CONE DEVELOPMENT (METHOD-1)

I ID 1500
DATA'S GIVEN:

MEAN OD = 2510 10mm THK

1200
MEAN ID = 1510
HEIGHT = 1200
THICK = 10

OD 2500

Always use mean values instead of outer/inner dimensions

II
TO FIND 1 & r1,
500 1510

Tan1= 2500
1200 1 500
1= Tan 1
1200

1= 22.62

500
Sin1= 500 1510 500
r1

500
r1=
Sin 22.62
r1 1 1200
r1= 1300

III

III TO FIND r2,

755
Sin1=
r2 r2 1 .

755
r2=
Sin 22.62 755
1

r2= 1963

500 1510 500

IV
TO FIND R,
r2
R=r1+r2 = 1300+1963 R=r1+r2

r1
R = 3263
V
TO FIND 2,
FOR DIA 2500, CIRCUMFERENCE (inner dia.)
= d1 X 3.1415

= 2500 X 3.1415 R=3250

= 7854
FOR RADIUS R=3263,CIRCUMFERENCE 190

= 3263 X 2 X 3.1415
= 20502 r2=1950
ACTIVE CONE IS ONLY UPTO 2
S1
360
2 X 7854
H
20502

2 =138
R3250 h
VI r21950 138
TO FIND H,h, S1 & S2

H=3263-1963= 1300

S1=2R Sin(2/2) =2 X 3263 X Sin (138/2) =6093

S2=2 X 1963 Sin (138/2) =3665

h=r2-[S2/2 X Tan(2/4)] =1963-[3665/2 *Tan(138/4)] = 1963- 1259

h= 704
VII
2 =138
1300

704
3665

6093
IF VERTICAL PARTING IS 3 THEN DIVIDE 2/3

For marking the templates use the inside diameter of the cone at the respective
place.

EX:
Due to availablity of the plate the cone will have 2 or 3 horizontal
and vertical segments
in that case cal. The dia at tht altitude and find
1500
the template.

r1
1300 1200

2520
 CONE DEVELOPMENT (METHOD-2)

I ID 1500
DATA'S GIVEN:

MINOR MEAN DIA = 1510 ( d1 ) 10mm THK

1200
MAJOR MEAN DIA = 2510 ( d2 )
HEIGHT = 1200
THICK = 10

OD 2520

II TO FIND r1,

r 1= (5002+12002)
1
r1 1200
r 1= 1300

500 1510 500

III
TO FIND r2,
r1 r2
(d2-d1)/2 (d1/2)

SINCE DEGREE IS SAME

1300 r2 r2 1
500 (d1/2) where d1=1510

755
1
r 2= 1963 1200

IV 500 1510 500

TO FIND R,
r2

R=r1+r2 = 1300+1963

r1

R = 3263

V
TO FIND ,

R=3263

d2/2
= x 360
R
r1=1963
1255
= x 360
 = x 360
3263 = 138

S1

= 138

R=3263

r1=1963 138

VI TO FIND H,h, S1 & S2

H=3263-1963= 1300

S1=2r Sin/2 =2X3263 Sin (138/2) =6093

S2=2X1963 Sin (138/2) =3665

h = r2-[S2/2 X Tan(2/4)] =1963-[3665/2 *Tan(138/4)]=1963- 1259

h= 704

VII

=138
1300

704
3665

6093
VERTICAL PARTING =3

TO FIND CHORD LENGTH FOR HOLE

I DATA'S GIVEN:

OUTER DIA = 2000

INNER DIA = 1000
PCD = 1500

CHORD LENGTH TWO

PCD X Sin (/2)
NEAREST HOLES =

360
=
No.of Holes

360
=
8

= 45

CHORD LENGTH = 1500 X Sin (45/2)

CHORD LENGTH = 574

 H

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