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Impressed Current Linear Anode Installation Guide

for MATCOR SPL-FBR Anodes

READ THE FOLLOWING


INSTRUCTIONS
CAREFULLY BEFORE
PROCEEDING

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Impressed Current Linear Anode Installation Guide
for MATCOR SPL-FBR Anodes

Installation Instructions DISCLAIMER: MATCOR highly recommends that the


installation of this system be done by MATCOR or a trained professional familiar with
MATCOR products. By not doing so, installer assumes all responsibilities.

Upon receipt of the cathodic protection system materials, please follow the
Identification, Inspection and Installation information included.

The purpose of the identification and inspection sections below is to describe the
proper procedures to be followed when receiving the MATCOR SPLFBR Linear Anode
Assemblies as listed in the CP design bill of materials. This section describes the
identification of the linear anode assemblies, the inspection procedures and
communication procedures to be used in the process of handling the linear anode
assemblies.

Identification
Each cathodic protection system component has been labeled with a distinctive
tag/packaging that identifies:
The model code
Anode rating
Anode length
Lead wire type and lengths
Customer name

Locate the tag on each of the cathodic protection system components or on the
corresponding box/crate and ensure that the quantity matches with the information
provided.

Inspection
Typically the SPLFBR linear anode assemblies are packaged on a shrink wrapped
wooden reel. Carefully examine the materials to ensure no damage has occurred
during shipping and handling. Damage should be easily spotted by examining the
exterior packaging for tears, punctures or other visible signs of damage.

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Impressed Current Linear Anode Installation Guide
for MATCOR SPL-FBR Anodes

Communication
If you observe damage to any of the materials, inform MATCOR and/or the shipper as
soon as possible. DO NOT install any material that you suspect to be damaged.

Installing MATCOR SPLFBR Linear Anode Assemblies


The purpose of this section is to describe the general procedures to be followed in the
installation of the SPLFBR Linear Anode component of the cathodic protection
system. It is not the purpose of this section to provide step-by-step installation
procedures. It is important that the systems design drawings/specifications are
reviewed for the lengths and locations of the SPLFBR Linear Anode along with the
systems other components. The installation contractor should thoroughly familiarize
themselves with the installation requirements and review any additional information
that may be required. This section assumes that the procedures for receiving the
systems materials have been properly performed.

Preparation
1. Refer to the design/installation drawings for the locations where the anode is to
be installed.
2. Measure and mark the distance from the pipeline or structure being protected
to where the anode is to be installed. Refer to system design drawings for
distance required between anodes and piping/structure. Several measurements
may be necessary to maintain the anode along the location as shown in the
design/installation drawings.
3. Remove any protective material used solely for shipping purposes. DO NOT
USE A KNIFE OR OTHER SHARP OBJECT TO REMOVE ANY TAPE OR PLASTIC
WRAP. Utilize caution so as not to damage the anodes lead wire or the fabric
that houses the prepackaged anode.

Installation
1. Place the anode in accordance with the designs installation procedures. The
SPL FBR Linear Anode can be installed using a variety of methods including
cable plow, hand placed in a trench or shallow ditch, pulled through a horizontal
bore, or laid on top of a prepared surface.

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Impressed Current Linear Anode Installation Guide
for MATCOR SPL-FBR Anodes

2. Ensure that the label for the corresponding anodes lead wire is still intact
and/or label each anode lead wire. Where noted in the design details prepare a
field splice in accordance with the project requirements and assure that the
splice is properly cured prior to backfill in accordance with the splicing system
installation requirements.
3. Backfill over the anode with clean, native backfill per the requirements of the
specific project. Remove all large objects and other debris.
4. Route anode lead cables to the specified junction box or termination point as
shown in the design drawings.
5. Terminate the anode lead cables as per the design requirements.

Field Cutting SPLFBR Linear Anode Assemblies


The purpose of this section is to describe the general procedures to be followed when
the SPLFBR Linear Anodes being installed must be cut to a specific length. The
installation contractor should thoroughly familiarize themselves with the cutting
requirements and review any other additional information that may be required prior to
commencing the work.

Preparation

1. Measure the anode required anode


segment length in accordance with the
design requirements and add an additional
20 cm (8) for lost anode material during
the field cutting process

2. Using plastic tie wraps, tightly secure the


external braiding approximately 2.5 cm (1)
in both directions from the location to be
cut.

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Impressed Current Linear Anode Installation Guide
for MATCOR SPL-FBR Anodes

3. Using an appropriate sized cutting tool, cut


completely through the entire assembly
including the anode and internal header
cable yielding two separate pieces.

4. Carefully pour coke backfill from each end


to approximately 10 cm (4) of length.
Dispose of coke backfill in accordance with
acceptable site regulations and
requirements.

5. Tightly compress the coke backfill around


the internal header cable and anode
assembly.

6. Using electrical tape, secure the tightly


packed coke to the internal header cable
and anode assembly.

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Impressed Current Linear Anode Installation Guide
for MATCOR SPL-FBR Anodes

7. Using a knife, carefully trim away any excess


braiding materials and inert fabric housing.
Take care not to damage or cut the
insulation of the internal header cable while
removing the excess materials.

8. Trim the exposed anode wire back as close


as possible to the end of the SPLFBR
Linear Anode.

9. Install anode segment in accordance with


the design/ installation requirements.

Questions or Assistance
Please contact MATCOR for questions or assistance installing your SPL-Anode System
for Above Ground Storage Tanks.

+1 215 348 2974 | matcorsales@matcor.com

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