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A SU
"" fViaximum current 550 ,o, o.c r.m.s
@ IGBT based Transistor Br1dge IVJodule.
"' Air Cooled .
.., Weight 71 kg (156 lb)
~ Fits in the standard Air Cooled DEL H\ mount1ng
frame on 250 mm (9.8") p1tch
'" Manufacturer:
GE Energy Power Conversion UK Ltd
Count1y of manufacture United Kingdom
u
Core hos been toke11 \Anth the
of th1s misuse con 1esult 1n
:r,structions 1r1 th1s m::muol
iTIOintenonce and disposal
os po!'t of the !t should be storeci vvitr1 the Q(ld
must be observed.
Persons work1ng on the must be ':;killed ond should hove been i:ro1n-?cl1n thot wo:-k fo1
these
The product IS o component des1gned for 1n 1nstollotions, apparatus ond mochmes.
The product must not be used as a single item safety system. In applications whe1-e mol-operot1o,l of the
product could cause danger additional means must be used to p1event donge1 to persons,
Product approvals and ce1t1fications will be invalidated if the product is twnsported. used or stored outside
1ts rotlngs or 1f the Instructions Ill th1s rnonual ore not observed
Third opprovols to stondords UL508C ;J:~d CS11, C22 2 i\lo 1: ore mmked o;-~ the
t'b Products within the scope of the Low Voltage Dil-ective. 2006/95/EC ore CE marked.
0 The product compl1es w1th the essen'uol protection requll-ements of the EMC directive
200Lf/108/EC. when installed and used os described m th1s manual
The 1equ1rements of the E~K Directive should be estoblishecl before any tnstollotion.
apparatus or machine. which Incorporates the product. is taken 1nto service.
A machine must not be token into set-vice until the machine has been declored in conformity
w1th the provisions of the IV'Iachinery (Safety) Directive. 2006/42/EC
This equipment or any port of the equipment should be disposed of in occol-donce w1th the lows of the
country of use.
Modern high technology materials hove been used in the monufacture of the equipment to ensure
optimum performance Core has been taken with the selection of these motet-iols to minimise risks to
health and safety However. some materials 1equire special consideration during disposaL
In common with all products of this type. the high voltage electrolytic capacitors contain an electrolyte,
which must be disposed of as hazardous waste. The electrolytes are solutions of organic and/or boric acid.
The major solvents in the capacitors are butyrolactone and ethylene glycoL The electrolyte is non-
carcinogenic. but may cause irritation to the skin if contoct is prolonged.
Liquid coolant is subject to special considerations during handling, storage and disposaL Refer to the
manufacturer's instructions.
COPYRIGHT 2013 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. This document and the
information it contains is the property of the General Electric Company and/or its affiliates It has been provided solely
for private use. Copying, reproducing, selling. importing, exporting, displaying, transmitting or distributing this
document and any of the information it contains is strictly prohibited except as expressly authorized in writing by the
General Electric Company and/or its affiliates.
3.1.1
3.12
3.2 tvJECH.'-\l\IICA.L SPECIFIU.TIOI\JS
r.
CO[\INECTiOf\S , .. ~'
10
3.5 R6.TII\JGS L.
8. DETAILS FOR
RELtt.TED
This module 1s one component out of a range of components used for the Ml/3000 dnve system. This dota
sheet gives details specifically for the 1tems listed at the start of this document
For odditional1nformotion on the installation, commissioning, operation, maintenance and performance of
the complete dnve system, please refer to the following documents:
o:~.s to 63 Hz
0 to 200Hz
875\/dc. trip)
36 7 A, a c. r.m.s. (1)
1250 A. (peak)
BridHMc!il Current level 93L:l A (peak)
Suitable for use on a circuit not 30 000 A
more than: 690 II o.c.
DC Link 7,833 11F (5 parallel paths of 3 series 4,700 ~lF)
DC Unk 225 s
1\lotes:
(1) Refer to Section 3.5 or GE Power Conversion for de-mting factors at different PWIVJ switching frequencies and
ambient temperatures.
(2) Also known as current clipping. This is the instantaneous cunent that will cause the f\11113000 controller to
limit the peak current to below the instantaneous trip current
OUTP!JT
50% or 10% for one rninute. once e1;ery 10 minutes, os selected
Recurring peak voltage not to exceed 1600 \/(Common mode filtel"ing rnoy be
requi,-ed)
EN 50178. UL 8L,O. CS.6, C22-2 l\lo 0.2,
Pollution Degree 2,
TN or TT network Ovel-voltoge Category Ill
IT netwo1-k Overvoltage Category II
For full compl1once vvith UL 508C. transient suppressers cornply1ng with UL 1Lf49
must be fitted external to the dr-ive.
The unit is designed to slrde in between o lower guide plate and on upper cross 1T1ernber of on i\1r Cooled
DEL T,Li, mounting fro me
71 kg (156 lb.)
"' if the 600 rnm wide this DELTA module will not fit in the hand slot.
I I
60.0
D NECTi
Power Connector Typical Cable Size ~J!cmimum cable Size
120 mmz (250 IVICIVI) per 120mmz (250 MCM) per
AC Power Connections 1 >< IVIlO stud per phase
phase phase
120 mmz (250 MC/I!J) per 150mmz (300 MCM) per
DC Power Connections: 1 x M10 stud per connection
phase connection
Earth Connection : 1 x M10 bolt Note 2
Notes:
(1) The AC and DC Power connections (above) are intended for inter-connection within the enclosure (not field
wiring terminals). Sizes are based on High Temperature Cable up to a maximum allowed conductor
temperature of 125C (257F).
Examples of high temperature cable are: silicon rubber (e.g. or 1\le><ans type SIWO-KUL) or polyolefin (e.g.
Huber and Schuner type Radox 125).
(2) The recommended grounding for the DELTA is by direct connection (see T1689 for details).
I
f\,1otor
PcnAJer (kiN)
Losses
(k\il!)
I_ 500 I 296 3.80 I 500 .J:!s I 4 02 I 500 I .589 L~.l3
- I
.) i~3.S I 2':J7 .Jol~~ I ct20 I 298 I 3.18 410 I 319 3.17
S(R) 4J() I .243 I ? ~:0 I L{)Q
I 28i~ I 2.98 j85 I 299 2 92 I
Arnps Hotor
Power (kiN)
I (kiN)
Losses Amps !VIotm Power
(kW)
Losses
(kW)
Amps fvJotor
Power (kWI
Losses
(k\1\1)
L 367 313 2.78 367 .526 2.83 367 375 3 03
s .530 281 2.43 325 289 2.4Li 315 I 322 2.5.5
S(R) 315 I 268 2.31 310 276 2.51 295 301 2..55
Rectifier fed (Diode Front End) drive with a d.c. link voltage= US><Voc,
Overloads are for 60s every lOminutes. The current must be reduced between overloads so that the
rms current does not exceed the rated current shown.
NOTES:
AC output current shown in Amps (rms)
L =large fan (31V6900/10).
S =small fan (31V5200/10) supplied after March 2013 (build rev 2Ll onwards).
S(R) =small fan where the DELTA module is retrofitted to existing fan (supplied befo1-e March 2013,
rev 241.
For these reasons htgh speed fuses (olso coiled setTtlconductor fuses) must be used. The selectton of these
depend on many factors, tncluding the current/time condrtrons, number of stmts per hour/day. Fuse
cooling, ambient continuous or inlerrnittent runnrng and fuse connectron/rnounttng
mrangernents.
For multi-DEL T:'\ these must be f1ttecl on the DC connections and DC-) os detailed below
LINE UNK!N
Part No DC R.atii !A) Suitable tor c~ec I til !F1 Table 3~2 Si Table 3-41
!A r.m~J_
50z0038/01 423 360
MV3DCL250A4# 507 430
1'1V3 DCL280A4# 568 6,80
IVJV3 DCL315A4# 639 5L~O
Part No DC Rating (AI Suitable for AC ratings (From Table 3-2 & Table 3-4)
!A r.ms.l
5020043/01 476 405
5020043/02 953 810
5020043/03 1430 1215
Other ratings on request
To ensure current sharing between multiple DELTA transistor modules, sharing reactors are required. Two
choices are available:
lmn framed reocto1, fo1 ins1de the dri,;e enclosure, The one! !"or th1s reoctot CJ(e
def1ned che t)u!lde( t>ilf losses frorn this reactor go l:l th(? enclosure (not Lhe ol:'
and so oddrtronoi enclosure ventliotton rrwy be
1_____N_u_n'_,b~e_r___+------~--~--~----------~------~------i--~----~----4~qLl--,___ll_b_s)~~
31 V5500/10 All- cored Under DELTA F'orce Verrtilot1on 500!'\ (with 39,5 87
uoss-mil Losses In to the 31 V6900/10)
'dirty Ol( path
5020126/01 Iron cored In the enclosure 1\loturol verTiliotion --:-500!-\ 30 66
Losses 111 to the
enclosure
The MVC3003-LJ,0x>< DEL Ti\ Sw1tch rvlode Power Supply (SfvJPS) units pmvide the electronic supplies for the
DEL Ti\ Transistor Bridge ~~odule ond the ~IJV3000e DELTA Contmller in systems operating from Ll60 to
690\/AC The SIVJPS unit de11ves 1ts supply from the D,C Link
Tobie Ll-5 shows the compot1ble r,W3000 SlvlPS unrts (Position 1 defines the pnmory trip voltoge)
MVC3003-4020 1188 \/ d,c 1188 II d.c. (1 %) Position 1 550 II d,c. 560 II d. c. MVD500-
(1%) 4701
I
MVC3003-4030 1188 'J d c. 1262 'J d.c. (1 %) Position 1 550 V d.c 560 'J d,c. [VJ'JD500-
(1%) L~701
MVC3003-L~025 N/A 1290 V nominal Position 2 to 6 550 V d.c 560 'J d,c. fVIVD500-
4701
Table l1-S.- MV3000 SMPS Assemblies for 460V to 690V ac rms (nominal) applications,
4A MISCELLANEOUS BUES
This version of DELTA module uses the same mounting frames, cooling systems (fan boxes and supply
transformers) and control and 1/0 modules as the other Air-Cooled DELTA modules. Please refer to 1elated
documents for details of these assemblies
The installer of the modules into the enclosure must complete the bonding path (and cable
routing) of the DELTA modules to the I\1V3000 controller.
~ The dimensions of th1s plate depend on the location of the controller and so cannot be
supplied with the module.
"" The ribbon cable between the DELTAs and the control module must be screened and bonded
at both ends .
., These cables ore ordered separately. The available lengths are shown in Table L!-6.
"' Ribbon cables must be run along earthed metal, not through 'mid-air' Coble lengths
must be selected to allow this routing.
"' The cable bonding clamp at the DELTA end is provided with the DELTA.
" The clamp for the control end must be separately ordered. See Table 4-7 .
., The 16 way and 50 way ribbon cables for the Mains Voltage Monitor (if fitted) and 1/0
termination panel respectively ore supplied with those units.
For best EMC practice the iVIV3000 controller, 1/0 panel and MVM unit (if fitted) are fitted to the
some conductive panel.
Caution
The control components ore supplied with limit cable lengths. Ensure that they are sufficiently close to allow
the use of these pre-terminated cables.
Ribbon Cables
The lengths of the 40 way ribbon cables to connect the DELTA transistor modules to the controller me
application specific, and should be determined during the enclosure layout planning. These cables ore
available pre-terminated in a range of lengths- from 0.7 m to 3.0 m, (27 5 in to 118.1 in) in increments of
0.1 m (Li inL
This module is os an 'open type' product (I POOl for instollotron 1nto on erlclosure (cabinet I cubicie)
Construction
The front of the unit is supplied with termtnol shrouds to aid in the requirement to provide occidental
protection to personnel against direct electrical contact during 'proving dead' procedures
All the insulation materials used in the DEL Til, module hove a low flammability rating when tested against
UL 94 (lin1ited burn rate; will self-extinguish and do not drop burning particles when the source of ignition is
removed).
The de link capacitor bonk has discharge resistors fitted to discharge the capacitors to below SOV in less
than 5 minutes after the isolation of the supply.
Earthing
To be locally earthed for both safety and for EIVlC Note converters contain high leakage current equipment
Panels to be bonded together for earth continuity and continuation of conductive screen
Openings
Designed to protect personnel (and equipment) against hazards listed in Section 4.7.1. Avoid all
unnecessary apertures. All doors and covers to hazardous parts to be closed when the equipment is
energized.
The following PCBs ore used vv1th1n the and rnov be obto1necl from you1 loco! technicol support
centre.
S2C~4381/205004501
l. G
Df\IV Det Norske Ver1tos
Pleose refer to your laced Lechrdca! Ct~ntcc: vou hove on~i obout thrs
GE Power Convers:on
West fl,ven ue.
l<idsgrove
Stoke-on-Trent Stoffordslwe ST7 lTW
Tel. +4Lr(O)l782 781000
Fa>< +q4(0)1782 781001
Bresil India
GE Power Conversion GE Power Conversion
Av. Alvmes Cobral, 1345 Unit 1\lo 1003, Tower B. 10th Floor
Bairro Lourdes, Belo Horrzonte IVJillennrum Plaza, sector 27
~~inos Gemrs, 30170-001 Gurgoon, 122 002 Horyano
Tel +55 .31 .3330 5800 Tel +9112Lf 4200190
Chino
GE Power Conversion GE Power Conversion
29F, Building A, Lone 58, IVJaJorov pereulok, 14 Bldg 7
East Xinjion Rood, Minhong District 10502.3 JVIoscow
201100 Shanghai Tel +7 495 225-19-16
Tel +86 21 641 46080
France UK
GE Power Conversion GE Power Conversion
l Square John H. Patterson Boughton Road
91345 IVJassy Cedex Rugby, Warwickshire CI!211BU
Tel: +33 (01 1 77 31 20 00 Tel: +44 (0) 1788 56.3 563
Germany USA
GE Power Conversion GE Power Conversion
CulemeyerstraGe 1 610 Epsilon Drive
12277 Berlin Pittsburgh, PA 15238
Tel: +49 (0) 30 7622- 0 Tel: +1412 967 0765