-end, 70 Baker Hughes facilities were Protocol Consortium (IAPC), a multi-industry
certified to ISO 14001. Of these, 22 facilities representation of global auditors.
were also certified to OHSAS 18001. These
certifications represent operations in a Managing the HSE audit program
number of regions (Figs. 4 and 5) and include Three specific audit types address specialized
production and administrative facilities across aspects of HSE and frame the program: process
all product lines. safety management (PSM); environmental
emphasis; and HSE MS.
HSE auditing nnProcess Safety Management (PSM).
As a critical component of our compliance and In 2013, 11 PSM audits were conducted at
internal assurance system, internal HSE Audits chemical plants. These audits are used
are used to verify that our HSE performance to reconfirm that our chemical plants
is real, and effective. Our audit program worldwide are in compliance with
evaluates our operations worldwide, confirming regulatory requirements and meet industry
regulatory compliance and conformance to best practice to mitigate process safety
Figure 6. PSM audit findings status Figure 7. Environmental emphasis audit status
200 100% 50
150 80%
40
100 60%
30
50 40%
20
0 20%
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
2012 2013 10
Total findings
0
Findings closed 2012 2013
Percent closed
Scheduled
Completed
60
Consortium standards, our audit selection
criteria were risk-based, with input from
business segment HSE directors and
40
senior operations leadership. Each audit
22 report undergoes a thorough quality
20 15
review, offers important feedback to local
6
operations on the areas where they are
0
2011 2012 2013 doing well, and provides a roadmap for
Number of audits further improvement.
Number of major findings
Audit findings are classified as either major,
finding, or observation. Noteworthy efforts
including best practices are also identified and
communicated across the enterprise. These
Figure 9. Average days to closure for noteworthy efforts represent proactive HSE
major findings initiatives, and in 2013 were identified for
120 115 areas such as air quality, waste management,
waste minimization, chemical management, fall
100 protection, transportation safety, equipment
83 safety, and facility improvements.
80 72
0
2011 2012 2013 Our major finding closure rate improved 37%
over the last two years, with the time to closure
Major finding closure rate (days)
averaging 72 days in 2013 (Fig. 9). The major
finding closure status is reviewed quarterly as
part of the executive compliance and internal
controls process. The overall finding closure rate
for all audit findings across the enterprise was
excellent, at 86%.
Recognition
Nineteen teams applied for the 2013 Chairmans HSE Excellence Award.
The five winning teams are as follows.
Europe / Africa / Russia, Caspian Region Sakhalin Island, Russia Completions Systems
New Presidents HSE Recognition Awards More than sixty teams applied for the
In 2013, two new Presidents HSE Recognition Presidents Perfect HSE Day Awards, and
Awards programs were established to recognize 38 teams applied for the Presidents HSE
and celebrate teams of 50 or more employees Performance Awards. Fig. 1 shows the regional
that achieved 365 Perfect HSE Days. distribution of teams that achieved 365 Perfect
nn2013 Presidents Perfect HSE Day Awards. HSE Days.
Teams that achieved 365 Perfect HSE Days
in 2013 were recognized with this award.
nn2013 Presidents HSE Performance Awards. Figure 1. Regional distribution of teams that
This award is presented to teams that achieved 365 Perfect HSE Days
Ralph Crabtree, Vice President, Real Estate (2nd from left) and Will Harvey, Manager, Shafter, California (2nd from right)
accept the West Coast Region Oil and Gas Award for Environmental Initiative of the Year from Daniel Creasey and Andrew
Perry of Oil and Gas Awards
Looking Forward
Glossary
The Vice President of Health, Safety, and Environment is responsible for establishing and implementing
this policy. Performance results are reported to the Board of Directors, which provides oversight of the
program to reduce HSE risks, including those related to climate change.
This policy is made available to employees, customers, contractors, suppliers, and the public.
Dmitry Kuzovenkov
Vice President
Health, Safety, and Environment
Baker Hughes Incorporated
Martin S. Craighead
Chairman and Chief Executive Officer
2013 Baker Hughes Incorporated. All Rights Reserved. 28544 REV 12 07/2013