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AL-6X is an austenitic chromium, nickel, molybdenum-containing The following table illustrates the corrosion resistance of AL-6X
alloy developed for service in chloride and other pitting or crevice in various solutions in comparison to AISI stainless steel grades.
corrosion environments such as sea water. The 20% chromium Tests were performed in boiling acid (concentrations in weight
and 6% molybdenum contained in the alloy produces outstanding percent) for five 46-hour periods. The listed values are corrosion
resistance to pitting and crevice attack in chloride-containing rates in IPM (inches per month):
solutions. The high nickel (24%) and molybdenum provide good
resistance to stress corrosion cracking. The alloy content of the
material produces excellent general corrosion resistance in a
number of media. Solution
Type We Type AL-6X
The alloy is readily welded by the inert gas processes. AL-6X 446 304 316
possesses good ductility and high impact strength.
45% Formic Acid .61 .143 943 9005
AL-6X is available as welded tubing, sheet and strip.
20% Acetic Acid 9000 .025 9002 .OOOl
10% Oxalic Acid 947 906 .0009
10% Sodium Bisulfate .230 ,014 .OOll
10% Sulfuric Acid 12.0 1.36 .07f ,010
65% Nitric Acid
(ASTM A-262
Typical Analysis Practice C) .0007 9507 .0009 JO26
Carbon .025
L
Manganese 1.50
Phosphorus .025
Sulfur .Ol0 Data, including the boiling acid tests above, show that AL-6X is
Silicon generally more corrosion resistant than Type 316. In environments
Chromium 2d.E such as sulfuric acid, concentrations and temperatures have a
Nickel 24.50 marked influence on corrosion rate, and specific conditions should
Molybdenum 6.25 be carefully determined. The following data determined for 2-hour
coupon tests are illustrative:
Temperatures
Concentrations
Corrosion Rate, IPM 1
TyPical Weiaht Changes and Sample Conditions Resuking of H,SO, 15VF 175F 2OfYF
Fibm 10 Per&t Fe& Chloride tixposure Tests- Weight %
72 Hours 70 F (21 C) 5 AL-6X 904 904 905
316 .003 .007 .012
Alloy Crevices On Samples No Crevices On Samples
10 AL-6X .CQ6 .004 ,007
304 0.45 Gram Weight Loss 0.45 Gram Weight Loss 316 907 .013 .016
Severe Crevice Attack Severe Pitting
20 AL-6X .009 905 .013
316 0.40 Gram Weight Loss 0.03 Gram Weight Loss 316 .016 .070 .146
Severe Crevice Attack Some Pitting, especially on
sample edges 40 AL-6X 907 .OlO .019
316 536 1.646 3.023
AL-6X No Weight change to No Weight change to
0.000 Grams 0.000 Grams 95 AL-6X .031 .043 .056
No Attack No Attack 316 905 907 .026
Jessop Steels corrosion resistant engineering alloys, JS700 and JS777, are high-alloy, fully austenitic, super stain-
less steels. These alloys are proven problem-solvers in many applications where corrosive conditions are too severe
for the standard grades of stainless steel. They have also provided cost-effective alternatives to more expensive
nickel-base and titanium-base alloys. JS700 and JS777 are much more highly alloyed than the standard stainless
steels. These grades contain nominally 25% nickel, 20% chromium and 4.5% molybdenum. The combination of the
three major alloying elements gives JS700 and JS777 a high degree of resistance to stress corrosion cracking. Neither
alloy is completely immune to this type of corrosion failure, as can be shown by such severe tests as stressed expo-
sure to boiling magnesium chloride solutions.
Corrosion Data (48 Hr. Laboratory Tests-All concentrations are by weight %I.
Corrosion Rate
Environment Temperature OF IPY
JS700 J8777 317L Plus 317L
20% Phosphoric Acid Boiling Point co.002 co.002 co.002
54% Phosphoric Acid 250 0.0024
60% Phosphoric Acid Boiling Point 0.059 0.012
85% Phosphoric Acid Boiling Pomt 0.122 0.067 0.294 0 196
Sensitized Material Boiling Point 0.124 0.080
25% Phosphoric 2% HF 167 0.008
60% Acetic Acid Boiling Point co.002 co.002
1.1 Acetic AcidIAnhydride Boiling Point 0.001
5% Nitric Acid + 3% HF 155 <0.002
25% Nitric Acid Boiling Point co.002 co.002
65% Nitric Acid (Huey) Boiling Point co.020
5% Hydrochloric Acid Boiling Point 1.491 0.962 1 454 1.691
10% Hydrochloric Acid Room Temp. 0.018
10% Hydrochloric Acid 140 0.150
10% Hydrochloric Acid Boiling Point 4.51 2.37
10% HCI in EDA (1 I Boiling Point <O.OOl
30% Sulfuric Acid Boiling Point 0.150 0.036
Sensitized Material Boiling Point 0.160 0.031
50% Sulfuric Acid Boiling Point 0.247 0.102 (4) (4)
50% Sulfuric Acid + %% HCI Boiling Point 0.880 0.298 0.962 0.540
70% Sulfuric Acid Boiling Point 57.6 27.6
Butyl Acetate Mixture (2) Boiling Point 0.264
Stretcher Test (3) Boiling Point 0.096
(I) 1 Volume cone I-ICI in 9 volumes Ethylene Diamine. (3) 50% Sulfuric Actd + 0.6% Fe+) as ferrtc sulfate InhIbItor.
(2) 75% Ester-l 1% Butanol-10% Acetic Acid-4% Water-0.3% HPSO~. (4) Dissolved COmPletelY in 48 hours.
JS700 JS777
Nickel 24.0-26.0% 24 O-26 0%
Chromium 190-230 19 O-23.0
Molybdenum 43- 50 43- 50
Columbium 6 x carbon mm-O.40 max 8 x carbon mm-80 40 max
Carbon, max .04 04
Slllcon. max 1 .oo 1 00
Manganese, max 2 00 2 00
Phosphorus, max .04 04
Sulfur, max 03 03
Copper 50 max 1.90-2.50
Critical Pitting Potentials in Saturated Sodium Data from one year field corrosion tests at nine pulp
Chloride Brine at 38C (lOOF) and paper mill bleach below. In this
plants are shown
MillivoltsVs. Saturated Calomel Electrode program, nine different pulp mills exposed corrosion
Alloy pH 10 test spools for one year. The AL 29-4-2 alloy was
PH6 pH2
AL 29-4-2 +990
among those demonstrating the highest degree of
+ 990 + 860
E-BRITE + 400 +420 , +430 corrosion resistance.
t
I i
I II II
I/ II
II ~ II III Ii Ill
11 / Ill Ill Ill Ill
/___
T&304 ,I C (72h.) L--C_(250h.) 1 C (4%72hd II Ill Ill Ill Ill
(1) 1500 ppm Cl as NaCl (Procedure described in ASTM A692).
(Z)NC No Cracks: C Cracks. (1) One Year Exposure
Numbers in paranlherer indicale the test duration. Chlorides: Up lo 4100 ppm
PH : As low as 1.2
Temperature: Up to74C (lS*F)
Crevice Corrosion Test) in Synthetic Brine
(2) Corrosion Classdicabon:
I O-9 mil pit depth and4 mpy general corrosion rate
__.__ .._ Weight Loss, mg/cmz I II S-20 mil pll depth o,>l lo IO mpy general corrosion rate
Alloy 22C (72F) 1 sOC(14OF) j 107C (224F) 111 > 20 mil pit depth or>10 mpy general corrosion rate
AL 29-4-2 .00N3) / .OON I .OON Source: A. I, Tuthill, J. D. R6hlo. .I. .I. Oeirler. R. H. Heahy and
Titanium .OON ; .OON .OOC L. L Edwards. %onorion Resistance of Alloys 10 Bleach Plan,
Monel400 ~ .OON I .08c I Enwonmene. TAPPI, Nov. 1979. Vol. 62. No. 11, pp. 4%5l.
.29 c
E-BRITE JJON .12 c cl6C
~ 316L OON 1 .Ol c / .oic /
I1 ) PH 7.0.72-ho, test. crevices with rubber band and teflon soacers
(2; brine composition (wt. %): 25% NaCI; 38% Na,SO.; .lS% &Cl,; .03% MgCI,
(3) Visual appearance rating: N No Corrosion; C Crevice Corrosion.
Performance of AL 29-4-2 and Other Alloys
in Boiling 65% Nitric Acid
Crevice Corrosion Tests in Boiling Brine with
Alloy Corn&n Rate, mm/a (MPY)
Sodium Carbonate
AL 29-4-2 I .05-.08 (2-3)
j Alloy ; Weight Loss, mg/cm2 Visual Appearance 1 E-BRITE .lO-.13 (4-51
Al 29-4-2 0.00 No Corrosion
/
Type 304 I .20-.61 (8-24)
E-BRITE 0.00 NoCorrosion Type 347 I .25-.41 (10-16)
Titanium 0.00 No Corrosion / Type 316 .28-.89 (1 l-35)
Monel400 1.05 Crevice Corrosion :/ -- Type-._430
-....... .._.__ i -.- ._ _ . .._
.51-.9l _...(2036)
--.__. - .._._. _ ^._.. _
(1)S&waled NaCl brine conlaining 10% N&CO,, pH 11. 72.hour test, boiling at (1) ASTM A 262. Practice C. Five who, periods.
abnospheric pressure. wewces wdh rubber bands and tellon spacers.
(contrnued)
r
Other Metals In Simulated Flue Gas
Desulfurization Environmentn) Corrosion i
Weight Loss (mglcmr)
7
I
Compesitior
=-----I
1
Temperature IIuration. I
Rate
F
-- mm/a
1 1 WPv)
---I
Test Other C (F) Days
rot (158F) - Boiling 5 j o.m(o I)*
0.2 N - Boding 4 j 0.02 (0 8)
c -
AL 29-4-2 72h - Boiling 4 0.10 (3.8)
Alloy 625 24h 4.2 C -t- - 4 i 0.00(0.0)
i Alloy 625 -
72h
- I 149 (300)
Bng 4 I 0.04 (1 5)
/Type316 / 24h 20.6 C 177 (350) 4 / 0.19 (7.4)
-
,Type316 72h 1 Boilmg 4 j 0.00(0.0)
-
!Allov G 72h - Boiling 4 0.00(00)
i~lio;C-276 1 72h
-
J 1 Na&O., 177 (350) I 4 0.14 (5.6)
(continued)
Ferrous A llo ys 417
The E-BRITE alloy is a high-purity specialty ferritic stainless steel which combines excellent resistance to corrosion
with good fabrication characteristics. It offers outstanding resistance to stress corrosion cracking along with superior
Pitting and crevice corrosion resistance, compared to conventional ferritic and austenitic stainless steels. General
corrosion resistance is usually better than that provided by these standard materials and in some cases is even
better than that of some nickel-base alloys. The E-BRITE alloy also is designed to provide excellent resisiance to
intergranular corrosion. Added to all this corrosion resistance are unique ductility characteristics, particularly when
compared to other ferritic stainless steels.
SIlIEOfl 20 40 max 1
Carbon 002 / 010 max Crevice Corrosion Tests
Nrtrogen ,010 015 max 5.25% Sodium Hypochlorite at i1C (160F)
--.--
Columbrum 10 005 -020
i_AtlOY__ _-Weight Loss,mg/cm*_ 8ampleAppearance
Chloride Stress Corrosion Resistance E-BRITE 05 No Corrosron
Type 316 95 Crevice Attack
Annealed Sheet
lyp&?Q__ ~~t21)Crevj~e&tack_.
/r------ Time to Failure (Hours)
i Boiling j _._______-.. (1) 96.hour exposure
!ld!Lal~~,,3
1
20 10 ! -
45 5 ~ - 143 (290) / 0041 (1 6)
50 -- 143 003 li
(1) 2% KMnO.-24 N&I. no crev,ces (pH 7.5)
(2) F - Failure
by pottmg
j 50 5 152 (305)
(290) 0 076 (3
to 01
50 5 01 152 13051 0 069 (2 71
i.SL 50 5
5___. 02
0; 152 13051
(305) _OLd28__
0 028 ~il~li
11 11
_ ~~~~ ~~_
(continued)
418 Corrosion Resistant Materials Handbook
Corrosion of E-BRITE and Austenitic Alloys Performance of E-BRITE Alloy and Other
In Pulp Liquors Stainless Steels in Huey Test
Corrosion Rate, mm/y (MPY) I Alloy Corrosion Rate, mm/y (MPY) /
1
ik--------- 7 2 Parts White Liauor to 1 Part / I 010-013 (A-51 I
i FcBpXZ / 0.20-O 61 /I (8-22:)
i Type347 1 0.25-041 / (10-16) 1
Type316 I 028-O 89 (11-Z)
Type430 I 0 51-o 91
_____
(20-261
~____
(1)ASTMA262. Pracltce C. Bollmg 65O~ HNO,. Fwe 4%hour periods
~~
In-Plant Corrosion Tests of E-BRITE and
Other Alloys in White Liquor
___
Corra 3n Rate
__.___/ I
Alloy mm/y WY) 1 Comparison of E-BRITE and Other Alloys in
E-BRITE 0 000 (0 0) Boiling 88% Formic and 99% Acetic Acids
NI-CrAlloy600 0 005 IO 21
r I Corrosion Rate. mm/v IMPY) 1
Type329StamlessSteel 0 008 10 31
Type310StalnlessSteel 0010 (0 4) 1 88% Formic 99% Acetic
NI-Fe-CrAlloy800 0020 (0 81
NI-'hAlloy400 0023 ro 91 E-BRITE <o 01 (-'O
1) 0 01 (0 5)
NI-Fe-CrAlloy825 0 041 NI-Cr-MoAlloy276 005 (1 8) 001 (04)
Type304StadessSteei 0168 Nt-Fe-CrAlloyG 0 10 (4 0) 004 (1.6)
NI-CrAlloy625 0173 Nl-Fe-Cr Alloy825 0 08 (3 0) 005 (20)
Type316StamlessSteel 0 516 NJ-Cr Alloy 625 0 23 (9 0) 001 (04)
CarbonSteel 0886
NI Alloy200 0 33 (13 0) 010 (40)
(1) While Liquor:260 (NaOH+Na,S). 7.8% NaCI. 1 5% NarCO,. 3OoNa.SO, NdZrAlloy600 0 38 (15 0) 020 (80)
Temperature: 127C (261F)
Duratlon~
Type304 StaInless 2 44 (96 0) 046 (180)
154 Days
(2) SCC - Slress Corroston Cracking Observed Type 3:6 Stainless 1 0.23 (9oj } 005 (20)
Ferrous Alloys 419
Allegheny Ludlum Stainless Steel Type 439, a titanium stabilized, 18% chromium alloy, also known as ASTM XM-8
and by the IJNS designation S43035, is a ferritic stainless steel designed to resist corrosion in a variety of oxidizing
environments from fresh water to boiling acids. It may be used either annealed, cold formed or as welded in many
applications where other stainless steel alloys such as Type 304, Type 410, Type 409 and Type 430 are used. Type
439 may also be used in many oxidizing environments where Type 304 is considered adequate in terms of general
corrosion resistance but is considered subject to chloride stress corrosion cracking.
Tvpical
_. General Corrosion Data TYPICAL ANALYSIS
I
Medium
Corrosion Rates in Inches Per Month
and Millimeters Per Annum ( )
Standard Grade
,025
.40
MSR Grade
.018
.40
.025 ,025
,003 ,003
.50 .50
16.00 18.00
.30 .30
.60 .50
______ ,025 ,014
MF-1 is the designation for a corrosion resisting steel developed by Allegheny Ludlum originally for automotive
exhaust system applications. An 11% chromium alloy, MF-1 is a functional corrosion resistant material that has
served outstandingly in strong acid condensates that form in automobile mufflers ard tailpipes. The functional
uses of MF-1 as a corrosion resistant material for many other special applications can be equally attractive; suet-
as replacement for carbon steels, to avoid painting or other maintenance, or for galvanized steels under severe
corrosive conditions.
FERRALIUM alloy 255 is a patented, ferritic-austenitic stainless steel containing approximately 26%chromium,5%
nickel, 2% copper and 3.3% molybdenum. It combines high mechanical strength, ductility and hardness with resis-
tance to corrosion and erosion.
(continued)
Ferrous Alloys 421
Pitting Crevice-Corrosion
Temperature, Temperature,
Allov C F C F
(continued)
Ferrous Alloys 423
MULTIMET alloy is an iron-base alloy for use in applications involving high stresses at temperatures up to 15OOF
(816 C), and moderate stresses at up to 2000F (1093C). It has good oxidation resistance, ductility and is readily
fabricated. Its high-temperature properties are inherent and are not dependent upon age hardening.
All results are expressed in mils (mm) penetration per year. Acid strengths
are given in percent by weight. In some instances, no measurable penetration
could be observed. These instances are noted by the word, Nil. All data are
steady-state as calculated from a minimum of five 24-hr. test periods.
All data were obtained using corrosion specimens prepared from 12-gage,
solution heat-treated sheet.
10% 50% 99% 2% 10% 20% 10% I 20% I 30% 40% 60% 69%
0.1
Room Nil Nil Nil Nil Nil Nil Nil
Nif (<oo:bl) - (CO.01) (<t-k!Ol)
150 deg. F
Nil Nil Nil Nil Nil
(66 deg. C) Ni (&S) (2%) Nif (<%) - (<YOl)
Boiling 1 0.1 1 0.1 1 0.1 1 6.0 1 356 1 >lOOO 1 4.0 1 6.0 1_ 1 (;;oo, 1 (zf5, ) (X0,
(<O.Ol) (~0.01) (cO.01) (0.15) (9.09) (>25.4) (0.10) (0.15)
*Rate is for the fifth (24-hour) test period, not steady state rate.
2% + 5% + 10% + 2% + 5% +
2% 5% NaCl 10% NaCl 10% 10% NaCl 2% 5% NaCl 10% NaCl 10%
WET
HYDROCHLORIC ACID CHLORINE
0.1 180
Room
(<O.Ol) (co67.01) (E3, (fE3) $8) (EO) (K5) (A!28) (4.57)
(continued)
Ferrous Alloys 425
NITRIC ACID
150 deg. F
(66 deg. C) I Nil I (CYOl,
I (<oo:bl,
I (&Ol) I - I - I -
0.3 3.0 303
Boiling
(<KY) (CO.01) (0.08) (7.70) - - -
The TRISTELLE alloys were designed to resist corrosion and all forms of wear. In particular, they were developed
to withstand galling, the gross damage commonly encountered in metal-to-metal sliding systems. By virtue of their
excellent resistance to cavitation erosion, they are particularly recommended for valve service.
Compositions
Fe Cr Ni co Si C
Resistance to Corrosion
The following immersion test results relate to multilayer undiluted gas tungsten arc deposits.
N/L represents an initial corrosion rate of greater than 50 mpy (1.27 mm/year) and a steady state
corrosion rate of less than 5 mpy (0.13 mm/year).
ILLIUM PD _._._______,,..___
Fe Base Cr-Ni-Co Alloy ILLIUM P 29.7435 29.7420 0.41
ILLIUM 98 .._.....___.,,__. Ni Base Cr-Mo-Cu Alloy CN-7M (S-20) 31.4510 31.4491 0.37
A 65% solution of boiling nitric acid test revealed Tests conducted in boiling vinegar and mayon-
that ILLIUM PD is up to 10 times more resistant naise demonstrate that ILLIUM PD exhibits ex-
to attack than 316 stainless steel Test results cellent resistance to attack from food products.
were:
ILLIUM 98 0.5
ILLIUM P 1.9
ILLIUM W 2.9
lnconel825 9.1
Carpenter 20 10.1
Durimet 20 53.7
ILLIUM 98 .0066
ILLIUM G .0109
ILLIUM P .028
Armco NITRONIC 50 Stainless Steel provides a combination of corrosion resistance and strength. This austenitic
stainless steel has corrosion resistance greater than that provided by Types 316, 316L, 317 and even 317L. plus
approximately twice the yield strength at room temperature. In addition, Armco NITRONIC 50 has very good
mechanical properties at both elevated and sub-zero temperatures.
This is the material for equipment requiring excellent corrosion resistance-including that in which Types 316 and
316L stainless steels are marginal. NITRONIC 50 is an effective material for the petroleum, petrochemical, chemical,
pulp and paper, textile, food processing and marine industries. Components using the combination of excellent cor-
rosion resistance and high strength currently include pumps, valves and fittings; fasteners, cables, chains, screens and
wire cloth; marine hardware, boat shafting, heat exchanger parts, springs and photographic equipment. A wide range
of additional applications is made possible by high strength and toughness at sub-zero temperatures, low magnetic
permeability even after severe cold working or exposure to sub-zero temperatures, and excellent mechanical proper-
ties at temperatures up to 1200 F (649C).
Composition
% %
Carbon .06 max Nickel 11.50/13.50
Manganese 4.00/6.00 Molybdenum 1.50/3.00
Phosphorus 0.040 max Nitrogen .20/.40
Sulfur 0.030 max Columbium .l o/.30
Silicon 1 .OOmax Vanadium .l o/.30
Chromium 20.50/23.50
CorrosionResistance
Corrosion Rates in Inches per Year (IPY) Unless Otherwise Indicatedu)
NITRONIC 50 Bar NITRONIC 50 Bar NITRONIC 50 Types 316 & Types 317 &
Test Medium Annealed 1950 F Annealed 2050 F High-Strength 316L 317L
(1066 C) (1121 C) (HS) Bar Annealed Bar Annealed Bar
10% FeCls, 25 C-plain(*) <.OOl g/in* <.OOl g/in* <.OOl g/in* .Oll g/in* -
10% FeCls, 25 C-creviced(*) <.OOl g/in* <.OOl g/in* <.OOl g/in* .186 g/in* -
1% H2S04, 80 C <.OOl <.OOl <.OOl 0.002 <.OOl
2% H2S04, 80 C <.OOl <.OOl <.OOl 0.011 <.OOl
5% H2S04, 80 C <.OOl <.OOl <.OOl 0.060 0.036
10% H2S04, 80 C - 0.028 0.10 0.049
20% H2S04, 80 C 0.133 - 0.48 0.155
1% HzS04, Boiling - 0.027 - - 0.013
2% HaS04, Boiling - 0.064 0.12 0.027
5% HzS04, Boiling .194 0.131 0.296 0.26 0.093
10% HzS04, Boiling 0.356 0.73 0.465
20% HaS04, Boiling 1.64 - 2.20 1.30
1% HCI,35C <.OOl <.OOl <.OOl 0.012 0.002
2% HCI, 35 C 0.024 <.OOl 0.027 0.021 0.023
1% HCI,80C - <.OOl 0.239 - 0.148
2% HCI,80C - 0.439 0.452 - 0.263
65% HNOs, Boiling 0.010 0.012 0.012
70% HsP04, Boiling 0.203 0.202 0.201
33% Acetic Acid, Boiling <.OOl <.OOl <.OOl
20% Formic Acid, Boiling - 0.027
40% Formic Acid, Boiling 0.034 -
Stainless Steel
Type C N Si Mll P S Cr Ni Ho CU Others
SK? 0.004 0.018 0.24 0.34 0.005 0.012 25.51 10.93 1.89 - Ti-0.54
s13 0.004 0.011 0.30 0.35 0.005 0.014 25.18 10.35 2.91 1.04 Ti-0.48
DP-3 0.018 0.12* 0.43 0.88 0.015 0.012 25.02 6.91 3.07 0.64 w-o.11
SAF 2205 0.012 0.14 0.34 0.65 0.017 '-0.003 22.13 5.70 3.05 - __
T304 0.068 - 0.52 1.07 0.007 0.014 18.29 9.25 0.24 0.16 __
T316 0.03 0.052 0.43 1.58 0.017 0.014 17.2 11.2 2.2 __
55700 0.036 0.032 0.32 1.77 0.020 0.005 20.5 25.10 4.40 0.28 Nb-0.32
TABLE 4.9: VARIOUS DUPLEX AND AUSTENITIC STAINLESS STEELS-CLIMAX MOLYBDENUM (contd)
Corrosion Rates and Deepest Penetration In the Creviced Area for Duplex and
Austenitic T304, T316 end JS700 Stainless Steels in Dilute Chloride
(600 pprcCl-, 5 ppm Cu++, 02) Solution at 90C (194'F), One Week Exposure
Deepest Penetration
Stainless Steel Corrosion Rate in Creviced Area,
TYPO rngdm-=/day microns Remarks
201 (S20100) x x x
202 (S20200) x x x
205 (S20500) x x
301 (S30100) x
302 (S30200) x x x
3028 (S30215) x x x
303 (S30300) x x
303 Se (S.30323) x x
304 (S30400) x x x x
304L (530403) x x x x
(530430) x x x x
304N (S30451) x x x x
305 (S30500) x x x x
306 (s30800) x x x x
309 (530900) x x x x
309s (S30908) x x x x
310 (S31000) x x x x
310s (S31006) x x x x
314 (S31400) x x x x
316 (S31600) x x x x
316F (S31620) x x x x
316L (531603) x x x x
316N (S31651) x x x x
317 (S31700) x x x x
317L (531703) x x x x
321 (S32100) x x x x
329 (S32900) x x x x
330 (N06330) x x x x
347 (S34700) x x x x
346 (S34800) x x x x
364 (538400) x x x x
403 (540300) x
405 (S40500) x
409 (S40900) x
410 (S41000) x
414 (541400) x
416 (541600) x
416 Se (S41623) x
420 (S42000) x
420F (542020) x
422 (S42200) x
429 (S42900) x
430 (S43000) x
430F (S43020) x
430F Se (S43023) x
431 (543100) x x
434 (543400) x x
436 (S43600) x x
440A (544002) x
4408 (S44003) x
44oc (S44004) x
442 (S44200) x x x x
446 (S44600) x Y x x x
(S13800) x x x x
(S15500) x x x x x
(S17400) x x x x x
(Sl7700) Y x x x x
The X nolallons lndlcale that a speck statnless steel type may be considered as reslstant to the corroswe enwonment categories.
*Steel Products Manual Stainless and Heat Resisting Steels, December 1974, American Iron and Steel Institute, Washington,D.C.
(continued)
432 Corrosion Resistant Materials Handbook
TABLE 4.10: VARIOUS STAINLESS STEELS-AMERICAN IRON AND STEEL INSTITUTE (continued)
Relative Corrosion Resistance of AlSl Stainless Steels Where Different Grades Are Used*
Bases Type 304 is used for parts such as spray towers, but
Soaps
Ammonium hy- Steels in the 300 series generally have good corro- Type 316 may be preferred for spray nozzles and
droxide, sodnrm sion resrstance at virtually all concentrations and flake-drying belts to minimize offcolor product.
hydroxide, caustic: temperatures in weak bases, such as ammonium
solutions hydroxide. In stronger bases, such as sodium hy Synthetic Type 316 is used for preheat, piping, pumps and
droxide, there may be some attack, cracking or detergents reactors in catalytic hydrogenation of fatty acids to
etching in more concentrated solutions and at high. give salts of sulfonated high molecular alcohols.
er temperatures. Commercial purdy caustic solu-
tions may contain chlorides, which will accentuate Tail oil ipulp and Type 304 has only limited usage in tall-oil distilla-
any attack and may cause pitting of Type 316 as paper industry) tion service. High.rosin-acid streams can be han-
well Type 304. dled by Type 316L with a minimum molybdenum con-
tent of 2.75%. Type 316 can also be used in the
Organics more corrosive high-fattyacid streams at tempera-
Acetic acid Acetic acid is seldom pure in chemical plants but tures up to 475 (245 Cl, but Type 317 will probably
generally includes numerous and varied minor con- be required at higher temperatures.
stituents. Type 304 is used for a wade variety of
equipment including stills, base heaters, holding Tar Tar distillation equipment is almost all Type 316
tanks, heat exchangers, pipelines, valves and pumps because coal tar has a high chloride content; Type
for concentrations up to 99% at temperatures up to 304 does not have adequate resistance to pittmg.
about 120 F (50 0. Type 304 is also satisfactory for
contact with 100% acetic acid vapors, and-if Urea Type 316L is generally required.
small amounts of turbidity or color prckup can be
tolerated-for room temperature storage of glacial Pharma
acetic acid. Types 316 and 317 have the broadest ceuticals Type 316 is usually selected for all parts in contact
range of usefulness, especially if formic acid is also with the product because of its inherent corrosion
present or if solutions are unaerated. Type 316 is resistance and greater assurance of product purity.
*Stainless Steel and the Chemical Industry, Climax Molybdenum Company, 1966, Greenwich, CT.
~~~
Footnotes for Corrosives 6 Stress corrosion 41 20-70% air, 530 psi 76 Low NaCl
7 Drscolors 42 With sulfur, <340X=x 76 Wrth HCI
1 6 Crevrce attack 43 <IO mgil 77 <17% zmc
2 Toxic 9 Intergranular attack 44 No HzSOI 76 ~0.23%. 200 psi
3 Explosrve 10 No chlorides 46 ~60 psi 79 300 psi
4 Flammable 11 May discolor 46 No sulfides 60 No SO3
5 lhgestlon p&on 12 May catalyze 47 <20% zmc 61 No NaCl
6 Inhalant poison 13 May prl 46 Trace HCI 62 High pressure
7 Attacks skm 14 May stress crack 49 pH2t03.5 63 75-120 psi
a lrntant 15 Transgranular attack 50 Annealed, immersed 84 No sodium sulfite
9 Vaoor harmful 16 Vapor 51 >2.25% MO 65 +ammonia
10 lgmtes orgamcs 17 Aerated 52 Erratrc 66 Avoid hydroxides
11 Fummg liquid 16 Catalyzes 53 With NaCl 67 Saturated
12 Hygroscoplc 19 Static 54 With NaCI. HCI. Hz02 66 Not wood
13 Ltberates I-ICI in water 20 Agitated 65 No Fe, Cl 69 No free acid
14 Narcotic 21 -7 pH 56 With +-0.05- 1% HaPOd or 99 Passivated
15 Volatrle 22 <7 pH HISOI 91 <0.03% water
16 Hazardous under pressure 23 >7 pi-i 67 +SOz or HCOOH 92 Attacks stress zones near weld
17 lgmtes combustrbles 24 No HCI. H&O+ NaCl 56 <RC 22. 60.000 93 pH>12
16 Fire hazard 25 No ferric chloride 59 Annealed 94 >15 psig
19 Exolosrve over 70% 26 -0.1% acetic acid 60 No cold work
20 lgnrtes m morst arr at 30C 27 Also sludge 61 No HnS :: :.oS??d pH
21 Exothermrc m water 26 No iron salts 62 Permeable to HZ 97 >200 ppm water
22 Dust explodes 29 No sulfuric acid 63 Unsulfaled :g ;t3sp;hen wet
23 Explosve dust 30 Explosive 64 With or without
24 Exothermic with water 31 With HzSO4 65 240 psi
32 With steam 66 Cold worked
Footnotes for 33 No sulfur 67 X30% copper
Data Squares 34 No stress 66 >20% sulfuric, bat nitric acid
35 No ammonia 69 No MO; low C
1 No water 36 300 psi 70 Red fummg
2 No arr. oxygen 37 Stress relieved 71 Pits in chlorides
3 Low arr. oxygen 36 No HCI. Cu. Ni ions 72 Over 400C
4 Pits 39 No Cu, Fe ions 73 Steam and air
5 Stress cracks 40 Over 70% air 74 75-100% concentration
(continued)
434 Corrosion Resistant Materials Handbook
Acetic
Acld
vapor
Acelic
AnhydrIde
In Acebc
Acid
4.7 9
Aluminum
Chloride
Ammonium
Carbonate
I I I I , I I I
(continued)
Ferrous Alloys
Formic
Acld
GCilllC
Acid
(continued)
436 Corrosion Resistant Materials Handbook
iydrogen
Peroxide
iydrogen
Sulfide -
Dry
1.4
Lactic
Acid
(continued)
Ferrous Alloys 437
Phthalic
inhydride
I I I
Potassium ! ! ! I
Carbonate
Nitrous
Acids
Per-
chloric
Acid
Per-
chloro-
ethylene
Phenol
(continued)
438 Corrosion Resistant Materials Handbook
olassium
kman-
ganate
4. 10
eroxide
Dtassium
Sullate
Pyridme
#ichroma
5 P-u
e _._ _L
0
-7
Sodium
Bisulfate
El33
71
- -t-.
Ferrous A llo ys 439
T
L
T
ml
T
I
T
I
C
440 Corrosion Resistant Materials Handbook
CORROSION DATA
Alcohol Ethyl 70 II II I
Methyl 70 II II I
--~_~~__
Aluminum Acetate 20% 70 II II II
20% Boiling II II II
-___
Aluminum Chloride 5% 70 IV IV IV III
25% 70 IV IV IV III
Aluminum Fluoride 5% 70 IV IV IV IV
Ammonium Carbonate 1% 70 II II
5% 70 II II
_
Ammonium Chloride 10% Boiling IV IV IV II
___. ~___ _
Ammonium Hydroxide 70 I I I
Blood 70 I I I
Buttermilk 70 I I I
IV I IV I
Copper Chloride 10% 70 IV
(Cupric Chloride) IV
Copper Nitrate 10% 70 II II I I
(Cupric Nitrate) I I
Cottonseed Oil 70 I
(continued)
442 Corrosion Resistant Materials Handbook
Propane iooyr I I
Turpentine 70 I I I
Uric Acid 70 II II II
___ ~~
Vegetable Oils 70 I I
UNILOY@ 15-5, a precipitation hardening stainless Uniloy 15-5 exhibits lower corrosion resistance
steel, offers a broad range of mechanical properties but higher stress-corrosion cracking resistance.
for a variety of applications, particularly those When hardened at H 1025 condition and tested in
that require high transverse strength and toughness. boiling 65% nitric acid, the corrosion rate is 0.127
inches per year (3.2 mm/year); in 1% hydrochloric
TYPICAL ANALYSIS (inweight percent)
acid at 100F (38C) the rate is 0.083 inches per
Carbon . . . . . . . . . . . . . . . . . . . . . . . 0.07 Max.
Manganese.. . . . . . . . . . . . . . . . . . 1 .OO Max. year (2.1 mm/year); exposure in 5% salt fog at
Silicon . . . . . . . . . . . . . . . . . . . . . . . . 1.00 Max. 95F (35C) for 10 days results in 0 to 5% rust.
Sulfur.. . . . . . . . . . . . . . . . . . . . . . . . 0.03 Max.
Phosphorus.. . . . . . . . . . . . . . . . . . 0.04 Max.
Chromium.. . . . . . . . . . . . . . . . . . . 14.00-15.50
Nickel . . . . . . . . . . . . . . . . . . . . . . . . 3.50-5.50
Copper.. . . . . . . . . . . . . . . . . . . . . . 2.50 - 4.50
Columbium plus Tantalum.. . . 0.15 - 0.45
UNILOY 17-4 is a unique stainless steel. It is mar- Uniloy 17-4 has a high resistance to corrosion. It
tensitic and magnetic, capable of precipitation or stands up to corrosive attack better than any of
age hardening to various levels of hardness and the hardenable stainless steels ( martensitic) and
strength. It is normally purchased in the annealed is comparable to Type 304. It is used regularly in
condition and because of its great stability, it can such industries as chemical processing, dairy, pe-
be machined very near finished dimensions prior troleum, food processing, paper and marine.
to heat treatment (900 to 1150).
YYPE ANALYSIS
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM
18Cr-2Mo
260-l MO
1704
1200
NF
NF
4
5
l
Grwald,R. F. TAPPI, Vol. 56, p. 129 (1973).
Bond, A. P., Marshall, J. 0.. Dundas, Ii. J. STP No. 425 ASTM,
Philadelphia, p. 116 (1948).
(continued)
Ferrous Alloys 445
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
260-l MO - C
Service Performance of an Austenitic-Ferritic Stainless Steel*
28Cr4Mo R R
M~terlal 3RE60
28Cr4Mo-2Ni R R Application Conditions Failed P*rf0rlnalU*
Titanium R R Desaltmg Crude 011 BOO-900 ppm CI- Type 304 5 years,
pH = 6.7, 75.195 c Falled by no attack
* Streicher, M. A. Corrosion, Vol. 30, p. 77 (1974). RreSSCO~rOSlO
* Lizlovs, E. A. Climax Molybdenum Co. of Michigan, personal * Bond, A. P. Climax Molybdenum Co. of Michigan, Private
communication (1973). communication (1970).
[The tables above have been reprinted from Materials Performance, Vol. 13, No. 9, pp. 9-16 (1974) September.]
(continued)
446 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
20 Wrought material is Carpenter 20; Note: The compositions of corrosion media reported are those given by
castings correspond to ACI CN-7M the cooperating companies and do not always total 100%.
Test
Corrosion mediums conditions Average corrosion rates (spy)
99%. water l%, acldlty as acetlc acid 0.014%. Chemical F 150 609 rlll nil
phosphates trace, pH 2.3
99%. ethylene oxide 0.85% methyl formate 0.15% Chemical F 144 a37 ml
99.01% ethylene oxrde 1.92% carbon dloxlde Chemrcal F 150 147 rut ml
0.07%. krotonaldehyde 0 0%
98%. low boilers 2% (secondary oxrdatron) Chemical <o 0001 <0.0001 <o 0001
(dlstlllatmni
95%. methyl formate 3%. methyl acetate 2% Chemical F 140 805 fill ml
93%. carbon dwde 6%, dlmethyl ether 5%, Rayon F 142 1158 <0.0001 <0.0001 <0.0001
methyl formate 4%. butane 2%
(continued)
Ferrous Alto ys 447
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
Acefaldshyda mixtures
80%. acetic acid 8%. lormlc acid 0.3%. water Chemical f 220 357 x xx <0.0001 <0.0001
rematnder
75%. wyl acetate 20%. acetlc acid 5% Rayon f 239 664 -~ xx O 0006 0.0002 0 0002
75%, methyl formate l4%, methyl acetate 10.5%. Chemical F 158 805 x x ml rlll
water 0.3%. acetlc acid 0.2%
70%, acetic acid 14.5%, water 15%, formic acid Chemical F 210. 84.5 x xx 0.0001
0.5% 215
701, acetx acid 14.3%, lormlc acid 0.3%, water Chemical F 245 169 x xx 0.0046a 0.0007
remamder
70X, acetlc acid 8%. low boilers 3%. water re- Chemical F 220 100 - x WI 0 0001
mamder
70%. acetone 10%. methyl formate 8%, methyl Chemical F 158 133 x x <o 0001 <0.0001
acetate 7X, vmyl acetate 5%
70%. methyl formate 10%. methyl acetate 8%, Chemical F 190 610 - x nd illI
acetone 7%, wnyl acetate 5%
70%. acetone. methanol, higher alcohols and Chemical F 160 349 - xx IllI
oxldes. water 2%
50%. acetic acid 12%. low boders 3%. water Chemical F 198 246 - x ml IllI
remamder
50%. acetlc acid 10%. low bodets 3%, water Chemical F 198 81 - x <0.0001 llll
remamder
SO%, combmed organxs 45% ketone. methanol, Chemical F 195. 265 x xx <0.0001 <0.0001
trlmethylene oxide. etcl, sodurn acetate 1000 200
ppm approximately. formaldehyde 500 ppm ap-
proximately. some resmous matter, water 5%
4.5%, acetaldol 40%, water 10.15%. high boilers Chemical F 80 1025 - x rlll rlll
4.5%
42%. water 30%. IndIrect acidtty 23%. formic Chemical F 216 510 - - <0.0001 <0.0001
acid 4%, acetic acid 0.5%
40%. acetone, methanol, water and ethyl alcohol Chemvzal 176 456 - <o 0001 IllI
together 60%
40%. acetone. methanol and glycol together 50. Research L 176 542 - x nd a IllI
60,. lormaldehyde 2000 ppm max
40%. combmed orgamcs 40% k~cetone, methanol. Chelnlcal F 230 265 x xx ._ 0 0001 <0.0001
oxldes etch. lormaldehyde 2000 ppm approw
nlately sodwm acetate 1000 ppm approximately.
pii 5560
37%. acetone. water, methanol and ethyl alcohol Chemical 176 456 - ~-00001 \o 0001
together 600
36.92%. water 62%. lormlc acid 1.07%. propyl. Chemical F 195 II6 -- xx 0 28 0011
ene oxtde 0.01% PH 2.3
35%. water 40%. acetic acid 6% low boders Rayoll f II7 335 - xx 0000l1 0 0001
5, (methyl formate 20.60%. methanol, methyl
acetate and acetone), formic acid 1%
(continued)
448 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
r p
35%. water 38%, crotonaldehyde and aldol 24%, Chemlcat F 225 183 - xx ml nil
phosphoric acid, sodium phosphate
35%. water 38%. crotonaldehyde 24%. phos-Chemical 410 147 - x nil nil
phoric acid, sodium phosphate and unidentified 3% :
30% approximately. water 67%, formic acid I Chemical F 210 11.6 - - 0.13 0.003
I ll%, methyl lormate and propylene oxide :
29.5%. water 45.4%, crotonaldehyde 21.9%. hexa- i Chemical F 220 449 - xx i <0.0001 <0.0001
dlene aldehyde 1.3%, butyl butyrate <1.3%, :
butyric acid <0.6%
20%. acetone 22%. r.butanol 20%, ethanol 15%, : Chemical jF 150. 508 - xx : 0.0013c O.OOOla
isopropanol 10%. water 6%, acetals 3%. acidity 230
0.5%. n-proponal 0.3%, carbonyls 0.2%
20%. low boilers 3% (methyl acetate, methyl Chemical F 140. 174 - xx 0.0001 0.0001
lormate. etc), water remainder 142
5%. r-butanol 29%, ethanol 21.9%. isopropanol Chemical F 126. 508 xx xx <O.OOOla <0.0001
17.1%. water 12.6%. carbonyls 4.1%. acetone 140
3 94%. methanol 3.7%, n.propanol 1.3%, acetals :
1%. acidity 0.36%, formic and acetlc acids traces i
TABLE 4.13: VARIOUS STAINLESS STEELS AND HlGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
*ca*,c *cd
90%. commercially pure acetic acld (bottom of Chemical F R.T. 13.8 <0.0001 0.0001
storage tank) Isolvents) <0.0001
67%, water 33% Rayon F 212 377 - ;xx 0.002 0.001 0.0015
(continued)
450 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM
hntd)
99.98%, water 0.017%, sulfur trioxide trace Chemical F 224 25 x xx 0.0033 0.0013
99.9X, dichromate added over one 24.hour permd, Chemical F 222 18 - x 0.0039a 0.0024a
water <O.l%
99.9%, dlchromate added over one 24.hour period. Chemical F 222 13 - xx 0.0013 0.001
water <O.l%
99.9%. prop~oruc acid and water traces Chem!cal F 245 36 0.06r O.OOBr 0.004
99.9%. prop~on~c actd and water traces Chemical F 245 93 0.082 0.03r
99.7%. water 2% manganese acetate 0.1% Chemical F 253 29 (x 0.001 0.0026 0.0008
99.7%. water 2%, manganese acetate 0.1% Chenwal F 248 40 xx 0 0008 0.0002 0.0007
99.7%. prop+omc acid. isobutyrk and n-butync Chemical F 255 21 - xx 0.0058 0.0005 0 0005
acids traces (column)
99.6%. water 03.0.4%. acetaldehyde 0.02%, Chemical F 216 106 - xx 0.00032 0.0001
some chromate added
99.5%. waler 0 45%. sallcylates 0 05% (column, Pharmaceu F 234 42.5 x xx 0 005* 0.0041 0 003 00022
vapors1 tlcal
99.49%. water 0.04%. mineral acid trace, no Chemical 211 25 x xx 0.0055b 0.001 la
sulfur trloxlde
99.49%. water 0.04%, mineral acid trace, no Chemical 215 71 0.0036b 0.0006a
sullur trloxkde. chromate added
(continued)
Ferrous A /loys 451
(amtd)
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM
Test
Corrosion mediums conditions Average corrosion rates (ipy)
*
- E
99.49%. water 0.04%. mineral acid trace, no Chemical : . 211 71 - f 0.0043b 0.00052a
sulfur trioxlde
99.43%. water 0.04%. mineral acid trace Chemical : 215 25 x xx 0.0038 0.0023 .
99.43%. water 0.04%. mineral acid trace Chemical : 215 71 - .. O.OW79a 0.00036 .
99.43%. water 0.04%. mineral acid trace, chro. chemical j 220 71 xx . 0.0003 <0.0001
mate added
99.43%. water 0.04%, mineral acid trace, chro. f 230 aa .. x 0.00067 0.00043
mate 35 lb/day
99.43%. water 0.04%, mineral acid trace, sulfur 1 215 25 x xx 0.0038a 0.0023
trloxtde trace
99%. high boilers 1.2%. water 0.05% Chemical :F 228 28 - xx 0.0024a O.WO41a
99%, high boilers. 0.5%, water 0.5%, carbon de- Chemical !F 311 171 - x 0.0027d 0.00108d
posit on all specimens, pressure 40 psig L0.00108d
99%, acetic anhydride 1%. pressure 2 psig Chemical iF 250 638 - x 0.00071 0.00062a
SS%, water I%, acetic anhydride trace Rayon :F 235 720 - xx 0.0016 0.0012 O.Wlla
9499%, high boilers l-2%, water 0.017% Chemical iF 228 23 - x 0.00084 0.00053
9999%. high boilers 1.2%. water 0.017%. dichro- Chemical ; F 235 00 x 0.0019a 0.00092
mate 35 lb/day
9C99%. high boilers 1-296. water <0.1X Chemical :F 228 40 - xx 0.0004 0.0002 o.OW2 0.0002
99.99%, high boilers l-2%, water <O.l%, di- Chemical : F 229 75 - x 0.0007 0.0006
chromate 50 lb/day
9&99X. high boilers l-2%, water <O.l%, di- F 228 13 - xx 0.0017 0.0026
chromate 100 lb/day
99%. esters, high and low boilers, propionic acid Chemical :F 240 72 - xx 0.002a 0.002a
trace
SE%, glycol diacetate 1.9%. water O.l%, dichro- Chemical : F 252 43 - xx 0.0001 o.WO4
mate trace
99%. sahcylates 1.5%. water 0.5% fevaporator Pharmaceu : F 265 2 x xx 0.017 O.OQl1 0.0009 0.0024
vapors) tical
(evaporation)
99%. light ends, esters, etc together 2% Chemical F 235 73 xx 0.002 0.0009 .. .
~9.4%~ propionic acid 3.1%, acetic anhydride Chemical F 248 50 ; 0.008 0.0006 o.w4
0.5%
99%. propionic acid 3.1%, butyric acid 1%. nitric i Chemical 170 54 u o.ooo2 0.0004 0.0004
acid 1% 284
(continued)
452 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
91.96%, water 6.69%, salicylic acid OS%, Pharmaceu- f 246 58 x xx i 0.021 0.014 0.005 0.005
naphtha 0.5% (vapors) j tical
91.60%, water 7.46%, salicylic acid (vapors) ; Pharmaceu- f 250 37 xxx; 0.009 0.0012 0.0011 0.001
tical
9t%, Propionic acid 6.596, acetic anhydride 1.5%, i Chemical f 248 36 ,. ; O.O65r 0.007r 0.001
water 1%
90%, manganese acetate lo%, water 0.5%. man. j Rayon : f 259 96 - xx ; 0.0004 0.0002 0.0003
ganese dioxide 0.15%. permanganate added
90%. manganese acetate 1056, water 0.5X, man- I Rayon I F 259 75 - xx j 0.0006 0.0003
ganese dioxide 0.15%, permanganate added
90%. manganese acetate 10%. water 0.5%, man. i ftayon ;F 72 - xx ; 0.0024 0.0016 0.0015
ganese dioxide 0.15%, permanganate added
90%. manganese acetate 10%. water 0.5%, man- i Rayon ; f 259 72 - xx ; o.OOO3 0.0002 0.0004
ganese dioxide 0.15%. permanganate added O.OOl 0.0007
90%, water remainder, high boilers trace f Chemical ; f 300. 23 - xx i 0.0047 co.002
. 310
67%. acetic anhydride 1396, pressure 4 psig i :f 270 638 - x : 0.00073a O.OOQ36
: Chemical
65%. acetaldehyde 2%, diacetyl 1%. glycol di- : Chemical ; F 240 12 xxx; 0.0006 0.0002
acetate, oxygen trace
65%. acetaldehyde 2%, diacetyl I%, glycol di. i Chemical i f 240 12 x xx 0.0002 0.0004
acetate. oxygen trace
65%. acetaldehyde 2%. diacetyl 1%. glycol di- i Chamrcal j f 235 2 - xx 0.0005 0.0011
acetate 1%. dichromate 0.1%. water remainder, f
pH 1.4-1.6
65%. acetaldehyde 2% diacetyl l%, glycol di. i Chemical ; f 235 7 - xx 0.0033 o.Om3 .. .
acetate 1%. dichromate 0.1%. water remainder, f
pH 1.4-1.6
65%. acetaldehyde 2%. glycol dlacetate I%, di- i Chemical ; f 240 35 - xx : corr 0.312 0.117
acetyl l%, unknown reducmg agent trace (pas- :
slbly sulfur dioxide). waler remainder. pH 1.2 i
65%, acetic anhydride 10%. water 5%. acetone, : Chemical : f 239 875 - xx 0.0036 0.0008 0.0007 0.0004 0.0003
acetonitrlle. ammes. etc (vapor line, column)
(continued)
Ferrous Alloys 453
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
85%. water 5%. acetaldehyde 12% (bottom of i Chemical F 194 35 xx x ! 0.0013 0.0003 0.0003 o.OW2 0.0019
oxidizer) 0.0014 0.0018
75%. glycol diacetate 16%, water 9%, acetat- F 300 15 xxx: 0.386 0.0358 .. . ...
dehyde 1.6%, diacetyl 0.8%. sodium sulfate and
acetate 0.6%. unknown reducing agent trace
75%. glycol diacetate 16%. water 9%. acataf- F 300 12 xxx: O.W35a 0.0001
dehyde 1.6%. diacetyl O.E%, sodium sulfate and
acetate 0.6%, unknown reducing agent trace
74.68%. water 24.97%, naphtha l%, salicylic acid Pharmaceu- F 226 57.5 x x I >0.105 0.032 0.01 0.01
0.27% (vapors) tical
fdistillation)
74.66%. water 24.97%. naphtha 1%. salicylic acid Pharmaceu F 226 45 x x : corr 0.077
0.27% (vapors) tical
Idistillation)
74.66%, water 24.97%, naphtha l%, salicylic acid Pharmaceu- F 226 28 x xx i 0.0004 0.0004 0.0004
0.27% (vapors) tical
fdistillationl
72%, glycol diacetate 16%, water 9%, diacetyl Chemical F 300 35 - xx : corr 0.128a 0.0528a
0.8%, sodium acetate and sulfate 0.6%. unknown
reducing agent trace
72%. glycol diacetate 16%. water 9%, acetal- ! Chemicpl .F 300 26 x xx : 0.0002d <O.OWl
dehyde 1.6%. diacetyr I%, sodium acetate and :
sulfate 0.6%
66X, water 30%, light ends 5% Chemical ; F 225 32 - x; corr 0.007 0.0025
64.6%. nitric acid 33.2%, water 1.6%, nitrogen f Chemical .F 179 32 - - 0.0002 0.0003 0.0004 0.0005
tetroxide 0.6% s0.0003
10.0003
64%, nitric acid 25%. water 11% Metal F 110 61 x x <O.OOOl 1<0.0001 <0.0001
fcleaningl s0.0001
60%. water 35%, propionic acid 4%, butyric Rayon F 217 381 - xx j 0.0001 O.WOl o.ow2
acid 1%
69%. acetic anhydride 40% Chemical i F 25F 718 - xx i 0.01 0.001 0.0009
275
60%. hydrocarbons 18%. esters 9%, carbon Chemical : F 356 300 x xx i 0.009 0.004
monoxide 8%, water 5%
Sg-tO%. acetic anhydride l-40%, sulfuric acid Chemical 75 x xx ; <0.0001 <0.0001 ... nil
0.25.4% ; F 12:
57.5%. sulfuric acid 30.3%. water 12.3% (liquid Plastic jF 104 74 x _: <O.OOOl <O.OWl <0.0001
line1
55.5%. water 43.48%, naphtha 1%. salicylic acid Pharmaceu- F 219 57.5 x X 1 0.025 0.0016 0.0013 0.0017
0.016% tical
55%. glycol diacetate 40%. sludge (manganese Chemical F 310 97 - xx : 0.W5a O.Wl7a
acetate and resin) 4.g%, steam injection, water
0.1.0.2%
51%. propionic acid 29.5%. acetic anhydride Chemical F 275 97 j 0.032 0.014r ... ...
11.5%, propiooic anhydride 7.5% (continued)
454 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hwd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
51%. propmnlc acid 29.5%. acetic anhydride Chemical f 275 0.01 0.007 co.007
11.5%, proptomc anhydride 7.5%
50%. water 20%, esters 12%. carbon monoxide Chemrcal :F 356 258 xx xx 0.002 0.001
lo%, hydrocarbons 5%
50%. water 20%, esters 12%, carbon monoxide Chemical F 356 300 xx YX 0.0004 0.0003
lo%, hydrocarbons 8%
50%. water 25%, ethyl acetate 7%, various i Chemical F 131 360 - x <0.0001 <0.0001
esters, ketones and alcohols together?%, methyl :
acetate 5%. methylethyl ketone 4%, acetone 2% i
50%. water 25%, carbonyls and esters 25% i Chemical F 125 108 x- nil nil II
50%, acetic anhydride 50%. some peracetic acid I Chemical : F 228 140 - xx 0.0005 <0.0001
and ethyhdene acetate (column, liquid header) : ffractiona-
i tion)
45%, vinyl acetate 40%, acetaldehyde 12%, ace- Chemical / : F 220 609 x nil nil .
tic anhydrrde 2%, light ends I%, acetone trace :
40%. butane 20%, ethyl acetate 8%, propionic I Chemical F 356 220 xx 0.03 0.007 ..
acid 6%, pentane 5%, methylethyl ketone 5%, j
other esters and ketones
40%. butane 20%. ethyl acetate 8%, propmnic Chemrcal F 347 216 x xx 0.003 0 002 0.002
acid 6%, pentane 5%, methylethyl ketone 5%.
other esters and ketones
40%. butane 20%. ethyl acetate 8%, propiomc Chemrcal F 347 216 x xx 0014 0.0013
aud 6%. pentane 5%. methylethyl ketone 5%,
other esters and ketones together 16%
40%. vmyl acetate 40%, acetaldehyde 15%, ace. i Chemical .F 194 150 x 0.06 0.0015
tic anhydride
40%, ethyl propionate 60% during 16 days, : Chemical 212 52 xx : 0.0004a 0.0002a
water 95% and mixed alcohols 5% during 36 :
days
40%, butane 25%. esters 15%. carbonyls 15%, : Chenucal : F 345 108 x x 0.0624~ 0.0071h
water 5% so.oo92c
35%, r..-butyl acetate 40%, n-propyl acetate 8%. Chemical i : F 235. 75 - x 0.0207 0 0092
Serbutanol 7%, .-propanol 7%, water 3%. tol- : 245
uene sulfonic acid 0.25%
35%. r.c-butyl acetate 40%, n-propyl acetate 8%, Chemical F 235. 92 - x 0.0912c 0.0312~ 0.0152~
r.c-butanol 7%. .-propanol 7%, water 3%, tol- 245 0.0519c 0.0083c 0.0067a
uene sulfonic acid 0.25%
30%, acetaldehyde 3%. water remainder I Chemical F 110 129 x x <0.0001 <O.OOOl <0.0001
30X, acetaldehyde 0.5%, water remainder : Chemical -F 100 129 x x <0.0001 <0.0001 <0.0001
30%. light ends 20%, water remainder I Chemical F 185 321 xx x 0.051 0.0009 0.0002
30%. r.c-butyl acetate 42%. .-propanol 18%, Chemrcal F 230 52 - xx 0.1735c 0.0512~
n.propyl acetate 9%, se<-butanol 7%. water 4%.
toluene sulfonic and sulfuric acid traces
(continued)
Ferrous Alloys 455
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
27%. high boilers 70%. water 3%, sulfuric acid ! Chemical F 280 28 x x 0.025 0.00043
used in hydrolysis, &chromate 28 lb/&y and soda
12 lb/day added
27%. high boilers 70%, water 3%, phosphoric Chemical f 280 12 x x: 0.0031a 0.00025
acid used in hydrolysis. no dichromate or soda
added
20%. water 78%. benzene 2% : Chemrcal : f 171. 214 - x 0.0008 (0.0001 ...
: 208
20%. water 30%. acelaldehyde remainder : Chenucal F 210 112 - I 0.0026 0.0007 0.0002
9.7%. high boilers 89.8%. water 0.5% i Chemical : 335 72 x xx 0.016 0.0032
4%. butane 56%. other organics 27%. nitrogen i Chemical : 356 220 x xx 0.001 0.0006 .. .
lo%, water 2%, carbon dioxide 1% .(
4%, butane 56%. other organics 27%. nitrogen I Chemical j 347 220 x xx 0.0007c 0.0004c ... ...
lo%, water 2%, carbon dioxide 1%
;e:S.j.75%, furfural 0.5-l% (vapors and conden- i Chemical F 208. 132 - ._ 0.0001 O.OQOl 0.0001 0.0001 0.0001
j 220
2.2%. methyl acetate 60%. water 18%. acetalde- Chemical f 223 45 - xx 0.031 0.0077 0.01
hyde 5%. methyl acetate 4-5%, methanol 4%, ace- (distillation,
tone 2.5%, ethyl acetate 1.5% : secondary
oxidation)
2.1%, ethylrdene diacetate 25.50%, acetic acid Chemical f <300 14 x x 0.0003 0.0003
2.4%. vinyl acetate 1.2%. toluene sulfonic acid
0.2%
1%. water 98.4%, sulfuric acid 0.8% ! Chemical f 224 87 x xx 0.0132 0.0032 0.0041
; (distillation1
99.9%, water <O.l%, acetaldehyde 0.02%, for. _ Chenucal f 216 18.3 - xx 0.0033a O.OOlla 0.0021b
mic acid <0.01X, dichromate added over one : L0.0027a
24.hour period
99.9%. water <O.l%, acetaldehyde 0.02%, for- ! Chermcal f 216 40 - xx 0.0005 0.0004 0.0003 0.0002
mic acid <O.Ol%, no dichromate added
(continued)
456 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditigns Average corrosion rates (ipy)
99.9%. formic acid <O.Ol% : Chemical : F 216 15 - x 0.0035a 0.0021a 0.0027a 0.0017
S9.S7%, formic acid trace : Rayon ;F 244 243 - xx 0.00023 0.00017 o.OQO34
0.00019 0.00015
99.9%, waler 1.6%, permanganate 0.3%, formic i Chemical 248 40 xx 0.0018 0.0016 0.0019
acid 0.3%
99.8X, formic acid 0.02%, permanganate trace. i Rayon ; F 255 75 - xx 0.0025 0.0028 0.0022
no water
99.9-9096, formic and propionic acids in Water, I Chemical F 266 56 x xx 0.0355 0.0124 0.0044
areotropic solution
99.736, formic acid 0.02%, permanganate 0.03% Chemical F 248 152 - x 0.005 0.0004 0.0005
tdistdlatron. 10.0004
secondary
oxidation)
99.7%. permanganate <0.02%. formic acid Chemical F 244 244 - x 0.0011 0.001
<O.Ol% tfractiona-
: tion.
secondary
oxidatron)
99.6%, formic acid 0.3%. water 0.1% (natural Chemical F 272 20 x x 0.0058 0.0001 0.0001 0.0046 0.0002
circulahon evaporator) i (evaporatlonl
99.6%, acetaldehyde 0.02%, formic acid <O.Ol%, : Chemical : F 216 29 - xx 0.00076a 0.00015a
dichromate added 40 lb/day
99.6%, glycol dracetate O.l%, water <O.l%. Chemrcal F 290 436 - xx 0.0015 0.0015
formic acid. high boders and aldehydes remainder
99%. lormic acid 0.5%. waler 0.5% Chemical F 255 116 x x 0.03b 0.0023 0.0017
99%. water 0.6%, formic acid 0.2%, formalde- Rayon F 250 253 - xx 0.028 0.013
hyde 0.1%. propionic acid 0.1%
99.7X, propiomc acid 04%, lormic acid 0.3%, Rayon F 243 243 - xx 0.011 0.00043
high boders. manganese dioxide, butyric acid trace 0.0046 0.00031
91.5%. water O.l%, formic acid 0.01%. high Chemical F 275 75 - xx 0 0027
boders remainder 10.0022
99.2%. propionic acid 0.6%, water 0.4%, high Rayon F 248 243 - xx 0.0024 0.002
boilers 0.3%. lormic acld 0.2%. butvric acid 0.0021 0.0018
0.1 sb. some manganese droxide
98%. formic acid 0.2%, remainder unknown Chemical F 212. 6 xx <0.0001 <0.0001 0.0004
252 <0.0001 0.0002 0.0001
99%, proplonic acid 1%. water 0.7%, formic Rayon F 257 253 - xx 0.07 0.006
acid 0.2%. formaldehyde 0.1%
W-96.5%, formic acid 1.5%, waler l-1.5% Rayon 255 262 x x 0.015 0.01 0.006
97%. water 1%. formic acrd 2% Chemical F 240. 291 xx 0.0053c 0.0003 0.0002
284
97%. water 1%. formic acid 2% Chemtcal F 226 54 xx 0.0023 0.0028 0.0021
(continued)
Ferrous Alloys 457
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
97%. lormrc acid 1.5%. water 1.5% Chemrcal f 346 692 - x : 0.0021 0.0026
97%. lormic acid 1.3%. propionic acid I%, Rayon 225 362 - xx i 0.0069 0.0004 0.0006
heavy esters 0.5%. water 0.2%
97%. lormrc acid 1%. heavy esters 0.5%. water Rayon 246 382 - xx : 0.0035 0.0025 0.0015
0.2%. methylethyl ketone. elhyl acetate and hen-
me traces
97%. waler 0.7%. formic acrd 0.2%. lormalde. Rayon f 262 253 - xx j 0.03 0.0001
hyde 0. I Sh
9796%. water 3%. lormrc acid 0.5% Rayon f 342 76 -. xx 0 055 0.005 .
965X, formrc acid 1.5%. esters l%,carbonyls 1% i Chemical j F 250 337 x ; 0.04 0.009 0.006
96%, formic acid 1.5% I Rayon :F 336 315 - xx : 0.016 0.008 0.013
0.003 0.0029 0.0015
96%, water 4%, formic acid trace, propionic acid i Rayon j 239 243 - xx i 0.0098 0.011
trace, permanganate injected at tray
95.4%. water 15%. formic acid 0.69%, propionic f : F 235 266 xx i 0.0002 0.0001 0.0001
acid 0.1%
95%. formic acid 1.5.3%. permanganate 0.5%. i Chemrcal : 230. xx ; 0.0027 0.0024 0.0015
remainder unknown : 291
95%, water 4%, formic acid 1%. high boilers j Rayon ;f 311 567 - xx : 0.0025 O.OQ58 0.0019
trace 0.0032 0.0089
0.012
95%. water, lormrc acid trace, high boilers re. j Chemical F 290 43 x x 0.0001 <O.OOOl
mainder
94%. water 3.4%, formic acid 2.3%. propionic j Rayon F 226 243 - xx 0.00049 <0.0001
acrd trace
94%. high boilers 5%. formic acid 1% : Rayon F 257 465 - xx 0.003 0.001 0.0007
0.006 0.001 0.0015
91.5%. water 6%, formic acid 2.5% _Chemrcal : 230 54 xx 0.0028 0.0005 0.0031
90.1%, water 6%, formic acid 1.75% i Rayon : F 235 266 xx ; 0.0002 0.0001 <0.0001
SO%, acetaldehyde 7%. water 3%, formic acid 1% j Chemical : 211 511 xx i <O.OOOld <O.OOOld
90%. water 8%. ethyl acetate 0.5%. unsaturates Rayon ; f 225 243 - xx : 0.031 10.0026
0.5%. methylethyl ketone 0.4%. propionic acid, I
formic acrd trace, biacetyl trace
69%. acetaldehyde 7%, water 3%. formic acid 1% Chemrcal 250 511 - - 0.006cd 0.0001 <O.OOOl
99%. lormrc acid 1%. propionic and butyric acids i Rayon j F 248 382 - xx : 0.0025 0.0004 .. . .
66.1%. water 10%. ethyl acetate 0.5%. unsatu- I Rayon IF 221 243 - xx i 0.0009 0.00051 0.00051
rates 0.5%. methylethyl ketone 0.5%, biacetyls : 0.00078 0.00031
0.196, formic acid trace, propionic acid trace i
67%, acetaldehyde 7%, formic acid 1X, low and I Rayon :F 252 756 - xx : 0.0027d <O.OOOld <0.0001
hrgh boders. water remainder
96.565%. butyric and propionic acids together ! Chemrcal : F 244 166 - x i 0.0068~ 0.00074 0.001
9%, formic acid 3%. water 15.3%. pressure 3 :
wig
(continued)
458 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (mntdb
Test
Corrosion mediums conditions Average corrosion rates (ipy)
85%. acetaldehyde 8%. low boders 2%. formic ! Chemical F 545 300 - x ml 0 0001
acid 0.759b, high boilers O.l%, water remainder 1
85%, acetaldehyde 7% water 5%. methyl acetate Rayon F 221 756 - xx 0.00011 <0.0001
and formate 2% formic acid 0.5% 0 00013
71.28%, acetaldehyde 7.37%, formic acid 1.96%. Chemical F 240 I35 - xx >o 12 0.0268 0 0009
water and low boilers remamder
65%. acetaldehyde 15% formic acid 3%. low Chemtcal F 245 558 x xx 0 0001 0 0001 0 0001
hollers 196, water remainder
65.60%. formic acid 2-2.5S;, water remamder Chemical F 230 113 - x 0.0004a 0 004a
L0.0046a
62%. acetaldehyde 18%. formic acid 3% low Chemrcal F 235 179 x xx 0.0085 0 0001 0018
bollers I%, water remamder 0.002
62%. acetaldehyde 18%, formic acid 1.5%, low Chemical F 235 300 - xx 0.0018 o.opo3
boilers and water remamder
60%. acetaldehyde 20%. water 12%. methyl for- i Rayon F 221 756 - xx <O.OOl <o 001
mate and acetate 6%. formic acid 2%
60%. water 38%, formic acid 2% : Chemical iF 221 315 x 0.008 0.004
60%. water 35%. propionic acid 4%, formic acid ! Rayon F 226 536 - xx 0.0007 0.0005 0.0003 _,
i%. butyric acid 1%
60.55%. formic acid l-1.6%. methyl acetate Chemrcal F 220. 57 - xx 0.085 C0.05b
0.5%. water remainder 240 LO.076
60-509/o, water 25.30%. acetaldehyde 10.1596, in- Chemical F 217 511 x- <0.0001
direct acidity 3.4%, formic acid 3%
55.50%, formic acid 0.5%, esters, ketones. alto- Rayon F 365. 359 x x 0.006 0.0008
hols. aidehydes. butane, pentane. nitrogen, carbon 383
monoxide and carbon dioxide remainder
55.50%. formic acid 0.5%. esters, ketones, alcw Rayon F 356. 360 - xx O.Olc 0.0035
hols, aldehydes, butane, pentane. nitrogen, carbon 378
monoxide and carbon dioxide remainder
50.9%. water 43.2%. propionic acid 1.7%, formic / Chemical 221 452 xx 0.009 .
acid 1.7%, butyrlc acid 0.5%, high boilers LO.0108
50%. water 28%. ethyl acetate 4%. methylethyl ! Rayon ; F 208 525 - xx <0.0001 <0.0001
ketone 4%. propiomc acid 3%, alcohols 3%. di- :
methyl ketone l%, acetaldehyde 196, methyl for- f
mate 1%. formic acid 0.5%
50.30%. formic acid 2.10%. methyl formate 5%, Chemical : F 223 99 - x 0 0089 0.015
acetaldehyde. methyl acetate, ethyl acetate, ace-
tone. methanol, water remainder
(continued)
Ferrous A llo ys 459
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
40%, water50%, acetaldehyde 8%, formic acid 2% : Chemical / 230 511 - x 0.0009 <0.0001
40%, formic acid 1.5.2%. acetaldehyde l%, low ! Chemical ;f 110 81 xx - <O.OOOl 0.0001
boilers trace, water remainder
40%, formic acid l-1.3%, water remainder ! Chemrcal ; F 242 277 x xx 0.023~ 0.0088b
40X, formrc acid 0.9.1.2%, water remainder Chemical : F 256 247 - XX : <0.0001 nil
40%. butane 20%. esters and ketones 16%, ethyl 1Rayon : F 338. 358 x xx 0.031 0.011
acetate 8%, pentane 5%, methylethyl ketone 5%, : 374
formic acid 0.5%
40%. butane 20%. esters and ketones 16%, ethyl Rayon F 338. 359 - xx j 0.006 0.002
acetate 8%. pentane 5%, methylethyl ketone 5%, 374
formic acid 0.5%
40.35X, formic acid 5.2% Chemical F 230 131 - x 0.018 0.0006 0.0006
40.30%. formic acid 4.1096, methyl acetate 0.5. : Chemrcal F 220 112 - x 0.0046 0.013
196, water remainder
40.30%. formic acid 1.1.5% : Chemrcal : F 220 106 - xx 0.019 0.0001 0.0002
: fdrstrllation
I secondary
: oxidation)
35%. formic acid 0.9.1.2%, water remainder : Chemical F 256 300 - xx 0.0089 0.0023
35%. formic acrd 0.9.1.2%. water remamder Chemical F 256 150 - xx : 0.0001 0.0007
35%. formic acid 0.9.1.2%. water remainder Chemical F 256 81 - xx 0.0079c 0.0038a
35.25%, formic acrd 0.&1.5%, water remainder j Rayon :F 262 433 - - 0.026 0 0058
33%. formic acid 66%, water I Chemical 255 511 - x 0.003d 0.002
33%. formrc acid 1.5%. water _Chemical F 270 246 x xx 0.0001 0.0001
33%, formic acid 1.5%, water : Chemical F 270 246 x xx O.OOOld c0.0001
30%, formic acid 8%, water remainder f Chemical F 275 112 - x 0.0045 0.0018
Uractiona-
I tron.
1 secondary
: oxidation)
30%. acetaldehyde 5%, formrc acid 4%. water j Chemical F 245 300 - x 0.0001 0.0001
remainder
30%, formic acid 1.2.1.6%. water remainder Chemtcal F 265 172 x xx 0.0202c 0.0065b
30%. formic acrd l%, acetaldehyde l%, water Chemtcal F 72 511 - - <O.oOOl <0.0001
remainder
28%. water 70%. formic acid 1%. proptonic Rayon F 208 382 - xx 0.003 <O.OOOl
acid 1%
(continued)
460 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (-ntd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
2536, formrc acid 4%, low boilers 1%. water Chemical F 220 117 >0.059 0 0033 0.002
remainder (drstillation,
secondary
: oxidation)
25%. formic acrd IS%, low boilers 1%. water Chemrcal F 220 129 - xx 0 0093 0.001 0 0003
remainder tdrstrllatron.
: secondary
oxidation)
25%. formic acid 1.5%. low boders 1%. water Chemical F 220 129 xx 0 0093 0001 0 002
remamder
25%. water 73 5%, tormrc acrd 1.5% Chemrcal F 212 315 x 0 008c 0.002 0001
21%, water 78%, formrc acid 1% Chemical F 239 229 xx 0.026 0.012
18%. water 81%, formrc acid l%, pressure 1 psig Chemical : f 208 167 - x O.lc 0.0145 0.0076
II%, water 82%. formic acid 1% I Chenucal F 210 436 x 0.0018 0.0007
10.0007
18%, ethyl acetate 35%, benzene 32%, low boilers i Chemrcal F 235 213 - xx 0.018 0.01
9.5%, formic acid 6.7%
18%, ethyl acetate 35%. benzene 32%, low borlers : Chemrcal F 194 696 - xx 0.0099 0.0024
9.5%. formic acid 0.39%. water 1.5%
1512%. formrc acid 0.3.0.4%. methyl acetate Chemical F 265 169 x xx 0.0001 0.0001 0.0001
<0.2%, methyl formate <O 2%, water remainder
12%. formic acid E-4%, water remainder Chermcal F 250 355 0.014 0.0023
12X, formrc acid M-3%. water remainder Chewal F 246 355 0.0006 0.0001
12%, formic acid 0.5%. water remainder Chemical F 280 169 x xx 0.014 0.0001 0.009
12X, formrc acrd 0.4%. water remamder Chemical F 280 169 x xx 0.0001 0.0001
10%. ethyl acetate 36%, methylethyl ketone 27%. Rayon 217 382 xx 0.034 0.0001
benzene 18%. water 6%. propionate esters 2%. 0.006
lormrc acid 0.5%, propIonic aud 0 5%
8%. water 87%. methanol 4%, formic acrd I%, Chemical F 240 227 x xx 0.02c 0 006b
methyl acetate, acetone
7.5%, water 65%. methanol 8%. esters 7.2%. i Rayon F 158 585 xx 0.0003 00001
acetaldehyde 2%. ethanol l%, formrc acrd 0.3X,
propronrc acid 0.2%
7%. waler 65%. methanol 7%. acetone 7%. Rayon F 191 706 xx 0.005c 0 0007
methyl acetate 3%. ethanol 2%. acelaldehyde 2%.
tormrc aud 0.5%
7.5%. water 91%. Indirect acidrty 1596, formic i Chemical 208 511 - x <o 0001 <0.0001
acid 1%. acetaldehyde 0.5%
6%. low boders 2%, formic acid I%, water i Rayon F 257 756 xx 0.00029d 0.00014
remamder 0.0002ld 0.00013
8%. methyl acetate 6%, methyl formate 1%. for- i Chemical F 250 95 - xx 0.0061a 0.0021
mic acid 0 5-O 75%, water remamder
8%. methyl acetate 6%. methyl formate l%, for- i Chemical F 230. 95 - xx 0.002a 0.0034a
mic acid 0.5.0.75%, water remainder 240 ~0 OOOla
(continued)
Ferrous Alloys 461
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
6%, methyl acetate 6%, methyl formate 1%. for- Chemical F 175 179 - xx <o 0001
mlc aud 050.75%. water remamder
6.4%. methyl acetate 6% methyl formate l%, for- Chemical F 150 81 - x <o 0001 <o 0001
mic acid 0.5-0.7596, water remamder
4%. formic acid 0 25%. water remainder Chemical F 222 63 - xx 0.0002 0.0004
4%. formtc acid 0 25%, water remamder Chemical F 217 417 - x 0.0013 0.00012
4%, formic acid 0.25%, water vapor Chemwl f 222 63 - xx 0.0002 0 0004
0.5%. acetaldehyde 35%. water 20%, formic acid 216 436 - - 0.006 0.003
3.5% 0.0015
0.4%. formx acid 1 6596, water remamdel Chemical F 230 40 - xx 0 0021d 0.0031d 0.0031d
L0.0037d
0 3%. formic acid 04%, solvent trace, water Chemical F 230 1025 - x ml
remamder
acetlc and formic suds, ethylene dlchlorlde, water Pulp and F 161 31 x 0 0107 0.0057 0.0049
Paper
mostly acetic acid. formic, propionic and butyrlc Petro- F 650 63 - x 0.019 0.0009
suds chemical 0.02
orgamc acids effluent cor;!ammg vapors of acetlc, Chemical F R.T. 75 xx xx i <0.0001 <0.0001
formic. butyrlc, propiomc suds. steam, hydrogen. 212
carbon dmxlde and ash
acetlc acid, ethanol, ethyl acetate, acetaldehyde, Chemical F 205 880 xx xx <0.0001 <0.0001 <o 0001 <0.0001 <0.0001
formic acid trace
acetlc acid, toluene 2 g/l, formic acid Textde F 210 10 - xx <O.OOOl <0.0001
ACETIC ANHYDRlDE
65%, ethybdene dkwetate 33%, acetlc acid 2% Chemical F 244. 254 - xx 0.0003 0.0001 0.0001
durmg 186 days, washed with water 98%. re- 323
mamder unknown, durmg 68 days
55%, ethyhdene dmcetate 40%. acetlc acid 5% Chemical F 302 150 xx 0.0003 0.0002
50%. ethyhdene dlacetate 40%. acetlc acid 5%, Chemical F 302 150 x 0.0003 0.0002 0.0001
sollds 5%
(continued)
462 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
30%. ethyhdene dlacetate 65%. acetlc acid 5% Chemical F 158 150 x 0 0001 <0.0001 ... ...
15X, ethylldene dlacetate 65%. solids 20% ! Chemical IF 167 150 xx ; 0.0002 <0.0001 ... ...
acetic anhydrIde, acetlc acid, acetaldehyde, vmyl : Won F 302 888 - xx ; 0 002c 0.0001 ... ...
acetate
99%. acetlc aud 2%. petmanganate added 150 Chemical F 250. 718 - xx 0.014 0.002 0.001
lb/day 270
90%. acetic acid 20% : Chemical F 268 571 - x 0.009 0.0006 0.0004
70%, acetlc acid 30% Chemical F 273. 718 - xx 0.004 0.0008 0.0005
280
6536, acetlc acid 35% : Rayon F 160 207 - xx 0.0001 0.0001 <0.0001
60%, acetlc acid 40% Chemical F 284 1183 xx <o 0001 llll
L ml
60%. acetIc acid 407 0 Chemical F 266. 718 - xx 0.005b 0 0008 0 0006
277
60X, acetIc acid 40% Chemwal F 262 571 - x 0.02 0.001 0 0004
55%. acetlc acid 45% Chemical F 280 104 - x 0 0002 0.0001 ... ...
55%. acetlc acid 45% Chemical F 280 104 - x 0 0007 0.0002 ... ...
50%. acetIc acid 50% Chenwal F 284 150 xx 0.002 0.0009 ... ...
50%. acetic aud 50% Chewcal F 262. 718 - xx 0 007 0.001 0.0007
282
acetlc anhydrlde. crude acetIc acid Research L 246 II4 00711 0 0134
crude a&c anhydride. acetlc acid Research L 230 114 0 0485 0.0174
(continued)
Ferrous Alloys 463
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
40%. acetlc acid 34%. water 20%. pressure Chemrcal F 1166. 0 0009a 0 00042a
15 psrg 1184
acetlc anhydrtde. glacral acetlc acrd. catalyst added Chemrcal F 1250 58 - xx 0 0021 0.0019
0 0006 0 0004 c0.0001
ACETONE MIXTURES
98%. mesltyl oxide, dlbutyl alcohol, water F 137 181 ~~ xx 000011 onnol
SO% approximately, olerc lmolelc acid remamder Soap F 145 rlll. 00001 ,..
Istill, half Immersed1 (solvent 0.0001
recovery)
83%, fatty acrds remainder (separator tank1 Soap F 32. 131 - - <0.0001 <0.0001
(solvent 72
60%. methyl acetate 30%, acetaldehyde 10%. pH 176 210 - x 0 0003 0.00038
5.0-6.0
45%. methanol 38%. methyl acetate 15%, water Chemrcal F 135 210 x xx rlll nil
2%. acetrc sod 0.1%
acetone vapors from drstilhng a 40% solutmn in : Plastic F 133 59 - <0.0001 <0.0001 <0.0001
water hn vapor llne from top of column) : tdrstdlatmnr
40%, water 60% Icolumn, 10 bottom pump dis- I Plastrc f 145 59 - x <0.0001 <o 0001 <o 0001
charge Imet ldistillatronl
26%. water 60%. methanol 13%, methyl acetate Chemrcal F 190 583 - x rlll
1%
16%, methanol 16%. methyl acetate 12%, acetal- Rayon 138 294 - xx <0.0001 <O.OOOl .
dehyde 3%, ethyl acetate 1%. ethanol 1%. methyl-
ethyl ketone
acetone, ethanol, ethyl acetate and solvent naphtha Textile F 70. 940 xx xx <O.OOOlb <OOOOlb .,.
mixture wth BP. 60.100 C 86 <O.OOOlb
20X, water 80% durrng 480 days, water 97%, ace- Chemrcal F 165. 580 - x 0.0026 0.0016 .
tone 2%. caustrc 1% during 100 days 225
ACETONlTRlLE
ACETOPHENONE
66X, phenol 33% Phenol F 302 276 - xx 0.0003 <0.0001 <0.0001 <0.0001
ACETVLENE TETRACHLORIDE
acetylene tetrachloride (liquid and vapors) Chemrcal F 205 17.5 - x O.Olc 0.0085~
(continued)
464 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
acetylene tetrachloride, trichloroethylene vapors, Chemrcal f 202. 30 - x 0.0028~ 0.0012b ... ...
aqueous hme 220
15%. methylethyl ketone 77%. water 8%. hydra- Sugar By. F 190 9 x x 0.016 0.005
chloric acrd trace fresrdue in evaporator consists product
of aconltic acid 50% and water 50%) IevaporatIon)
15%. methylethyl ketone 77%, water 8%, hydra- Sugar 8y- F 100 8.5 x x 0.005c 0.004c
chloric acid trace (residue rn evaporator consists product
of aconitic acid 50% and water 50%) (extractloo)
15X, methylethyl ketone 77% water 8%. hydra- Sugar F 70. 82 x x (0.0001 <0.0001
chlorrc acrd trace (residue m evaporator consists 100
of acomtic acid 50% and water 50%1
0.5X, calcrum chlorrde 12%, methylethyl ketone Sugar By- F 80 9 x x 0.0003d 00004d
8%, hydrochloric acid l%, water remamder product
fexfractronl
mother lrquor obtained alter one crystallization of Sugar F 80. 15.9 - - 0.0002 <O.ooOI
the organic acid followed by removal of the acid 100 0.0001
crystals by centrrlugation
96%. methyl ether hydroqumone 1000 ppm Rayon :F 77 116 _ - <0.0001 <0.0001
45%, acetrc acrd 452, water 10% Rayon 150 20 xx xx 0.002 0.0009 0.002
AMYL Al.DEYDE
*LKL AMlNES
alkyl amines mtxed (hqurd and vapors) Metal L 212 31 nrl nil
alkyl amlnes. caustfc soda, sodwm nitrrte, metha- Chemrcaf F 70 27 x xx LO.0045 0.0012 c0.0007 0.003
nol, water
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
alkyl phenol-boron-trifluorrde complex (vapors) Chemical F 201 9 x 0.032 0.047 0.008 0.006
alkyl phenol-boron-trrfluoride complex Chemical : F 201 9 x..: 0.021 0.011 0.004 0.003
Al.MrNM CHLORIDE
aluminum chloride, dust, solvent fumes (mainly Chemical f R.T. 30 xx xx : 0.0067b 0.0004b
benzene) 0.0006b
aluminum-chloride dust, rulfurrc acid and bromine Chemical F R.T. 30 xx xx 0.004c 0.02c
vapors, mixture of many fumes (fan scroll1 lventrlatronl
aluminum chloride, some hydrochloric acid, pos- Petroleum F 225 44 - xx 0.0945a 0.111
sibly some moisture, tar residue from isomeriza- 250
tion unit with heavy hydrocarbons (immersed in tar
at bottom of vessel)
alummum chloride and hydrochlorrc acid, ethyl Chemical F 240 35 - x corr corr
benzene. ethylene benzene (bottom of reactor)
*LMINM FLOROSLFATE
alummum-fluorosulfate concentrated water solu Chemical F 190 2.5 xx xx 0.016 0.011 0.0017
tron, solids 1535%, pH 1.52 fevaporatron)
12.7%. water solution, free nitric acid 3.OM Atomic L 176 7 - 0.0003
Energy
lO%, water solutron, ferric nitrate IO%, free Chemical L 400 *, __I 0.078 0.182
nitric acid 2-lo%, pressure 300 psi
10X, water solution, ferrrc rutrate 10%. free Chemical L 400 2 - xx : 0.36 0.545
nitric acrd 2.10%. pressure 300 psi
ALUUlNUM SULFATE
(continued)
466 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (cmtd)
Test
Corrosion mediums conditions Average corrosion rates (by)
28.2% Inltlally, 51.1% fInally. ferrous lo <o 2%, Chemical F 225 44 x xx 0001 0 0008
ferric bon <O.l%, chromrc oxide trace mrtially,
alummum oxrde trace hnally
28.2% mrtkslty. 57.7% finally, ferrous Ion <0.2%. Chemical F 215 44 I xx 0 0009 0 0007
ferric 40 ~0.1%. chromic oxide trace initially,
aluminum oxrde trace finally
6.1%. sulfuric acid 25 g/l, iron 0.002% Research 1L 160 129 x I 0.0031 0.0018 : c ml
4%. sulfuric acid 3%, potassium chromium sul- Petroleum ;F 75- 60 x x: 0.007 0.003 <0.0001 <0.0001
late 90
aluminum-sulfate slurry, sulfuric acid 50% f Research : 1 260 >6 - x : 0.0002 nil
AMINES
amines in water, sodium chloride, sodium hydrox- i Petroleum iF 260. 41 -.-.I 0.0004 0.0003 0.0003
ide 2%. organic chlorides and polymer, pressure : Imethyla- 268
50 psig Ireboiler kettle) mine
manufacture) I
aryl amines, hydroqumone, ferrous chloride 0.37%. Chemrcal F 320 98 - I. <0.0001 <0.0001 <0.0001
Iautoclave)
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
h 0 $
f f - TWX 7PE TIPL ALLOY
0 s $ 304 316 317 20 825
. . .
*miner
polyethylene ammes and fatty acids tcaustlc for Chemical F 510. 33 x xx 0 0003 0.0003
cleanmg kettles) 555
polyethylene ammes and fatty actds tcaustlc for Chemtcal F 510. 39 x xx 0 007 0 0004
cleanmg kettles) 555
AMYONIA
90% gaseous mixture wth hydrogen cyanide, car- Plastic F 221 30 : 0.0001c 0.0001 0 0001 0.0001
bon dioxide and water
26% ammoma vapor. carbon dioxide 14%. water Metal F 180 65 X xx <0.0001 <0.0001 <0.0001
remamder lstill overhead line) tdlstdlationl
22%. water 71%, carbon dloxlde 7%, ammonium Petro- F 150 300 X 0.0003 <0.0001 0.0004 <0.0001
mtrate trace, pressure 29 pslg (ammonia surge chemical SO.0076 s<0.0001
vessel, bottom) tsynthettc-
urea
manufacture)
20%, water solution of orgamc acids, methyl Chemical F 302. 300 - x 0.0001 0.015a
acrylates, ammonium carbonate. pressure 1000 PSI 320 0.0002
20%. water, low carbon dioxide (ammonia desorber, Petro- F 215 250 x x 0.0033 0.0006 0.0002 00002
vapors below liquid trapout tray) chemical so.0039 SO.0006
(synthetic-
urea
manufacture)
20%. water, low carbon dloxlde (ammoma desorber, Petro- F 150 250 x x 0.011 0.0016
liqwd and vapors above trapout tray) chemical so.019 so.003
kynthetlc-
urea
manufacture)
20%. carbon dloxlde 5%. water, ammomum ni- Petro- F 270 300 x x <O.OOOl <0.0001 <0.0001 <0.0001
trate, pressure 65 ps~g (absorber bottom) chemical s<0.0001 s<0.0001
lsynthetic-
urea
manufacture)
(continued)
468 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
Ammonia
12%. carbon dmxide 7%. water remamder (half Chewcal F 85 16 - xx 0.078 0.019 0.015
Immersed1 : lurea LO.151
manufacture)
12-10x. oxygen 8%. merts. pressure 100 pug Mmmg F 175 33 xx xx (0.0001 <0.0001
(second-stage leach autoclave. vapors1 s<0.0001 s<0.0001
10-B%, first stage of ammoma leaching 01 nickel : Mmng F 170 30 x xx 0.001 0.001
concentrates, nickel, cobalt, copper and ammo- so 001 so.002
mum sulfates; water solutmn. iron hydroxide and
sulfide pulp. some sulfur sesquioxide and sulfur
p-trloxlde, pressure 100 ps~g
9%. oxygen 14% saturated wth water vapor. Metal F 170. III x xx (0 0001 <0.0001
mtrogen remamder (leach autoclave. vapors) 180 so 0001 s0.0001
8% approximately, mckel, cobalt, copper and Metal F 175. 107 xx xx <0.0001 <0.0001
ammomum sulfates. water solution 150 g/l (auto- 180
clave)
8.4%. mckel. cobalt, copper and ammomum sol- Mlnmg F 207 22 -- xx 0.0002 0.0001
fates, water solution. solids as copper sulfide 2% SO.OOSb so.0002
E-4%, mckel, cobalt. copper and ammomum sol- Mmmg F 215. 34 - xx 0.0001 0.0001
fates, water solutlon, solids as copper sulfide 2% 225 so.005 S0.007b
(copper boil rebodet)
0.4%. mckel, cobalt, copper and ammomum sul- Metal F 215 95 - xx _0.0001 <:0.0001
fates, water soluhon, solids as copper sulhde 2%. 225
vapors of ammoma 4.5% and water vapor (copper
boll reboilerl
5%. oxygen 9%. saturated wth water vapor, Metal F 170. 107 xx xx 10 0001 \o 0001
mtrogen remamdet (leach autoclave) 180 s<o 0001 s<0.0001
3.5% approximately. nickel, cobalt, copper and Metal F 200. 100 - xx j <O.OOOl <O.Lml
ammonium sulfates, pH 10.2 (stripping autoclave1 204 s<0.0001 s<o.O001
2.1%. water vapor. pressure lo-15 psig (strip- Mining :F 214 23 - xx : <0.0001 <O.OOOl
pmg autoclave) so.002 so.003
1%. ammoma liquor. hydrogen sulfide, trace of Coal By- F 155. 63 : <O.OOOl <O.OOOl
coal gas (tar decanter) product 175
0.5% fixed ammonia, ammoma still liquor, steam, Coal By F 230 144 x xx 0.0001c <0.0001c
calcium chloride, calcium sulfide, calcium cyanide, product
no free ammonia
(continued)
Ferrous Alloys 469
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
ammonia liquor. steam, ammonium chloride, cya- Coal By F 240 <O.OOOla <O.OOOla
nlde and thiocyanate, hydrogen sulfide, calcium product
chlorrde, phenol. complex iron cyanide compounds
(bottom of free still)
ammoma vapors. hydrogen sulfide. carbon droxrde, Coal By- F 220 144 - xx <o 0001 <0.0001
phenols, hydrogen cyanide and steam (ammonia product
stdl. vapor outlet1
AMMONIA ANHOROS
lrquld ammoma, ammonuon acetate, pressure 1200 Research L 483 0.2 - - 1.06 0.014
PW
liquid ammonia, amines. ammonium chloride, or- Petroleum F 190 90 - x 0.002c 0.0006~
ganic chlorides, polymer, pressure 850 psig
:L
saturated ammonium-bromide solution in liquid 68. 2 -- nil nil nil
ammonia 80
ammonia anhydrous. ethyl amine trace (column. Chemical .F 95 102 - xx : 0.0001 0.0001
vapors1
AMYONWM BICARBONATE
AMMONIUM CARBONATE
AMMONIUM CHLORlOE
75%. isoptopanol. water, sodrum chloride, ptf Chemical F 120 183 x x ! 0.0006~ <O.OOOlb <0.0001c <O.OOOlbd <O.OOOlbd
6.5.8 5 SO.OOOBb S0.0005a
75%. isopropanol. water, sodium chloride, pH Chemical F 120 12 x x I 0.0003 0.0002 0.0003 0.0002 0.0001
658.5 (transfer line) s0.0007 s0.0004
75%. rsopropanol. water, saturated with sodium Chemrcal F 120 13.5 x x : 0.0003a O.OOOla 0.0002a 0.0001 0.0001
chloride. some hydrochlorrc acid. some free salt, tfiltratlonl S0.0009a S0.0002a
pH 6.8 (top cover of filter tank.1
75%, rsopropanol, water, excess of sodium chlor. Chemical F 140 41 x xx 0.0005ad 0.0003ad 0.0003d 0.0002d <O.OOOl
Ide crystals, pH 5.7.5 (transfer line1 S0.0008ad S0.0005ad
33%. water 34%. zmc chloride 33% 1 140 33 __I 0.0013c 0.0001c
lS%, sodium chloride 8%, carbon dioxide 3%. Chemical F 86. 68 - x <0.0001 <0.0001
ammoma 2%. water (tubular gas cooler) 176
14.11%. water, some hydrogen sulfide, mercap Rubber F 194 11.5 - xx 0.0005c 0.0002
tans and a nonabrasive solid (Texas reactor) 0.0076
0.25%. recirculated water for scrubbing gases, Chemrcal F 120 8.5 xx xx 0.0006 0.0004 0.0004
free sulfurrc acid 0 2.0.43%. pH 1.6.10 (pipe line)
0.25%. recuculated water for scrubbing gases, F 120 11 xx xx 0.0004 <0.0001 co.0015
free sulfurrc acrd 0.2.0.43%. pH 1.6.10 (gas <O.OOOl
scrubber)
(continued)
470 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
$ h
TYPL ,PE TPl ALLOY
2 G
: g 304
-----
316 317 20 825
. .
ammonrum chlorrde, sodum sulhle Chemical F 140. 30 x <O OOOla <O.OOOla
147
45%, suspended ferrous titanate, bung concen- Mmmg F 230. 0 127 0011
trated (batch digester) 260 LO 101
15%. ammorwm hydroxrde excess. pli moderately Chermcal L 125 94 - xx <0.0001 <0.0001 <O.OoOI
basrc
66%. free ammonia 17%. water 17% Petroleum F R.T. 715 - x <o 0001 <0.0001 (0.0001
65%. free ammonra 21.7%. water 13.3% Research 1 128 14. x 0 0284 0.0286
20 0.0127 ml
20X, water and carbon dloxrde traces, pressure Petro- F 290 300 x x <0.0001 <0.0001 <0.0001 <O.OQol
30 psrg (bottom of ammonra desorber, vapors) chemical s<0.0001 s<0.0001
Isynthetrc.
urea
manufacture1
24% approximately. sodrum chlorrde 23%, sodium Chemrcal 175 138 x xx c-0 0001 <0.0001 <0.0001
perchlorate 7 6%. sodium chlorate 0.2%. pH 4.8
Icrystalhzer)
(continued)
Ferrous Alloys 471
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
ammonium monophosphate, saturated water solu Chemtcal F 82 150 - - <O.OOm <0.0001 <OOOOl .,.
tion
ammonium sulfate, saturated water solution, sul- Coal By F IOO- 33 - x <O.wol <o 0001
(uric acid 5% product 116
40% approximately, hydrogen sulfide, free am- Muting F 140. 1 -- 0.03b S0.03b
monia trace tautoclave. vapors) 160 S0.24b
30% apprOXimately. sulfuric actd 0.75%. ammonia Chemtcal F 150. 6 x xx 0.339.c 0.024
added with the acid, and 20% ammonium sulftde 200 0.75c
2 gal/600 gal approximately of reacted solution
36%, sulfuric acid IO%, sulfur droxrde 0.3% Chemrcal 180 25 x x 0.0075c 0.0014
ammonium sulfate, sulfuric acid (vapors) : >230 9 -xx! O.oool 0.0001 0.0001 0.002
i Chemica
ammonium sulfate, sulfuric acid (filter) i Chemical i 125. 77 - xx 0.0035a 0.00014 0.0007 C<O.WOl
: 145
ammonium sulfate, sulfuric acid tcrystallixer) 145. 77 - x 0.032 0.004 <0.0001 c<0.0001
i Chemical :: 165
ammonium sulfate, sulfuric acid (crystallizer) i Chemical 155. 77 - x 0.002 0.001 0.001 C<O.OWl
: 175
ammonium sulfate, sulfuric acid, ammonia Chemical ; .>230 9 - xx 0.0003 0.0005 0.001 c0.0004
0.042
wo.01
ammonium-sulfate slurry, sulfuric acid 412%, Coal By 221 15 - x 0.04 0.045 CO.008
ammonia product
ammomum-sulfate slurry, sulfuric acid 1.4% i Chemical ;F 212 36 xx x <0.0001 <O.OoOl <0.0001
(continued)
472 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
P
r-
TIPE TYPE ,PL ALLOY
# 304 316 317 20 625
. -----
35%. ammoma 0.5%. ammonium sulfide 0.1% Chemical f 230 31 xx 0.0002 <0.0001
lbotler)
30%, ammonwm.thlocyanate vapors. pli 5 7 ap- Coal By. F 154 17 x 00001 to 0001
proximately (outlet from evaporator) product
20% approximately. coke-oven gas tammonlum- Coal By- F 118. 61 x 0 0006 <0.0001
thiocyanate scrubber) product 133
ammomum thlocyanate, hydrocarbons, water vapor. Coal By- f 212 16 xx xx 0 044c 0.0002a
toluene product O.OOlc
AYYL ALCOHOL
12X, sodrum oleate 58%. water 189,, amyl chlo- Chemical F 340 154 x 00001 00001
rides 10%. amylene 2% durmg 77 days, sodwm
oleate 58%. sodwm chloride 25%. sodwm hy-
droxide 19, and water during 77 days fslde near
bottom of dIgester)
AMYL CLORlDE
amyl.chlorlde brme. sodium hydroxide 0 35, Chemical F 175 !20 x x 00001 0 0001
iamylene column)
amyl chlorides mrxed, sodrum chloride. traces of Chemvzal F R.T. 50 x xx <00001 <0.0001
hydrochloric actd. ferric chloride and water tplpel
amyl chlorides mlxed. traces of hydrochtorlc acid, Chemical F R.T. 50 x xx 0.0044 0 0032
ferric chloride and water [pump discharge)
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (am4
Test
Corrosion mediums conditions Average corrosron rates (ipy)
amyl mercaptan. ethanol. water, amyl chlorrde. hy- Chemrcal F 212 69 0 OOOla 0 0001
drogen sufhde trace (top of column. vapors) ldrstrllationl wo0009
amyl mercaptan. sodrum hydrosulfrde, amyl chlo- Chemical F 285 40 0.105 0.061 coo095
rrde. ethanol, water, sodrum chlorrde. pressure WO 161 wo 086
250.300 psrg
amyl mercaptan. ethanol, brrne. amyl chloride. Chemrcal F 230 69 0.0001c O.OOOlb
dramyl suffrde. hydrogen sulfide trace fdrstrllationl wo 0005 W0.0005a
amyl mercaptan, ethanol, brrne. amyl chloride, Chemrcal F 250 74 0 0005c 0 0004b
dramyl sulfide. hydrogen sulfide trace fvapors) idrstrtlatron~ wo 0023 wo 0013
amyl mercaptan, dramyl sulfide. amyl chlorrde. Chemrcal F 322 78 0 OOISC 0.0005a
amyl alcohol, ethanol, water, hydrogen sulfide trace fdrstillatron) wo 0018 WO.0018
amyl mercaptan, dramyl sulfide. amyl chlorrde, Chemrcal F 285 78 0 0007a 0.0003
amyl alcohol, ethanol, water, hydrogen sulfide trace fdrstrllation~ woo019 WO.0016
amyl phenol, sulfurrc acrd, phenol, phenolsulfonrc Chemrcal F 390 50 <0.0001 <0.0001
acid (vapors) fdrstdlatronl
amyl phenol, phenol. caustrc-neutralrzed phenol. Chemrcal F 390 50 0.0001 0.0001 ...
sulfonrc acid, sulfurrc acrd trace fdistdlationl
amyl phenol, phenolsulfonrc acid. sulfuric acid Chemrcal F 195 106 co,, CO,, .
trace, lmely drvrded clay trace ttank bottom)
amyl phenol. phenol. phenolsullonrc acrd, sullurrc Chemical F 195 106 0.0011 0.0009 ...
acrd trace (vapors)
dramyl phenol, potassium hydroxrde 1.2% (batch Coal By- F 230 15 0.00016 <0.0001 .. .
still kettle) product
andine. carbon drsulhde, hydrogen drsullrde. rner. Chemrcal F 390. 230 0.00015 0.00025 c0.0002
captobenzene, thrazole etc lautoclave) 518
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (mntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
r r
t :
$ 2 S
x
s ss $f
0 r
TIPE
304
TYPE
316
1PE
317 20
ALLOY
625
. . . -----
antibloW spent-beer solutlo, water 90%, amyl Pharma. 42 xx <o 0001 <0.0001 <0.0001 <0.0001
acetate or acetone, Methahne chloride trace, 1 ceutical
pH 7.5 average
antibIotIc spent-beer solution. water 90%. amyl ! Pharma. f 172 42 -- <0.0001 <0.0001
acetate or acetone, Methaline chloride trace, : ceutical
pH 7.3 average
organrc preppratlo contammg ferric IO. pH 7.0 : Pharma. f 390 61 - x <O OOOla <O.OOOl ... ...
lvacwm evaporator) ceutlcal
antlrnony trlchlorlde. some hydrochloric acid, water Chemical f 212 12 x xx 0 036 0.0002 0 0016 0.001 0.0083
<05% 0 0025 0.0089
antimony trlchlorlde. some hydrochloric acid. water Chemical f 2i2 12 x xx 0.081 0.0003 0.0027 0.009 0.0067
i 0 5% (vapors1 0.0054 0.0009 0.0029
(continued)
Ferrous Alloys 475
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
ASPN.I
asphalt converter, overhead au blow, hydrocar. Petroleum IOO- xx xx 0.0245~ 0.0109c 0 0059c 0.0196c 0.0105c
bans. other organrcs, salt water (enters top at 500
35 fl. oxygen, sulfur dmxrde, mercaptans (asphalt-
plant gas scrubber)
heavy asphalt, crude 011 contarnmg naphthenic acrd Petroleum 650. - xx 0.0016~ 0.0001 <0.0001 0.0001 0 0001
(vacuum-drstrllatmn tower, flash section1 750 0 0005c
exhaust mme air, sulfuric acid 0.14%. relative Mrnrng f 60. 70 xx xx i O.OOOld <0.0001
humrdrty 100% 65 0 OOOld
locomotrve flue gases and steam ttunneh Radroad F RT. 1775 0 0006 b
0.0024b
an. at Baton Rouge. La., chlorides and sulfates due F RT 30 xx x <o 0001 <.00001
to industrral pollutron (Braun-Esso compressor)
arr, at Baton Rouge, La., chlorrdes and sullates due F RT 158 xx xi <0.0001 <:0.0001
to industrral pollutron (Braun-Esso compressor)
atmosphere at Shore Rack and Kure Beach, N. C. I Research jF R.T. 36C xx xx ; nil <O.OBOl . .. ...
atmosphere at Shore Rack and Kure Beach, N. C. i Research :F R.T. 1700 xx xx : <0.0001 <O.OWl . .. .. .
(continued)
476 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
I x
E
5 I TPE TIPL E"PE ALLOY
r u
- 304 316 317 20 825
. . . ----
atmosphere at Wdmington, N. C. Marine F R.T. 160 xx - 1 <0.0001 <0.0001 ...
atmosphere of coast just south of San Francisco, Powel F R.I. 184 <0.0001 <0.0001 ...
Calif.
air, occasionally solvents and water Rayon F 70. 105 xx - 0.0001 0.0001
125
hot air saturated with water vapor. pH of conden- Pulp and F 120 330 xx : <0.0001 <0.0001 .. .
sate 1.2 (paper drler) Paper
ozonated air, oxygen 5 mgll, nitrogen pentoxide Samtary F R.T. 60 xx x I 0.0001 0.0004 ...
0.1 mgil approximately (ozone generator) 0.0003
air saturated with chlorine, chlorine 0.013 vol % Pulp and F 63 35 -- 0.124~ 0.118~ ...
Paper
air saturated with water, some sulfur dtoxide Pulp and F 110 35 - xx <0.0001 nil ...
(economizer) Paper
hot moist au (paper machines) Pulp and F 120 189 xx 0.0001 0.0001 .. .
Paper 0.0001
av. caustic fumes. ammoma fumes 0.005%. hw Metal F 40. t 2&l xx - : <O.OoOl <0.0001 ... .
mldlty 100% 110
au. some vapors of hydrogen sulfide and carbon Rayon F R.T. 152 xx - 0.0001
disulfide (rayon-spmnm&room roof)
air. humldlty high, probably sulfur compounds as TextlIe F 175 56 xx xx : 0.0008 0.0004 .
sulfur dloxlde (wool1 0 0007
atmosphere, humldtty high. fumes and vapors of Celloohane F 225 95 xx x 0.0001 0.0001
vinyhdme chloride. methylethyl ketone
air, humidity htgh durmg 34 days, and air, humldlty Synthetic F 240 54 xx x ml ml
high. ddute acetIc_acid vapors durmg 20 days Rubber
(tilt drier)
atmosphere. humldlty 100%. in which salt dust Salt F 75. 365 xx x <O.OOOld O.OOOld ... .
and steam flow periodlcally 140
air, humldlty high. lacquer residuals Pulp and MO- 28 xx xx 0.0001 0.0001 0.0001
Paper 200
20%, hydrochloric acid excess. sulfide trace, pH Coal By- F 176 28 - x 0.25~ .. . 0.042cd
2-3 : product
(continued)
Ferrous Alloys 477
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (by)
spent beer. orgamc actids and their salts, lactic Brewing F 212 105 - x <0.0001 <O.oooI
acid 0.5%. dtcarboxylic acids. olyacids. tnccs 01 ~d~stdlalionl
lormlc. acetic, prop~omc and bulyric acids
beer. water 5%. alcohol. orgamc acids. ptt 3.4-3.7 Btewm9 F 212 87 - - <O.OOOld <o.ooo1
idlstlllailonl
BENZENE
98.5%. methytaldehyde 0.5%. lornuc acid ~~0.5%. Chemical F 200. 13 - xx 0.0012 o.Ocul7
formaldehyde cO.5%. methyl tormate. ek 220
99.3%. water 1.5%. acetic acid 0.04%. decom. f 170 275 - xx O.OOOI 0.0001
posdlon gases 0.02%
95% approximately. sullur~c acld 45%. Impuri- Coal By f 122. 44 1 xx 0.0668cd co,,
lies from crude benzene lwasherl product 140 co,,
90%. hydrochloric acid 5%. water 5%. chlorinated Chemical f 80 60 I - 0.02lcd 0.014cd
benzene
benzene. oleum, probably some sullur dooxide and Chemical F 365 1.5 1. xx 0.47 0.77
trloxide tvapori during first 12 hours) 0.43 0.73
benzene. furnace vapors. water. acetic anhydride, F 220 275 - xx 0.0019 0.0011
decomposition gases 0.0021 0.001
benzene, toluene. xylene. thiophene, condensed Coal By- F 113 27 - - 0.0007bd 0.0005
vapors. hydrogen sulfide, sulfur dioxide, oxygen, Droduct
water
benzene. toluene. xylene, some ammonia and sol- Coal By F 181 74 xx 0.0061~ 0.0012a .. . .. .
fur dioxide Icondenser. condensate) product 250
(tar dis-
tillation)
benwe. totuene. xylene. hydrogen sulfide, thio- Coal By- f 53. 28 - - 0.0002bd 0.0001 . .
phene, sulfur dioxide, sulfur, oxygen, steam (light. product 155
oil condenser, condensate) tlractiona-
tiont
(continued)
478 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
benzene. toluene. xylene. crude light oil and Coal By- F 190. <0.0001 <0.0001
steam tlrght-ml strrpper, vapors) product 210
benzene. toluene. xylene, thiophene, hydrogen sul- Coal By F 115. 28 - x 0.0034bd 0.0003b . .
fide. oxygen. water, sulfur flight-oil condenser, product 257
vapors1 ffractrona-
tionl
benzene, totuene, xylene. throphene. hydrogen sul- : Coal By- F 95 27 --. 0.0013bd 0.0005b ... .
fide. oxygen, water, sulfur llight-orl condenser, : product 220
vapors)
benzene, vmyt acttale. some water Plastrc F 85. 156 x-- <0.0001 <0.0001 <0.0001
105
BENZENE HEXACHLOR,DE
BLNZOYL CHLORIDE
q.ORlC AClD
bow acrd. borax, sulfdes, sulfates. mrxed hquor Chemrcal F 130. 45 x xx 0 004gcd 0.0001
tborrc-acrd 220 O.OOlb
manufacture)
borrc acrd. solutron saturated with sulfur dioxide Chemrcal F 140 31 xx- x.0 OOOld \O.OOOld
99%. chlorine trace, dry except durrng shutdowns, Chemrcal F 55.4 67 - xx : 0.0003 0.0007
whdn hydrochlorrc and boric acid traces are
formed by hydrolysis
(continued)
Ferrous Alloys 479
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
95%. chlorme 5%. dry except during shutdowns. Chemrcal I j F 53.6 60 - xx : 0.0021d 0.0019
when hydrochloric and boric acid traces are :
formed by hydrolysis; ferric chloride and alumi. i
nom chloride traces fcondenserl
boron trichloride, chlorme. ferrrc chlorrde. alumi. Chemrcal :F 158 24 - xx i 0.0019 0.0008
urn chlorrde, srhco tetrachlorrde (filter inlet1 (filtratro) i
14%. hydrolluoric acrd 0.2%. low pressure (vapors) Chemical F 212 2.8 x x I 0.29 0.32 0.068 0.046
(drstillatronJ
14%. hydrofluorrc acid 0.2%. low pressure Chemrcal F 212 1.7 x xj 0.73 0.22 0.13 0.075
Idrstrllation)
<1.5%. aromatrc solvents. cresols. water trace Coal By- F 203 15 xxx; 00013 0.0011 0.0012 0.0011
product
boron trrlluorrde trace, polymerized and neutralized Chemrcal F 105 17.5 x xx 0.0029 0.0009
hydrocarbon 011s (vessel bottom) : 230
boron trrfluorrde anhydrous, fluorides, pH 4.7 (de- Chemical F 77 154 x xx <0.0001 <0.0001
canter) idtstrllationl
bororvtrrfluorrde etherate m hydrocarbon 011. pos- Chemrcal F 70. 42 x--I 0.0007 0.0005
sibly shght hydrolysis of boron trifluoride (vapors) 135 0.0003
1.5 vol%. varrous crude hydrocarbon mrxtures Chemrcal F 178 15 -xxx; 0.023
150.5 ~01%. various unsaturated hydrocarbons, IhI F 165 12 - xxj 0:027* 0.009 0.005 0.009
waler O-O 08%
BUTANE
90%. rsobutane 1%. acetic sod 0.5%. water 0.5% Chemtcal F 185 276 x x II II
0.0003 0.00015
99%. acelrc acrd 1%. ketones. esters. water. car- Rayon f 66. 363 - xx <0.0001 <0.0001
bon droxrde 113
65%. acetrc acrd IO%, carbonyls and esters 22%. Chemical F 125 108 x- II II
water 3% LII
60%. waler, ethyl acetate, methylethyl ketone. Rayon F 131. 360 - x ,OOOOl <0.0001
methyl acetate, acetone, esters, ketones. alcohols 156 0 0002 0.0001
56%. varroos organrcs 27%. nrtrogen 10%. acetic Chemrcal 347 210 xx xx 0.0003 0.0003 0.0002
acrd 4%. water 2%. carbon droxrde 1%
(continued)
480 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bnt'd)
20%. mlrogen 65%. acids hnainly rcelwt. esters Chemrcal f 340 0.003c o.owBa ..
and water SO.OO12b
20%. mtrogen 75%. oxygen OS%, light hydrocar- Chermcal F 125 lo8 x I nit nit ...
bons. acads and esters remamder 1 ml
20%, nrlrogen and carbon dioxrde. water. hetones. f 86. 363 - xx 0.0001 0.0001
esters, aldehydes trace 113
butane. butylene. dibulyl suthle. sutlur~c acrd. waler Petroleum F 250 52 - - 0.006b 0.002a
trace tDBS debutanwer bottom1
bulane. dry hydrochtorlc acrd. powbly some tar Pelroleum f 225. 44 - XI O.OScd 0.0487bd
rerldue arid morsture, pressure 250 psi (vapors) 250
butane. some sulfur &oxide and dibutyt sulfate llop Petro. F 115. 49 - - <0.00016 o.oow
of separator, gas stream) chemical 120
tfractiona-
lion)
RUYANOL
99%. carbonyts 0.3%. esters. heavy alcohols trace Chemical F 265 277 - IX o.wO35
62%. waler 8.59%. higher alcohols 8%. carbonyls Chemical f 250 243 - xx <O.OoOl
l.l.S%
9%. tugher alcohols B%, carbonyts 0.5% Chemrcal 265 243 - xs <0.0001
5%. water SO%, melhyl and ethyl alcohol 5% Chemical F IS5 39 x 000013 <O.oOoI nil
bulanot. benzene. dlbulyl phthalate (vapor line1 Chemical F I70 44 x x (0.0001 <O.OOOI
tdrstrttal~onl 380
bulyt acelyt rrcmoteate. charcoal. acetu acrd trace F 140 60 -- 0.0002 0.0003
I)TL PHENOL
paratertiary butyl phenol. formaldehyde, turpentine, Chemical F 392 75 x x 0.0098 0.0014 o.ow7 0.0004
boron triflooride, oxahc acid
dibuiyl tin chloride, molten lhalf immersed) ! Chemical F 130. 28 0.0001 <O.oool
140
06%. water 1.3%, botyric acid 0.7% F 67 136 I- <O.OOOl nil <0.0001
(continued)
Ferrous Alloys 481
TABLE 4.13: VARIOUS STAINLESS STEELS AND HlGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosionmediums conditions Average corrosion rates (by)
mr 1WE ALLOY
304 316 3;; 20 825
. . . P-P--
NUTIRIC AClD
60%. sulfuric acid lo%, remainder unknown Chemical F 330 10 - I 0.26C 0.024 0.012
2520%. acetic acid 40.45%, propionic acid 510%, Chemical F 105 38 x xx 0.003 0.003 0.002 0.002 0.004
formic acid 0.02%, sodium chloride 0.01.0.05%,
hydrochloric acid trace
butyric acid, small amounts of manganese Sulfate, Chemical F 212. 32 - xi <0.0001 <0.0001 <0.0001
magnasmm sulfate and water (vapors) (distillation) 250 O.OWl
butyric acid, propionic and acetic acids together Chemical f 248 315 xx 0.015 0.003 0.0015 .
97%, formic acid 2%, water 1%
butyric acid, propionic and acetic acids together Chemical F 105 33 x x 0.094 0.051 0.029 0.024 0.012
20%. some sulfur dioxide, water remainder (vapors)
3%, heavy ends 95%, propionic acid 1.5%. acetic Chemical F 284. 54 xx 0.009 0.0025 .. . .
acid 0.05% 320
CACODILIC ACID
CALCWU NNclM1DE
37.97%. water 41.97%. lithium bromide 11.53%, Metal F 120 38 XX XX 09009bd O.Wl4cd
calcrum chloride 8.5846, specific gravdy 1.56 (under fair dehumid-
spray nozzles) ification)
58% approximately, sodium chloride 1.1.3%, cal- Chemical F 330 31 - xx O.W2a O.Wl7a 1..
21.5%. sodrum bichromate 0.0017% as inhibrtor, Food F 3-4 338 XX XX <OOWl <0.0001 ... .
pH 7-8.5 hn brme-spray au stream, dehumidifier) (air coohngl
21.5%. sodnan brchromate 0.0017% as inhibitor, Food F 90. 337 x - <O.OOOl <0.0001 .. .
pli 7-8.5 (boding tank, under spray chamber) 225
calcrum and magnesmm.chlorrde brme liquors, total Chemrcal F 8.P. 26 xx xx o.ow2a 0.0001a
chlorides 50% (evaporator1 fair condr-
tioning and
relrigera-
: tionl
(continued)
482 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
calcium chlotlde. sodium chloride. pH 9.0 tweu box) Chemical F 131 107 KX xx 0.0004.d O.OOOld
fumes and condensate lrom boiling calwm-magne- Chemical 212. 39 xx x. 0.021c 0 02c
sium-chloride concentrated solution, free hydro- 220
chlorlc acid 0.63% in condensate
CALC,M CITRATE
calcrum-hydroxide slurry, some undissolved calcium Chemical F 194 203 x x <.0.0001 ,..
hydroxide and silica
calcium hydroxide. calcium carbonate, sodwm hy- Pulp and F 120 204 x x ,.0.0001 e.0 0001
droxlde. sodium sulhde Paoer
CALCIUM YPOCLtJRlTE
10%. bleach slurry, avadable chlorme 70.100 g/l, Chemical F 90. 31 x x 0 006cd 0 023cd
hme excess 20.30 g/I 100 OOlcd 0 029cd
2% Chemical 1 97 ml 0.0006
calcwm hypochlorlte and hme sludge, avadable Pulp and F 60. 30 I 0017cd 0.0037cd
chlorine 40 g/l, some calcium chloride, calcium Paper 100
chlorate, calcwm carbonate and free hme
calclum.hypochlorlte bleach hquor. avadable chlo- Textde f 65 31 - xx <o 0001 <O.OOOld <O.O001d
wne 2-3 gl I 100
(continued)
Ferrous Alloys 483
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
CALClY LACTATE
calcwm lactate, lactic acrd. organic acids, calcium food f 125 303 <O.oool <O.OOOl <O.Owl
carbonate. pH 4-5.5, initially 6.5-7.5 Ilermenta. W<O.OOOl W<O.OOOI
IlOd LW<O.OoOI
ClLElY PHOSPHATE
CALCIUM SULFATE
10%. roaster calcme. sodrum vanadate 5.8%. Mming f 1520 63 0.021 .. 0.028
sodrum chlorrde 3.7%. silrcates. hydrochlorrc acid (ore
and chlorme gases Ibetween roaster discharge and processlog
baker cooler)-
CALCIUM SULFITE
19.3%. calcwm-sulhte hquor. milk-of-lime solution Pulp and f 200 68 <0.0001 <0.0001
I lb/gal, sulfur droxlde 10% lgas.absorbmg cham- Paper <0.0001
ber, top)
CARSON
actwated carbon SXAC-1 adsorbing acetone, Chemical 57 <O.OOOld <O.OOOld <O.OOOld <O.OOOla <0.0001
methylene chlorrde trace
actwaled carbon bed Norit Sorbonorrt Ill adsorb- Chemrcal 57 0.0002bdr O.OOOlbdr O.OOOla O.OOOlb 0 OOOla
mg acetone containmg methylene chlorrde trace
aclrvated carbon bed Lactol. petroleum solvent. Prmtrng f R.1: 70 O.OOOlcr 0.000lcr <0.0001c
steam, some unknown chloride source 230
carbon froth, water from coolers (half Immersed) Chemical f 28 <O.OOOld <0.0001
carbon-black slurry carbonates, chlorides. sulfates. Carbon f 400. 42 O.Oilll 0.001 0.0007
carbon droxrde and sulfur droxlde from coolmg water Black 900
at pli 7 (bottom of prrmary coolerl
carbowblack slurry. carbonates. chlorides, sullates. Carbon :f 900. 42 0.0005 O.KNE 0.0004
carbon dioxide and sulfur dioxide from cooling water Black 1400
at pli 7 (riser of primary cooler)
(continued)
484 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
Test
Corrosion mediums conditions Average corrosion rates (ipyl
1VPi NM ALLOY
364 316 ;; 20 a25
. . . --- --
carbon-black slurry and water intermittently, pH 7 I Chemical :f 160 240 xx XI 0.0003cd <O.OOGl <O.OOOl <O.OOOl
approxrmately (water level 01 cooler seal, ret and i
dry, air and slurry1
carbon-black slurry, sulluric acid pH 2 Ileaching j Carbon if 110 3 xx IX 0.0004 o.Ow5 0.0013
tank) : Black
carbon black loose, entrained combustion gases, : Chemical :F 120 240 ss x <0.0001 <0.0001 <0.0001d <O.OOQl <O.mOl
water vapor, product occasionally on tire
carbon black loose, entrained combustion gases, Chemical F 120 324 XI x 0.0011c o.lKmc <0.0001c O.OOOlb O.OlKt4a
water vapor, product occasionally on fire
cartnm~black slurry, water, total solids 7.2%. con. Carbon :F 170 30 xx xx 0.03lc 0.0003 0.0004
centrated carbon black 6.94%. sulfates 6.63 g/gal. Black
lerric oxide 4.24 g/gal, nitrogen as ammonia 0.64
g/gal. chlorides 0.45 g/gal. reduction factor cquiva-
lent to potassium permanganate 0.647 g/gal (half
immersed)
carbon black. hard water (fresh water 52 salt Carbon F 178 30 XI - 0.0021c o.lKm O.oool <0.0001
grains/gal). steam talternately immersed) Black 0.02&
carbon black. hard water ilresh water 52 salt Carbon -F 152 30 xx xx O.OMC O.WO1 0.0001 <0.0001
grains!gall. steam (half immersed) Black
carbon black, sullur. salt and water vapor. oxygen Carbon F 420 I5 I xx 0.0402 0.0002 0.0001
laet scrubber unit) Black
carbon black, hydrogen sulfide 46 grains I100 cu It, Carbon F 220. 251 xx - 0.0043r
steam 45.50 vol %. carbon dioxide and monoxide. : Black 230
hydrogen, nitrogen and oxygen 0.2.0.3% i Uiltration)
carbon black, laden with fuel gases : Carbon ;F 160. 52 ., <0.0001 <0.0001 <0.0001
! Black 180
33.34%. water 66.66%. ethanolamine trace (vapor : Chemical I F 235. 62 - IX 0.0001 0.002 0.0001
line of Girdler reactivator) 240
26X, oxygen 6%. carbon monoxide 2%, sulfur I Water : 104. 75 xx 0.0012c 0.002c
dioxide. nitrogen trace i Purification 113
12%. nitrogen 88%, condensed water has iron ions j Petroleum F 110 36 - XI <O.oool <o.ocm <0.0001 <0.0001
40 ppm. sulfuric and sulfurous acids 10 ppm, nitric :
and nitrous acids 3 ppm (pipe. gas stream1
10%. gas stream, carbon monoxide 2%. sullur di- i Mming F 150 73 xx xx <O.OOOla <0.0001
oxide 0.25%. some oxygen <O.OOOla
carbon dioxrde and nitrogen, chlorine trace (gaseous Petroleum 302. 198 xx 0.0022cd 0.002cd 0.0013cd
mixturel 392
(continued)
Ferrous Alloys 485
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
I 8
L
; I ,FE rwe ,FE ALLOY
r u
. 304 316 317 20 625
. . P-P-
carbon dwde. ammonia 0.2%. water. urea trace. Petro. F 315 x x <_0.0001 (0.0001 <0.0001 <0.0001
pressure 68 pug iammonla stripper bottom) chemical s0.0001 s<~0.0001
Isynthetic.
urea manu-
lacturel
CARBON DISULFIOE
carbon drsulhde, water trace, absorbmg or1 trace Chemrcal f 93 110 - x <00001 <0.0001 <0.0001 <O.ODDI
(condensate hqurd hnel s<0.0001 s<0.0001
carbon drsulhde, water. sultur c25%. some sul- Chemrcal F 60 76 x x <O.OOOlbd <O.OODl
tur~c acid and hydrogen sulfide <O.DOOlbd
CARBON MONOXIDE
CARBON TETRACHLORIOE
90%. Kolene solvent. benzene IOYb Dry Cleanmg f R 1. 40 - - < 0.0001 <;0.0001
90%. Kolene solvent, benzene 10% Ibottom 01 Dry Cleanmg F 287 38 - xx 0.0014ad 00008ad
StIllI ld~strllatronl 0.0014ad
87.5%. water 129.. chlorme 04%. hydrochloric Chemical f 140. 3 - x 1.57cd I .26cd
sod 0.1% lvaporsr 185
25.5%. sultur chlorides 75.95% lsullur mono- and Chemrcal F 125. 35.5 _ xx 0.0001 0.0001
dlchlortde. thlocarbonyl chloride etch lhqwd Ime) ldtstdlatlonl 130
CIRROTING SOLUTlON
cdrrotmg solotton. sullur~c acid 4%. chloric acid Textde F R.T. 47 x x <0.0001 <O.OOOl <0.0001
3%. hydrogen peroxide 3%. water remainder
carroting solution. sulfurrc acid 4%. chloric acid Textile F R.T. 3 x x 0.067~ .. .
3%. hydrogen peroxide 3%. water remainder
CASEIN
case,, leather brushes. shellac, wax. various resrns. Tanning F 180 - 0.0001 0.0001
both synthetrc and natural. slightly alkaline water
solution or line dispersron
(continued)
486 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
case,. leather fmrshes. shellac. wax. varros resms. 180 0.0001 0.0001
both synthetrc and natural. slrghtly alkalme water
solution or fme drspersron
cerum.sutfate liquor. sulfurrc anhydrrde 11% sul- Rare-Earths F 70 63 x x 0.015 0 005 0 004
furrc acrd 1066% phosphorus pentoxrde 4596. Separatron
hydrochlorrc acid 0 25% approxrmately durrng wash
cycle
cerowchlorrde solutron, pfi 5 lopen evaporator1 Chemrcal F 212. 30 x 1 0 0075cd 0 0087c 0 0073cd CO 005cd
levaporat~on) 275
CHERR JlCL
maraschmo cherrres. hot procersmg, sulfur dioxrde Food 132. 193 0.0001 0.0001 00001
600-1000 ppm rnrtrally 160
CLOR,NE
5.5 VIII % chlorme. arr mixture Irubber hose hne Food F 80 82 xx xx 0 044 0.022 ... ... ...
above flour agitator) lflour
bleachmgl
0.013% chlorme. arr mrxture (exhaust srde of fan) Pulp and F 62 35 0 124~ O.ll&
Paper
chlorme. sodrum oxychlorrde, rodrum hydroxrde. Chemrcal F l?O- 90 xx xx 0 0002 0.0002 0.0005
sodrum chlorrde, sodrum-oxrde smoke, morst arc 135
latmospherrc fumes from sodrum cells)
chlorine. hydrochlorrc acrd. naphthalene. naphtha. Chemrcal F 330 52 _ 00013 0.0012a 0.0014 0.0016
lene chlorrde (vapors1
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
10.8% chlorme-dwde gas and condensed solution Pulp and .F 150 14.5 xx xx 0.33 0.29c
Paper
chforme dloxlde, sulfuric aud 6OW sodium per- Pulp and :F 135 14.5 x xx : >0.55 0.15c CO.027
chlorate 32%. methanol Paper
7.2% approaboately. saturated water solution Pulp and F 38 70 x x ; 10.0052c o.ooo9 0.0026b 0.0032
Paper
5.4% approximately. saturated water solution Pulp and F 36 14.5 x xx 0.0051c 0.0001 co.0007
Paper
chlorme-dloxlde spent hquor. sulfuric acid 45%. Pulp and F 155 14.6 x x 0.016~ 0.0025 co.0011
sodwm chlorate 20 gil Paper
CHLOROACETlC AClD
78% monochloroacetlc aud. water 22% Chemical :F 122. 17 - o.w97 0.0025 0.002 0.0018
: 140
78% monochtoroacetlc acid. water 221 Chemical jF 50. 17 _ OOWld <0.0001 <O.OOOld <0.0001
77
48.5% technical grade monochloroacetic acid, ! Chemical F 12 90 x : <0.0001 <0.0001 <0.0001 <0.0001
water
CHlOROBENZENE
C,,LORO-DIPHENYLAMINE
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
tnLONOEvnYLENE
trkchloroethylene crude (vapors and entrained liquidl Chemical .F 163 228 - xx <O.OOOl <OOOOl .. .
(distillation)
trlchloroethylene crude. water (vapors and entrained Chemical F 212 230 - xx 0.0007b 0.0003b ..
liquldl Idistillation)
trlchloroethylene crude. water (vapors and entrained Chemical F 169. 228 - xx <O.OOOl <0.0001 . .
hquid) fdistillationt 198
CLONOHDNlN
epichlorohydrm. caustic soda, Eis Phenol. tri- Chemical F 176. 16.3 x xx ~.O.ooOl <O.oool <O.OcOl <o.o001 <o.o001
chloroethylene and sodium-chloride brine 212
chloro./+methylquinone. nttrobenzene 85%. copper Chemical F 212 2.5 - xx 0.0027 0.0032 0.0025
chlortde. hydrochlonc acid . 596 during stripping
chlorophenol. phenol. chlorme. hydrochloric-acid Chemical F 123. 19 - xx 0.0031d 0.0024d 0 002!d 0.003
gas, ferric chloride (vapors. liqwd) 140 0.0051d 0.0035d 0.003d 0.0018
0.0031d
0.0005d
(continued)
Ferrous Alloys 489
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (by)
a I f
5 $ g 7PC ,PE TPE
20
ALLOY
825
I 2 :: 304 316 317
. . . p-p--
dhzhloraphenol pure (overhead still pot, vapors) Chemical F 250. 34 xx 0.0029 0.0007
(distillation1 290
CHLOROPICRIN
chloropicrin. water. calcium hypochlorrte. Irme. cal- Chemical F 203 a 0.0013 0.001 0.0028 0.0032
cium chloride 7.0%. calcium carbonate. pli IO.11
chloroprcrm. sodium hypochlorile. sodium hydroxide, Chemical F 75 10 x 1 0.0009d 0.0006d 0.0007d O.OOOld
chlorine, sodwm chlorate
CHLOROTRlFLUOROETHYLENE
CROWC AClD
30%. chromic sulfate 0.45% levaporationl Metal 1 B.P. 2 - xx 0.555 0.68 0.418
(plating)
5% Research L 75 3 nil ml
(continued)
490 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amd)
chromx acid, water solutmn, sulfuric acid, acidity Textile : f 140. 6.5 xx I: 0.0003d 0.0003d .. .
3% (develooer box) : 160
ClTRlC ACID
citric ac!d, pure. dry (drum drwl Chemical f 155 52 x.x xx <0.0001 <0.0001
cltrlc acid. pti 2 neutralwed wlh calcium hydroxide Sugar f 180. 0.3 - x 0 006 0.008
to ptl 7-8 213
acldlhed clay, sulfwc acid eqwalent to polasswm Chemical f 160 106 x- 0 0001 00001 0 0001
hydroxide 4 mg iOorr thickener)
acldtfied clay slurry. sulfuric acid 0 18-O 5396 Chemical f 140 40 - 1. 0 0003d 0 0001
lthlckenefl
acldllled clay slurry, sulfuric actd 0 18-O 53% Chenwal f 150 40 xx 1 00001 0.0001
lOlIver Idleri
acldlfled clay slutry. sulfwc acid 0 26.0 97% Chemical f 140 40 - I: 0 0008 0 0001
IthwAenerl
acidlbed clay slurry, sulfuric acid 0.53-1.3% Chemical f 140 40 - x 0.0005 0.0001
IthIckener)
acldlfled clay slurry, sulfurit acid 0.88.2.1% Chemical f 140 40 - x 0.0004* 0.0001
Ithlckenerl
acldtfied clay slurry. sulfuric acid l&3.5% Chemical IF 140 40 - x 0.0003 0.0001
(thickener)
acidified clay slurry, sulfuric acid equivalent to Chemical f 125. 106 I: - 0.0002 0.0001
potassium hydroxide 60 mg Klorr thickener) 160
acidified clay slurry. sullurlc acid 3.5-&O% Chemical f 140 40 - I: 0.0001 0.0001
Ith&.ener)
acldlfied clay suspension. sulfuric acid 15.20% Glass and f 70. 4.5 0.00106d 0.00036d .. .
Ceramics 205
(continued)
Ferrous Alloys 491
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
acrdrfred bentonrtrc clay slurry. drlute solution of Chemical F 126. 0.0003 0.001
alummum and iron sulfates. free sulfuric acid 158
0 15% IOhver lilted
COBALT ACETATE
cobaltacetate solution, free acetrc acrd trace Chemrcal F 227 396 - - <O.OOOld <0.0001
fevaporatort
COBILTOUS SULFATE
5.31X, mckel 22 g/l, copper 6 g/l as sulfates, Metal F 95. 3 xx xx nil nil
sodmm fluoride trace, ptf 3 (nickel 185
refining)
2.37%. ruckel as sulfate LOO g/l, ptf 2.0 Metal ll- 25 xx xx IllI IllI
fmckel 185
reflningt
0.31%, nickel 04 g/l, copper 02 g/l. iron 15 Metal 104. 60 - x 00031c <0.0001 <00001 <0.0001 <0.0001
g/l as sulfates, sodium chloride trace, pH 2.5 (cobalt 149
refmmgl
COFFEE
18% soluble coffee, liquid coffee extract fevapora- Food L 120 38 - - ~.00001 <0.0001 c,.o0001
tar)
COLUMBIUM
dissolved columbde ore, hydrofluorm acid 4.5N, Muting F 70 42 xx x corr 0.033 0.03
sulfurrc acrd 3.5N
CONDIMENTS
alcoholrc menstrua and vanilla beans Food F 65. 162 - x ~:0.0001 <0.0001
70 c_0.0001'
salad dressmg. vmegar 4%, sodrum-chlorrde solu- Food F 190 10 < OOOOld <0.0001
tron fcooler) LS. 0 0001
sauces used m cannmg various types of dry-bean Food F 195. 173 -- xx 0.0001.d 00001
packs. tomato puree, chdi pepper, vmegar, etc 212 O.OOOld
COPPER CHCORIOE
(continued)
492 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
5
2
f $ TYPE TYPE ,PL ALLOY
825
304 316 317 20
. . --- --
cupric chloride, cupric sulfate and sodium chloride f 60. 233 X : <O.OOOlcd <O.OOOlb
60
65% approximately cupric sulfate, saturated solw Metal F 170. 30 - xx 0.0002 0.0002 0.0001
tion, sulfuric acid 0.4.0.8% (evaporator) 220
16.511% approximately cupric sulfate, concentra- Metal F 215 675 - xx 0.0002ad <0.0001
tion 34Bc. total acrd 16.8%. copper ion 4.6%. free levaporatronl
acrd 3.6% before evaporation; and concentration
4866. total acrd 24 3%. coooer ion 6.6%. free acid
5.5% after evaporation
12.5% approximately cupric sulfate, nickel ion 5 Metal .<149 36 xx xx nil nil
g/I and cobalt ran 2 g/I as sulfate, pH 2 hnckel
refining)
10.6% approximately cuprrc sulfate, copper-refmery Metal F 150 32.9 ., <0.0001 <O.OOOl <0.0001
electrolyte. sulfuric acid 200.235 g/l, nickel ion
20-22 gi I as sulfate, pressure
6-4X approximately cupric sulfate, sulfuric acid Mining F 140. 32 xx xx <O.OOOld <O.O001d
~0.3%. mining low-acrd leach, zinc ion 4.7 g/l, 170
silver ion 2.5 g/l and manganese ran 1-3 g/l as sul-
fates
(continued)
Ferrous Alloys 493
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
6.4% approximately cupric sulfate. sulfuric acid Mining f 140. 32 xx xx <O.OOOld <O.OOOld
3.6%. high-acid leach. zinc ion 5-6 g/l. manganese 170
loo 2.3 gi I and solver loo l-4 g/I as sulfates
5% approximately cupnc sulfate, sulfunc acid 10%. Metal f 158 63 xx xx <o 0001 <o 0001 <o 0001 <0.0001 <o 0001
manganese dmxlde 9-10 g/I (plating)
2.613% approximately cupric sulfate, sulfuric Metal F 68. 194 x xx <O OOOld <O.OOOld
acid 2.54 5%. sodbum sulfate ~2% (half Im- 140
mersed)
cuprnc sulfate and hydroxide. nnc. cadmium, ar- Metal F 185 111 x <o 0001 <0.0001 <o 0001 <O.OoOl <0.0001
sew calcwm sulfates and hydroxides. pH 6 lelectro-
refinmg)
COSMETICS
CREOSOTE
CRESOL
p and m-cresol mw.ture, techmcal (alternately ,m- Chemtcal L R.T. 11 <00001 ..,
mersedl
CRESYLfC ACID
crude cresybc acid, water and hydrogen sulbde. Rayon F 350 135 - xx 0.0008
orgamc compounds 0.0001
crude cresyhc acid, sulfur 4%. water 2.4%, zinc Rayon F 350 94 xx 0.0002r
powder, caustic, ethylene dichloride O.OOOlr
(continued)
494 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
cresylic acid, sulfuric acid 2%. organic sulfurous Chemical 350 60 - xx 0.039cr 0.015a
compounds. hydrogen dlsulflde. water 0 032cr
90.89%. cresol 8.10%. partial esters 2-E%, hydra- : Rayon R.T. 360 - - 0.013b O.OOEb
chlorx acid
90.89%, cresyhc acid 5%. thlophenols 5%. ma& Rayon F B.P. 179 x xx 0 004a O.OOOla
nmum chloride 1%. hydtochlorlc acid and organic
chlorides trace: residual tar. tricresvl ohosohate
and magnewm chloride
90.88%. cresyllc acid 5%, thiophenols 5%, mag- Rayon F 700 306 - xx O.OOiar 0 005a
neswm chloride 1%. hydrochloric acid and organic 0.024 0 008
chlorides trace; residual tar, tricresyl phosphate
and magnewm chloride
90.88%, cresyllc acid 5%, thlophenols 5%. mag- Rayon f 700 140 - xx 0 0006a 0 0003a
nes~um chloride I%, hydrochloric acid and organic
chlorides trace; residual tar, trlcresyl phosphate
and magnewm chloride
90.88%, cresyhc acid 5%. thlophenols 5%. mag Rayon F 700 74 - xx 0.007 0.035
nesium chloride 1%. hydrochloric acid and organic
chlorides trace; residual tar, tricresyl phosphate
and magnewm chlortde
90.88%. cresyllc acid 5% thiophenols 5%. mag- Rayon f 700 36 -- 0.006 0.001
newm chloride l%, hydrochloric acid and orgamc
chlorides trace; rwdual tar, tricresyl phosphate
and magneswm chloride
90.88%. cresyllc acid 5%. thlophenols 5X, mag_ Rayon F 700 22 - xx 0.01 0.0055
nesium chloride I% hydrochloric acid and organic 0.0006 0.0003
chlorides trace, residual tar, trlcresyl phosphate
and magnewn chloride
crude trlcresyl phosphate, cresyl~c acid trace Rayon F 176 544 - - 0.0003a 00003a
trlcresyl-phosphate scum, sulfuric acid 2 ~01%. Rayon :F 100 135 - - 0.0025a 0.002
orgamc sulfur compounds. water. hydrogen sulfide
83%. water 10%. acetaldehyde 0 75%. heavy al- Chemical : 275 147 - xx WI IllI
cohols, phosphoric acid
83%, water 10%. acetaldehyde 0.75%. heavy al- Chemical : 275 43 - xx : 0.0001 0.0001
cohols, phosphortic acid
75%, water 15%. acetaldehyde 10% acldlty as Cbemlcal F 200 608 - xx IllI nil .. .
acettc acid 0 33% phosphates trace, pH 4 5
crotonaldehyde. water 15%. acetaldehyde 10% Chemical 120 1094 - - n1l rlll
acldlty as acetlc acid 0 33%. phosphates trace
21.9%. water 45 4,. acetaldehyde 29 5% butyl Chemical F 250 462 - x 00002 0 0002 o.uoo5
butyrate I36. hexadlenal 1.3.. butyrlc acid 06;
CUMENE
75%. cumene hydroperoxlde 25, Chernlcal f 212 347 xx xx 0 0001 0.0001 0.0001
ldlstdlatlon)
(continued)
Ferrous Alloys 495
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
41.39% ammonium alkyl aryl sulfonate. water Soap F 62. 43 <0.0001 <o 0001 -0 0001
39.40%, ethanol 14 516%. ammonium sulfonate 105 s<0.0001 s<0.0001
4.7%. pH 6.9.13
57.53% sodium alkyl aryl sulfonate. active, sodium Synthetic F 150 392 <o 0001 <o 0001 <:o0001 .;o 0001
sulfate <3%, water remamder Detergent
24% sodium alkyl aryl sulfonate, sodium pyre- Synthetrc F 175 311 <o 0001 <0.0001
phosphate 16%. sodium tripolyphosphate 16%. Detergent
nonyl phenol trace, water remainder, pH 9
alkyl aryl sulfonate slurry, 60% actwe. sodium sul. Soap F 130. 70 <O.OOOld
fate ~3%. pH S-8.5 180
cleanmg compound. soya fatty acid soaps 3%. non- Soap F 72 <00001
ionm detergents 2%. sodrum tripolyphosphate in
water, pli 10-10.5
0.2% Nytron synthetrc detergent (half Immersed) Soap L 140 0.25 xx - O.ODol
DDT. sodium sulfate, dratomaceous earth, traces Chemical F 270 - xx 0.00124 O.OOOSd 0.0005d O.ODLt5d
of sodrum, monochlorobenzene and chloral. pH 6-7
lhlterl
acrd dye solutron. straight acid, Neolan acid, chro- Textile BP. 1 nil
murm colors
10% Calcosrd orange YtID in methyl Cellosolve Wood 80 <:0.0001 <0.0001 ...
solution, acidrfied with acetrc acid 99.5% to pH 5.2 Staining
(continued)
496 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
chromrumxhlorrde dye, 27% hydrochlorrc acrd 1100 T&de F 150. 68 : 0.005cd 0.002c O.OOZcd
lb. water 1000 lb, corn syrup 200 lb, sodium di- 216
chromate 725 lb added
cotton dyeing and bleachrng solutron. no Textone. Textrle F 160. 194 1 xx <O.OOOlcd <O.OOOlcd <O.OOOld <O.OOOl
regular processrng cycles 170
dyestuffs and developrng baths durrng 250 hours, Textile 11 xx xx 1<0.0001 <0.0001
sodrum hydrosulfrte and caustrc during 5 hours
fur washmg. bleachrng. dyer@ solutions, alkalies, Fur F 70. 25 x x <0.0001 <0.0001
orgaruc and rnorganrc acrds, oxidation and reduc- 100
bon agents, concentrations <1.5%
dyemg solutrons. hydrochlorrc acid and acetrc acid Textile 50. 6.4 <o 0001 <O.OOOla
during 2 5 days, acetrc acid and sodium dichromate 130
durrng 1.7 days, sulfurrc acrd during 1.5 days, and
sodrum perborate during 0.7 days
dye solutron. water, sulfurrc acrd, acetic acrd. so- Textrle ff.1: 180 x x O.OOOla 0.0001 .. .
drum drchromate. cuprrc sulfate, colors, caustic O.P
scouring sodrum hydroxrde 0.5.7% (9 P.)
sulfurrc acrd dyemg solution, Palatine dyes Textde B.P. 400 x xx 0.0002
water soluble dyes, tallow and wool grease Tanning F 100 100 ; 0.0001
ERlTnRrTclL
99% set-butyl acetate, propyl acetate 15%. acetrc Chemrcal F 200 92 - xx <0.0001 <0.0001 nil
acrd 15%. set-butyl alcohol 8%. water 2%, propyl
alcohol 0 5% toluene sulfonrc acid trace
55% set-butyl acetate, propyl acetate 33%. SC- Chemrcal F 190 52 - xx 0.0001 0.0001 LOOOOla
butyl alcohol 6% propyl alcohol 4%, water 2%.
acetrc acrd 001%
99.92% ethyl acetate, ethanol O-7%, high boilers Chemrcal F 316 490 - xx <0.0001 nil
<I%
85% ethyl acetate, ethanol 9%, heavy esters 3%, Chemal F 226 17 xx 0.0024 0.001
ethyl propronate 2%. water 1%
90% ethyl acetate, methylethyl ketone 20% Chemical F 158 39 x 0.0002 0.0001 <0.0001
(continued)
Ferrous Alloys 497
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
76% ethyl acetale. ethyl propionate 14%. acetic Chemical f 176 17 O.oool o.ooo2
aud 5%. heavy eslers 5%
70% ethyl acetate. benzene 23%. water 7%. acetic ~ Rayon :f 177 246 0.owlr 0.0001 c0.0001
acld 0.04%
70% ethyl acetate. benzene 30%. prop~omc and Chemical f 177 50 0.0002r ml r nil r ... ...
acelrc acods0.02%
70% ethyl acelate. benzene 30%. propiomc and Chemical ; f 177 34 O.OOOlr <O.OoOlr ... ...
acelIe acids 0.02%. mangaoous acetate 10 lb/day
61% ethyl acelate. benzene 26%. proplonic acid Chemical f 190 34 0.06r 0.006 ... ...
11%. acellc acid 196. waler 1%. manganous ace-
tate IO lb/day
51% ethyl acelale. benzene 33%. acellc acid 10%. Chemical f 120 807 ml oil
water 6%
ethyl acelale. esler~hcal~on. aceltic acid glacial Chemical f 158. 180 0.002 0.0025 0.0017 0.001 0.0015
9500 gal. ethyl alcohol 9000 gal, sullunc acid 221 00013 0.0018 0.0014 0.0009 0.0014
66Be 25 gal
elhyl acelate. loluene. various volalde resms. plas- Solvent f 170. 318 0.0002 <O.OOOl <O.OOOl <O.OoOl
Iwers. waxes and lacquers Recovery 240
20% ethyl acrylate. phosphoric acld 70%. ethanol, Rayon f 284 63 0 04 LO.OO75c 0 0055b OOlb
ethyl acetate and acetic acid together 10% 0.0069 0 2c
60% methvl acetate. acetaldehvde 10%. water 5%. Chemical F 223 131 0.0001* 0 0001 0.0001
acetic aclb2%, acetone and alcohols (fractiona.
IlOlll
20% methyl acetate, ethyl acetate 20%. methyl. Chemical f 144 390 <0.0001 <0.0001
ethyl ketone 18%.acetone 15%,low boilers 14 4%. 1<0.0001
water 6.5%. acetaldehyde 6%, acetic acid <1%
18% methyl acetate, water 60%, acetone 16%. Rayon f 199 1125 0.0004 0.0001 0 0001
acetaldehyde 4%. acetlc acid 05%. formic acid
0.1%
14% methyl acetate, water 60%. acetaldehyde Rayon f 172 1158 <O 0001 <0.0001 <0.0001
13%. acetone 12%. acetlc acid 0.1%. tormlc acid
0.1%
propyl acetate, butyl acetate and isobutyl acetate Chemical f 200 57 0 0002 <o 0001
together 65%. water, propyl. butyl and tsobutyl
alcohol together 10%. acetlc acid 0 003.2%
propyl acetate, propyl alcohol, water, ethyl acetate, Chemical f 167. 650 to 0001 <0.0001
ethanol, methyl amyl acetate, methyl lsobutyl car. 248
binol. isopropyl alcohol, isopropyl acetate, acetlc
acid
(continued)
498 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (cantd)
99% wnyl acetate Plast,c F I60 77 <00001 <o 0001 < 00001
80% vinyl acetate vinyl propmnate 20% durmg Chemical 162 302 0 00001 <0.0001
184 days and ethyl acetate 60%. other organ~cs
lO6. waler 30% during 118 days
10% vmyl acetate, acettc anhydrlde 50% ethyll- Chemical F 212. 254 0 0015 0.0007
dene dlacelate 30%. acetlc acid 10% durmg 186 293
days. and ethyl acetate. methylethyl ketone and
ethanol together 40%. water remamder during
68 days
56%. sollds 23%. water 15%. ethyl acetate 5%, Plastic I67 132 <0.0001 <:0.0001 <o 0001 <o 0001
butyraldehyde 1% sulfuric acid 0 5% (vapors) so 0003 0 0002
56%. solids 23%. water 15%. ethyl acetate 5%. Plastic I67 132 <0.0001 \:o 0001 <o 0001 0.0001
butyraldehyde 1% sulfuric actd 0 5% s<0.0001
56%, water 15%. ethyl acetate 5%. acetic acid Chemtcal I67 0 0004
1% sulfurtc acid 0.5%. butyrlc actd 0.1%
47.42%. acetate polymer sollds 36%. ethyl acetate Plastic 167 so 001 0 0006 <o 0001 <0.0001 0.0002
5 290, water 10% sulfuric acid 13.2.5%. acetlc 0 0003 s<o 0001
acid 0 2-2 3% (vapors1 <o 0001*
41.42%. acetate polymer sohds 36% ethyl acetate Plastic 167 180 SO009ld 0.0009 0.0011 0.0006 0.0004
529,. water 10% sulfwc acid 1 3-2.5%. acetlc 0 003.d so 0017
actd 0 2-2 3% (vapors)
42%. water 53,. ethyl acetate 2 3% acetic aud PMlC f I85 0 0061 0 0072 0 0068
I 5,. suifurlc acid 13% idlstltlatlon)
9%. water 919,, sulfuric and acettc acids trace Chemical F 188 0 0018 0 0005 0 0005
lcolumn vapors) fdtstdlatlon)
28.5% monoethanolamme. water. carbon dmxide Petroleum F 230. 245 0016~ O.Ol7c
and hydrogen sutflde 272 <o 0001 <o 0001
0.022.
<0.0001
11% monoethanotamme. water. carbon dloude 2%. Petroleum F 230. <IO 0001 <o 0001
ptt IO-IO 5 frebader head) 240
15% monoethanolamme. water. carbon dloxtde and Petroleum F 230 270 x,0 0001
hydrogen sulfide (bottom tray of absorber)
(continued)
Ferrous Alloys 499
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
15% monoelhanolamme. ethanol 34%. water 25%. Chemical F 325 102 xx x 00001 0.0001
Irlethylamme 6%
dlethanolamlne. hydrogen sulllde P&o- f 212 110 - x <0.0001 <0.0001 <0 OOOld <o 0001
chemical
dlethanolamlne. hydrogen sulfide (heat-exchanger Petro- F 200 110 - xx i 0.0001 c.0 0001 <0.0001 <o 0001
bonnet1 chemical 0 0002
30% dlethanalamme. water, carbon dtoxide 14 Petroleum F 100. 83 - x c.0 0001 <00001 (0 0001 <o 0002
voli vol water, pressure 10 ps~g durmg 450 hours 150
irebolter)
30% dlethanolamme, water, carbon dmxlde 30 Petroleum F IOO- 83 - x 0 0001 0.0001 00001 0 0001
voiivol water. prewre 285 pug durmg 500 hours 230
trlethanolamme slurry. hydrochlow acid Chemical F 90. 153 0.0009b 0 0004a 0 0002
200
mono- dl- and trlethanolamme, water <O 5% Chemical F 338 35.5 - 0.0009 0.0005
Idistillation)
mono-. dl-. and trwthylamw ammoma, water. etha- Chemical f 123 102 xx xx 0.017 0.0017
nol, pressure 175 ps,g 0.0002
91% 2.ethyl butanal, acetals and ketals lormed Chemical F 300 5 xx 0.005 0.0035
from glycol and carbanyls 6%, water 3%
90% approrimat.?ly2-ethyl butanol, carbonyls 3.4%. Chemical F 300 24 xx <0.0001 IllI 0.00066
butylene glycol 3%. toluene sulfonlc acid 0 5%.
copper sulfate 0 09.0.6%
90% approrimately2-ethyl butanol. carbonyls 3.4%, Chemical F 300 xx 0.0067 0 0028 0 0023
butylene glycol 3%. toluene sulfonlc acid 0.5%.
copper sulfate 0 09-O 6%
ETHlLENE
ethylene, cracked gases m quench water, organic Petro- F 160. _ 0 002a 0.0005b
acid trace, hydrochloric acid and carbon dwxlde chemical 170
traces, pH 5 approximately
ethylene. cracked gases m quench water, organic Petro- f 160 _ 0 019bdl 0 007adr 0.002
acid trace. hydrochloric acld and carbon dloxlde chemical 170
traces. pli 5 approximately
(continued)
500 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
3 z
f r ,wt TIPE TIPE ALLOY
: 2 304 316 317 20 825
. . -----
ethylene dlchlorlde. Pella 011, steam, hydrochlonc Petro- f 210. 79 _ 0017 0.006ad 0.0055ad 0.002ad
acid trace lo11 stripper) chemical 240
ethylene dlchlorlde. Pella oil. steam, hydrochlortc Petro- F 100. 79 _ 0.0261 0.015 0.004ad
acid trace Ivapors) chemical 220
ethylene dlchlorlde. dilute hydrochloric acid (vapors, Chemical F 80 108 x - 0 OOOlad 0.0002ad 0 0002 0 0002a
hquld) idlstdlation) <o 0001 <0.000l <o 0001 <0.0001
0.108% Z-ethyl suberlc acid. sebacic acid 0.10246, Chemlcai F 500 42 xx x 0015 0 0086 0 0098 0 0073
diethyl adipic acid 0.024%. heavy organic acid
0 008%. ndecanolc acid trace, remainder water
stearlc and oleic acids Chemical f 475 147 x 0.0142cd <O.OOOlad ... ...
Ldistillalionr
steartc and palmitlc acids vapors. no air Ml unit) Pharma. F 221. 32 x <0.0001 <0.0001
ceutical 257
soap tatty acids, mixed Research 1 230 1.7 0.0305 nil ... ...
soap tatty acids. mlxed Research 1 250 1.25 0.0218 0.017 ... ...
vegetable latty acids, mixed, live steam Chemical f 365. 0.0021 0.0007 ... ...
374
cottonseed crude fatly acids (top vapor outlet of Chemical F 490 42 - xx 0.01 0.0001 .. . ..
vacuum still) ldistdlation)
cottonseed tatty actds Soap f 530 50.5 x - 0.0383~ <O.OOOlad ... ...
vapors from hot linseed expeller cake (Anderson oil Chemical F 170. 18 xx <0.0001 ... ...
expeller) 200
(continued)
Ferrous Alloys 501
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
90% approximately fatty-acids vapor and hquld Soap F 420 163 - xx 0.0005 <o 0001
from anlmal foot. strlppmg steam 20% (high- tdlstdlatlon) 0 00022
vacuum column1
40% ammal fatty acids, free pitch 60% fhlgh- Soap F 440 163 - x <o 0001 <0.0001
vacuum column bottom1 (dlstdlatlon)
ammal and coconut fatty acids Soap F 135 1218 - - <0.0001 <0.0001
anlmal and coconut fatty acids, mamly stearlc and Soap F 160. 553 - - 0 0001 0 0001
ole~c actds. ptl 3.6 200
fatty acids vapors from fish 011s Chemical F 450. 210 ~ x 0 0016a 0 00013ad
Mstdlatlon) 500
90% fatty acids. sulfuric acid 5%. sebaclc acid 3%. Chemical F 220. 1: xx xx 0 083c 0 256~
sodium sulfate, potasswm sulfate. water remamder 240
90% approximattly stearlc acod. ddute sulfuric acid Soap f 215 30 - I 0017 0.0018 00016 0.0018
5.15% 0.0029
stearlc acid. ddute sutlurlc acid washed, water Soap f 215 57 - II 0001 o.ooo2
Icypress tub) 0 023 ooao3
O.OC&
stearlc and OICIC acids. their methyl and lsobutyl Chermcal F 250 21 - xx oooo4 <O.oool co.0002
esters. phosphoric acid, sodium methylate, isobutyl
alcohol and methyl alcohol traces
stearlc and palmltlc acids. 6O*Be sullur~c acid Soap f 180 35 - xx <.OCKlOl <0.0001
0 5% lllquld ImeJ
crude fatty acids and water alternately (water has Soap f 140 730 - - <0000I C.O.0001
ptt 3 due to sulfuric acid lrom previous process) WOtMl2
60% fatty acids. water 40%. sulfwc acid I 17% Soap F 212 21 - xx 0 0049ad 0.0007d
0057 0.003lad
ammal. vegetal and fish 011s. sulfuric actd. sodwm Soap F I30 I38 - xx 0 0021 0.0006 0 0005 0 0006
chloride and sodwm sulfate, pti l-10
fatty acids. nltrdes. ammonia and water, pressure Chemical F 590 51 - 0071 0.03 I 0 0083 0 0062
10 ps~g (vapors)
44.3% fatty acids, sullur~c acid 40 ~01% approxi. F 115. 30 - xx 0.0006 0001 0 0007
mately. naphthalene 14.3% 123
20-0.02X mixture of sebaclc, adlplc, stearlc acids Chemical F 250 77 x xx 0 125 0.015 0.004
and phthallc anhydrlde, toluene sulfonic acid 0 5% 0.016 0 005 0 004
flwd. vapors) 0.039
0012
(continued)
502 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS ~TAIIVIISS STEELS AND HIGH NICKEL ALLOYS--CLIMAX MOLYBDENUM (mtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
20.0.02% mWwz 01 sebaclc, adlplc. stear~c suds Chumcal F 250 46 x xx 0021 0 003 0 0008
and phthalic anhydrlde, toluene sulfonlc acid 0 5% 0 003 0001 0 0007
(Ilqutd. vapors) 0 007
0 002
0 145
10% Research L AT. l
lerr~c chloride, ammonia. fatty acid Chemical F 216 106 x xx ,o 0001 <.0 0001 (0 0001
10X, cltrlc acid 0 5%. copper mns present Metal F 170. 38 xx 0 0004d (0 OOOld c nrl
iplckhng) 210
5%. lerrnoxlde slurry, water Chemical F 65 32 - xx <o 0001 <0.0001 <0.0001 c<0.0001
1.4% approximately. sulfunc ac!d 43 g/l Mlnmg F 150. ?I - xx c.0 OQOI <o 0001 <o 0001
168 c<o 0001
30%. orgamc wasles 5%. resorcmol 3%, hydro- Chemtcal F 175 IO - xx 0.0017cd 0 0014cd 0 0012cd O.OOlcd
chlwc acid 0 5%. abrawe won restdue. pH 1 SO 0029cd
(Iliter pressl L0.0017bd
0 28%. catalysts m reactmn product of an allphatic Chemical F 300. 340 - xx <O OOOla <o OOOla <O OOOla
ketone and a dlamylamme. pressure 570 <O OOOla
0.28%. catalysts m reactton product 01 an allphatlc Chemical F 300. 84 - xx 0.00015ad <O OOOla 0 0003a
ketone and a dlamylamme. pressure 570 0 00015ad
24%. trace of wettmg agents. pti 2 5 (evaporator. Metal F 90. I6 - xx 0 OOOld 0 OOOld 0 0001
crystalluerl (pIcklingI 130
(continued)
Ferrous Alloys 503
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLtMAX MOLYBDENUM (contd)
Test
Corrosion medrums conditions Average corrosion rates (ipy)
k
p
I P
0 up 3 f
s sg $ T TPE TIPE TWL ALLOY
& <z 2 4 304 316 317 20 825
. . . . -----
20% sulfuric acid 19 5%. lltanwm dloxlde 10% Metal F 122- I 5 12 11.5ad
as sullale, sohds 2-396. l~tanwm (3) !on 1.7 g/I as 158
sullale, hydrogen sulflde trace (Oorr settling tank)
20%. lelnc sullate 16.18; sodurn chloride 10% Chemical F 203 18 xx xx 0.19c 0 07cd CO 05cd
sodwm hypochlorlle 0 5-l 96. hydrochloric actd trace
lcypress tank)
16%. some wetl~ng agents. pH 2.5 Ievaporator- Metal F 180. I6 xx 0 0006cd 0.0003d 0 0002
crystalllrer~ tplckllng~ 210
10%. sulfuric actd 5% hydrafluorlc acid 5% Metal L 120 1.7 xx xx 0 393 0.191
ferrous sullale, sultur~c acid waste pickle Ilquor, Metal F 140 67 x 0 0002cd 0 00018ad 0 000 I3ad 0.0003
PH 1 lpxklmg) so 0007C so 00021 SO 00015ad
0.0002b
S0.0004b
LO 0008b
lerrous sullale. sullur~c acid, waste pickle hquor, Metal F 100 67 x x 0.0005cd 0.0004cd 0 0002cd 0.0006cd
PH 1 iptcklmgt s0.001*c 50.0004b 0 00025cd
0.0005cd
S0.0007cd
LO.OOllbd
weak ferrous sulfate solution possible traces of Pamt and 450 33 _ 0.0107 00122 00111
ferric sulfate and dllule sullur~c aud (pressure yes- Varnish 0 0206
sel. llqutd mterlacel Icryslallua.
IlOll
lme lerrous sullldes. rock with 0 03 lb/ton solu- Mmlng F 91 22 xx xx 0 0003 0.0005
Iton INme. pH 9
commercial fertdlzer Swifts 5-10-5. sometimes Agriculture F RT. 290 xx - <O.OOOld <O.OOOld
damp
lert~l~rer, waler 67 89%. 75% phosphoric acid Research L 100 28 xx - 0 0001 0.0001
II 16%. potasswm chloride 9 7%. anhydrous am-
moma 2 45% lhall Immersed)
fertduer. waler 65 05%. 15% phasphow acid Agrulture L 135 28 xx - 0 0001 0 0001
16.74%. potassum chloride 14 54%. anhydrous
ammoma 3 67%. pH 6 6 (half Immersed)
fertduer. water 52 43%. 75% phosphonc acid Agrwlture L 135 28 xx - <0.0001 <o 0001
18.6% ammomum mtrate 9.34%. ootassum chlor-
Ide 8.08%. urea 1.47%. anhydrous &non~a 4 08%.
DH 6 5 (half Immersed)
(continued)
504 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
lerf~hzers Uran 32, Feran 21. N~trana 4 Agrlcufture F 60. a4 - x LO 0001 LO 0001
80 <:o0001
condensed fish solubles. pfi 4 2 Chemical i 90 105 - xx <0.0001 <0.0001 <0.0001 <0.0001
menhaden fish sllckwater. peptones. ammoaclds. Agriculture F 185 30 x x <0 OOOld <0.0001
gelatme-hke materials, sodwm chloride, calwm
and magneuum salts, audIbed with sullur~c acid to
pH 5 lsmgle eftect evaporator1
menhaden fish stlckwater, sohds 4 9596 acldlfled Agriculture F 212 28 x x ~.00001 00001
to pH 4 5 wth sulfuric acid ItrIple etlect evaporator)
rdpurs frow menhaden llsh stlckwater contalnmg Agrwlture f 212 28 XX XX <o 0001 <o 0001
4 95., sollds and acldlfled wth sullur~c acid to
pti 4 5
llntreated menhaden llsh stickwater. caustic bollout Agriculture F 200. 51 - xx <o 0001 <0.0001
15, washedwth hydrochloric acid S%tevaporatorl 220
bsh stlckwater, colltammg sodwm chloride 1%. sol- Agrulture F 124. 41 - * ~<0.0001 0.0001
fural: acid 2% Itubular evaporator) 200
fIsti stackwater. sollds 8 30%. acIdtIled wth sol- Agriculture F 200 51 x x O.OOOlbd <o 0001
furlc aLld to pti 5 3 (double eftect evaporator1
fluoborlc acid. alunwwm-hydrate slurry. ptt I 9 2 I Metal F 200 137 xx xx 0 0016cd CO.OOZcd 0.0023cd
3 84%. lree hydlsfluorlc acid trdce pti I7I 9 Metal f 95 137 xx xx 0 0003d CO 0015d 0.0003d
1%. dispersed /II organic medium Chemical 1 220. 013- - 0 0053c 00013 0.0008
250 c0.0006
fluosullomc waste acld contammg some oxygen, Chemical F 490 44 x 0 tic 0.29c 0 92c 0 43c 0 49c
chlorme. chlorine oxldes and sulfuric acid. sulfwc ldlstdlatlon) SO 027~ 0.029c
acid IO-25 ~01% added lstdl ootl
(continued)
Ferrous Alloys 505
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion ratesiipyi
.
e
I f f
f 2 5 TrT TIM TIPE ALLOY
9 : 9 304 316 317 20 825
. . .
FLUX
alummum brazmg flux llthwm fluoride. sodturn Metal 1 800. xx - >0 56 >0.56
ftuorlde or sodun chlonde ialternately immersed) 1300
FOOD BRINE
Prague pickle solution. sodurn chlortde 889,, so- Food F 212 xx 0.0005cr 0.0001 <0.0001 <00001
dun nltrlte 6%. sodurn mtrate 4%. some dextrose
and glycerme
vapors arwng from Prague pickle solution. sodurn Food f 175 x xx 0 0004 <<O 0001 ,.o 0001 c0.0001
chloride 88%. sodwm mtrlte 6%, sodium nitrate
4%. some dextrose and glycerme
meat-curlog solution, salt 4 lb, sugarI 0 24 lb and Food F 45 <o OOOlr .<o 0001, <0.0001
Prague curmg powder kontams sodurn nitrate, I- <o OOOlr
trite and chtorldei 0 28 Ib,l gal water
brme solutmn, sodwm chloride 2.3%. mallc acid Food F 70 43 x x 0 0001 0 0001
<020 pH557
otwe brme contammg lactic acid. salt and water Food F 66. 95 _ 0 OOOld 0 OOOld
75
90.80%. vacuum 25.10 mercury tParaform rebollerl Chemical F 180 115 - xx nil rlll
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
Test
Corrosion mediums conditions Average corrosion rates bpy)
99.5% trmxane. lormlc acid 0 01% lormaldehyde Chemical F 245. 125 - xx 0 01 0 0023
trace 265
65.50%. fornuc acid to 1%. sulfuric acid 2.4%. Chemical F 220. 10 x xx 00313 0 03 00214
water remainder 225
65.50%. sullurlc acid 2.4%. formic acid l-3%, Chemical F 220. 18 - xx 0.0244~ 00183
water 225
W-SO%. sullunc acld 2.4%, formz acid 0.5-l%, Chemical F 220. 15 - xx 0 0982 0 0398
water 225
60.40% formaldehyde vapors, formic acid t-4%. Chemical F 222 30 - xx 0 024 0017
sullur~c acid 1.3%
57.5% approrlmately tnoxane, water 40%. lormal. Chemical F 250 33 - xx 0 0003 0 0007 00001
dehyde 2%. methyl lormate and methylal 05%. 0 0003
total acldlty as lor~mc acid 0 5%. mmeral acid as
sullur dloxlde 0 002% oxygen 6 I ppm.
pH 2 8
50.40%. total acldlty as lormlc aud 2 9%. oxygen Chemical F 250 33 - xx 0 0423 0 0023 0 0023
4 8 ppm, mmeral aud as sullur trioxlde 00001%. 0 0029
water remamder. pH 1.9
48.37%. methanol 8% max. lormlc acid, pti 3-5 Chemtcal F 120 189 x xx \ 00001 <o 0001
47 5%. acidity as lormlc acid 0014%. small Rayon F 245 556 - 0 0032d 0 0002d
amount unsaturates. water remainder
46%. water 28% methanol 26%. lormlc acid trace Chemical F 437 859 - xx <o ooota ~.00001
lscrubbmg column bottom. gas stream) L~.oooolc L 00001
s- OOGOI
42%. water 38.. meLhanoI 20% form!c acid trace, Chemical F 167 859 00001 00001
pH 3-3 5 irectkatlon column) L<- 0 0001 d L._0000l
So. 0 0001
40%. water 37% methanol 23,, lormlc acid trace Chemical F 158 859 - xx c on001 I 00001
pH 3-3 5 lscrubbmg column bottom) L* 00001 L. 00001
s< 0 0001
25.20%. 011s and water remamder tpurlbcatlon RayoIl F 285 b21 -~ xx 00001 oooot
column1
22%. lormx acid C 076%. water remainder, pH 3 1 Chemlcat F 280 306 - xx 0 0007d <0 OOOld
20%. water 80%. tormlc acld 0 1% Chemical F 235 198 - x 0.00081r <O.OOOld
20%. water 80%. lormlc acid 0.1% Chemical F 225 198 - x WI <O.OOOld
nil
18%. lormlc aud 0 1%. glycols remamder Chemical F 245 179 - xx 0 0002d <O.OOOld
14%. water 81% methanol 3.4%. pH 3 6 Chemical F 264 114 - xx 0 0006 0 0001
formaldehyde. methanol. tormlc acid iprlmary con. Chemical F 140 444 - xx c.0 0001 <00001
denser Inlet of gas stream1 L~:0.0001 L<00001
s<:o 0001 (continued)
Ferrous Alloys 507
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
S Ei
0.3%. water 99%. methanol 0 770 Rayon 266 s 00001 < 0000l
2%. lormaldehyde 0 5-l 596. resins. higher glycols. Chemical F 300 27 0 0184 0 004 0 0024
water remamder (tower) koncentra- woo113 woo113
tmn1 L0.0007
wto 0004
lurlural water mixture, anthracene, phenanthrene Chemical F 244 40 <o 0001 00001
carbazole and other creosote residuals (column, (dlstdlationl
vapors)
453.5% Mural vapors, acetlc aud 1.752.5%, Chemxal F 330 70 0 002 00001 0 0001 0 000 1 0 0001
sollds 0 01-O 02% traces of lormlc acid. sullur~c
acid and acetaldehyde
4.5.3 5% furlural vapors, acetlc acid 1 75-2 5%. Chemical F 330 82 0 0029 0 0009 0 0003 0 0005 0 0002
sollds 0 01.0.04%. traces of sullur~c. formic acids 0 0002 0 0001 u 0001 00001 0 0001
and acetaldehyde
4.5-3 5% lurlural vapors, acetlc aced 1.75.2.5%. Chemical F 330 71 0 0044 0 0009 00012 0 0002 0 0002
sohds 0 01-O 04%. traces al sullur~c, larmlc acids corr 00017 00313 0 0036 00011
and acetaldehyde 0051 0012 0 0088 0 0024 0 0009
4 5 3 5% lurfural vapors. acetlc acid 1.752 5%. Chemical F 298 108 0 0018 0 OOIR 0 0004 0 0004 0 0001
sollds 0 02-O 08%. sullur~c acid, traces of lormlc 0.0001 0 0001 0 0001 00001 0.000 1
acid and acetaldehyde
4 5 3 5% Mural vapors and condensate, acetic Chemical f 208. 132 0.0001 0.0001 0 0001 0.0001 0.0001
acid I
75-2 5%. traces 01 formic acid and acetal- 220
dehyde tstrlpplng column)
lurlural condensate. acetlc acid 1 75-2 5% ktrlp- Chemical F 208. 132 0 0001 0.0001 0 0001 0.0001 0.0001
pmg column bottom)
(continued)
508 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
coke-oven gas, leavmg sulfate saturator, moisture, Coal By- F 140. I33 x xx 0 0005cd 0 0002
some sulfwc acid tar trace product 158 0.0008cd
mixed gases, air 86 5% hydrochlonc acid 10%. Chemical F 150. 42 xx xx 0.092cd 0.03bd
sullur dloride 2% water lb. sulfuric acid 0 5% 550
dlgester gas lrom dlgestlon of rnllk waste oa1ry F 100. 79 - - O.OOOlcd <0.0001
II0
drier exhaust air. wdtef 3 19%. hydrochloric acid Chemlcdl F 100 26 xx xx 0.015 0014a
0 06vz sodturn Iluosllxate with 0 369; hydrochloric 0 013.a
acid a!r remamder
gases contatnlng caibon dloxlde, water, fluorine Chemical F 175 52 xx xx <0 16 0.057r 0.0037
volatlles and spray rondensate contammg 2%
acid as fluorine compounds
GAS. FLUE
llue gas. sullur 25 grams 1000 cu II of lOOO~BTlJ Research 1 ao- 250 oooo2 0.ooo1
luel gas 400
llue gas. nitrogen. oxygen. carbon monorlde and Chemical f 335 60 I x 0.0097 0.0009a o.oao7 0.0022a O.W21a
dloxlde. sullur lrmxlde lheat exchanger1
flue gas and condensate. sulfur dloxlde 0.1 ~1%. Power F 340 240 xx xx <o.Giw <O.oool <0.0001 <0.ooo1 <0.ooo1
sullur~c acid 50-75 lb/ hour. sobd fme ash 20 lb/ hour
Mler)
flue gas. carbon dmxlde 14%. oxygen 2%, sulfuric Chemical F 100 138 xx xx 0.013c 0.01 Ic 0.004c 0.004c
acid trace. remamder nitrogen. some moisture. soot
flue gas. carbon dmnde 14%. oxygen 2%. sullur~c Chemical F 90. 140 xx <oOOolc <0.ooo1 <0.0001 <O.OOOl
actid trace. nttrlc acid trace, remamder nitrogen. I30
some moisture. soot
Bunker C luel-011 combustmn condensate, sullur~c. Power F 91 xx xx 0 027cd 0.03lcd 0.006 0.015c
sulfurous acads and anhydrldes, other combustion 0.027cd
products, no adddIve used
flue gases from kiln burnmg Bunker C ml. water Power F 360 158 xx 0.043 0.0246 0 0027
water, some vanadates lbollerl 0.051 0.0333 0.0029
flue gas lram boder bred gas contaming sulfur Power 330 158 xx <00001 <0.0001 <C.oOOl
dloxlde and trwde. water and some vanadates
llue gases from kiln burnmg Bunker C 011, water Sugar f 60. 31 xx 0.0002c <0.0001 <00001 <0.0001
vapor lrom wet dlatomaceous earth Impregnated 130
wth lmpurltles lrom raw sugar Ilquor. pH 5-6 (dust
chamber)
flue gas. nitrogen 78%. carbon dloxlde 18%. oxy- Pulp and F 500 535 x xx 0.0042cd 0 0019cd 0 0031bd 0 0026bd
nen 2%. sulfur dloxlde 1%. sulfur trmxlde trace Paper 0.003acd 0 0024cd
hydrogen sulbde trace, chlorides 0 05% some 0.0027cd 0 0016cd
magneswm-oxide ash suspended. and solution con. 0 0036cd 0 0049cd
tammg sullur trmxlde 1%. sullur dwde com- CO 0012cd
bmed wth magneswm oxide 0 5%. pH 5-5 5. but
3.3 5 durmg 60 days
(continued)
Ferrous Alto ys 509
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
s
c
0 0
2 ALLOY
g 2
IL ;
TIM TIPS TPl
combustmn gases from natural gas and sulfur- Chemical F 460 240 ,_,o 0002a c OOOOla . OOOOla ~.0000la <00001a
bearing 011. water vapor 50% approximately karbon-
black bag collector)
rombustlon gases from natural gas and sulfur- Chemtcal F 410 224 _- <o 0001 <O.OOOld <o 0001 (0 0001 <0.0001
bearmg 011. water vapor 50% approximately karbon-
black bag collector)
combustion gases from natural gas and sulfur- Chemical F 340 271 <o OOOla <o.o001a ,O 0001 <0.0001 <0.0001
bearmg 011. water vapor 50% approximately tcarbon-
black bag collector)
tlue gases, products ot combustion of sultwc-acid- Chemical F 400. 73 * xx 0.007bd 0 0078cd 0 0068cd 0 009cd 0 0075cd
dlgested corn cobs, sulfur trloxlde. sulfuric acid. 450
carbon monoxtde, carbon dloxlde. ndrogen, oxygen,
water (heat exchanger1
llue gases, products ot combustion of sulfwc-acid- Chemical f 250. 71 x xx 0.0072a 0 0063cd 0 0054bd 0 0071cd 0 0051cd
dlgested co, cobs. sultur trloxlde, sulturlc acid, 215
carbon monoxide, carbon dloxlde. nitrogen. oxygen,
water (heat exchanger1
flue gases, products of combustion of sulfurlc-acid- Chemical F 300 71 x xx 0 0008 <0.0001 ~0.0001 <0.0001 <0.0001
dlgested corn cobs, sulfur trIoride, sullur~c acid,
carbon monoxide, carbon dtoxlde, mttogen. oxygen,
water iheat exchanger1
flue gases. products of combustion ot sulfuruacld- Chemical F 300. 71 x xx 0 0004 <o 0001 <o 0001 <o 0001 <o 0001
dlgested corn cobs, sulfur trloxlde. sulfuric acid, 400
carbon monoxide, carbon dloxlde, ndrogen. oxygen,
water (heat exchanger1
llue gas from combustion ot Ohlo strip-mme coal. Power F 240 197 xx xx 0 0022 0 0021 0 0003
BTUfb 12800,ash 129b.sulfur 2 5-4 5% (au heater1
flue gas from combustion of Ohlo strip-mme coal, Power F 195 270 x xx 0.001 0 0014 0 0003 0.0005
BfLl lb 12800, ash 12% sulfur 2 5.4.5%, sulfur
dloxlde 0 18-O 25 voloO. flyash 1% m the gas IN
heater1
flue gas contammg sulfur dloxlde. combustion Chemical F 500 50 xx xx 0.003 0 003 0 003 0 002
products of destructwe dlstlllatlon of furlural rest- 0 020 0 017 0 018bd 0013
due. llquld runnmg down the mst ellmmatur has
ptt 2 torganlc waste mcmeratorl
tuel-od combustion products, sulfur dloxlde. sodturn Chemical F 200. 20 xx xx 0.0002bd <O.OOOlad
carbonate. calcmed alumina m suspension tgas 425
scrubber1
kdn gas saturated wth water vapor irotatmg disc Fertduer F 131 58 xx xx 0 0001 0 0001 0.0001 00001
type scrubber1 c0.0001
hot gases saturated wlh water vapor. sulfur dloxlde Mmmg F 170 180 x x 0 0001 0 OWI 0.0001 0 0001
2.4%
wet flue gases, carbon dloxlde 14%. oxygen 2%. Gas F 90. 65 xx 0.022c 0.003c 0.0001c 0 OOlc
sulturous acid trace, nltrlc acid trace, soot trace, purlflca. 130
nttrogen remamder t1on
alummum Soderberg-pot gases and water scrubbing Chemical F 120 57 x xx 0 003 0.001
sprays. some tfuorme and sulfur dloxlde. pH 3 0 0014a 0.0008
(continued)
510 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosron rates (ipy)
hydrocarbon mixture. hydrofluorlc acid 2.6% Petroleum f 100 487 0 0004cd 0 0003ad
0 0004bd
95 Iso feed lo alkylation reactor contammg traces Petroleum F 100 400 I 0000l s-0 0001 <co 0001
of condensate
86% lsobutane r,-butane 9%. propane 2%. hydro Petroleum 100 250 0 001 0 0007
0001
fluorlc acld 2.3%
011 contalmng hydrofluorlc acid, sodwm hydroxide Petroleum F 270 28 0 085~ 007lc 0 0023a
solution 3%
alkylate. butane and Ilghter. sulfur dmrlde and tri- Petroleum F 128 384 L<O 0001 <O.OOOla co0001 <o 0001
oxode. water, pressure 200 PSI bpors, hquld) to 0001
cracked gasolme distdlate, from both gas od and Petroleum F 300. 123 0 0005 c.0 0001
reduced crude cracklog, pressure 100 PSI (depro- 350
pawer teboderl
process stream through fluId catalytic cracking Petroleum F 270 330 <0 OOOld (0 0001
umt. hydrogen sulfide 1 mol% m vapors llractmna-
t1on1
hydrocarbon. some organx acid and hydrogen sul- Petroleum F ~720 53 0001 0 002
Ilde. pressure (150 PSI (evaporator tower. va.
pars. Ilquld)
stabdlzed slralght-run gasolme. pressure 105 psi Petroleum F 325 318 0 OOlcd 0 0002cd
(crude stabdlzer)
gas condensate lor reflux. pressure 100 PSI (crude Petroleum F 150 318 0 0002cd <o OOOlc
stabtllzerl
hydrocarbon. water. hydrochloric acid, chlorides Petroleum F 105 441 WLO 0016c 0.0075c
WO.0203~
hydrocarbon gases C, to C.. catalytic cracked gaso- Petroleum F 110 317 <0.0001 <o 0001 <o 0001 co 0001
lme and water 50 gpm, carbon dloxlde ~01%. car- I
ban monoxlde I ~0196,
hydrogen sulfide 0 2 vol%
oxygen \ 0 05 vol%
hydrocarbons. water. hydrogen <l 5%. hydrogen Petroleum F 270 640 <o OOOlc <0.0001c
sulfide mtrogen, carbon monoxide and dnxlde. to- ilractlona-
gether <:I% Ivapors) tlon)
100% crackedod vapor, sulfur 05% (tower top Petroleum F 760 252 0 0027 0 0006
tray1 (fractIona-
IIon)
restdue from cracked gas 011 and vapor. speclflc Petroleum F 780 74 0 001 0.0009
grawty 9 API. sullur 1% Ievaporator tower bottom1
hot lopped crude 011. sullur 05% approximately Petroleum F 725 100 0 0013 0 0008
lbottom of hot.od separator)
gasolme. speck gravity 82 API, sulfur 0.021%, Petroleum F 225. 359 0.0012cd 0.0005cd
hydrogen sulfide 00029 Ibibbl. waler trace. pos- 250
stbly some ammoma
(continued)
Ferrous Alloys 511
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM Icontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
vapors from prunary drstrllalron of crude od. hydra Petroleum F 300 0 0004cd O.OOOZbd
ge sulfide. hydrochlorrc acrd and amrnmonrm
chloride
mrd contment crude 011, chlorrdes and sulfides. Petroleum f 245 258 - xx 0 0032bd 0 0016bd
ammonrum compounds concentratron 0 05N. pH 7-9
Hop of tower1
gas 011. specrfrc gravrty 40.45 API, some hydrogen Petroleum F 60 305 x x 0 0004cd < 00001 c.00001
sulfide. carbon droxrde trace
sour naphtha, water. hydrogen sulftde and chlorrdes Petroleum f 390 167 - x 0 oolxc <0.0001c
gasohne vapors treated wtth ammoma 46 c Petroleum F 240 355 -- xx 0 0064~ 0 0056~
It/hour ltop of tower1 245
hydrocarbon stream, chlorrdes 130 ppm. phenols Petroleum F 285 430 ~ x ~ OOOOfd -10 OOOld <o 0001
45 ppm. sulhdes trace lprrmary column. reflux dts-
trrbutor above top tray1
high end pomt strarght-run gasolme. water, am Petroleum f 334 411 x- 0.0002 tO.OOO1
mow hydrogen sulhde and hydrochlorrc acrd ttop
01 tower1
hydrocarbon vapors, water, hydrogen sulfide <20 Petroleum F 180 137 - O.OOOSbd 0.0002ad
pprn hydrochlorrc acrd <I 3 ppm (between two
stages rn overhead condenser from crude frac-
tlonatorl
reduced redwater crude oil. superheated steam, Petroleum F 690 175 xx <0.0001 <0.0001 <O.OOOl
sulfur compounds, some naphthenic acrds
hydrocarbon hqurd and vapors m atmospherrc drs- Petroleum F 300 329 - 0.004a 0.003a
trllatron of crude od. chlorides 10 gibbl, hydrogen fdistrllation)
sulfide 5-10 glbbl (top tray)
strarght-run gasohne drstdlate hop of tower, vapors, Petroleum F 195. 156 - xx 0 0056b 0.005c
lrqurd reflux) 219 0 Ollc 0.0093c
hydrocarbon, short charn, hydrogen chloride rn low Chemrcal F 85 II3 - x O.OOla 0.0009a 0.0007a
concentratron (tower. condensate receiver) lfractrona- 0 OOla 0.0006a 0.0004a
tlonl
hydrocarbon, short chant. hydrogen chlorrde rn low Chemical F 355 113 - xx <o 0001 <0.0001 <0.0001
concentration (tower. reboder sectron) lfractiona-
bon)
hydrocarbon, short charn. hydrogen chlorrde rn low Chemrcal F 470 I13 - xx <o 0001 <0.0001 <0.0001
cancentratron (lower, reborler sectronl tfractrona-
tlonf
drstrllates. water, hydrogen sulfide and hydrochlorrc Petroleum F 250 412 - xx 0 0002a 0 OOOla 0.0002a
acrd traces, pfi 6 5-7
drstrllates. water, hydrogen sulfide and hydrochlorrc Petroleum F 175 412 ~ - 0 OOOla 0 0001 0 OOOla
acid traces, pH 6 5-7
overhead from crude-on fractronahon, hydrogen sul- Petroleum F 190 I28 - xx 0.0004ad 00002ad 0 0003a
fade, hydrochlorrc acrd
(continued)
512 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
strarghtrun gasohne liqurd and vapor, gravity 61 Petroleum F 260 165 - xx 0.0004b 0.0003
API. water, hydrogen sulfide. some ammonium chlor-
rde. pH of condensmg water 8 (heat exchanger1
Stralght-run gasolme, malsture, gravdy 35.5 API Petroleum F 240. 76 - xx O.OlZcd 0.006gcd
average 375
strarght-run gasolme, some hydrochlarrc acrd and Petroleum F 250. 116 - xx 0.0034a 0.0012a
hydrogen sulfide 260
crackmg of Wyommg sour crude or1 containing Petroleum F 342. 132 -. xx 0 007ad O.OOOlad
hydrogen sulhde 0 106%. mercaptan sulfur 0 066%. 352
total sulfur 0.27% (top of tower)
condensmg vapors contarnmg waler, hydrogen sul. Petroleum F 268. 189 - x 0.003lc 0.0022c
fide. mercaptan sulfur and fixed gases 378
mrd-contment crude, gravdy 36 API average,. pH 7-9 Petroleum F 245 315 - xx 0.0009cd 0 0003cd
(top of tower)
crude or1 from varrous sources, hydrogen sulfide and Petroleum F 150. 330 0 002 0002
hydrochforrc acrd rn various concentratrons, not de- 270
salled:mhrbdors added flop tray of fractionator)
butane, propane, ethane, hydrogen sulkde. water, Petroleum F 130 160 - xx <0.0001 <0.0001
ammoma. cyanrde (overhead condenser)
gasohne. wdh normal hydrocarbon fractmns (vapors. Petroleum F 106 xx xx 0.0002ad <O.OOOlad
top of tower)
hydrocarbons, water, hydrogen < 1.5%. hydrogen Petroleum F 115 640 - xx <0.0001c <0.0001 .
sulfide, nrtrogen. carbon monoxide and droxide
together ~1% loutlet from main fractionator con-
densers)
lrght strarght-run gasohne. mercaptans (tower bot- Petroleum F 370 165 - x 0.0005cd <0.0001c
tom)
C,-poly gasolme, C, 5%, water ~1%. pH 55, Petroleum F 200 68 0.0028 co.0014
pressure 225 psrg fdepropanrzer reboiled
crude resrdue fvacuum lower bottom, slrlpping sec- Petroleum F 700 750 - 0.0003 0.0002 0.0061
tlonl
hqurd hydrocarbons and hydrogen recycle gas, sul- Petroleum F 600. 221 - xx 0.0004 0.0005
fur 1.2.1.7% m liqurd. hydrogen sulfide 3% and 650
ammonia 1% in gas
hqurd hydrocarbons and hydrogen recycle gas, sul- Petroleum F 730. 221 - xx 0.002 0002
fur 1.2.1.7% in Irqurd. hydrogen sulfide 3% and 775
.^I
ammorua 1% rn gas
(continued)
Ferrous Alloys 513
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
steam d~stdlat~on of petroleum lubrlcatmg 011 after Petroleum F 600 10 - xx : 00011 00014
treatment wth 66BC sulfuric acid ldlstlllation re-
cewer too)
steam dlstlllatlon of petroleum lubrlcatmg 011 after Petroleum F 600 30 - xx 0 0004 00005
treatment wdh 66ElO sulfwc acid (dlstlllatlon re-
cewer top1
hght flashed dlstdlates and sour water wth some Petroleum F 170 98 - x 0.0002bd 0 00015ad
hydrochloric acid (vacuum flasher)
West Texas crude. being desalted, sulfur 0.1% ap- Petroleum F 150. 158 - - <O.OOOl <0.0001
prorlmately, pH l-8 (condenser, vapors) I60
mmed Louwana crude. sulfur 0.26%. salt 3-5 Petroleum F 750 238 - xx 0.0025cd <0.0001cd
lb/ 1000 bbl (vacuum flasher) 0.0048cd
tar. grawty 13 API (bottom of Vitbreaker column1 Petroleum F 750 357 - x <O.OOOl <o.o001 <O.orml <O.OOOl
gasoline and salt water. total acid ~1% calculated Petroleum F 90 93 x x 0.031c O.Olc co.0012
as sulfuric acid, hydrochloric acid trace (bottom
of Rock tower)
salt water under sour 011. chlorides 5850 ppm. so. Petroleum F 80 360 <O.OQOl <0.0001 <O.cnMl
dlum 4225 ppm. sulfates 2500 ppm. bicarbonate
2072 ppm. hydrogen sulfide 1714 ppm. calcium
835 ppm. magnewm 310 ppm. pti 7.8
sour water contammg some hght flashed distdlate Petroleum F 130 309 - x O.OOOlcd 0.0001c
and hydrogen sullide (vacuum flasher)
10% phenohc water vapor contammg chlorides 50. Petroleum F 220 71 - XX 0.004r 0.004r 0.004r
1320 ppm (phenol recovery tower) 0.03c 0.007 0.0009
0 02c
24 API gas 011. hydrogen sulhde. naphthenm acids Petroleum F 725 35 - x 0.0003cd <0.0001 <O.OOOl <OOOill
Msbreaker bubble tower)
condensed reactor etfluent 01 hydrocarbons. pres. Petroleum F 100 258 - x 0001 0.0007 0.0011
sure 460 pug
relormet etfluent. hydrocarbons. hydrogen sulhde Petroleum F 875. 258 - x <o 0001 <0.0001 <o 0001 <o 0001
0.02.0 03%. hydrogen, pressure 500 psig 975
reactor eflluent flash gas, hydrocarbons. hydrogen Petroleum F 100 258 - x 0.0009 0.0006 0.0012 0 0006
sulhde 0 02-O 03%. pressure 460 pstg
naphtha leed, sulfur 0 01-O 02%. pressure 520 pslg Petroleum F 600. 258 - x 0.0002 0.0002 0.0006 0.0003
750
testdue from cracked gas oil and vapor. total sulfur F 770. 112 - xx 0.0006 0.0005
0 6-0.7% (evaporator tower bottom) 790
hydrocarbon vapors. hydrogen. sulfur 0 053% Petroleum F 625 102 xx 0.0004a 0 0003a
(continued)
514 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
3
f TYPE ,PE TPE ALLOY
9 304 316 317 20 825
. . .
gas atmosphere. hydrogen 60%. methane 38%. hy- Petroleum f 900 9 0.025 0 027
drogen sulhde 2% k~ors)
gas atmosphere. hydrogen 60%, methane 38%. hy- Petroleum f II00 9 0 086 0.108
drogen sulfide 2% (vapors)
hydrogen 65-55 mol%. hydrocarbons 35.45 mol%. Petroleum F 640 130 0 0008 0 0007
hydrogen sulfide 12.20 grams/ 100 SCF (vapors)
hydrogen 65-55 mol%, hydrocarbons 35-45 mol%, Petroleum f 800 130 0 0013 00012
hydrogen sulfide 12-20 grams/ 100 SCF ivapors)
hydrocarbons 70.60 mol%. hydrogen 60-40 mol%, Petroleum f 650 130 0 0003 0 0004
hydrogen solfade 0 03-0.04 mol% (vapors)
hydrocarbons 70-60 mot%, hydrogen 30-40 mol%, Petroleum f 650 291 \o 0001 <0.0001
hydrogen sulfide 0 07-0.09 mol%. pressure 400 ps+g
(vapors)
hydrocarbons 70.60 mol%. hydrogen 30-40 mol%, Petroleum f 555 130 00001 00001
hydrogen sulfide 0 07-O 09 mol%, pressure 400 ps~g
ivaporsl
regeneralmn gas and overflow waler. carbon dl Petruleum f IOO- 57 0.0197c 0012lr
oxide. oxygen. sulfur dloxlde tract?, chlorme trace 500 00651 0.0178r
ammoma trace, pressure 300 PSI 0 028r
0 067r
regeneratwn gas and overflow water, carbon di- Petroleum f IOO- 47 100114c 0.0065~ 0 0012a
oxide, oxygen, sulfur dioxide trace, chlorme trace, 900 WLO Ol9c WO 0067~
ammonia trace. pressure 300 psi
wgm naphtha feed, hydrogen solflde 5 grams; 100 Petroleum f 910 90 0 0024 0.0025
co 11 average, recycle gas IS 35% of charge and
contams 79 mol% hydrogen, pressure 310 PSI
CLLATlNC
evaporated gelatme solutmn contammg 20.30% Food f II0 100 0 0004d <0 OOOld <0 OOOld
gelatme, salts 0 75%. actdlhed wth hydrochloric
aud to pH 3
gelatme Ilquor. acldlfled wth hydrochloric aud to Food f 130. 55 00001 00001
pH 3 8-4 8 150
50% approximately. pH 2 (evaporator, llqwd level) Chemical f 140. ..o 0001 \0.0001
150
(continued)
Ferrous Alloys 515
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
crude glutamrc acrd. ptf 5.6 Mash chamber above Food F 158 36 - xx 000013ad <O.OOOl
Ilquorl Ievaporation) 0.00024ad
glutamrc acrd crude, hydrogen peroxIde. pff 3.2 Food F 176 3 xx 0.0092cd 0.0012ad
GLYCERlNE
concenlrated glycerme saturaled wrlh salt. some soap F BP. 27 xx : 0 0027 0.0020
Iall 1 suspe*lon Idrstdlat~onl
coocentraled glycerme saturated wcth salt. salt Soap F 300 89 - xx 0.00042ad 0.00029ad
crystals Ivapors) fdrstrllationl
concenlraled glycerme saturaled wrth salt. salt Soap F <320 124 x xx 0.0079ad 0.007Bbd _.
crystals fdrstdlatron)
110.15% glycerme saturated wrth salt Ilooster- Soap F 140. 91 -- 0.0003cd O.OOOlad ._. <O.OOOld <O.OOOld
Sanger evaporator) 220
30% half-crude glycerme. sodrum chlnrrde 20%. Soap L 210 I2 x x O.CfJl3cd 0.0036ad 0.003ad
lree bufyrrc acrd trace. water remarnder. pH 4 levaporafront
IO%, purrhed cellulose sausage casting strip. acehc Food F I30 61 x x 0.0004cd <O.OOOld
acrd. pH 6
GRAPEFRUIT JUICE
GREASE
wool grease bemg rehned. dtlute sulfurrc and hydro- Chemical F <210 105 xx x 0 09014 0.0001 0.00013
chlorrc acrds. alcoholrc caustic solution. hydrogen- 0.0001 CO.BQOl
peroxide bleach, strong sodium-hypochlorite bleach,
2-6 batch cycle
wool grease being rehned. drlute sulfurrc and hy- Chemical F <210 123 x x 0 0024 0.0035 00006
drochlortc acrds, alcoholic caustic solutron. hydro- 0.0014 c0.0007
gen-peroxrde bleach, strong sodrum.hypochlorrte
bleach, 2.6 batch cycle ltank bottom)
76% anrmal grease, sullurrc acid 22.1%. water re- Leather F 100 3.3 x xx : 0.0004 o.OOG9
mamder 0.0004
halmum hydroxide suspensron m ammomum-sulfate Metal F 115 58 x-1 <o 0001 <O.OOOl <0.0001
and ammonurm.hydrorrde solution. pH 758.5 IftIter
press, hall Immersed) (continued)
516 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
90% horrmme slurry, ammonia 0.1%. lormaldehyde Chemical : F I40 32 II II <o.ooo1 <0.0801 ... ...
0.01%
43% heramme mother hquor, lormaldehyde 0.2%. Chemical !F 125 28 I XI <O.OOOl <0.0001 ... ...
ammonia 0. I %
25%. lormaldehyde 40%. methanot 17%. am. Chemical f 150 32 I ss <0.0001 <09001
monia 0.3%
hrrane vapor. lowboiliq vapor horn lall oil, sullur Chemical f 257 250 <0.0001ad <09001 <0.0001
dioxide 0.3%. waler5%
NVWINE
nvDnoBnoYIC ACID
hydrobromic acid. variws concentrations, decom- Chemical f 200. 37 - I O.OlRcd 0.0035cd ......
position products 01 ethylene dibromide idistillation) 212
hydrobromic acid, hydrochloric acid, crude ethylene : Chemical F 168 55 0.0274bd o.ctos8w ......
dibromide tdistdlation)
nYDRocHLoaIc ACID
s** .I0 HYDROOEN CnLORloE
hydrochloric-acid lumes lrom tank contaming hydra. Metat F 166 41 xx x 0.00&Z o.C@71c 0.0966a 0.0059C
chloric acid 19% approximately (pickling) 180
5% ; Research i L 95 6 xc I 54.1
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
water conlaming small amounts or traces of hydro- Metal F 160. 41 x x 0.0016 0.0007 0.0022 0.001
chloric acid (pickling) 180
moist au containing hydrogen chloride : R.T. 137 0.003cd O.Ml4cd
20%. sulfuric acid 5%. nitric acid 5% Chemical F 120 12 L5.23 3.28
(pickling1
1X%, non-ronrc detergent 0.188%. amine-type in- Soap F 72 90 -- 0.003c 0.0033 0.003 0.0029
hibitor 0.125%. water remainder 0.003c
6% approximately. Polyrad I1 1Oa aminetype in. Petroleum F 100 4 x x 0.437c 0.656 0.485~ 0.414c
hrbitor 0.5%. some ferric chloride and cupric chlo- 0.437.c
ride
1%. bow acid 0 1%. chlorme <IO0 ppm. water Chemrcal f 77 87 xx xx O.OWd O.D003d
waler, mmeral acids approxlmateiy 70.80 ppm. Heatmg F 140 68 x xx <O.wol <O.OOOl <0.0001 <O.ooOl
ptf 2.8.3.5. pressure 5 psig (heat exchanger) Water
wash water. usually low but varying concentration Rubber F 45. 210 xx xx 0.0001c 0.0001 b
of hydrogen chloride Ihydrogenxhloride fume scrub. 70
berl
hydrochlorrc acrd. lactic acrd. pfi 4.5 Dairy F 170 60 xx I <0.0001 <0.0001
prolem hydrolysate mixture. hydrochlortc acid, food 1 110 84 x x 0.0015cd 0.0001 0.0001 O.cKlOl 0.0001
some sulfur dioxide, pH 1.5 O.OO~Scd
HlDROClNlC ACID
WIDROFLUORK A,tlD
12 vol%, waler vapor 17 ~01%. sulfuric acid 10 Chemical F 350 14 - xx corr 0.24 co.43
~019~. lluos~hc~c acid I ~01%
(vapors and con- >0.38
densate)
(continued)
518 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
50%. au 30% waler 12%. sullur~c acid 7%. SI~I- Chemical F 350 0 133 0.163 co 081
on tetrafluorlde 1% (vapors) 0.139 0 113
29%. glass-etchmg solution. ammonia 14% as am- Glass F 140 lO3- x 0 140 0.1
mon~um blfluorlde water durmg 72 hours, and 40%
hydrofluorlc. ammonia 15% as ammonium blttuo.
ride. ammonw~ fluosillcate 4% water durmg I76
hours
8%. some fluosdlclc acid letchmg of tubes) Televwon F RT 120 xx x 0017 0013 co 0066
Tube 0 0064
Manulacture
8%. sorne fluosllwc acid tetchmg of tubes1 Televwon F RT 120 xx xx 0 008 0 0034 co001
lube 0 025 0.0086 0001
Manufacture co 002
0 002
6%. organic fluorides 71%. benzene 19% Petroleum F 215 226 - - 0012c 0012b 00041
5%. lerrous sulfate IO%, sulfuric acid 5% taller- Metal L 120 I 8 xx xx 0.393 0.191
nately Immersed1 (pickling)
3%. fluorme Ilquor, sulfwc acid 0 5% Fertihrer L R.T. I41 0.023 0.008C 0.003
1%. regenerated hydroftuow acid. lsobutane 07%. Petroleum F I28 226 - - 00008 0.0004 O.CHlO6
n-butane 9 6%. propane 2 4% tdepropanlzer. above
top tray beslde feed Inlet)
regenerated hydrofluorlc acid. propane ldepropan- Petroleum F 250 226 - - 0.0013ad 0.0014 0.001
~zer accumulator bottom)
20%. phosphoric acid l5%, sulfunc aci!I i% Chemical F I75 I6 xx xx : LO.021 0.003 0.0007 0.005
0.015 0.001
16%, water 83%. s~hca 05%. phosphoric acid Chemical F 120 62 - - 0.02c 0.016~ 0.0025
0 3% 0.013
(continued)
Ferrous Alloys 519
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
10%. some hydrofluoric and phosphoric acids Chemical : f 140 19 xx X 0.24 0.13 0.025 0.116
96%, sodrum-Ruosilicate crystals with 1012% Chemical ;F 100 163 xx xx: 0.0017bd
crystal water
8.5%, electrolytic-lead solution, lead ftuosilicate, Metal F 176 60 . 0.023 0.001 .. . nil
msoluble anode slimes, lead 80 g/l, total acid (lead
149 111 refiningl
hydrofluosihcic acid, water, fluorine 0.2% approxi- Chemical :F 85 22 --: 0.003 0.0018 0.0014
mately as hydrofluosilicic acid (gas scrubbing tower
base)
spray water and gas containmg low concentrations Chemical F 122 22 x xx 0.085 0 052 00086
of hydrofluorrc acid, sulfur dioxide, and sillcon
tetrafluorrde (gas scrubbing tower)
moist gas having a low content of hydrofluoric acid, Chemical F 122 22 I xx 0 018 0.0012 0.0013 0 0008
sullur dioxide and silicon tetrafluoride (gas scrub- 0.018
bing)
OROGEN CHLORIDE
see a110 DROCHLORIC ACID
95%. dry, acetyl chlorrde 3%. acetrc acrd 2% Chemical F 52 14 - xx 0.196 0.139 0.042
hydrogen chlorrde. dry dry chlorine, orgamc mate- Chemical F 302. 26 - I: 0.0012
rral 527
hydrogen chlorrde, dry caustrc soda (autoclave, Rubber F 573 60 - - L<O.OOOla O.OOOla
vapors) <O OOOla
hydrogen chlorrde, dry, caustrc soda lautoclave, Rubber F 573 60 - - LO.OOOla 0.0002a
vapors) 0.0004a
hydrogen-chlorrde vapors from vent system and ab- Ravon f RT 3.3 - - 0.015r
sorber
hydrogen chloride, hydrogen, Zucex process, hot Atomrc 1112 LO.025 0.0077
cycle only Energy LOO21 0.06*(continued)
520 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kamtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
hydrogen chlorrde. dry, hrghboiling ether Research 1 R.1 0.0064 0.0017 ... ...
hydrogen chlorrde, wet. high-borhng ether Research L R.T. 0 0068 0.0035 ... ...
hydrogen chlorrde. purge. high.borlmg ether 212 0.005 0.0046 ... ...
hydrogen chloride made by volatthzmg hydrochloric- Textrle F 220 0 0065ad 0.0036ad
acrd solution 31.5% (shaft leadmg to woolrag
carbonize0
hydrogenchlorrde fumes from tank contarnmg hydra- Metal F 160. 41 xx x 0.0086c 0.0071c 0.0086a 0.0059c
chlorrc acid 19% approxrmately iplcklmg) 180
HVORWEN lLROIUOE
IOX, acetrc acid, cationic resin, acetylrted castor Chemical f 212 1 XI xx 0.027d 0.008d
oil during 8 hours; and athaline wash, water wash, so.059d
sodium sulfate during 6 hours tepoxydation reactor)
MWEN SULFIDE
hydrogensulhde gas saturated with water vapor Chemical F 100. 64 - OMtO1 <0.0001
170
8566 oaf%. ammonia 3-17 mall. carbon dioxide Petroleum F 260 288 - xx ; <0.mo1 <09001
7.12%. small amounts of chlorrdes. cyanides and <0.ooo1
hydrocarbons fvaporst
hydrogen sullide. traces of ammoma. carbon diox- Petroleum F 215 396 - x ; <O.oOol nit 00001 <o.ooo1
ide and hydrocarbon, diethanolamine. water tvaporsl <0.0001
hydrogen sulfide, mercaptans. acidrc moisture, pres F 725 242 - - : 10.0003 10.0003
sure 25 psr (Cotter bubble tower, bottom head)
hydrogen sulhde. carbon monoxrde and droxide. Carbon F 220. 93 - xx <o.O001c <0.cQO1c < O.owI
ndrogen. oxygen trace, some carbon-black dust Black 230 <0.0001c
ILyagfdter plenum chamber floor)
(continued)
Ferrous Alloys 521
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
hydrogen sulhde, hydrochloric acid from breakdown Petroleum f 180 O.WO8cd 0.0003cd
of chlorides and sulfur compounds in crude oil (top tfractiona- 220
tray of fractronator) troll)
1.5 vat% hydrogen, hydrogen partial pressure 485 Petroleum 750 25 _. 0.0122 0.0112
psC WO.0083 co.01 13
CO.0084 10.0119
LO.0104 LCO.0052
1w0.0078
LCO.0057
1.5 valX hydrogen, hydrogen partial pressure 405 Petroleum 975 41 0.0239 0.0208
psig wO.0171 CO.0220
co.0154 10.0240
10.0250 LCO.0117
LW.0212
LCO.0123
hydrogan sulfide, sour water, light hydrocarbons Petroleum F 100 568 -- <0.0001 <0.0001 <0.0001
water contaminatad with hydrogen sulfide, mow Petrochemi- F 72 106 - xx O.WOlad 0.0001ad O.ooOlad <O.OOflId
ethanolamine trace (vertical condenser) Cal
Idrstillationl
NVDRDQUINDNE
NVDDXVACETIC ACID
IODINE
10%. non-romc datergent 90%. some hydrochloric ! Soap F 72 80 -- 0.002 0.9003 0.0002 O.Ooal
acid 0.002
8.3%. isopropyl alcohol 11%. hydrochloric acid : Soap F 72 w - xx 0.0071 0.0023 0.0073 0.0039
2%, nonronrc detergent remainder 0.0071
KLROSLNL
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
94%. butane 5%. acetrc acrd 0.7%. organrc acids Chemrcal F 122 276 x x
trace
roohng felt stock from rags, small amount of kero- Construction F 60 100 xx x <o 0001 <O.OOOl
sene, paper, sawdust. consrstency 0.5%. pH 7 ap-
proximately lcylmder machine)
KETENES
25%. carbon droxrde II%, carbon monoxrde 12%. Rayon f 68 200 - xx c ---. 0.0001
acetrc acrd ll%, butadwne 10%. allene IO%, ethy- LC
lene 1%. acetrc anhydrrde 1%
94% methyl-rsopropyl ketone, ethyl-wnyl ketone Chemical f 175 x <o 0001 <0.0001 <o 0001
3%. methylethyl ketone 0.1%. alcohols 0.1%.
hydroquinone 25 ppm. water remainder
60% methyl+sopropyl ketone, ethyl-vmyl ketone Chemrcal F 190 60 - x : <o 0001 <0.0001 <0.0001
15% ,
VI~YI-ISOD~~~VI .,
ketone 0.5%. dimer 4%.
methylethyl ketone 0 1%. alcohols 0.1%. water
remamder
44% methyl-Isopropyl ketone, water 50%, drmer Chemrcal F 230 60 - x 0.0025a 0.0021 00013 0.0006
3%. phosphorrc acrd l%, vmyl-rsopropyl ketone
I%. alcohols 1%
36% 4.hydroxy 3-methyl 2-butanone. water 50%, Chemical F 225 125 - x : <0.0001 <0.0001
methyl-Isopropyl ketone 10%. formaldehyde 2%
1% methyl.rsopropyl ketone, water 60%. drmer Chemrcal F 225 60 - x 0 00013 0.00016 <o 0001
10%. formaldehyde 1%. vmyl-rsopropyl ketone 1%.
alcohols li 0
2 8% methyl-Isopropyl ketone, 4.hydroxy 3-methyl Chemrcal F 220 17 - x 0.0001 0.0001 0.0001 0.0002
2-butanone 3% ethylwnyl ketone 0 6%, phos-
phortc acrd O-6%, formaldehyde 04%. water te-
mamder
LACTK ACID
65% BP 6 xx 0.036
>BO%. reduced pressure tstlll pot, Irqurd) Chemrcal F 330. 6.5 - 0.0005 0 0006
tdrstdlationl 355
60%. sofutron saturated wrth calcium sulfate. won Dairy F 110 15 - x 0.0039cd 0.0005cd
100 ppm 0.0027cd
60.30% lactrc-acrd vapor. vacuum 26 in. of mercury Corn F 115 42 - xx 0.0026cd <O.OOOlad <O.OOOld
lcontmuous evaporator) Products 0.003cd 0.0003ad
W0.002d
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
I & 0
g f f TPl TPE TPl ALLOY
P
9 2
- 304 316 317 20 625
. . . -----
1%. methylene blue 0 01%. possibly cupric loos Pulp and F 70 90 xx - <o 0001 <0.0001 <0.0001 <0.0001 <0.0001
ftank bottom1 Paper <0.0001 s<0.0001 s<0.0001
S<O.OOOlad L<O.OOOla
L<0.0001
LACTOSE
LEAD FWOSlLlCATE
lead-fluosdlcate electrolyte, total hydrofluosdicic Metal F 117 25 x x 0.0072 0.0063 0.0062 0 0065
acld 13 32%. free hydrofluosllw acid 6 49%. lead (lead
6 9% as lead lluosdlcate. pH <O (pump tank) refmmg)
LEAD OXlDE
oxldes. carbonates and chlorides of lead. tm and Chemical F BP I23 xx 0 0007 0 0001 0 0001
antImany. aqueous slurry tdlrect-ttred evaporation
pan1
LEAD-PLATING SOLUTION
lead, tm and antimony platmg solution. mainly fluo- Metal -F 70 59 -- 0.0003 0.0003 0.0009
berates (plating)
crude levulmtc acid (vapor head of acid still) corn I F 225 29 x 0.0133cd 0.0038bd
Products ; 0.0124cd
(distillation1 :
levuluwacld vapors. hydrochloric acid 3.5%. for- Corn F 140 10 x 0.2cd 0.061cd
rmc acid 2.5% (evaporator. vacuum) Products 0.19cd
con
corr
ldhlum bromide (vapors durmg 4M) hours, llquld Metal f 205 67 0.0007cd 0.0006bd 0 003bd
durmg 600 hours above 212 F. then hquld during 217
600 hours below 212 f) (continued)
524 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
Illhum bromide lhqud durmg 1000 hours above Metal f 205 <O.OOOla <O.OOOld <O.OOOld
212 F. then 600 hours below 212 Fl 217
30% during 26 days. calcium chloride 25% during Chemical F 20. 172 - x. <0.0001 <0.0001
146 days, vacuum (bottom of columnt (dehydration) 68
vapors from a bodmg lithium-chloride 30% solution Al, F 240 40 - x car,., 0.0069cr
(evaporator) Conditioning
36.353, sodium chloride 0.8%. calcwm chloride Metal F 160 31 - x 0 0002ad O.OOOZad
0.4%. traces of won, copper, mckel. manganese and
sulfates. pH 5-6 (heating cod)
7%. magnewm chlorate 3%. chlorme 3%. mag- F 131 20 >0.28 >0.29 C0.445cd
nesum hydroxide 0.25-l%, pfi 6.2-6.4 itop of ab- corr corr
sorption tower)
magneswm oxide. carbon dloxlde, motsture. some Chemical F 160 235 xx xx 0.0001 0.0001
sulfur d!oxlde (type N Rota-Clone hydrostatic pre- OOOOlb 0.0001
clpltatorl 0 OOOlc O.OOOla
0.001 lc 0.0002c
0 0014c 0.0001c
2.7.2.1%. concentrated apple julce. soluble sohds Food F 135 42 - xx <o.ow1 <O.OoOl
72% (mostly sugars). pH 3.3-3.45 (Maloonier vacuum
pan)
0X1-0.33%. apple sauce. soluble solids 21% Food F RT. 57 - - <0.0001 <0.0001
(mostly sugars). rodwm chloride trace, pH 3.4-3.7,
temperature 216 F initially
0.45.0.35%. fresh apple puce. soluble solids 12. Food F 50. 42 xx x <o 0001
14% lmostly sugars). pli 3 55-3 65 (tank bottom) 05
(continued)
Ferrous Alloys 525
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtd)
3 :
$ I TWX TWX TIE ALLOY
u
2
. 304 316 317 20 825
. . .
morslure and sullur lumes lrom kiln drying of green Srawing f 65 223 - xx <o.Ooot <o.o001
malt lexhausl venlrlator slacW
YANGANLSE CHLORIDE
manganese sullale, traces of calcrum. rron. srlrcon. Chemrcal L 212 24 0 008~ 0.0009
copper levaporatron)
manganese sulfate, sulfurrc acrd, sulfurous acrd of Mrning F 60. 23 x x 0.0001 0.0002
varyrng concentrahons 145 c<o 0001
manganese-sullate solutron oblamed wrth manga- Chemical F 180 245 xx xx 0.0006 0.0005 o.oOC5 0 0005 o.clwJ5
nese droxrde and oxrde ore and sullurrc acrd 5%
approxrmately
MERCIPSOL
MERCURIC CHLORIDE
(continued)
526 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtdl
lest
Corrosion mediums conditions Average corrosion rates (ipy)
melhacryhc acid. methyl methacrylate during 330 Chemrcal F 77 <0.0001 <O.OOOl <O.OOOl
days, and au during 110 days lcrackmg unlt)
95.15%. ammonra. hydrogen sulfide, various mer- Paper F 180 762 x xx <O.OOOld <O.OOOl
captans, water and au together l-10 g/I (vapors) tdrstdlation)
60%. acetone 23%. methyl acetate 15%. water Chemical 165 355 <0.0001 nil nil
2%. acetlc acid 0 03%. pressure 16 psig
50%. acetone 35%, 2. Pdlmethoxy propane 8%. Rayon f 158 473 - xx <0.0001 <0.0001
methyl acetate 3%, ethanol 2%. methylethyl ke- nil
tone I%, water 1%
36%. methyl acetate 38%. methylethyl ketone Chenwal F 149 150 xx <o 0001 <0.0001
33% water 3%
36%. methyl acetate 38%. methylethyl ketone Chemical F 104 417 x <0.0001 <0.0001
33%. water 3%
35%, acetone 25%. methyl acetate 20%. acetalde- Rayon F 144 707 - 1x <0.0001 <0.0001
hyde 12%. water 5Y 0
22%. water 55%. acetone 20%. methylethyl ke- Rayon F 180 435 - xx <0.0001 0.0001
tone 1%. ethanol 19.. traces of esters and ammo.
Norm hydroxide
19%. water 60%. acetone 16%. ethanol 1%. Rayon F 223 294 - xx (0 0001 <o 0001
methylethyl ketone 0 5% ethyl acetate trace, so-
dun hydrorlde mjecled. pti 12
10.5% methanol and methylal. traces of formic acid Chemical F 200 52 - xx 0.0001 <O.OOOl
and carbon droxrde, water remamder
g%, caustic 1.15%. amme salt 12%. sodrum chlor- Chemrcal F 85 20 x xx 0 0001 LO.0002
rde 1%
5.3% methanol and melhylal. water 95.98% Chemrcal F 210. 52 - xx <0.0001 <0.0001
220
0.5%. water 98.99%, xcbutanol 0.5%, methyl- Chemrcal F 225 37.4 - x 0.00027 0.00018
ethyl ketone trace, formaldehyde trace
YE,LAt.DEHDE
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion medrums conditions Average corrosion rates (ipy)
0 $
f I NPI TIM WPE ALLOY
2 u
- 304 316 317 20 625
. . . -----
methyl-chloride atmosphere, latty amme 75% solu- Chemtcal F 190 55 xx 0.0002ad 0.0002ad 0 0002 0.0001
tmn m ~sopropanol, amme hydrochloride, qualer- SO 0004ad S0.0002ad
nary ammomum chlorides. some free hvdtochlorlc
acid, pH 3-8
methylene chloride, tormaldehyde, traces of 011s Rayon F 140 628 x <0.0001 <00001 .,
and water
ethylene chlortde, formaldehyde, traces of 011s Rayon F 185 628 x <0.0001 <0.0001
and water
ethylene chloride wet, traces of hydrochlonc Plastlc .F 70 59 -- <o 0001 <0.0001 <0.0001
acid and other ~O~JSI~~S (solvent
recovery)
methylene-chloride vapors. water vapor, possibly Plastic :F 100 59 - x <0.0001 <0.0001 <o 0001
traces of hydrochloric acid and other couos~ves kolvent
(top of column) recovery,
dlstdlationl
methylene chloride. pyrldme. water. acetone, hydro : F 100. 56 x <0.0001 <0.0001 <0.0001 <0.0001
chlorlc acid trace (vapors1 tdtstdlation) 248
90%. methanol 10%. acetone 0 5.1%. water 0.2. Chemical jF 65. 400 x x <o 0001 <0.0001 nil
0 3%. acldlty as hydrochlouc acid 1 ppm after car- 85
bon dloxlde removal
40%. acetone 50%. water 10%. traces of hydra- Plastlc F 175 60 - x O.OOOlad O.OOOlad O.OOOld O.OOOld
chlorlc acid and phenollc-type products freboder) tdtstdlatmn)
22.5%. water 75%. methanol 2.5% thquid outlet Textile F IOO- 53 xx x. nil nil
from adsorber condenser) Mvent 140
recovery)
22.5%. water 75%. methanol 2 5% (vapor inlet to Textile F 100. 51 x xx 0 0008r 0.000lr
adsorber cook0 (solvent 250
recovery)
2.5%. water 95%. methanol 2.5%. acetone 0 2%. Chemical F 75. 396 x x 0.0001 0.0001
acldlty as hydrochloric acid O-IO ppm 85
0.5X, water 98.5%. methanol I%, acldlty as hydro- TextlIe F 75. 560 IllI nil
chlorlc acid 0.007%. copper mn 12 ppm, chlorme fsolvent 85
IO 6 ppm. MO IO 2.5 ppm recovery)
(continued)
528 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
hexamethylene tettamme, an alkyl chloride durmg Chemical F 303 100 - x <O.OOOla <O.OOOl <o 0001
90 days. and ammoma. aryl.alkyl chlonde during 10
days lautoclavel
90%. ethyl acetate 5%. water 5% Chemical F I67 390 x 0.0002 0.00017 0.00012
90%. water vapor 10%. hydrochloric acid trace Sugar Ety- f 190 9 x xx O.llOc 0 007d
Ievaporator. VaporsI product
82%, water 14%. methanol trace, ret-butanol trace Chemical F 180 38- x 0 00028 0.00013
73%. water 15%. methyl isopropyl ketone 4%. Chemical F 160 125 - x . 0 0001 <:o0001
formaldehyde Z-3%, alcohols 2%
50%. ethyl acetate 40%. water 10% Chemical F 176 25 xx <O.OOOl 0.0002
44%. ethyl acetate 37%, other esters and ketones Chemical 162 29 xx O.OOOla 0.0001
14%. water 7%
25%, water 75%. ethyl acetate, other esters and Chemical 167 29 xx 0.0001 0.0002
ketones
20%. methyl acetate 20%. ethyl acetate 15%, Rayon 140 535 - xx 0.012a 0 0007
acetone 15%. acetaldehyde 10%. waler 7%, alco-
hols 5%. methyl formate 4%
18%. water 80%. alcohols 1%. trlethanolamine Chemical F 200 3.8 - x 0.00021 0.00019
1%. formaldehyde trace
15%. water 70%, ethyl acetate 15% Chemical f 176 39 x 0.0003 0.0002 <0.0001
13%, ethanol 35%. water 18%. other esters and Chemical F 181 29 XI 0.0005 O.O@M
ketones 22%, butanol 12%
8.7%. ethyl acetate 84%, light ends and htgh Chemical 135 - xx 0.0001 0.0001
boders 2 45%. water remamder
turnethyl phosphate, hght ends, audlty as acetic 255 241 - xx llll nil
aud 0.31 g/l, pti 4 8
MILK
(continued)
Ferrous Alloys 529
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
oxtdued sludge effluent lram the dIgestIon of milk Dairy F 80 c.0 0001 <:00001
waste, total sohds 1000-1500 ppm, pH 7 5 tclarlfler)
oxldlzed sludge and mwed liquor trom the dIgestIon D.alry F 82 <00001 < 0 0001
of mdk waste. total sohds 0 8.1.2%. oti 5-7 7
taeratmn tank1
sludge and hqwds from dtgestlon 01 mdk waste, Dairy F 104 79 - - ,00001 <o 0001
total sollds 0 pH 7.2
I 57,
dlgester sludge lexcess oxldlzed sludge and whey), Dairy F 105 79 --. cOOOD1 .,. <D.OOOl
total solads 1.7%. pH 4 5-7 5
dIgestIon supernalant liquor lram the dlgestmn of Dairy F 98 79 - - <:o 0001 <O.ODDl
mdk waste, total soltds 3000 ppm. pti 7.5
dlgester gas from dlgestmn of mdk waste Dairy F 95 79 - - <O.OOlcd <0 0001
dIgester gas lrom dIgestIon of mdk waste Davy F 105 79 - - 0 OOOlcd <D.OOOl
dlgester gas from dlgestmn 01 mdk waste, steam Dairy F 110 79 - - <O.OOOlbd ~0 0001
from heater
60% Sulfuric acid. mtrlc acid 20%, water 20% Explosives F 212. 12.5 - - 0.0006 0.0003
lnltrocellulose bodmg tub) 215
59% Sulfuric acod. nitric acid 22%, water 19% Chemical L 150 7.2 DO013 0 0005
59% sullur~c acid, mtrlc acid 22%. water 19% Chemul L 181 2.4 0.0065 0.0043
40% rullur~c acid. ntitrlc acid 20%, water remamder Research L 150 - 0.004 0.0046 0.0012
23% approximately sullwc acid. nltrlc ac!d 26% Metal F 150 31 - x D.ODO13 0.00011 c0.00014
appronmately, water remainder (plcklmg)
MOLASSES
molasses acldllled wth sulfwc acid contammg Sugar F 195. I x 00019 0.0015
small amounts of phasphonc acid. pti 6.6 5 Icooker) 210
fumes lrom molasses mwng tank. sulfur dloxlde. Food F RT: 33 IX x ;DDODlbd <OOOOlad
acetlc acid. calcium chlortde lbluwerl 150
NlPTl
naphtha 400 API, some hydrogen sulhde and all- Petroleum F 100 400 - - <:o0001 <0.0001 <O.DOOl <O.ODOl
phatic acids alter vapor.phase clay treatment tdlstdlatwd
naphtha. IBP 257 F. EP 400 F, speclflc grawty 47 3, Petroleum F 320 538 x <O.OOOlb <o.Ocma
sulfur 00089,. small amounts of dissolved am. Idlstdlatton)
monla. traces 01 water and hydrogen sulfide (sump
of top tray 01 column1
heavy naphtha lrom West Texas crude sulfur 04. Petroleum F 85 156 x - .,O OOOld <O.OOOld <o 0001
0 5% hydrogen sulhde. traces ol hydrochlarlc acid, Idlstdlatmn)
carbon dloxlde and water
(continued)
530 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (cmtd)
lqht naphtha (top ot tower. vapors1 Petroleum F 200. 750 ., O.OOOlbd 0.0004ad <O.OOOla
300
tqht naphtha. ammoma. hydrogen suthde. water. Petroleum f 100 369 - xx 1 ml L nil
chlorides trace. pressure 45 pug
96% solvent naphtha, some mtrogen oxides pos- F 170 35 0 0003 <0.0001 00001 <:o 0001
slbly evolved Ml column, vapors) s<o 0001 so 0002
vlrgm naphtha stock, hydrogen 24 ~01%. hydrogen Petroleum F 576 150 xx 0.0014
sulhde 0 21 ~01%. hydrocarbons remamder. small
amounts of amrnonla and hydrochloric acid
polymerlred naphtha, resin distillate. boron tri- Coal By F 123. 66 - xx 0.04 0.015 0012 0 0075
fluoride etherate 5% product (tar 195
distillation)
NAPHTAl_ENE
crude naphthalene, associated neutral coal tar oils Coal By F 440 65 - xx <0.0001 nit
K.P. 200-300 C) Icolumn) product (tar
fracliona-
lion)
naphthalene, naphthalene sulfonic acid, sulfuric Coal By- F 190 45 XI xx corr corr
acid 66BC and 50& (conical washer bottom) product corr*
naphthalene, sulfuric acid 6OB& caustic wash lo%, Chemical F 199 12 - xx corr corr 0 56 0 34
water wash, cychc operation (washer bottom1
washmg naphthalene. sulfuric acid 66BC 1.1-1.3 Coal By- F ZOO- 20 xx xx 0.0672 0.141
~01%. water washmg and neutralizing wth 10% product 210
caustic soda 8.16 ~01%
65% naphthalene, tar acids 19%, ammonium chlo- Coal By- F 380 60 xx <0 OOOlcd Illl
ride 0.7 lb/ 1000 gal. pti 5 5 (column) product (tar <O.OOOld
fractlona-
lion)
naphthalene, chloronaphthalene, calcrum chlortde. Chemical F 300. 63 -- 0 0005 0 0004 0 0003 0 0002
calcium owde, hydrochloric acid trace 360 0.0002 WO 0006
0.0002
NAPHTHANATES
naphthanates and thallates of lead. cobalt and man- Paint and F R T: 382 x <o 0001 <o OOO! <0.0001
ganese Varnish 350
naphthenlc acid I dlstdlates from South American Petroleum F 500 174 - x <0.0001 <0.0001
petroleum. sulfur 2.4%
naphthemc acid m heavy dlstlllate from South Petroleum F 554 59 x 0.0236 0.0002
Amer~canpetroleum,sullurcontentolgasolme 1.7%
(continued)
Ferrous Alloys 531
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
heavy dIstIllate from Lagumllas luel contammg Petroleum F 107 0 0365 0.0011
naphthenlc acids, neutralization value potassum lgasollne LO 0187
hydroxide 2 5 mgig thigh vacuum tower) condensing)
naphthenlc acid tllquld I~ne) Chemical F 450 15 0 057 0 0003 0 0002 00003
0.057
24.3% approximately. tree ammoma 30 g!l. oxy- Mming F 300 11 s0.0004 so0009
gen partGil pressure <300 ps,g
21.7% approximately, free ammoma 30 g/l, hydro- Mining F 300 1 so.02 so.003
gen partial pressure 375.400 ps,g. total pressure so 007 so 004
500 psrg Ivapors, Ilquld)
NICKEL.PLITING SOLUTION
punbed nickel-plating electrolyte, mckel 42 8%. Metal F 116. 121 <O.OOOld <0.0001
sodwm sulfate 31 6%. boric acid 21 5%. calcium Iplating) 120
sulfate 121%. chlorme lo 0053%. copper IO
0 001%. IlO lo 0001%. pH 5.2
mckel-platmg bath, nlckef chloride 27 ozigal. nickel Metal F 135 42 0.0007 0.0005
phosphate 12 ozigal. borx acid 5.5 ozigal, pH iplatIng)
3.3 5
NICHEL .sLfITE
39 1.23%. copper 0.0015-0.02 g/I (evaporator) Mining f 191 232 <0.0001 <0.0001
1 O-0.751. hydrachlonc acid, pti 3.3.5 Metal F 160 176 0005lcd 0.0005cd <0 OOOld <O.OOOld
IplatIng)
NlCOTlNE
NlCOTlNlC A.cILl
mcotmlc acid. n~acene amme. dtammonlum phos- Chemical L 535 0.31 0.45
phate, ammonta
NITRIC AClD
(continued)
532 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
95.&S4.5% white fuming nitric acid, water 3.5 Aircraft and i L A.T. 10 --: 0.0008 0.0008
3.9%. nitrogen dmxlde 0.94.1.67% Missile
95.694.5X white fuming nitric acid, water 3.5. Aircraft and !1 122 10 --: 0.045 0.05
3.9%. nitrogen dioxide 0.94-1.6796 Missile
95.M4.5% white fuming nitric acid, water 3.5. Aircraft and L 160 10 __1 0.16 0.2 co.05
3.9%, nitrogen dioxide 0.94.1.67% Missile
white fuming mtrlc acid, inhibited Aircraft and : R.T. 30 I LO.OQO2 o.OOil2
Missile :
white turning nitric acid, inhibited Aircraft and 160 7 LO.001 0.0067
Missile :
92.8.92.3% red fummg nitric acid, mtrogen dmxlde Alrctaft L R.T. 10 __j 0 0006 0.0008
4 9% water 2 3-2 9% and Mtsslle
92.8-92.3X red fuming nitric acid. nitrogen dmxide Arcraft L 122 10 --I 0.065 0.075
4 9% water 2 3-2 9% and Mssile
92.8.92.3% red fummg nltrlc acid, nitrogen dioxide Alwalt L 160 10 --: 0.17 0.26 co.05
4.9% water 2 3-2 9% and hksile
red fummg mtrlc acid. speclflc gravity 1551.59, Chemical L R.T. 2 _ -. 0.0004
nitrogen dloxtde 13.18%, water 2.5%
red lummg nltrlc acid. nitrogen dloxlde 6.5%. Research L 250. 0.3 - - i 12 2.5
water 2-396 300
red tummg &tic acid, nitrogen dloxlde 6.5%, Research L 50. 2 -- 0.0006 0.0007
water 2.3% 80 0 0004
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
5% Research L 98 6 xx - <0.0001
5% Metal L 86 14 xx xx <0.0001
L,0.0001
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
65.46%, z~rconyl nltrate 11.13%. chloride ion 5 258 10 0 063~ 0.16 0 049 0 026
ppm.
water LO.12
X1-20%. raffmate solutlo. chlorides 500-1000 Mllg F <175 200 - x 0 0004 0.0005 0 0004a 00005
ppm. fluorides 50 ppm (vapors, Ilqud, concentra. banurn 0.0007 0 0004
tar column) reflnlng)
30% approximately. rafhnate solution, chlorides Mllg F 1175 320 - x 0 OOlad 0 0009 0001
885 ppm average (vapors. hquld. concentrator (uranwm 0 002d 0.0003 0 0004
column) teflnlng)
1%. hydrochloric acld 10% lplcklmg tank) Metal R 1: 2 - - >2 74cd 1.64d
160
50.25%. plckllng solutton for alummum. water Metal 75 3 -- 0 038 0.06 CO.172
36 75% hydrofluorlc acid 13 7% fplcklmg) 0.058
20.15%. hydrofluorlc aud 3% Metal 130 1.8 - x >5.9 LO 193 0218 0.161 0 203
(pIcklingI
12-b%, sulfuw acid 5.8% hydrofluorlc acid 1.1. Metal 100 101 xx 0.002 0.0001 0.0004 0.0001 0.0005
12% phosphoric aud <I%. Virgo salt deter. fplckfmg) 0.0014 s<0.0001
gent
ll.lO%, sulfuric acid ll-15%. hydrofluorlc acid Metal 70 3.3 - xx 1.29c 1.65
09-l 1% (pickling)
concentrated nttrtc acid. organic acids as glucomc, Chemical 165 I - x 0 002 0.0023 0 0033
saccharlc acids, mtrogen dlowe and oxide, water, OK
corn starch
(continued)
Ferrous Alloys 535
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
6 $
59.5X, water 39%, chromic acid 1% Rubber F 68. 42 x xx : 0.0061 0.0076 0.0116
62 0.0061 10.0113
56.5%, phosphonc acid 44%. nitrogen dioxide Research 1 112 15 - x 0.012 0.013
1.5%
56X, metal mtrates 11.13%. chloride ion 5 ppm Chemical :F 258 10.3 - xx : 0.063~ 0.16~ 0.049c 0.026
based on nrcorwm LO.lZc
45.40%. zirconyl mtrate 0.8M, sulfate ion O.OV.4, Chemical F 190 44.7 x xx 0.0016 0.0022 0.0008
van loo 0.003M (concentrator column. vapors above Ifractiona-
reboller pot) tion)
4135%, saturated solutmn of 10.35% nrconyl- Chemical F 245 29 xx xx : 0.027 0.047 0.026
Mate crystals (evaporator. vapors, hquid) 0.026 0.042 0.021
mtrlc acid. mtrogen oxldes ..36%, methyl ethyl Pharma- F <415 79 - xx 0.0044 0.021
pyrldme, macm. pressure (Ilqwd. vapors) ceutlcal S0.0069a 0.017
0.0088
LO 0052b
0 0091
s>o 073
L 0017
30%. mcotlmc acid, methyl ethyl pyrldme Chemical F 617 13 - xx 0 0062 0.43
0 39 12
LO 39
Ll 4
29.26%. free acid 20% approximately, remamder Atomic F 160. 52 xx XI 00013 00012 0 0009
mtrates of iron, magnewm, lead and alummum, Energy 190 so.04c so 03c
fluoride ion 3%. sulfate ton 2% (rattmate evapo-
rator)
(continued)
536 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
21.2%. metal nltrates 02.25%. sullate trace, Chemical F 222. 0.0052 0.012 0 0074 0 0046
chloride lo 3-13 ppm based on zirconium 265 LO 0098
18%. terephthallc aud 6%. former acld 0 2% Chemical L 303 1 0 025 0019
0041
18% approximately untreated nltrlc acid. rallmate Mmmg L 195 IO 0 0005 0 0002 0.00015 0.0004
contammg lree nltrlc acld 3N. combmed rutrates
of won. copper. calcwm, cobalt 2 7N. some phas-
phates and arsenates of these metals, calcwm sol.
fate 20 g/l, chloride mn 50 ppm
nltnc-acid Ilquor, high co,wentratmns of lfon and Mmmg F 212 60 0.0045 0 004
other morgantcs Ievaporator. vapors)
14% apprwmately raffmate. lree nltnc acid 4N. Metal L 210 57 001 0.003
sullates 01 van. copper, cobalt, caluum 16N. phas-
phates and arsenates 01 these metals, chloride ion
50 ppm approximately
ralfmate treated wth sulfuric acid. lree nltrtc acid Metal L 250 84 0 0175ad 0 02 0013 0 026
4 6N. free sullur~c aud 0 4N. sulfates 01 capper,
iron. cobalt and calctum, phosphates and arsenates
of these metals, chlonde non 50 ppm
(continued)
Ferrous Alloys 537
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
90%. carbon dmxlde 6%. carbon monoxide 1%. Rayon F 86. ii78 - x~ <.0000l 0 0001
traces of butanes, penlanes, water and atdehydes 131
OIL. CRUDE
crude o11, sodwm chloride 67 lb/l000 bbl. sulfur Petroleum F 230 43 xx 0.01 I 'cd 0 005cd
0.342% as sulfides (top of crude flash tower1 (dlstillatmnl 0 008Cd
lllmo~s crude ml, API gravity 37, salt 100 lb11000 Petroleum F 250. 463 x <0.0001 <O.ooOl
bbl, sulfur 0 4% (vacuum pipe stdll 350
sweet crude, small amount of hydrogen sulfide (flash Petroleum F R25 73 x 0 0006 0 0008 0 0006 00015 0 0008
towert
OIL. FUEL
light fuel 011, some water, ethylene dichloride and Petroleum F 225 45 xx 0 02cd 0045c
hydrochloric acid
hghl fuel ml, some water, ethylene dlchlonde and Petroleum F 150 45 xx 0 004ad 000%
hydrochlwc acid
IueM washmg. aud wash wth 6686 sulfwc acid Petroleum F ao- 56 xx xx 0 018b ooiaa 0017.3
4 lbibbl durmg 4 hriday. and caustic wash wth 105
Ioak sodurn hydroxide 1~1%
combuslmn products of gases horn 011burners, sul- Chemical F 1100 42 xx x 0 007b 0.007a 0 008 0.006
lur dmxlde, sulfur trwxlde. selentum dioxide (uptake
from shmes roastmgl
lube OIIL, azeotraplc salutmn of water and phenol Petroleum F 210. 230 xx 0 0002 00002
10% Ialternately Immersed) 230
sour lube 011. hydrocarbons 58%. water 40%. WI. Petroleum F 100 IS - - 0 ooaad 0006a
lur~c acid 2% (heavy 011agitator bottom) 0 019ad
lubrlcatlng 011s.sulfurvz acid. total acldlty 25% Petroleum F 220 10 - - 0 566 056
lube-ml frachan of heavy crude prmr to neutralua- Petroleum F 620 I83 x xx 0 0016cd 00001 co 0001
tlon. naphthenlc acads. orgamc sulltdes. some strip- Mstdlahon) 00016'cd
pmg steam (vacuum tower, vapors)
(continued)
538 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd
Test
Corrosion mediums conditions Average corrosion rates (ipy)
98% mmeral ml, water 2%, caustic added at reflux Rayon F 392. 1168 <0.0001 0.0002
200 lb/day 401
80% absorptmn od. butane and pentane 18%. car- Rayon F 131. 1168 <OOoOl <0.ooo1
bon monorlde and dmwde 2%. water trace 158
hght 011 washmg wth sullur!c actd concentrated and coat By- F 52. 189 0.002d O.OO3d O.Wl4
sodlum hydroxide 20%. carbon disulhde. hydrogen product 140 CO.OW6
sulhde. water 5% tliqwd level1
light 011 Ibenzene. toluene. aylene) warhmg wth Coal By- f 115 30 0.02cd 0.017 co.025
sulfuric acid 92.98% and wth caustic soda 16 product 0.051c 0.048 co.033
VOI % 0 OOSa 0 005a co.004
crude benzol washed wth sultur~c acid 93%. dduted Coal By- F 110 41 0 073c 0.09c 0017
to 50% actd m cycle, lotlowed by neutralizatmn product 0.02 0.087 0.012
wlh mdk 01 hme 0 077c 0.015 0.002
non-conderwble gases and condensate of hght gas Petroleum F 90. 50 0.00067ad <O.OOOl
ml. condensed steam Ivacuum-stdl condensate Imel 120
hydrocarbon 011. small amount of sulfuric acid, new Chemical f 110 57 <0.0001 <OolNl
trahzed wth caustic solutmn 10% (vapotsl
hydrocarbon od. small amount ot sutfwc actd. new Chemical f 120 57 <O.OOOlb <O.ooolc
tralwed wth caustic solution IO%
hght 011. steam dlstdled wth creosote wash 011 Chemtcal f 284. nil
Itop. bottom ol stdlt Icoal) 320 0.0002
cracked petroleum gas od. combmed rullu~ Petroleum f 760 175 xx 0.0042 0.0037
< t 27C.. mercaptans. orgaw sulbdes (second
stage tar separator)
gas 011 lram crude charge. sullur 0 5% (bottom tray Petroleum F 715 116 II 0 0005 0.0005
of tower) Ifractmna-
tlon)
strlpper 011. Jlmonene 95%. lighter alcohol, esters Beverage F -30 246 xx xx <0.0001 <0.0001
and other components durmg 7 days. and alcohol
65.60%. water during 239 days (freezer)
vapors and droplets of peroxldes. aldehydes, acro- Chemical F 30. 253 xx xx <o 0001 <0.0001
lem. fatty acids. 011 traces. all suspended m air 200
(fume box at base of venturi scrubber)
50.20%. sulfuric acid 1.5.3%, suspended crystals, Chemical F 125 25 xx 0.0003d 0 0004 c0.00044
sollds
oxaltc acid, Oakde solution, sodium bisullate, un- Metal L 180 4 -- 0.0002 <o 0001
known wettmg agent 2% approximately (pIcklIngI 0 068
(continued)
Ferrous Alloys 539
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtdl
Test
Corrosion mediums conditions Average corrosion rates (ipy)
0.23% ozone III air, nitrogen pentoxlde 0.1 mg/l Chemlcat F R.T. 60 0 0004
approximately
ester gum. drymg 011s fvapors, hquid) Pant and F 550. 20 0 0001
Varnrsh 600 0 0001
neutralized varmsh, acetlc acid 63 7%, water 16%. Plastic F 122 73 <o 0001 <o 0001
methyl acetate 2 5%. ammonium sulfate 2 2%. lor-
maldehyde I
7%. ammonwn acetate 0.3%
PALM OIL
sulfite-dlgester hquor, free sullur dloxfde 7.02%. Pulp and F 131 55 <0.0001 <0.0001
combmed sullur dloxlde 1 21% ImU composltlon Paper
average). cookmg acid has sulfur dloxlde 7.42%
total. pH 1.32, pressure 65.70 psig
sulhte Ilquor, lree sulfur dloxlde 6 3%, combmed Pulp and F 172 51 0 0005bd 0 0001 0 0001
sullur droxade I 2% Paper
sulllte cookmg acid, total sullur dloxlde 6%. com- Pulp and F 260 96 co 0002 0 0004 0 0007
bmed sulfur dloxlde 1% tat start of cookmgl Paper 0 0025~ 0 0005
c0.0002
calcium-blsulhte cookmg tlquor, free sulfur dloxlde Pulp and F 79 172 to 0001 0 0001 0 0001 0 0001
4 4%. combmed sulfur dloxrde I 1% Paper
sulbte pulpmg vapors. large amount of wet sulfur Pulp and F 180 17 0 0002b 00001
dloxlde Paper
paper stock, weakly acid to pH 5 (flow box) Pulp and F 65 109 0.00014cd <0 OOOlad
Paper
paper stock. corwstency 3% approxamately, sul- Pulp and F 84 76 <o 0001 10 0001
lurrc acid 4 mgil Paper
water suspension of sulhte fiber 0 4%. sulhte waste Pulp and F 35 48 n1l nil n1l
I
liquor trace. pH 6 Illat screen header) Paper
.NI~OIWI sulllteblsulflte solutlon, sullur dioxide Pulp and F 103 1 0 0002 0 Ml03
3x, pti 6.2 (top at packmg m absorption tower) Paper
(continued)
540 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
ammonium sulf~le~btsulf~te solutlan. sulfur dioxide Pulp and F 107 2.2 II: xx 0 0003 0 0004 0 0004 0.0004
3%. pti 6 2 (top of packmg I absorption tower) Paper
dlgester hquor, sulfur dloxlde 4 7.5%. calcium bl- Pulp and F 70 faa I 0 0001 0 0001 0.0001
sulfite 3 4% Paper
sulfite pulp suspension. consistency O.SZ%, dtis. Pulp and f 45 97 - - (0.0001 <0.0001
solved sollds 1500-2000 ppm IsulfIte screen head Paper
box1
sulfite pulp consistency 0 25-O 6%. pH 4 5-6 (Johns. Pulp and F 51 106 xx I): 0.0001 0.0001
so screen head box) Paper
wash water from sulfite stock. pH 5 75 fsulflte seal Pulp and F 60 140 - ..o 0001 <o 0001 c<o 0001
Dll) Paper
wash water from sulfite stock. pH 5 twhlte-water Pulp and F a4 140 xx 00001 x.0 0001 c~ooool
seal box) Paper
sulfde waste liquor Pulp and F 190 180 II IX 0 0001 0 0001 00001 00001
Paper
water vapor wth orgamc sulfide, remainder sodwm- Pulp and F 228 64 - - 0 0001 0 0001 0.0001
base sulfite hquor recovery. pH 4 5 (evaporator, Paper
VaporsJ
sodwm hydronde II 5% expressed as sodtium ox- Pulp and F <350 31 0 0002 0 0006 0001
Ide. sodwm carbonate and sulfide etc 5%. cook- I Paper
mg Western red cedar tblow end cone of rotatmg
dlgesterl
sodium hydronde II 5% expressed as sodwm ox- Pulp and F ~350 31 0 0002 0.0006 0 0006
Ide. sodwm carbonate and sulfide etc 1 5%. cook- Paper
mg hemlocks 90% and spruce 10% (blow end cone
of rotatmg dlgesterl
ktaft pulp stock, alum wed, pH 6 5-7 (paper ma- Pulp and F 90 43 <0.0001 <0 OOOld
chme, flow boxI Paper
flue gas from kraft black.hquor recovery furnace. Pulp and F 160. 66 0 012cd 0.0002cd O.OOOlbd O.OOOlbd
sodium sulfate, sodium carbonate. sulfur dioxide. Paper 200
sulfur trloxlde. hydrogen sulfide. methyl mercap-
tan, water, orgamc oxtdatlon products. sodium com-
pounds as sodturn sulfate 1.7 lblmin (venturi
scrubber1
flue gas from kraft black-hquor recovery furnace, Pulp and F 400. 66 0 OOOlad <O.OOOlad <O.OOOlad <O.OOOlad
sodwm sulfate, sodium carbonate, sulfur dioxide. Paper 435
sulfur trloxlde, hydrogen sutflde, methyl mercaptan.
water. organic oxldatlon compounds, sodium com-
pounds as sodium sulfate 10 Ib/min (venturi
scrubber)
sodlum carbonate. sodwm sulflde. calcium car- Pulp and F iao 204 <OOOOl <O.OOOl
bonate (mud thlckenerf Paper
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
c
0 s
2
s y2 Q TYPE
304
,PE
316
,PL
317 20
ALLOY
825
. . . -p--p
41.43% black lrquar Pulp and 450 60 -- 0 028 0 049
Paper
Caustic IllIrate. pH 9 5 Pulp and F 140 45 xx x L. OOOOld L<O 0001 0 OOOld <00001 <o 0001
Paper
bleached sulhte whrte water after last washrng Pulp and f 70. a7 x x <OOOOld <o 0001 <0.0001
stage of calcrum hypochlorrte fwhrte-water flume Paper 85
from deck&
zmc-hydrosulhte bleach, pH 4.2 (Oliver washer vat) Pulp and F 139 209 x x 0 0001 0.0001
Paper
bleached sulfate pulp contammg some resrdual chlo- Pulp and F 68. 31 x xx 0 002cd O.OOlcd 0 0007d 0 0004ad 0.0003ad
rme ffuststage bleach washer) Paper 78
waste water from chlormatron washer, chlarrne Pulp and F 60. 83 x <O.OOOld <0 OOCIld
0.0350 07 gi I Paper 90
chlorme-droxrde water, chtorme-droxrde gas, hydra. Pulp and F 160 45 xx x LO 0008 0 0002b 0.0002 0.0003
chlorrc acrd 0 2 gl I, pH 3.5 thltratron box) Paper 0.0006
bleachmg solutron. sodrum hypochlorrte 150 g/l Pulp and f 85 17 -- 0.0014 0.0003c <o 0001
Paper
bleachrng solutron. calcrum hypochlorrte 40 g/l Pulp and F 95 17 -- 0 0062~ 0.0428~ 0.0003
Paper
hypochlorde solutron, calcrum chloride 1.5 g/l. Cal- Pulp and F 120 68 xx xx L0.0004bd 10.0002a 0.0093a 0.0003a O.tXKfla
crum hypochlorrte 0.1 g/l. pH 7.2 (washer) Paper
Pratt pulp stock wrth resrdual chlorrne-droxide Pulp and F 155 14 x xx 0.0003a O.OOOla co.0002 0.0001
bleach, pH 6 5 (head box) Paper
paper-mrll head-box stock, groundwood and sulfite Pulp and F 97 169 xx xx 0 0001 0 0001
pulp 0 5-O 6%, chlorme I
ppm, pH 5 2-6 Paper
groundwood pulp to deckers, alum 300 ppm, shmr- Pulp and F 120. 161 x x < 0.0001 <o 0001
crdes, pH 5 Paper 127
groundwood stock au dry alum 6-8 lb/tan, pH Pulp and F 130 152 x xx i 0 0001 <00001
4 4-4 1 ientrdnce to bull screenL Paper
groundwood teed. alum 300 ppm, consfstency Pulp and F 125 161 x xx <0.0001 <00001
0 469,, slrmrcrdes. pH 5 Paper
groundwood pulp stock. sulfurrc acid and sulfur Pulp and F 87 210 x xx 00001 0 0001 0 0001
droxrde pH 4 2-4 4 Wourdrrnrer) Paper
groundwood pulp, consistency 3.4% (washer flume Pulp and F 140 163 x x <O OOOld (0 0001
bottom) Paper
vapors from groundwood pulp grmders (exhaust fan) Pulp and F 91. 189 x <o 0001 <0.0001
Paper 130
sultur droxrde. being absorbed m sodrum-carbonate Pulp and F 160 45 x x 0001 0 0007 0.0007
solutron. sulturrc and sulfurous acrd, carbon drox!de. Paper
tree sulfur I the gas Itan rnletl
(continued)
542 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
neutral sulhte. semr-chemrcal pulp lvacuum stock Pulp and F 176 125 xi xx 0.0001 0.0001
washer vat) Paper
spent neutral sulhle semi-chemrcal hquor levapo. Pulp and f 131. 56 x I 0 0001 00001 0 0001 0 0001
ratorl Paper 216
spent neutral sulhte semrxhemrcal lrquar tevapo- Pulp and F 131. 6 x x 0 0002 0.0004 c0.0002 0 0001
rator. vapors) Paper 216
spent neutral sulhle semi-chemical hquor levapo- Pulp and F 131. 6 x x 0 0001 0 0006 co 0003
rator) Paper 233
water, steam, carbon dmxrde. sadrum carbonate and Pulp and F 212 95 xx 0 038~ 0 0089 0.0062
sulfate, sulfur droxrde and trmxrde (exhaust gas Paper
from tower, bemg absorbed m soda-ash salutronl
sodrum-sulfite Irquor. sodrum sulhde, sadturn sul- Pulp and F 212 6.4 - x 0 0001 0 0001 0.0001
Me, thtosulfate and polysulhde. pH 10 (vacuum Paper
evaporator)
sodwm-sulhte hquor, sodwm sulhde, fodwm sut- Pulp and F 212 9 -- 0 0022 00001 0.0002
Me. thmsulfate and polysulhde, pti 10 tevaporatorl Paper
bller stock contammg waste paper 75%. top lmer Pulp and F 75 140 - xx <o 0001 <0.0001
stock 25% tmlxture of sulhte. soda and kraft pulps Paper 110
wth envelope cuttings). alum treated to ptt 4.3
waste paper pulp 0.25%. sodium chlortde 1% Pulp and F 115 180 xx xx <0.0001 <0.0001
tcyhnder mold1 Paper
waste paper pulp 025%, sodrum chloride 1% Pulp and F 115 180 xx xx 0.0012cd <0.0001
tcylmder mold1 Paper
parchmentlzmg solution. sulfuric acrd 65 5-68 5% Pulp and F 60 88 <0.0001 <o 0001 :o 0001 <o 0001
nrtrrc acid Paper
parchmentlzmg solutmn, sulfuric acid 54%. cal- Pulpand F 65 53 x x 0 0001 0 0001 0 0001 0 0001
cwm sultate Paper
parchmentwng salutron, sulfuric acrd 5.8% Pulp and F 70 53 x x 0.0001 0.0001 0 0001 0 0001
Paper
(continued)
Ferrous A l/o ys 543
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
glue alum paper we. ptt 5-6 durmg 7.7 days, and Pulp and F 140 9 x x 0.0001a 0.0001a
starch alum we. small amount of zmc sulfate dur- Paper
mg 1 3 days
white water from bleach sulhte drssalvmg pulp, Pulp and F 60 250 xx xx 0 0001 0.0001
pH 3 7-4 durmg 167 days, and 55.5 during 83 days Paper
whrte water. consrstency 0.25%. sulfites 38 ppm, Pulp and F 118 100 x x <~0.0001 <0.0001 <0.0001 <0.0001
thmsulhtes 22 ppm. ptt 3.8-5 (paper machme wire Paper
prtl
paper-machme whrte water. hber 0.07%, alum. sui- Pulp and F 83 35 xx xx <o OCOl <0.0001
hte waste hquor. phenyl rnercuw acetate trace, Paper
pti 4.3 (canal from suctron box)
sulhte whtte waler, alum. we. trtanrum droxlde. Pulp and F 70 79 xx xx <o 0001~ <o 0001 <o 0001
some pulp lpump box) Paper
groundwood white water (groundwood screen shower Pulp and f 88. 231 xx xx 0.0001 <0.0001
pond) Paper 118
groundwood wtute water. consistency 0.06% Pulp and F 108 295 xx xx <o 0001 <o 0001
lgroundwood screen shower pond) Paper
groundwood white water. total acrdrty as calcwm Pulp and F 123. 134 xx x \0.0001 <0.0001 <0.0001a
carbonate 534 ppm. pH 42 average (groundwood Paper 136
screen shower pond1
groundwood whrte water. consrstency 006%. pH Pulp and F 108 141 xx x <0.0001 <o 0001
5 3 average Paper
senwchemrcal neutral sulhte hquor, pH 7.2 Pulp and F 110 82 x - to 0001 0 0001 0.0001 0 0001
Paper
papevmachme whrte water krffler) Pulp and F 80. 231 xx xx <00001 <0.0001
Paper 106
paper-machme whrte water. groundwood 78.82%. Pulp and F 66 150 - xx <00001 <o 0001
sulhte 18.22%, consrstency 0.3% approximately. Paper <0.0001
pH 4.4 approximately
newsprmt whrte water, groundwood and sulfite fur- Pulp and F 95 186 xx xx < 0.0001 <o 0001
rush. small amounts residual wood acrd. sulfurous Paper
acrd. calcium bwlhte. bleach hquor (paper machmel
paper-machme white water, total acvAty as calcium Pulp and F 87. 140 xx xx . 00001 ~.00001 00001
carbonate 37.3 ppm average. pH 4.3 average Paper 107
paper-machme white water, aluminum sulfate and Pulp and f 60. 185 0.0001 0.0001
hydroxrde. pH 5.2 average Ifourdrinierl Paper 85
(continued)
544 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
E r
t; P
r i-5 3
oc UyI 8 s I
-9s f s
c
g 1VPE 1VPE TPE ALLOY
INDUSlIV et2 s
IPIIOCESSI L t 4 304 316 317 20 625
-. . . . . -----
PAPER. WnlTE WATER. PAPER BOARD.
WASTE
rrch whrte water from hardboard manufacture, ptl Pulp and F 110 275 <O.OOOl <O.OOOl
4.346 Paper
PAPER. WHITE
WATER. SVLFATE
kraft and semrxhemrcal whrte water, pH 6-g flog Pulp and F 45. 222 <0.0001 <0.ooo1
shucmg) Paper a5
kraft whrte water. sulfate 0.045 g/l. sulfide 0.025 Pulp and F 45. 98 0.0001 0.0001
g/l. chlorrde 102 ppm, pH 7.3-g 2 (fog sluicing) Paper a5
PARKERIZING SOLUTION
PECTlll
thin pectm hquor. lactic acid 0.26%. malic acid Food F 3.8 xx XI <0.0001 <0.0001
0 05%. carbon 0.03%. pH 3.8 1E <0.0001
thin pectm liquor, malic acrd 0.2%. sulfur dioxide Food F 120 30 xx x <O.OOOld <o.ooo1
0.065%. pH 2.7
2% pectin extract from apple pomace. saturated Food F 70. 39 x - <O.OOOld <O.OOOl
with sulfur dioxide 190
2% pectm extract from apple pomace. saturated Food F 120 39 x - <O.OGOld <O.OOol
wrth sulfur dioxide Ivapors)
PENTANE
PESTICIDES
pestrcide solulron for spraymg vegetable crops. Agriculture F 40. 346 - xx <0.OGO1 <0.ooo1
Orthane emulsron New Green. Malathion. 100
20-20-20 soluble fertilizer, ziw, copper. Aldrin.
sulfur fspray tank bottom)
(continued)
Ferrous Alloys 545
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
Test
Corrosion mediums Average corrosion rates (ipy)
f
fs $.
TYPE IYPf 1VPL ALLOY
varrely of pestrcrdes. Ovatran, ON dry mix, sul- AgrlCultUre F 60. 230 x xx nil <O.OoOl
fur, copper sulfate, zinc copper 011. zmc copper 120
sulfur mrxture. or1 emulsron
hydrated hme, copper sullate. lead arsenate, Para. Agrrculture F 90 277 xx <O.OOOl <0.0001
thron. Mrcrohne, Raped Grow soluble fertitrrer
DOT powder, wettable sulfur, Malathion emut. Agrrculture F 90 277 xx <0.0001 <0.0001
SIO
heptachlor emulsron. copper sulfate, magnesmm Agrmulture F 70. 258 xx <o 0001 <0.0001
sulfate, Zrram wettable powder, Zrreb wettable 85 <0.0001'
powder. Parathron emulsron. Parathron wet.
table powder, DOT emulsron. TOE emulsron,
Toxaphen emulsron. 1020-10 lrqurd fertrlrzer
Drathane 2 qt/lDO gal, New Green 1 ptl100 Agrrculture F 40. 151 - xx <O.OOol <o.OOo1
pal. Malathron I
lb1100 aal. water-soluble olant 100
rood 20-20.20 5 lb/ 100 &.zinc 0.5 lb/ 106 gal,
cobalt, water
pesticide solutfons for spraying tomatoes, Mar- Agriculture F 60. 420 - xx 0.0001 0.0001
late wettable powder, Panate wettable powder, 100
trrbasrc copper sulfate, Zerlate wettable powder
2.4.dichlorophenoxyacetrc acrd ester of butyl alco- Chemical F 140. 13 x xx 0.197 0.138 0085
hol (top of still, vapors) 203
Bordeaux mrxture. wettable sulfur, copper salts, Agrfcutture F 60. 3.2 xx xx 0.0002 <O.ocGl
nicotine sulfate. summer.oil emulsions, separately 75
and in combmations (spray tank bottom)
Bordeaux mixture, wettable sulfur and Irmesulfur, Agrrculture F 76 1.3 xx xx ODD06 0.0003
separately and in combmations (spray tank bottom) 0.0074
pesticide solution for spraying crtrus fruit, sullur. Agrrculture F 40. 266 - xx <0.0001 nil
time sulfur, zinc. copper, iron, manganese, borax, 100
molybdate, 011, magnesmm. 0.N , Ovatron. Sis-
tax, Parathion, Malathion, 2-4-D
mrxture of acetone, phenol, water, lrver compounds. Pharma- F 70. 42 - x (0 0001 <0.0001 <o.Ooo1
ptf 5.8.8Icondenser) ceutrcal 150
salrcylrc. acetrc and acetylsaticylrc acrds. acetic Pharma- F 140 33 0.0008ad 0.0006
anhydrrde ceutical
(continued)
546 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtd)
Test
Corrosion mediums conditions Average corrosion rate: (ipy)
15% sulfuric acrd and sugar lrom the digestion of Pharma- F 249 O.lcr 0.051
tuber Barbasco. neutrahzation wrth lime at end of ceut1cal co 051
run lautoclavel
intravenous solutmn. dextrose IO-50%. water, so- Pharma- f 70 62 - x (0.0001 <o 0001
drum chlorrde 09%. calcwm chloride, potassum ceutrcal
chlorrde. ddute crtric acid, sodrum crtrate, sodrum
lactate, extremely drlute vrtamm solutions, pH 4-7
PHENOL
95%. acetophenone 5% (bottom of column) Chemrcal F 311 276 - x <0.0001 <O.OOOl <o COOI
ldrstillationl
used plant phenol, some sulfur compounds Chemtcat L 590 I -- - IllI 0001
80.70%. ,,-methyl styrene. acetophenone and me- Petro- F 435 3.5 - 0.1 0.002
sttyl oxide 5%. water 1.3%. pH 4-5 (top of head of chemical
vertical reborler of cracking still) tdistdlation)
phenol, hydrocarbon alkylation. phosphorus trr- Chemical F 175 12 - x 0.0008 0.0007 0.0009
chloride 1%. boron trifluoride 0.796, hydrochloric lalkylatronl so.0015
acid, possibly hydrofluoric acid liberated
pure phenol, sulfur 0.5% as butyt disullide Chemical L 590 l-- 0.002 0.001
phenol, amyl phenol, some sulfuric acid, amylene Chemical f 113 25 - xx 0.0288 0.0055
(vapors, liquid) 0.0004a <0.0001
phenol, amyl phenol, some sulfuric acid, amylene. Chemical F 230 17 - - 0.0191r 0.0124ar
sulfurous acid (digester, vapors. liqwdl 0.153 0.0506
10% phenolic water, chlorides 1320 ppm ltower, Petroleum F 220 43 0.0029 0.0025
vapors, liqurdl 0.0117 0.0168
O.OQ184
10% phenolic water, chlorides lo-1320 ppm ltower. Petroleum F 220 71 - xx 0.004r 0.004r 0.004r
vapors) 0.004r
phenol, acetone, cumene. sulfur dioxide 100 ppm Chemical F 150 217 - xx o.Om <0.0001 <o.OOm <0.0001
ldecomposer drum bottom)
phenol, acetone, curnene, sulfur dioxide 100 ppm Chemical F 150 16 xx 0.0003 0.00015 0.00014
(decomoorer drum1
phenol. curnene, ,t.methyt styrene. water, neutral or Chemical F 304 109 - x <0.0001 <o.cQO1 <O.OOOI
very mildly acid (bottom of column) (distillation)
phenol, cumene. +melhyl styrene. water, neutral or Chemical F 304 52 - x <0.0001 <O.OOQl 0.00014
very mildly acid (bottom of column1 ldistillationl
(continued)
Ferrous Alto ys 547
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
E r
0
a
05
TVCE
304
TV?E
316
TIPE
311 20
ALLOY
626
. --p-p
phenol, ,B-methyl rtyrene. acetophenone. cumene Chemical F 304 54 <o 0001 <0.0001 <OOoOl
trace, neutral or very mildly acid lbottom of column1 ffractiona-
tionf
phenol, ,,-methyl styrene. acetophenone. cumene Chemical F 304 40 <0.0001 0.0001 <O.OoOl
trace, neutral or very mildly acid (bottom of column) ffractiona-
tionl
phthahc anhydride. phenol, zmc chloride, small Pharma- f 214 28 0.11 0.027 co.017
amount sulfurrc acrd Ivapors. liquid1 ceutical 0.0047 0.0057 0.0048
PENl.ACETlC ACID
molten mixture of drphenylamme 3 parts, sulfur 1 Coal By- F 212. 14 _ xx 0 064 0 0004
part, rodme 05% approxrmately. to form phena- product 221
thiazme and hydrogen-sulhde gas
PHEWLARSINE
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
f
5 5
2
TYPE TYPE rwt ALLOY
304 316 317 20 625
Pliosphor,s a.z,d
. . --p-p
90% Dlanl phosphoric acld Research L 260 >6 xx xx 0.015 0 01
3142.2%. tmpwtles. lower uwdes of phosphorus Chemical f 190. 5 xx xx 0579 0.021 0 005
215
Research 1 MB - 0.004
15% plant phosphoric acid
0.005 (continued)
Ferrous A l/o ys 549
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hcmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
S r
8 f
z
s 5 TYPE Twf rrrr. ALLOY
:: :: 304 316 317 20 825
. . . --- --
85% plant phosphonc acid Research 1 235 xx 0 004
0.008
85% plant phosphoric acid Research L 255 - 0.051 ... ... ...
0.11
85%. chlorides. sullates. mtnter. tracer of lead. Petroleum F 430 167 0.0181 0.007
lron and arsenu
66%. chlor&s. sulfates. mtrates. traces of lead. Petroleum F 430 121 0.0187 0.0028d
iron and arsenic 0.0007 0.0006
0.0029d 0.0014
0.0015
85%. chlorides. sullates. ndnles. traces of lead, Perdcum F 430 117 O.WO8 0.0005
MO and arsemc 0.0065 0.0034
0.0033b 0.0013a
85%. chlorldts. sulfates, Mates. traces of lead, Petroleum F 430 46 0.0261a 0.0074a
iron and arsemc
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums Average corrosion rates (ipy)
0 0
s ak
2
304
1VPE WPE
316
TWE
317 20
ALLOY
625
. . . . . -P-P-
PhDLPhcmC acK!
75% (top of absorber) Chemical F 153 328 xx x 00001 0.0001 00001 c0.0001
75% commercial phosphoric aud Chemical F 172 <O.ool <O.OOi <OOOl <OOOl
w<o.o01
75% commercial phosphoric acid Chemical F 194 0 0015 0.001 <o 001 <O.OOl
wo.0015 WOOOl
(continued)
Ferrous Alloys 551
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Pholphorl aLd
15% commercial phosphonc acid Chemwal F 208 <O.OOl < 0001 ~0001 <o 001
w>o 001 wo001 I
(continued)
552 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
&
5
f
r*DUs7 i $
lWE TWE TWE ALLOY
(PROCESS1
* I 2
304 316 317 20 825
Phorphc.rlc 8Cld - . . . . . --- --
40% plant phosphorrc acid Research 1 200 - 0.002
PWOSPHcJRICACrD YlX1UlE.s
81%. water 16%. nitrrc acid 3% . Metal F 190 89 x - 0.0041 0.003 O.W24 O.Wll 0.0032
S>O.O63 s>o.o99 90.027
LO.W41
(continued)
Ferrous Alloys 553
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
58.2%. nowomc detergent 10%. amine-type in- Soap f 72 90 - xx <0.0001 <O.OOOl 0.0002 <O.OLKll
hrbilor 230. water. pH 0 2
6045%. lluos~l~c~c acid 2.4%. some suspended Chemical F 176 xx 0.0001 0.0004 0.0002
gypsum holatmg lilter drum)
43%. Phoscalmd. vegetable material 8.lOb Water L 130 2.8 - xx 0.291 0.001
Treatment
IO%, sulfuric aud 5%. Ac~trol mhlbltor 0 05%. Metal F 120 82 - x .,o 0001 <O.OOOl <:o0001 <0.0001
Lntomerse wettmg agent 0.25% Mop 01 Permubl Icleanmg)
P regeneratmg column)
40%. sulfuric acid 5%. Acitrol inhibitor 0.05%. Metal f 200 62 - xx . 00001 0.0001 0.0002 0.0004
Lntomerse wetlmg agent 0 25% lcleanmgl
33.5-33X. Ruosrltc~c acid 3-3 5% (thIckenerI Chemical F 170 33 - xx 0 006gcd 0.0016 0.0009
31.41%. calcium sollate hydrate and silica Jo%. Chemical F 127 8.4 - <O.OoOl <O.Llool . .
sullurr acid 1.84%. fluosilicic acid 1.48%. hydra- O.Mml LO.mol
fluoric acrd 0.12% Ifilterl SO.0388 1X1.0325
30.75%. water 25%. iodine 3.85%, non-ionic de- SW F 72 90 - xx <O.oOOl <O.oiMl <O.OtMl <0.0001
tergent remainder
22%. and Luck wash and regeneration with sulfuric : Metal f 190. 83 xx ._ <O.owl <O.OOOl <O.oool 0.0001 .. .
acid 30% (Permutit unit) : ~cleaningl 210 m).lnXll
18.10X, 4hydroxy 3.methyl 2Manone 15%. poly i Chemical i F 230 81 - x O.OOLl4 0.0001 o.ooo12 0.0225
mer 5%. methyl.isopropyl ketone 3%. formalde- I
hyde 1%. water remainder
15.2%. water 85%. organics remainder Chemrcal 200 - 0.001 0.0005 o.OOa9 0.0012
14.5%. nrlrlc acid 0.381%. pH 0.62 Agriculture F 158 32 x xx 0.0001 0.0001 0.0001 o.olw 0.mO1
Uertilizerl c0.0001
10%. water. mesltyl oxide, diacetone alcohol Rayon F 221 149 - - 0.012d
10%. water, mesrtyl oxide, dracelone alcohol Rayon F 218 181 - xx 0.00022 o.lm43
10%. water. mes~lyl oxrde. dracetone alcohol Rayon F 216 149 - - 0.003 o.ooo7
(continued)
554 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (cmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
0
f TVPE TVPE ,VPE ALLOY
0 304 316 317 20 825
.
4.2%. sollds 15%. gypsum slurry, sulfuric acid 1%. Chemical F 90 90 <0.0001 c<0.0001
soluble fluorme compounds 0 2%. pH 1.9 (pump box)
3.86%. fluosdw acid 0 15%. fluorine 0.38%, Chemical F 123. 65 0.003cd 0.002cd
water, ptl I2 168
1%. sugar 5%. pressure 160 PSI Research L 363 0 0009 0.0003
<I%. acrd from weak acrd sump. pH 1 approxr- Research L 80. >6 0 00015 nil
mately 100
II 5%. phosphorlc.acrd.type catalyst, organics Chemrcal F RT- 14 0017 0.02 0 032 0.046
600 0.018
vapors contammg phosphorus pentwde 0 07% ap- Research L 129. 0.19 0.0037 0.006
proxrmatety. oxygen 7.15%. fluorine 264 ppm ap 237
proxlmatety
PHOSPHORUS
buffered phossy water or tap water, small par- Chemical F 140 185 <O.ooal <O.oool
trcles of phosphorus. adjusted with soda ash to pH 9
gas stream of phosphorus condenser. carbon mon- Chemical F 150. 56 0.021 0.0023
oxide 90%, nitrogen 8%. carbon dioxide 2%. small 175
amounts phosphoric acid. phasphine. hydrogen
sulfide and fluosilicrc acid
PHOSPHOTUNCSTIC ACID
phosphotungstrc acrd and hydrochloric acid, pH 1.5 Pharmb F 54 4.6 O.OOOSad 0.0003d
ceutical
(continued)
Ferrous Alloys 555
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
phosphotungstrc acrd. slurrred wrth water, and ad- Pharma. F 77 8 - x 0.0002 <o 0001
lusted wrth hot barrum hydroxrde to pH 8-12 ceutrcal
PHOTOGRAPHK sOLTtONS
fdm sensrtwng solutron, organic and inorganic Chemical f 85 16 - - 0.162a 0.0021d 0.034cd
acrds. solvents, salts and dye components together
10%. pH I
phthalrc acid. xylene. phthalrde. tolurc acid <O.Z%. Rayon F 200 44 - xx 0.0005 0.0009
water 98%
99%, benzorc and malerc acrds impurities Ivaporsl Chemical F 536 25 x xx 0.0001 <o 0001 0.0001 0.0002 0.0001
9695%. benzorc and malerc acids Impurities Chemrcal F 536 25 x xx 0.0002 0.0002 0.0002 0 0002 0.0002
crude phthalrc anhydrrde. small amounts of malerc Chemrcal F 410 45 - xx 0.0393 0.0007 0 0001
acrd and water ftop of column, vapors) tdrstillatronj
crude phthalic anhydrrde (vapors) Coal By- F 320 59 xx 0.0002 0.0002 0 0001 0 0001
product 545
phthalrc anhydrrde, methyl Cellosolve. drmethoxy Chemrcal F 284 221 x x 0.0085 0.0054 0.0032 0.0028 00014
ethyl phthalate
lrqurd phthalrc anyhdrrde, phthalrc acrd. water, small Chemrcal f 329 70 - - >0.25 0 25 0 002d 0.008a
amounts of materc acrd. malerc anhydrrde, benroic fdistrllationl 518
acid. naphtha qumones
75%. potassrum bromate 25%. potassrum hydroxrde Chemrcal F 65 3.4 x xx 0.0078b 0.0057a
1 5%. bromme, uon trace
saturated potassrum.bromrde solutron, dissolved Chemical F 185 20 x x <0.0001 <O.OOOl <0.0001 <0.0001
ammonra. pH 8-9 5 ffrlterl
17%. potassium brcarbonate 13%. chromate ion Petroleum F 240 74 - xx <O.OOol <0.0001
2000 ppm. pressure 270 psrg (top of carbon-dioxrde
absorber) (continued)
556 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM km4
Test
Corrosion mediums conditions Average corrosion rates (ipy)
0 0 $
5 f t WPE TYPE WPE ALLOY
IHDUSTRV
s 2 z 304 316 311 20 825
-
(PROCESS) b
.
-,-
. . . . ----
Polasswm carbonate
16%. potaswm blcarbanate 14%. chromate ion Petroleum f 240 74 - xx <0.0001 <O.ODDl
2000 ppm, pressure 8 pug (bottom 01 carbon-dioxide
strIpper)
10%. potassium bicarbonate 14%. chromate 10 Chemical F 230 120 - xx <O.OOOl <o 0001
ppm(storage vessel leedmg potassum hydroxide
to absorber1
5%. potaswm bkwbonate 21%. stripped carbon- Chemical 221 120 xx <0.0001 <O.ODDl
dloxlde gas. water remamder tventmg ott stripper)
4%. potasswm bicarbonate 28%. chromate ion Petroleum F 240 74 - xx 0.0001 0.0001
2000 ppm, pressure 6 ps!g (top of carbon-dioxide
stripper)
~30%. potaswm-chlorate slurry. sodwm chlorate Chemical F 122 132 X O.OOOla 0 0001 0.0001
400-600 gl. potawum chlor@e 20.500 g/l. sodurn
chloride 30-250 g/l. sodwm bichromate Z-14 g/l.
OH 5 3-8 7
POTASS,M CHLORIDE
31.5%, sodwm sulfate 0.5%. sodum chloride Chemical f 180 65 x x 0.0002c 0.0002
0 05%. lead, copper, starch trace, pH 9-10 IDorr
clardlocculator. overllow weir)
20%. saturated solution, potassium hydroxide 2-l Chemncal F 150 215 x x <O.OOOlad <O.OOOla C<O.OOOl
g/l. potassium sulfate 2-3 g/l. potassium carbonate
1 g/l. calcium 3 5 ppm, specific grawty 1.18,
pti 135
25% approximately, potaswm ion 13.95%. chlo- Chemical F 122 29 xx xx 0.0003d <O.OOOld
ride ion 13.49%, sodium ion 0.59X, sulfate ion
0.5%. ferric oxide 0.29%, calcwm ion 0.07%. cop-
per powder trace, amine acetate 210 ppm
45% potasuum-chrome-alum solution. free sulfwc Chemical F 50. 46 -- 0.057c <O.ODOl C<O.DOOl
acid 5% approximately 122
POTASSWY OROXIDE
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
g
L
s
g c TYPE TlPE TWE ALLOY
2 B 304 316 317 20 625
. . ----
po,ar,wm hydrorlde
50%. sodum hydroxide 50% Chemical F < 200 30 -- <o 0001 <0.0001
11.2%. alkyl phenolate 28X. potasswm lsobutyrate k troleum F 360. 276 x xx 0 0023ad 0.004lad
19%, sulfide 08%. mercaptans 04% (bottom of 380 0 0024ad
solut~zer regenerator tower)
POTASSIUY PERCHLORATE
<30%. potasstum-perchlorate slurry. sodium per- Chemical F 122 132 xx xx 0.0001 0.0001 0 0001
chlorate 600-900 g/l. potasswm chloride O-500
g/t, sodum chtorlde O-250 g/l, sodurn chlorate
6-24 g!I. sodium dtchromate 2-8 g/l, pfi 8 7 5 3
POTASSWkl PERSULFATE
4.8%, pH 3 Synthetic .f 90 13 -- WI
Rubber ml*
PROPANE
propane. free sulfur dionde, sulfurous acid (vapors) Petroleum F 110 262 - xx 0.0001 0.0001 o.ooo1
(continued)
558 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
3 8
z
f g? TPL WPL TIPS ALLOY
2 P 304 316 317 20 a25
. . . ----
PROPlOLACTONE
85% fl.propmlactone, acetic anhydrlde 13%, dloxy- Rayon F 95 200 x L.0002 0.0001
methylene dlacetate 2 3%. aluminum chloride and L0.0002
zmc chloride together 0 2%. formaldehyde trace
99.5%, butyrlc acld 0.3%. acetlc acid 0.2% dur- Chemical - F 120 250 - - 0.0005 <0.0001 <0.0001
mg 219 days; and proplow acid 0.5%. butyrtc acid
99 5% durmg 31 days
QQ%, sulfuric acid 1%. butyric acid 0.5%, decom- Chemical F 302 625 x 0.0078c 0.0013 0.0004
posdion products 0.5%. durmg 12 days; and diver-
stfled operation durmg 613 days
96.2%. acetlc acid 3.4%, water O.l%, iron ion 35. Chemical F 291 50 0.0034 0.0016
2500 ppm. copper eon 5-30 ppm
96.2%. water 0.1%. manganous acetate 10 lb124 Chemical F 291 34 x 0.001 lar O.OOiX
hours, iron ton 35-2500 ppm. copper ion 5-30 ppm
95%. acetlc actd 5% during 200 days; 100% pro- Rayon F 292 246 - xx 0.0014 00003 co.003
p~onnc acld durmg 46 days
95%. butyrlc acid 2%. remamder unknown Chemleal F 284. 125 xx 0.047 0.0024 0.0012
329
94%. sullurlc acid 5%. butyric acid 0.5%. decom- Chemical F 302 12 x 0.0007 0.00027 0.00019
posItIon products 0.5%
93%, acetlc acid 5%. esters 2% during 155 days, Chemical F 233. 193 xx 0.006 0.0007 <0.0001
and acetlc acid 97%. water 2%. formic acid 1% 284
durmg 38 days
89-86.5. acetlc acid 11.14%, water, traces of copper Chemlcat F 288 47 xx 0.01 0.006
and won loos 0.003 0.0001 IllI
86%. domestlc water lo%, butyrvz acid 3%. higher Chemlcat F 212. 425 x 0 0086b 0.0013 O.OM)8
esters 1% durmg 213 days; proplow acid 75%, 340
butyrlc acid 15%. acetlc acid 5%. higher esters
5% durmg 127 days, and propnow aud 85%.
acetlc actd 6%. hlgher esters 6% dung 85 days
63%. butyvc acid 12%, sulfwc acid 5% Chemical F 280 x x 0.045 0.003 0.0035
63%, butyrlc acid 12%. sulfuric acid 5% during 7.4 Chemical F 252. x 0.16 0.011 0.0047
days, butyrlc acid 63%. proplonic acid 12%, sul- 286
furlc acid 5% durmg 7.4 days; proplonic acid BO%,
acetlc acid 10%. nitric acid 10% during 3.2 days
60%. butyric acid 10%. sulfuric acid 10% during Chemical : F 228. x 0.16 0.021 0.0045
7.4 davs. butwc aud 80%. oromomc acid 10%. 275
sulluriE acid iO% durmg 7.4da;s; and proplonic
actd 70%. acetlc acid lo%, nltnc acid 10%. on-
known 10% dung 3.2 days
(continued)
Ferrous Alloys 559
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums Average corrosion rates (ipy)
.?z.
;
TIPE TIP6 TYPE ALLOY
;
304 316 317 20 625
. . . -----
80%. sulfurrc acrd 10%. decomposrtmn products Chemrcal F 310. ia x 0.12 0.012 0.005
10% durmg 7 4 days; butyrrc acrd 80%, sulfurrc 320
acrd 10%. decomposrtron products 10% durrng 7.4
days, and propronrc acrd 80%. sulfurrc acrd 10%.
nitric acrd 5%, unknown 5% durmg 3 2 days
15%. proprow anhydrrde 13%. acetrc acrd 12%. Chemrcal F 275. 36 0.025r 0 005r 0.004
and propronrc anhydrtde 98%. acetrc anhydrrde and 338
rmpurrtres together 2%
70%. glycol esters 16 5%. butyrrc acid 12%. acetrc Chemical F 314 566 - x 0.017 0.0046a 0 003
acrd 1.5%
66%. rsobutyrrc acrd 17%. n.butyrrc acrd 17%, Chemical F 300 21 - xx 0.012 0007 0.005 0.0035
small amounts of acetrc acrd. norvvolatrle 300.
400 mgi I
65.60%. butyrrc acrd 10-1296, acetrc acrd 4.7%. Chemrcal 311 466 xx 0 027~ 0 0061b 0 0039
unknown remamder
50%. acetrc acrd 50%. propronrc acrd 54%. acetrc Chemrcal F 212. 125 xx 0018a 0.0025 0 0009
acrd 2596, water 20%. unknown 1%. and proprow 284
acrd 97% acetic acrd 3%
50%. butyrrc acrd 45%. heavy esters 5% dung Chemrcal F 251 193 xx 0 002 0 0007 0 0004
155 days, and acetrc acid 96%. non-volatrles 2%.
proplonrc acrd I%, water 1% durmg 38 days
48%, butyrrc acrd l3%, acetrc acrd 8%. nitric acid Chemrcal f 176. 250 xx 0.006 0.001
2%. other hrgher acrds remainder 284
9%, ethyl acetate 63%. benzene 21%, water 6%. Chemical F 199 25 xx 0.15 0.01 0 003
acetrc acrd ~1%
PROPlONlC lNYDR,DE
25% rsopropanol. water 57%, sodrum chloride la%, Research L 140 42 nil nil
rsopropyl chlorrde bubbled through solution, sodium
hydroxrde adlurted pH 10
spent rsopropanol. sugar solids 3%. small amounts Food F 100 37 x _ 0.0001 0 0001
of sulfur droxide. hydrochloric acid, sodrum tetra-
phosphate, pH 3.45
(continued)
560 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
SO%, drpropylene glycol 8%. water l%, sodwm Rayon F 385 461 - xx 0 0001 0.0001
hydroxrde 0 04%
6560%, drpropylene glycol 15%, salts as sodrum Chemrcal F 360 123 - xx <0.0001 <0.0001
hydroxrde and sodum lormate 0.1%
66%. water 15%. unidentihed orgamcs remamder Chemical f 194. 48 - xx 0 0002 0.0001
196
30.20%. water 60.70%. methanol and methyl aide- Chemical F 300 51 - xx <o 0001 <0.0001
hyde 3%. formrc acrd O-I%. pH 3-3 5
15%, drpropylene glycol 80%, sohds as sodium for- Chemrcal F 360 51 - xx <o 0001 <0.0001
mate. resms 5%
propylene glycol. formic acid, formrc esters of pro- Chemical F 275 3.5 - xx 0.023 0.02
pylene glycol, traces of acetals and water
90.65%. sodrum hydroxide 3.6%. methanol and Chemical F llc- 51 - - <0.0001 <0.0001
methyl aldehyde together 3.5% 140
20-15%. water 75.80%. propylene glycol O.lO%, Chemrcal F 360 51 - xx <0.0001 <0.0001
traces of lormrc acrd and carbon droxrde
0.1%. formtc acid 1%. propylene glycol 0.2%. Rayon F 218 462 - x 0.0001 <0.0001
water remamder. sodrum hydroxrde added
PlRlDlNE
56%. Water 50%. traces of hydrochloric acid, Plastrc F 200 61 - xx <o 0001 <o 0001 <0.0001 <0.0001
methylene chlorrde and acetone (vapors) (distdlatmn)
6%. sodum chlorrdc 4.5%. methyfene chloride 2%, Plastlc F 100 52 - xx <0.0001 <0.0001 <0.0001
water remamder (top of column) ldrstillatron)
pyrrdme. water, acetone, methylene chloride Lbot- Plastic F 230 56 - xx 0.0001 0.0001 <0.0001 <0.0001
tom of reboder) (distillation)
pyrrdme bases from tar and carbohc 011 (VaporS. Coal By 1 176. 0.025 0.008
liquid1 product 212 0 079 0.05
tdistdlationl 10.024
10.072
pyrrdme sullate. unrectified pyridine sulfate. con- Coal By F 123 197 x II 0.037
densate hquor. sulfuric acid, water product
rectrfred pyrrdme sulfate. unrectified pyridine sol- Coal By F 215 197 xx xx 0.017c 0.014cd
fate product
unwashed pyrrdme sulfate. carbohc oil and Sulfuric Coal By F 123 197 I xx 0.0007cd 0.0003 0.0003
acrd 15% Icondensate) product
(continued)
Ferrous Alloys 561
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM
bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
pyrohgneous hquor. sulfwc acid 10% approxi- Chemical f <335 8 - xx 0.0098 0 00558
mately, pressure 100 PSI
pyrohgneous hquor, sulfuric acid 10% approxi- Chemical F <335 18 - xx 0.045 0.0304
mately, pressure 100 psi
orgamc vaternary ammomum compound in metha- Chemical F 195 42 - xx 0.012 0.005 0.0015
nol solutlon. possibly product of lsonicotmate and
carboxyhc acid. pH 2.3
QUEBRACHO EXTRICT
condensate formed when mwng or bisulflting que- Tannmg F JO- 50 - x <0.0001 <0.0001
bracho extract wth so&urn blsulflte 3%; reaction 206
frees sulfur dloxlde and forms sulfurous acid with
water vapors
coal tar base of qumolme type, carbon and dmcra- Chemxat F 110 185 0.0001 0.0001
dme impurltles, pH 8-9
RARE-EARTH CHLORIOE
rare-earth sulfate soluhon, sulfuric acid, phosphoric Chemical F A.T. 69 - xx <O.OOOld <O.OOOld c<0.0001
acid. acldlty 0 9-l 1N. speclflc grawty 1.14-1.15
rare-earth sulfate crystals, sulfwc acid 25%, phos- Chemlcat F 50. 4 - xx 0.0002 0.0004 0.0004
phorlc acid 17%. conslderable copper m solution 70 0.0004
rare earths CIIIC. cerlum, and sulfuric acids 05 Chemical F 159 2.5 - xx 0.29.d 0.31d C0.2d
0 8N. slurry conlammg sand and barium sulfate 0.19cd
rare earths, cer~c, cewm and sulfuric actds 0 5 Chenucal F 159 65 - xx 0.012 0012 CO.008
0 EN. slurry contammg sand and bawm sulfate 0.008
rare karth sulfate slurry. sulfuric acid 18.2096, Chemical F 55 23 x xx <o 0001 0.0001 coooo3
phosphoric acid 16-1796
rare earth double.sulfate salts, sodwm sulfate, Chemical F 113 75 - xx IllI* 0 0002 co.0003
phosphoric and sulfuric acids, acldlty 1 4.2N 0.0004
(continued)
562 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
sulfurs acld 15 5% coagulatmg bath, sodwm sol- RayOIl F 112. 30 0 056~ 0 016cd
late 15 259,. other ,norgalc salts l-5% 130 0 037c
sullut~c acid 13%. rayon nwed acid. sodlum sol- F 112 149 0 0122c 0 0106 00111
fate 249, zinc sulfate 1536,small amount of
hydrogen sulfide, water remamder
sulfuric aud 0 001 IO,. dilute coagulating bath, Rapll F 30 0.027 0.0001
carbon dlsulflde and hydrogen sulfide O-500 porn 0.004 0 009
0.041 <O.OOOld
0 02
0017
r00001
sullur~ acid 0.002 0 005% staple hber dramage Rayon F 132. 60 xx I ~0 OOOlad <O 0001 <O.OOOl
lwors sodium sullate 0 006-O 015% 138
sullunc-acid vapors. water 93%. carbon dwlbde Rayon F 200 39 - xx 0 0012cd 0 00014 <0.0001 .
5.. a#r 2% hydrogen sulbde 0 2%
acid vapors lrom hardemng bath evaporator Rayon F 120 425 - x 0 0029c 0 004c
0 0033c
rayon swng bath, gelatme. vegetable oil, softeners, Rayon F 155. 68 x <,0.0001*ad <O.OOOl
penetrants, glycerme 160 <O.OOOlcd
rayon swng bath, gelatme, vegetable 011. softeners, Rayon f 160 208 - x <O.OOOld <0.0001
penetrants. glycerine <O.OOOlad
wscose rayon spm bath (evaporator) RaytIll f 170 78 xx xx 0.084 0.027 0.03
sulfurs acid IO-12%. rayon spin bath, sodwm sul- f 38 III xx xx o.oOO2c 0.0011c
fate 10.12% 0.0001
sulfurs aud 10.12%. rayon spin bath, sodium soI. Rayon F <I20 30 x x 0.0107cd 0.0061ad 0.0061ad
fate 20.22%. some zmc sulfate. *orne organics 0 059cd
sulfuric acid I I%, rayon spm bath, sodium sulfate Rapll F 119 60 0 013lc 0 0001 co 0002c
20 5% zinc sulfate 0.8%. hydrogen sulfide 20 ppm 0.0001 0.02 c0.0002
approximately
sulfuric ac!d 8 1%. rayon spm bath Rayon L 78 26 - 0.00035a <o 0001
sulfuric acid 8%. rayon spw bath, water 71%, Rayon F 105 35 xx x OOIlcd 0 009d
sodwm sulfate 14%. glucose 6X, zmc sulfate l%,
traces 01 hydrogen sulbde and carbon dwlflde
sulfuric acid 7-896. rayon spm bath, sodwm sulfate Rayon F <II2 30 x x 0 0062cd 0.0035ad 0.0035d
13.15%. some zmc sullate and orgamcs 0 0062cd
sullur~c acid 7 25%. backchannel hquor, sodwm Rayon F 104. 60 x - 0 0076cd 0.0005
sulfate 18.19%. nnc sulfate 0 75%, spec~bc gravity II3
1 22 at 30 C
sulfuric acid 1.3% apprwmately. stretch water Rayon F 167. 20 _ - 0.05cd <0.0001
from rayon spmnmg machine 194
(continued)
Ferrous Alloys 563
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
sullwc actd 0 25%, spent rayon spin bath, sodium Rayon F 180 102 xx xx . ..d <O.OOOld
sulfate 0 25%
sullur~c acld 0 25%. spent rayon spin bath, sodium Rayon f 200 111 xx xx 0.0001 0.0001
sulfate 0.0001
spmbath atmosphere, hydrogen sulfide. and spm- Rayon F 117 40 xx 0.03636 0 0136a
bath dnppmgs
lumes from rayon spm bath, sulfuric acid, carbon Rayon F R.T. 30 O.OOla 0.001 co0001
dlsulbde. hydrogen sulfide O.OOSc 0 0014 c0.0003
0.005b
acid bath fumes. carbon dwlbde and hydrogen sol- Rayon F R.T. 30 xx 0.005 0.0006
fide 0.005
rayon spm bath fumes Rayon F 160 111 xx. xx 0.0001c 0.0001
0.0001
aud lumes and water vapor from rayon spin bath Raven F 176. 20 x.x xx <0.0001 <0.0001
195
exhaust gases above spmnmg hquors, free chlorme Rayon F a4 60 I) xx 0 035c O.Ollb 0.01
and other gases from sodium-hypochlorde bleach- 0 042~
mg, sulfur, other vapors
atmosphere, on roof m wc~n~ty of rayon bath fume Rayon F 57 30 xx - <0.0001 <o 0001
stack
RESIN
Dowex 50 resm saturated wth mtrlc acid 6M Atomic 1 85 130 - - <o 0001 <0.0001
Energy
Dowex 50 resw, saturated wth oxalic actd 5% Atomic L 85 125 - - <o 0001 <o 0001
fnergy
Oowex 50 resm m dtstdled water, slurry Atomic L 85 125 ~ - <o 0001 <o 0001
Energy
65% approximately urea formaldehyde rests. free Plastic F 212 58 I: xx <O.OOOld <0.0001 0 00012
formic acid, pti 4 5-5 2 (vapors) 0 OOOld
31% synthetic resm acetlc aud 41 5%. formal- Synthetic F 158. 179 - x 0.0001ld 0 00016d
dehyde 7 5% sulfuric acid 296, water remamder Resin 180 wo 00011
23 5% wnyl-resin sollds suspended by agltatlon m Plastic F 185 23 x I 0 0003cd <0 0001 <0.0001
calcium chloride 0 33, sodum Ih~osullateO 052%
sodurn hydroxide 0 026% solution
(continued)
564 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
synthetlc.rerm varmsh base. phthahc anhydrldc and Palot and f loo. 40 0.0002 O.WOl
glycerme. vegetable 011s and sodium hydronde 10% Varmsh 500
cleanmg solutlon
fumes from synthetwesm varntsh manufacture. Pamt and F 1 oo- 40 <0.0001 <0.0001
phthahc anhydnde. glycerine. vegetable 011s and Varntsh 500
sodurn hydrorlde 10% cleanmg solutton
formaldehyde resm. water 98%. methyl alcohol 2% Chemical f 220 130 0.0013 0.0005 0.0006
ohenola-resm slurry, Mate 0 19%. chlottne Plastic 1 40. 45 <o 0001 <O.OoOl c<0.0001 <o 0001
001%. nltrate and nltnte 12 5 ppm. mtrates 3 160
ppm. no sulllte. pH 3 5.7
rosm. orgamc aclds. phenols. aldehydes, various Chemical F 525 610 <o.c301 1<0.0001 <0.0001 c<0.0001
non.aqueous resm media (autoclave) 0.0003 L 0.0002 0 0002 co.0002
60% row acids. olewlmolelc acids 20%. tall-oil Research L 509 54 0.185 O.OOOla ml c ml
pdch 20% (bottom of tower\ ifractlona-
tion)
tall 011. prmclpally tall-oil rosm labove reboder F 527 69 0.0002 0.0001 0 0002 0.0002
outlet) (fractlona-
tion)
robber reclalmmg. alkalme, neutral and slightly acid Rubber F 387 IO 0.0003 0.0004
condltlons (digester, vapors. Ilqwdl 0.0002 0.0002
rubber rec!almmg. alkalme, neutral and slightly acid Robber F 387 13 ml rlll
condltlons IdIgester, vapors, hquld) 0.0003 0.0001
latex COagU~atlOn, calcium chloride 1%. pH 9 dur. synthetic F 200 107 0 OOOld nil d
I%?18 days, and acetlc acid. pH 3 durmg 89 days Rubber
latex, calwm chloride 2%. pH 9 durmg 34 days; Synthetic F 200 53 <O.OOOld nil d
and acetlc acid 1%. pH 3 durmg 19 days Rubber
treated water for making up synthetic-rubber emul- Synthetic F 135 26 <O.wol <O.ooal
woo. hardness 0. turbidity 3, pti 6-8 (tank bottom) Rubber
Ferrous A l/o ys 565
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosron mediums conditions Average corrosion rates (ipy)
a g
L
$ t TIPE TIPE TWE ALLOY
:: :: 364 316 317 20 625
. . -----
Rubber
synthetrc-rubber crumb, water 30%, salt 0.5%, Synthetic F 180 15 xx x* <0.0001 <0.0001 <00001
traces of coagulatron hquor chemrcals. combined Rubber
sodrum sulhde. blended trrphenyl phosphite ldrrerf
actrvator solutron used m cold rubber production, Rubber F 80. xl x I: <0.0001 <0.0001 nil
glucose 18.4%. sodwm pyrophosphate 4.4%, fer 212
rous sulfate 0 7%
ddute acid solutron lor coagulatmg serum make-up. Synthetic F 100 41 II xx 0.0168cd 0.0004d
sodwm chlorrde 4%. sulfuric acid 0.35% Rubber 0.01115cd
recycle coagulatmg serum, sodium chloride 4%. di- Synthetrc F 100 64 - I 0.00012ad <O.OOOl
lute sulfurrc acrd, water, pH 4 Rubber <O.OOOlad
drlute mother lrquor used to coagulate synthetrc Synthetrc F 120 21 I( - nil a nil
rubber, sodium chloride 4% approxnnately, sodium Rubber
sulfate 0.3% approxunately, pH 3.5 (tank bottom)
ddute creamrng and coagulating solution for GR Synthetic L 120 5 I I nil nil
S synthetrc rubber latex, sodmm chloride 3 9%. Rubber
sodrum sulfate 0.27%. pH 3 55 Ialternately im.
mersed)
sodium chlorrde 3 3%. sulfuric acid 0.01% solution Synthetic F 90 30 0.0007d <0.0001
iOorr dewatermg skrmmer) Rubber
sodmm chlorrde 3.06%. sodium sulfate 0.33% solu Rubber 1 86 12 0 0002c <0.0001
bon. ddute sulfurtic acrd. pH 4 3 nil nil
sodwm chlorrde 3 06%. sodium sulfate 0.33% solw Rubber L 120 9 0.0011c <0.0001
bon. drlute sulfurrc acrd. pH 4.3
sodwm chlorrde 3.06%. sodrum sulfate 0.33% solw Rubber 1 120 12 <0.0001 <0.0001
bon, ddute sulfuric acid, pH 4.3
sodrum chlorrde 2.68%. sodium sulfate 03% solu- Rubber F 86 7 0.0001 0.0072
bon. dilute sulfuric acid, pH 1.5
sodmm chlorrde 2.68%. sodtum sulfate 0 3% sohr Rubber f 120 12 0.0427~ 0 008
bon. drlute suffurrc acid, pH 1.5 0.096 0.0005
(contmued)
566 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
selentous aud, sulfwc and nltrlc acids (gas Precious F 200 0 28 0.135c 0.058c 0 083c 0.17c
scrubber) Metal
fumes of selemous acid. sulfuric and nitric acids Precious F 130 004llc 0.061 lc 0 0564~ 0 12llc 0 0506~
Metal 0.1189c
fumes of selemous acid. sulfurtc and rutnc acids Prectous f 650 0.029c 0.027~ 0 022c 0 024~ 0 029c
(box scrubber) Metal
moisture-laden sewage gas from anaerobIc dlges- Food F 90 90 - x <o 0001 <o 0001 <o 0001 <0.0001
bon of packlng house waste, carbon dioxide 63%. (meal1 0 0003 0.0002 00001 0 0001
methane 36%. hydrogen sulfide l%, pH 7.4 ap
proxtmately (Nash vacuum pump)
settled sewage, hydrogen sulfide 14.20 ppm. pH 6-7 sewage F 75 34 - xx <o 0001 <0.0001
Itreatment) 80
flftrate from dewatered elutrlated sewage sludge, Sewage F 70 110 xx xx CO OOOld <0.0001
contams ferric chloride. pH 6 (vacuum flltratlon) fdlsposal)
flltrate from dewatered elutrlated sewage sludge, Sewage F 70 139 xx xx 0 0002cd <0 OOOld
contains lerr~c chloride, pH 5 5 6 (vacuum fdtratlon) fdlsposal)
s~I~ceous ore pulp. soltds 50%. sulfuric acid and Chemical F RT. 3 xx 0 001 0 0006
ferric sulfate added, ferrtc loo 2 g/l, mltlal ptf 0 5 0001
s~hcon tetramdide, free lodme 2% (hall Immersed1 Research 1 293 7 0.0032 0.0031a 0.0035 0.0029
>40% potash soap, derived lrom edible coconut Soap :f 72 <O.OOOl <0.0001
011. hand washmg soap, fatty acids ~0 5%. pH
9 59.8
35% soap made up lrom coconut fatty acids 50% Soap F 72 <o 0001 <0.0001
and soya fatty acids 50%. glycol 5%. hand-washing
soap, fatty acids (0 4%, pH 9.2-9.5
15% soap, made up from soya fatty acids 50%. tall Soap f 72 <0.0001 <0.0001
011 50%. wth sodlum sullate 1% and pine oil 1 5%.
floor cleaner, pH 10.6
12.5% soap made up from soya fatty acids 50% Soap F 72 <0.0001 <O.OOol
and tall 011 50%. wth free trisodium phosphate
1%. floor cleaner. pH 11-11 5
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM
(amtd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
soap and wash-hquor mixture, sodturn hydroxide Soap F 200 <o 0001 <0.0001
15%. sodturn chlonde 10%
soap lye. sodium chloride ll%, sodlum hydroxide Soap F 200 102 x x <o 0001 <o 0001
2%
fats, fatty acids, caustic soda (bottom of kettle1 Soap F 90 35 x x <0.0001 <0.0001
217
soap, salts of alummum. calcwm. magnewm and Soap F 100 35 x x <o 0001 co 0001
z,nc. pH 4-l I 190
tallow, acldulated cottonseed and soybean 011 soap Chemical F 138 11 - xx <0.0001 <0.0001 <o 0001
stocks (tank bottom)
aclduiated cottowseed oil soap stock and mlxed Chemtcal . F 147 62 xx - <0.0001 <0.0001 0.0004
vegetable 011 soap stock
ddute soap solutlon of sodwm salt of sulfonated 011 Rayon F 86 56 - x <0.0001 <0.0001
of mdefmlte composition, sodurn oleates. paraffm
011s
lo%, organws. bulyl alcohols 5.10%. formalde- Chemical F 230 38 - xx <0.0001 <o 0001
hyde 1%. water remamder, pH 4.5
5.2%. water 93%. sodwm formate 0.5.1%, butane Chemical F 300 61 xx xx <0.0001
0.1%. pH85-95
20%, soda-ash draw liquor. ammonwm chloride Chemical F 85 280 xx xx 0.0001 0.0001 0 0001
15%. sodwm chlor,de 5%, dissolved carbon dloxlde
2%. free ammoma 1.2%. solld ammonwm blear-
bonate I%. sodum sulfide trace (carbonating tower1
condensate from sodlum-bicarbonate mother liquor Chemical F 135 14. L nil 0.00037
28
sodium-bicarbonate slurry m solution of ammonium Chemical F 84 3102 - xx 0 0001 0.0001
chlortde. sodwm chloride, and free ammonia 35
tder lcarbonatmg tower)
slurry saturated wth sodum chloride, sodium bi- Chemical F 81 90 xx xx 0.0003ad 0.0004d
carbonate. ammonium chloride, ammonium bicar-
bonate. free ammoma and free carbon dioxide fbi-
carbonatmg tower)
(continued)
568 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
wet gas containmg carbon dioxide and ammonia, Chemical F 185 70 - x. O.OOOlb 0.0001
water 0.32 g/I ammonia 0.23 g/l;carbon dioxide
0.135 g/l III vapors; ammonium carbonate IM, am- soda)
monwm hydrorlde 1.3M III condensate. some hydro-
gen sulhde III vapors (heat exchanger)
feeder Ilquor. sodwn chloride 230 g/l. flxed am- Chemical F 185 105 x xx 0.0016~ 0.0001c 0.0001c
moma 65 g/l, free ammonia 15 g/l, sulfide 0.04 g/l. 0.0003c so.ooo2c SO.OOOla
won 0 006 gi I (coke-packed section of strippar still) s0.0014c
LSO.OO28c
sooolc
blcarbonale lower slurry saturated wdh sodwm br- Chemical F 75. 77 x xx O.OOZlad 0.0015a
carbonate. ammomum bicarbonate. sodium chloride, 160 0.0015ad
ammomum chloride, free ammoma, free carbon
dloxlde, some crystals of sodium bicarbonate
SOOIM CNtBONATE
25.4%. sodwm chloride 8%, sodium borate 8%, Chemical F 150 60 xx xx 0.016~
so&urn sulfate 2 5%
SOOWM
CHLORATE
55%. sodium chlorfde 7%. rohd salt m suspension Chemical F 230 174 - xx 00001 00001 c0.0001
5%. pH 9-10 [vacuum evaporator)
saturated solution of sodium chlorate and sodium Chemical F 100 62 - x O.OOOlbd O.OOOlbd
chloride from which the chlorate is crystallized, no
hypochlordes, pH 6-7
sochum chlorate, sulfuric acid, chlorine dioxide, Research 1 127- 10.0045 10.0063 0.002
water 131 10.009 LO.0086
10.0156
sootu CHLORlOE
purlhed sodwm-chloride slurry from vacuum pans, Chemical F 90. 90 xx x <O.OOOlad <0.0001
brine 75% approximately, salt crystals 25% ap- 100
proximately
saturated to 15.3% sodium-chloride solution lalter- Metal F 60. 160 x x O.OOOld <O.OOOl
nate Immerslonl 80
vapors from bodmg saturated sodlumxhlorlde solu- Chewal F 210 210 xx 0 OOOlcd <O.OOOlbd
t10n Ievaporator)
(continued)
Ferrous Alloys 569
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
saturated salt brme. hydrogen sulLde0.15gll. pH 6.7 Chemical F 100 393 0.0001c
50% sodwm chloride. sodium hydroxide 8%. SD Chemical F 400 27 0.004 0.0023
dum chlorate I%, ammonia 1%. water remainder
lammanla still1
ICI%, restdual soap, total sodwm oxide 0.03% ap- SOi3P F 165 65 0.0002d
proximately, free sodurn oxide 00003% approxl.
mately
(continued)
570 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
c jj
e
I s
c
s
$ 5 c TYPE TlPE TlPE ALLOY
0 2 4 304 316 317 20 825
. . . .
18%. restdual soap. total sodium oxide 0.03% ap- Soap 140 65 xx xx 0.0004d 0.0002
pro:imately. lree sodium oxide 0.0003% approxi-
mately
10%. alummum chloride hydrate 0.25% approxi- Soap 165 65 XI xx <0.0001 <0.0001
mately. pressure 110 psi
18%. aluminum chloride hydrate 0.25% approxi- Soap 160 65 xx xx 0.00064~ 0.00036cd
mately
18%. total sodwm oxide 0 03% approximately. free soap 160 46 xx xx 0.0004ad 0.00014
sodwm oxide 0 003% approximately. pressure 110
PSI
18%. total sodium oxide 0 03% approximately. free Soap 140 46 xx xx 0.00084d 0.00038
sodium oxide 0 003% approximately. pressure 110
Psi
15.3% approximately, ammomum perchlorate 240 Chemical 155. 98 I x 0.0002cd 0.0001a 0OOOla
g/l, sodturn perchlorate 78 g/l. sodwm chlorate 2 170
g/l, ammonium chlonde trace, pH 4 8
14% approximately sodium-chloride bittern, chlO- Chemical 170 90 xx 0.0036r 0.006~ 0 0038cd
r&de 10 5N. sulfate ion 55 g/l. magnesium ion 41
g/l, sodlum and potaswm ions balance of catloos.
pH 2-5 (heat exchanger)
12X, acldlfled with sulfwc acid, petroleum solvent Tannmg 180 x 0 0001 0.0001
added, pH 2 5 kheepskm degreasmg drum1
12% approximately waste brine, calcmm chloride Mmmg 112 17 xx xx 0.156cd 0.047cd
1 g/l. hydrogen sulbde 250 ppm (line) kulfur)
sodwm chloride and sodwm sulfate 13.16%. glyc- Soap a5 I05 xx x WO OOlcd WO.OOlcd
enne 10.12%. spent soap lye treated wth ferric
chloride and sulfuric acid to pH 4 5. mud and water
sodwm chloride and sodturn sulfate 13.16%. acid Soap a5 105 x x WO 006cd W0.003cd
lye treated wth alkali to pH 9. glycerine lo-12%, wo 004c wo.003
mud and water WO.OOOlbd W<O.OOOld
10.5%. acldlc salt strlppmg solution. chloride 70 Mmmg 86 21 -- 0.018a 0.016cd 0 005lad 0 0074ad 0 006cd
g/l, sulfate 50 g/l. nitrate 20-25 g/l, thorwm 4.5
g/l. ferric ton 1 g/l. sulfuric acid 0 IN; pH 0.5 ap_
proximately
7% approximately. pickle hquor, sulfuric actd 0 25. Tanning 60. 180 0.0022 0 0012
05% 70
1% approximately, pickle Ilquor, sulfuric acid 0 25. Tanning 60. 180 <0.0001 <o 0001
0 5% (above hquor level1 70
5-4%, sodlum hydroxide 1% (bottom 01 column1 Chemical 220 58 - xx <O.OOOld <O.OOOld <O.OOOld <O.OOOld
2%. plantwaste elfluent. sohds 4-5%, chlorides, Chemical F 60 105 x - <0.0001 <0.0001
carbonates, sullates. sulfides and organic salts,
water remamder, pH 10
(continued)
Ferrous Alloys 571
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (mntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
1.6% approximately, spent brme mme water from Mming F 120 67 xx x 0.0001c 0.0001c
Frasch process, calcwm carbonate 500-1000 ppm,
hydrogen sulllde 150.200 ppm, polysulfldes 75.100
ppm. thlosulfates as hydrogen sulfide 4-10 ppm.
ptl 6-6 8
0.15%. o+field brme, calwm and magnewm Chemical F 149 144 xx xx 0.016~ 0.012c
chlorides lo%, bromme 04%, pH 6
purllled sodium-chloride brme. acldlfled wth hydra. Salt F 228 ia - XX 0.263 0.189
chlorlc acid to pH 3 54.5
sodium chloride, water 3%. ferrous chloride 0 7% Chemtcal 147 0 0002ad 0 OOOlad
sodwm-chloride blttern (heatexchanger head) Chemtcal F 169 168 xx 0 0006cr 0 0006~ 0 0002c
sodium chloride. sodium sulfate, glycerme. pH 6-10 Soap F 140 1235 x xx <O.OOOlcd <O.OOOl <0.0001
(vertical tube evaporator1 150
saturated salt solution of glycerine and water. glyc- Soap F 140 91 - - 0 0003cd <O.OOOlad <O.OOOld <OOOOld
erine 15.80% (Wooster-Sanger evaporator. vaporsl 220
salt and crude glycerme. soltds 7.25%, water vapor. Soap F 190 24 llll nil
pH 79
salt and crude gtycerme, solids 725%. water vapor, Soap F 190 26 0.00012 <0.0001
pn 5.5-9
air. saturated wth sodhum chloride Mmmg F 77 84 xx xx 0.0003ad <O 0001 <0.0001 <0.0001
SODWM CHLORITE
0.5%. during 34 hours, aeratmn durmg 138 hours, Pulp and F 95 31 .x xx 0.0002cd 0 OOOlad
calcium hypochlorlte direct chlorination wth Paper
added sulfuric acid to pH 4.5 durmg 572 hours
(honzantal Bellmer bleach beater)
0.2.0.1%. Textone cotton dyemg and bleach- Textile F 160. 194 x xx 0.0006~ 0.0003c 0 OOOlc O.OOOla
mg, oxahc acid l-2 g/l 170
0.1%. CF rayon bleach, 53% acetic acid 0 18%. Chemical L 210 05 x xx 0 003 0.003
synthetic detergent 0.1%. 0.035% hydrogen per-
oxide 100 vol, sodium carbonate 0.03%
0 04%. CF textde bleach, synthetic detergent Chemical L 130 0.5 x xx 0.001 0 002
0.2%, sodium bicarbonate 0.15%, free chlorine
as sodium hypochlorlte 0.15%. soda ash 0.07%
0.02%. Textone, caustic soda 1% lbleachmg klerl TextlIe F 215 23 - x 0 0001 <o 0001
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rateS (ipy)
SDD,M FLOR,DE
sodum lluorlde, alummum lluwde, sodium sul- Metal F a7 63 00001 <o 0001 0 00011
fate. sodturn carbonate, sodwm bicarbonate. aw. 0 00017
water. alummum oxide. DH 9
6.1% approrlmately saturated sodturn acid flua- Chemtcal F 175 30 0 OSIC 0 043 CO 032
ride solul~on. crystals 30 g/l. hydrogen lluorlde 0 Olc
30 gl
SODlUU FLOSIL1CATE
SODIUM HYDROSULFlDE
12-5X. sodwm sulhde and polysullldes as impuri- Chemical F 230 50 <0.0001 <O.OOOl <O.OOOl <o 0001
ties <O.OOOl
L<0.0001
SOOIUU HVDROSULFITE
40%. some sullur dmxlde, zmc suspension in water Textile F 85. 42 <o 0001 <0.0001
125
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
r- 2
2 :: a
SODlUH HYDROXlDE
Scm,M-HYDROXIDEYlXTURES
23% caustic soda lye, sodium chlonde IO-15%. Soap F 190 64 xx <O.OOOlcd <OOOOla
tallow, coconut 011. glycerme removed wth sodwm ;OOOOlcd 0 0003
chloride. sodium hydrosulllte 0.050.15% added m O.OOOlb
alkatme solution 00001*a
20%, potasswm hydroxide 2.7%. (stilt pot in crack- Plastic F 305 60 - xx <O.OOOl <0.0001
mg column) tdistdlalion)
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
E $
IS%, naphthenrc acrd, cresols, phenols fresultrng Petroleum f 225 660 - x 0.0001 0.0002
gravrty 22.28&), mercaptan sulfur 0 04% (tower)
18%. naphthenrc acid, cresols. phenols Iresulting Petroleum F 225 564 - x 0.0001 0 0001
gravrty 22~28Bel, mercaptan sulfur 0 04% (tower)
17.2%, organrc salt 12%. methanol 8%. sodrum Chemical F 85 37 x xx <o 0001 <0.0001 <0.0001 <0.0001
chlarrde 7% lliqurd Imet s0.0001 so 0001
17.2%, organrc salt 12%. methanol 8%. sodrum Chemrcal F 85 37 _ xx <o 0001 <0.0001 <0.0001 <0.0001
chlorrde 7% so 0001 s0.0002
15%. monochlorotoluene saturated wrth chlorine Chemrcal f 212 33 - x 0.023cd 0 022cd 0 018cd
2% and hydrochlarrc acid 2% approxrmately [batch fdrstrllation)
strll)
15.1.5%. amme salt 12%. methanol 8%. sodrum Chemrcal F 85 20 x xx 0 0001 to 0002
chloride 7%
10% caustrc cell Imuor. salt 12% Chemrcal F 190 279 x x 0 0002 <0.0001
10.3%. occasronalty some sulfurrc scud Research L 190 300 xx 0.03a 0.0083 CO 0006 0.0001
6%, sodrum hypochlorrte ~1% (gas scrubber) Petro- F 80. 138 _ - 0 024cd 0 022cd
cherlncal 90
2%. sulfurrc acrd 10%. sulfur droxrde 0 1%. pH 4 3 Chemrcal F 125 104 x io 0001 <o 0001
sodrum hydroxrde. sulfur dioxide, normally acid Chemical F 130. 99 x xx <o 0001 <0.0001
solutron 140
0.5%. water 99 5%. traces of butane and kerosene Chemrcal F 320 275 x x II nil
dilute caustic soda, sodrum formate. methanol, Chemical F 86. 75 x xx <0.0001 <o 0001 <o 0001 <0.0001
rtrogen compounds 248 0.0003 0 0003
6.3%. sulluric acrd 45%, sulfate turpentrne oil Chemical F 100 103 - xx 0.0003d 0.0002d 0 0002d 0.0003d
0.52X-O%, free sodrum hydroxide 4-35 g/l. sodium Petroleum F R.T. 37 0.000la
chlorrde 2-25 g/l. sodium rrlicate Ig/l. acid oils
O-2 ml/l
(continued)
Ferrous Alloys 575
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
0.042%-O%. sodrum chloride 3.21 g/l, free sodium Petroleum F R.T. 55 O.OOl& nil
hydroxide 6-13 g/l. acid ads 02 ml/t during 13
days; and sodium chloride 7-15 g/t. free sodium
hydroxide 5.8 g/l during 42 days
sodrum hypochlorite traces, sodium chloride <l%. i Cellophane :F 212 69 I xx <0.OOOlad <O.OOOlad . .. . <O.ODOlad
sulfur base dye
6&12X approximately, crude sodium-nitrate sohr- Chemical F 232 30 - xx o.ooa7c 0.0006 o.ow6
Iron fevaporalor)
0.4-0.3X. s&urn chloride 0.9%. diazoting bath Textile 1 180 0.2 - xx 0.0056 0.0044
10.0058
SODIUY PHENOLATE
sodium phenolate, tar acids 20 WI% approximately. Coal By- F 248 329 - . <O.OOOlcd <o.o001
total alkalinity 20% as sodium hydroxide (tower) product
SODIUM PHOSPHATE
50% sodium trrpolyphosphate and sodium tetra- Chemical F 165 2.5 xx xx 0.0001 0.0004
polyphosphate solution (hydrator)
so&urn phosphate, salts 54.55%. hydrochloric-acid Chemical F 185 16.5 II xx nil nil nil
trace. ptl 6 9-7 (gas scrubbing, vapors, liquid)
10% dlsodium phosphate and sodium carbonate, Chemical F 150 123 xx xx 0.0001 0.0001
sodwm.phosphate solution. pH 9 (bottom of tower) 0.0001
rhsodurm pyrophosphate during 38.6 days, disodium Food :F 60 59 xx xx 0.0001 0.0001 0.0001
phosphate durmg 7.3 days, monosodium phosphate
durmg 5.7 days, potassium phosphate during 4.3
days, potassrum pyrophosphate during 1.8 days,
monopotassium phosphate during 1 day (rotary drier)
disodium pyrophosphate during 38.6 days, disodium Food F 70 59 - xx O.OOOla 0.0001 0.0001
phosphate during 7.3 days, monosodium phosphate
durmg 5.7 days, potassium phosphate during 4.3
days, potassium pyrophosphate during 1.8 days,
monopotasswm phosphate during 1 day (rotary drier1
SODIUM PROPIONATE
~0.2% sodium and calcium propronates and ace- Chemical F <160 45 xx xx <0.0001
tales, so&urn salts, pH8 approximately
(continued)
576 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtdl
Test
Corrosion mediums conditions Average corrosion rates (ipy)
sodrum.sulfrte saturated slurry. tmc sulfate l%, Chemical F 230 193 - xx 0.0001 0.0001 0.0001
sodrum hydroxrde. pti 8 5-9 fevaporator) w0.0001
25.20%. top waters from organrc yellow prgment. Paper F 158. 7 5 xx xx 0 0006ad 0.0003d
sodrum acetate 3%, sodrum chlorrde 16% 176
14.8%. chlorrde ran 456, ferrrc ran 4%. phosphate Pharma- F 125 20 x xx 0.0028cd O.OOlcd
ran 1%. pH l-2 5 ceutrcal
6.547% approximately, sodrum fluorrde 5.20 g/l, Metal F 68. 55 xx xx 0.0004c <0.0001
sodrum carbonate 2.10 g/l, traces of sulfur dioxide 104 . ..0.0001
and hydrofluorrc acrd, water remarnder (Soderberg
gas scrubber)
5-0.5X. sulfurrc acid 053%. wash water from Chemical F 150 28 x xx <O.OOOld <0.0001
washmg of sdrca gel
1.5% sodrum sulfate hydrate, sulfuric acid 0.5% Textile 1 150 4.1 - x flll nil
sodium sulfate. sodrum carbonate, sodrum sulfide. Pulp and F 190 179 I xx <O.OOOl <0.0001
water, solrds 55% Paper
SODIUM WLFlDE
40% mrtrally. sodrum hydrosulfrde 45% finally Chemrcal F 194 160 - x 0.0026 0.0039 0.0015 0.0005
sodium-sulhde solution, pH 6.5 (bottom of tanti Pulpand F 65. 163 - - <O.OOOl <O.OOOl
Paper 100 <0.0001
(continued)
Ferrous A l/o ys 577
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
s -f
,YOUSl
i pz $
0
ll?E
304
1WE
316
1WE
317 20
ALLOY
525
IPROCESS
i
L
. . . . . P--P-
sodnrm sulfide, sulfonicacrd derivatrves. pH >8 Pulp and f 140 84 x xx O.WOl 0.0001
11 any hqurd entrained in vapors and noncondens- Paper
able gases Ievaporator. vapors)
2% sodrum trwlfide. sodium chloride 2%. sodium Chemical F 105 70 xx x 0.0001 <0.0001
hydroxrde 0.5%. traces of ethyl amine, thiosulfates
andsodmmmercapto-benzothlarole. water remainder
3%. orgamc actds, sulfurous acrd. tannins (under Tanning F 180 xx 0.0001 0.0901
false bottom 01 quebracho bisulhting tank)
sodrum sulhte calculated as sodrum hydroxrde Rayon F 108 56 x <0.0001 <o 0001
0 12%. alkalme Antrchlor solution <0.0001
0.063%. sulfates as sulfur trroxide 232 ppm, chlo- 150. 55 0 2038 nil c rlll
rrdes as chlorme 210 ppm. rron 28 ppm, nitrates as 200
mtrogen droxlde 15 ppm. free sulfur 2 ppm
20%. yandlm. treated under vacuum with sulfuric Pulp and F 180 116 - x 0.0002 CO.0008
acrd to drove off sulfur droxrde. solution decomposed Paper
to sodrum sullate
6%. organcc acrds. sulfurous acid, tannins Tanning F 180 xx 0.0001 0.0001
16.4% approximately. hydrochloric acid 5%. so- Metal F 125 30 xx corr 0.069cd 0.065cd
drum chlorrde 3% 0.188cd
SOYBEAN
au. steam, vapors from hot, moist soybean meal Agriculture F 165 33 xx xx <O.OOOld <O.OOOld
Iexpeller)
au steam, vapors horn hot. morst, raw extracted Agriculture F 156 28 xx xx <0.0091 <O.OoOl
soybean meal
au steam. vapors from morst. toasted extracted Agriculture F 175 28 xx xx <O.OOOld <O OOOlad
soybean meal
steam. n-hexane vapors, some orgamc distillates Chemical F 80. 55 x x 0.0002 0.0004
from soybean extracted meal, no chlorrdes (half em- 250
bedded m carbon, vapors mlet of absorption tower)
vapors and condensate from soybean and flaxseed Food F 100. 145 x iO.OOOlcd <0.0001
flmseed) cookmg (vapors mlet of condenser) 400 <O.OOOl
fumes from soybean and flaxseed (Imseed) cooking Food F 450. 145 - x <0.0001 <0.0001
Ipressure cooker) 500 (continued)
578 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates Lipy)
g oz
e
g - ,PL ,WL 7PE ALLOY
= $ 304 316 317 20 a25
. . . . .
fumes frotn the heatmg 01 crushed soybeans and food F 230. 39 x ,.o 0001 <0.0001
llaxseed (expeller condltloner ventdator) 240
SiARCH
wheat starch, water, sulfur dioxide and Dowicide. Food F 32@ 68 x x 0.0002c <0.0001
pH 2 Z-3.8 (drum drier, vapors during 35 days) 340 0.0002c
STEAM
steam wrtually devold of all solutes fdeaerating Power F 220 244 -- <o 0001 <0.0001
heater) s<0.0001
w<o 0001
92.2% approximately, hydrogen sulhde 7.63%, Research L ZOO- 291 IllI c IllI IllI
mercaptans 0.17% (overhead hne from sour-waler 230
stripper)
geothermal steam and water, carbon dioxide, hy Power F 180 60 - x <0.0001 <0.0001
drogen sulftde. ammoma, pH 6.5 (steam and water
separator)
steam from Dallas city water, after zeollte solten- Chemical F 225 30 xx xx 0.0004c <0.0001
mg. sodturn chloride 292 ppm average. hydroxides
0.42 ppm, carbonates 10-36 ppm, bicarbonates O-6
ppm
steam, fumes lrom feedstufts and molasses (tap of Agrkxlture F 190 112 c.0 0001 <0.0001
cooler1
steam and water and other reagents plcked up dur- Textde F <,212 268 xx - O.OOOllad <O.OOOl
mg vat agmg of printed goods tprmtingl
33%. small amounts of sodium chromate. pH 3-6 Chemical F 160 3.7 - x 0.219ad 0.07bd
during 44 hours. pH I1 approximately durmg 35 P.217bd
hours. pti l-2 durmg 9 hours
Steffen Mate, total dry substance 70%, tsucrose Sugar F 178 127 - x <O.OOOla <D.DDDl
IO%, aminoacids IO%, potassium salts remainder), <0.0001
pH 6.5 (evaporator)
Steffan Wale, total dry substance 40%, (sucrose Food F 176 127 - x 0.0001 o.lxM2
lo%, aminoacids 10%. potassium salts remainder).
pH 8.5 (evaporator)
Steffen filtrate. total dry substance 4%. (sucrose Sugar F 214 111 - xx OOOOla D.DDOl
10%. aminoacids 10%. potassium salts remainder),
pH 8.5 (evaporator)
carbonated Steffcn filtrate sludge. total solids Food F 125 59 x xx O.OOOla O.DDDl
23%. (calcium carboMts 87%. sucrose 4%. amino-
acids 4%. mostly potassium salts remainder). pH
8.5 (Dorr thickener)
(continued)
Ferrous A llo ys 579
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
carbonated Steffen filtrate, total solids 3%, fsu- Food F 125 0.0001 0.0001
close 10%. aminoacids 10%. calcmm carbonate
6%. mostly potasswm salts remainder). pH 8.5
tOorr thickener)
SUOAR. CANE
sugv. hydtochlorlc acid, ammomum sulfate. am- Chemical F 260 5 - xx 0.037c 0.0059 0.0015 00013
momurn chloride. pH 0.5, pressure
91.90% sucrose. sugar syrups and liquors, dls- Sugar F 160 133 xx xx <0.0001c <0.0001c
solved solids 60X, pH 3.5-S
60% sugar syrup. caustic soda 3%, muriatlc acid Sugar F 180 7 - XX 0014 0.006 0 0006
3%
concentrated Steffen bltrate. sohds m solution SUgal F 176 105 x x IllI nil
60%. solids lmostly potassium salts) in suspen-
slon 5% fcalandrla evaporator)
Invert sucrose syrup. acidified wth hydrochloric Sugar F 140 116 - - 0 OQo3 0.0001
acid to pH 2.5-3. and neutrahzed with lime to
pH 5-6
cane-sugar hquors (bone char filtratlon) Sugar F 170 56 x x <0.0001 <0.0001 <O.OOOl <O.OOOl
14.0.5% sugar, sweetwater from washmg bone Sogal F 160 61 - xx <0.0001 <0.0001
char after use as a blter ald for refmed sugar
hquor (evaporator charge tank)
11%. lowpurlty (75%) sweet water, fmal pH 7.6 Sugal F 160 228 - - <0.0001 <o 0001
5%. sulfuric acid 0.5%. pressure 160 psi Research L 363 - 0.018 0.0033
sugar fdter media, superheated steam, pH 6 fgrav- Sugar F ZOO- 0.2 - xx 0.001 0.002 0.003
ity fdter vessel) 1100
Steffen fdtrate. solids in solution 2.5%, Cal- Sugar F 185 105 x x <0.0001 <0.0001
cium carbonate precipitated IX, sohds in SW
pewon (Kelly falter)
waste water from bonexhat biters. orgamc and Sugar F 170 74 x- <O.OfJOl <0.0001 <o 0001 <O.OOOl
inorgamc lmpuritles, pH 6.7-7.3
steam, destructively dtstdled otganics at 800 F, Sugar F ZOO- 50 - xx <0.0001 <O.OOOl <0.0001
pH 6-7 ILIter) Irefmingl 700
vapors lrom lowgrade sugar masseculte. vacuum Sugar F 160 59 xx xx <0.0001 <0.0001
27 in. of mercury (condenser)
vapors from hot sugar liquor lchar filter trough) Sugar F 145 56 - - <0.0001 <O.OOOl c.0 0001 <0.0001
dextrose solution formed by washing dextrose dust Food F 78. 16 xx xx <0.0001 <0.0001
with recirculated water. pH initially 7. fmally 3.7 88
each day (sugar scrubber)
corn syrup being concentrated from 51% solids to Corn :F 90. 108 - xx ! <O.OOOld <0.OOOld <O.OOOl
80% solids (vacuum evaporator) Products : 190 c<0.Oc41
(continued)
580 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
lest
Corrosion mediums conditions Average corrosion rates (ipy)
95.50% rpprortmately. second sugar liquor, sodium Sugar F I35 33 -xxx: O.OOW 0.0003
chlorrde 4.2%. pll 4.2 Miial evaporator) 0.0005
50% approstmalely, second sugar liquor, sodium Sugar F 135 30 x- <0.0001 <0.0001
chiorrde 2.7%. hydrochlorrc acid to ptt 4.4.4.6
45% approximately. glucose liquor from corn, pH Food F 170 100 x xx 0.0003cd <O.OOOl
4.45 tfilter~
22% approximately. refined dextrose solution, acti- Corn F 145 52 x x <0.000I <O.cml
vated carbon suspension. sulfuric acid, pH 4 Products w<0.0001 w<0.0001
99.9% starch. hydrochloric acid tO*Be remainder Chemical F 425 15 - I, 0.0015a 0.0005a
93.9% starch, lO*Be hydrochloric acid 3.11%. Chemical F 140 15 - X 0.0003a 0.0002
glacnl acetic acid 3.05%
starch slurry, hydrochloric acid to 0.02N. specific Corn F 275 134. xx 0.0002 <O.MUtld
gravity 1.075. pH 1.8 ldextrose converter, vapors. Products 217 0.0004d 0.0006d
hqurdl (relining)
starch slurry, sulfuric acid to O.O4N, chlorides Corn F 120 57 xx xx 0.0001 w<o.O001
0.0022%. pH 1.62 Products w<0.0001
starch wash filtrates, sullur dioxide. pH 3.5 Corn 11 125 44 xx xx O.OOld <0.0001 <0.0001
Preducts
i beliiing~
ltashed steam, hydrochloric acid, sulfur dioxide, Food jF 60. 79 1 xx : <O.OOOlcd <O.OOOl <0.0001 <0.0001
various volatile decomposilton products from acid : 212
hydrolysis of corn march, pH of liquor 1.5 (vapor :
line)
SULFONATCO COYfOUNOS
81.3% benzene sullonic acid, sulfurs acid 3.8% : F 204 0 -- 0.66 0.07 0.12
: Chemical
99% benzene sullonic acid, sulfuric acid 4% i Chemical jf 329 15 - x: 0.095 0.046 0.036
filly; sulfuric acid 66*Bi. benzene initially
86.1%benzene sulfonic acid. sulluric acid Xl%, Chemical :F 264 11 - - 0.53 0.7
some water
9949% benzene sullonic acid, sulluric acid JO- : Chemical i F 98. 31 xx xx 0.0017d 0.0011
50%. benzene m~disullonic acid 0.15%. sullur : 275
dioxide m vapors
50% od-soluble sulionic acid, solvent naphtha Chemical F 60. 3.8 - x 1.451 0.93 0.346 0.316
45%. water 5%. sulluric acid lrace (bottom of still) Idistillation) 250
59% oilsoluble sullonic acid, solvent naphtha Chemical F 60. 3.0 - x 0.061 0.06 0.063 0.059
45%. water 5%, sulfuric acid trace (vapors1 : (distillation) : 250
(continued)
Ferrous Alloys 581
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
$f 7WE ALLOY
s 5 lwE 1WE
: Y 304 316 317 20 825
. . p---p
liquor saturated wth organic sutlonic acids, sodmm Chemical f 98 x x corr 0.0002a 0.002
sullate and sulfur dmxide. hydrochloric acid 2%.
some sulfuric acid. acetic acid trace, pH 1.5-2
(vacuum biter. alternately Immersed)
Ilquor saturated with orgamc sullonic acids, sodturn Chemccal f 78. 80 - x corr 0.0001 0.0001
sullate and sulfur dioxide, hydrochloric acid 2%. 98
some sutlur~c acad. acetic acid trace, pH 15-2
(vacuum filter)
66% ap~rextmataly dodecylbenzen sulfonic acid, :F 155 22 X xx I 0.0714 D.055d O&W 0.0102 0.M
spent sulluric acid 33% approximately, sulfur di-
oxide and trioxide (bottom of sulfonator)
66% qprnxtwlety dodecylbenzene sullonic acid. -F 155 22 X xx I 0.0436 0.04d 0.03d 0.0036 0.007
spent sulfuric acid 33% approximately, sulfur di-
oxide and trioxide kullonator, vapors1
33% appuiaalely dodacylbenzene sulfonic acid, IF 80 22 X x : 0.0003 0.0009 0.0011 O.OOOE 0.0018
hexane 64%. spent sulfuric acid 2.3% tbottom of
teotd
33% a##rox*ataly dodecylbenzene sullonic acid, Petroleum F 80 22 X x : <O.OOOl <0.0001 <O.OWl <o.OOD1 <D.DDOl
hexane 64%, spent sulluric acid 2.3% (vapors)
dodecylknzeoe sullonic acid, from reaction of 20% Detergent 1 125 16 - xx D.Old D.DD23d 0.0009
oleum I.32 parts and dodecylbenzene I part D.WJd
dodecylbenzene sulfonic acid, from reactiowol 20% Detergent ;1 125 16 - xx j O.WlSd O.OD21d O.Wll
oleum 1.32 parts and dodecylbenzene 1 part, water
0.139 parts
sullonated kerosene. settling out of sulfuric acid Detergent F 135 111 xx - O.OD5d 0.004
05%
sutionated kerosene. in Jullurii acid 85% which Detergent F 60 111 xx xx 0.W2ad O.WJad
during aashmg ranges from 85% to neutral 150
naphthatern sullonic acid, solids 50%. pH 1 Chemical F 122 3.3 - xx 0.0395 0.0107
naphthalene sullonic acid, phenol condensates, pH F 104. 100 x xx >O.D56c >o.O61c 0.039c 0.013
1-7 ibottom of tank1 284 0.073c
30% phenol sutldnic acid, from reaction of phenol Chemical F 158 40 - 0.142 0.136 CD.0084
and 98% sulfuric acid I248 F during 12 hours).
formaldehyde and water added, borax and ammonia
to pH 3
22% p-chlorobenzene sulfonic acid, sulluric acid Chemical f 65 11 -- 0.0003 0.001 0.002
74%. DOT 4%
chlorosullooic acid, alkyl aryl organic. hydrochloric Chemical f 140 4.2 X XX 0.0087 O.DO8 0.0068 0.0068
acid. sullur dioxide
20X, pyriime sulfonic acid, sulfuric acid I-S%. Chemical F 75 37 xx x <D.ODOl <D.DODl
calcium srllate, mercury sullate suspension trace
talternataty immersed)
1510% calcium pyridine sutlonate. pyridine I% Chemical f R.T. 4.7 xx x 0.0012 0.0014
approximately, calcium hydroxide 0.1%. pH 8 ap-
proximately Ialternately immerse@
calcium pyridme sullonate slurry, sulfuric acid Chemical f 100. 16 xx x <O.OOOl <0.0001
I?I%, small amount of mercury sullate probably in 150
mercurnc form (vacuum lilterl
(continued)
582 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
aconrlrc acrd. sodrum hydroxrde. solforrc acid, so- Chemrcal F 188. 0.113ad 0.121
dium m-brsulfrte (half Immersed) 195
sulfonated turpentme. from reactron of sulfurrc Chemical F 32. 1 0.001 0.001 0.001 0005
actd 60% and turpentine in molar ratro 211 42
sulfonated alkylaled aromatrcs. sulfuric acid 96% Chemical F 145. 14 xx 0.21 0.122 0.048
at 145.170 F, and 63% at 195.222 f 222
sullonated alkylated aromatrcs. sulfurrc acrd 98% Chemrcal f 145. 14 xx 0.0017 0.0013 0.0013 0.001
at 145-170 f, and 63% at 195.222 F (vapors) 222
sullonated waxes. sodrum chloride, water solutton, Rayon F 132 162 xx O.OOOlcd 0.0001 .
pH 5-a O.OOOlad
unspecrfred green sulfan~ acrds. unspecrhed car. Petroleum f 150. 60 x x 0.045c 0.027~ 0.0027
boxylrc acrds, medwm vrscosrty lube or1 stock, in iao
sulfuric acrd 3% solutron, neutralrzed wrth sodium
hydroxrde to sodum hydroxtde <6% concentratron
lb&w steam cart, bottom of tank)
lrqurd sulfur. rron and alumrnrum chlorides 600 ppm Chemical F 275 a3 - XI 0 0037cd 0.0024 0.0033 co.004
approxrmately. hydrochforrc acrd trace possible 0.0035cd
lfrlterl
ltqurd sulfur. small amounts of sulfurrc acrd and Mlnlng F 280 13 xx xx 0.015 0.018 0.017 0.015
won sulfate fair-sulfur interface1 0015
lrquid sulfur. traces of morsture and hydrochloric Chemical F 302 105 - - 0.0048Cd 0.0033cd
acid
liqurd sulfur. arr. small amounts of water, pH Mrnrng F 305 11 xx xx 0.037 0.02la
1.5-3.5 Isulfur) 0.035 0.019bd
lrqurd sulfur. water saturated. pressure 25 psig Chemical F 248 a.5 - - o.oaac 0.05ac
lrqurd sulfur. morsture during 10 days, and water Mming F 330 61 xx xx 0.005cd 0.0015bd
durmg 51 days fsulfur)
lrqurd sulfur, nitrogen 55%. water vapor 27%, car- Chemical F 290 135 - xx 0.0003cd 0.0001
bon droxide 9%, hydrogen sulfide 4%. sulfur di.
oxide 2% of gas (bottom of tower packmg support.
scrubbing of sulfur vapors)
sulfur. sulfurrc acrd. hydrogen sulhde, sulfur dr- Chemrcal F 73. ai XX 0.004acd O.OOlgbd
oxrde, sutfurous acrd trace, water vapor 284
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM kontd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
sulfur, traces of moisture and hydrochloric acid Chemical 305 105 - - 0.004cd 0.0023cd
Ivapors)
6% sulfur, m acrd gates. nitrogen 55%. water Chemical 500. 163 0.0002 0.0901
vapor 16%, carbon dioxide 15%, hydrogen sulfide 600
6%. sulfur dioxide 3%
3% sullur vapors, in acid gases, mtrogen 55%. Chemical F a00 135 - xx 0.002 0.002
water vapor 27%. carbon droxide 9%, hydrogen
sulfide 4%. sulfur dioxide 2% [bottom of catalyst
support grad in converter)
2.5% sulfur vapors. in acid gases, nitrogen 59%. Chemical F 500 276 <0.0001 0.0001
water vapor 22%, carbon dioxide 15%. hydrogen
sulfide 1%. sulfur dioxide 0.5%
sulfur vapors m steam fvulcanization autoclave, Rubber 290 4.5 <O.OOOl <0.0001
half Immersed in water) <O.OOOl
sulfur compounds leached horn rubber, hot water Rubber 212 69 -- 1<0.0001 <0.0601
and steam or steam alone
sulfur compounds in reduced crude vapors. pressure Petroleum 750 369 - xx 0.0002 LO.0601
75.mm mercury (tar pocket, vacuum tower)
96.3%. carbon tetrachlorrde 0.13%, iron as ferrrc Chemical 280 133 xx 0.00078 0.0004
chlorrde 0 01% lreboder for bubble cap column) frecbfica-
IlOrd
96% approrinately (below bottom plate of bubble Chemical 257 133 - xx 0.00035 0.00035
cap column, vapors) frr;;ifica.
SULFUR DlOXlOL
17.13%. morsture. small amount of sulfur trioxide Pulp and 100 37 <O.OOOla <0.0901 <O.OOOl
bower) Paper 0.0003a
10% approrimrtaly, saturated with water, recycle Sulfuric 85. 20 xx xx 0.0001 0.0001 0.0001 0.0001 <o 0901
hquor contains sulfurrc acid 0.3.0.75% (Peabody Acid 95
scrubber)
10% approxknately, saturated wth water, recycle Sulfuric 125. 20 xx XI 0.002a 0.052 0.006 0.003 0.002
hquor contains sulfuric acid 0.725% Acid 135 0.254a
167X, water 3090%. sulfur trioxide 57% Chemical 180. 4.5 xx 0.02 0.021 0.02
200 0.037 LO 041
TABLE 4.13: VARIOUS STAINLESS STEELSAND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (=ntdI
Test
Corrosion mediums conditions Average corrosion rates (ipy)
5% rpproximatcl~.
air, moisture 6%. sulfur tri- 425 68 _. 0.002 0.002
oxide 1%
<5%. oxygen 15%. nitrogen remamder. dew pomt Mining f 200. 79 xx xx 0.0042b 0.0007
125f 500 0.0015cd
42%. water-vapor s&waled gases Mining F 170. 160 x x <O.OOOl <0.0001 <O.OOOl <0.0001
550
2.1.5X. oxygen and nitrogen remJinder Ymiq F 300 103 xx II <O.OOOla <O.OOUcd
500 o.axl2r
sullur dioxide, sulfuric-Jcid mist. seknious acid, Wrl f 90 15 XI o.OfJscd 0.035cd 0.032bd
nitrgan oxides from decompositkm of sodium ni- 100
we, wetrr vepor. ~Jses of wryin composition
fCottnll exit pxsl
sulfur dioxide. sulfuric.rcid mist. selanious rid. Chemical f 90 a.8 II 0.15bd O.W?bd 0.009bd O.Olbd
nitrogen oxides from decomposition of sodium ni. 100
We. water vepor, 2lras of verging composition
(Coftnll exit gases.1
sulfur dffxide. moisture. urban diixide. lwtic acid. Corn F 200 271 - - 0.02lc 0.0002c
or#Jnic-acid vapors Products 400 10.0001c
frefiningl
sulfur diosidr. sulfur mist smell mounts of orygen. Mining F no- 2 x xx 0.094 0.051 0.047
ukr vepor Jnd sulfuric rid Kottrefl prrcipitalor) 450 0.035
suffur dioside. sulfur flowers added to burnin coke, Brewing F M)- 277 xx xx O.WMd 0.0001
suffur trioside. urbo~ monoxide Jnd dioxide. uncer- (beer1 140 0.0003d
lrfn concentrations. possibly sulfuric and sulfurous
ecids
~e,diixide. trioside. cJrbon dioxide (locomotive RJilroed F R.T. 365. xx xx o.mlJ O.ooolJ
620
Ol.mRlC AClD
(continued)
Ferrous Alloys 585
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
l,E rm ALLOY
304 316 3;; 20 125
SlrlF Xld
- . . . . .
00% Research 1 100 0.08 x - I 0.736 0.282 0.579
(continued)
586 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
(continued)
Ferrous Alloys 587
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
1% 176 nil
1% 8.P. 0 14
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLWDENUM bntd)
83.9% oleum 118%1. pyrrdrne 16 1% Chemrcal F 125. 6 - x 0.0013 0.0016 0.0014 c<0.0001
152
66% ohm (65%l, pyrrdme 33% (bottom 01 sul- Chemical F 329. 2 - x 0.123 0.07 co.053
lonatron kettle) 347 0.111
oleum 140%). nrtrrc acrd 4% Chemical F 110 II0 - x 0.00018 O.OOCl 0ooo12
vapors over oleum (20%) and pyridine Chemical F 125. 6 x I 0.0001 O.Owl 0.wo1 C nil
152
9999%. ferrrc sulfate, ferric chloride, hydrochloric- Chemical F 75. 167 x xx O.ooO27 0.ooo15 omJ15
acid saturated (pipe) a2
99%. rodrum naphthanate Z-3.86 Petre F 2:; 90 - xx 0.0185d 0.0136 0.9959d O.WWd
chemical 0.017cd
99.90% sulfuric-acid sludge, pressure 15-18 psi Petroleum F 160 25 - I corr* corr
Isettling drum)
930%. aluminium sulfate 3090%. hydrated alu- Chemical F 4 165 - 0.0909 0.0002 <0.9901 <0.0001
minum oxide (underside 01 tank cover, vapors and 270
splash)
99% acetic anhydride 9.1%. water remainder Petroleum F 65 42 - x <0.9001 <O.OWl c0.09011
105
99% acetic anhydride 9.1%. water remainder (va- Petroleum F 65. 42 - XI <0.0001 c<0.wo1
pars) 105
9920%. tallow fat Soap and F 150. 110 _. xx corr 0.072 0.012
Fatty Acid 2M)
78% hydrogen peroxrde 3.5%, VariOUs iron, man- 5oaP F 100. 8 xx xx 0.0947 0.0082 0.014 0.0022 0.005
ganese, chromium and nickel salts 130
69%. reclaimed sulfuric acid, sodium sulfate 49 Metal F 100 33 - 0.14 o.ooo5 O.WB
50 g/l, nickel 3-S (II. arsenic l-l.5 g/l. copper
trace
97X, propane, propylene partially combined with Chemical F 104 113 IX xx 0.075c 0.08c 0.0121 0.0059
the acid 167
61%. mmor hydrocarbon contaminants F 77. 113 II xx 0.015 0.0015 O.Wlb O.Wl4
122
63.41%, propylene F 2: 63 xx xx 0.01 0.099 0.099 0.033
99% sulfurrc-acrd emulsion, manganese dioxide pre- .Pharma. F 145 12 x xx 0.0094 0.0094
cioitated 40% ceutrcal
6920%. copper 45 g/l. nickel 20 g/l, arsenic Metal F B.P. 101 x xx 0.0002 0.0002 0.0002 O.oorll
11.7 111 lelectro-
rcliningt
(continued)
Ferrous Alloys 589
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hxmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
56% sulfurrc~actd sludge from light-oil washing, Coal By f 285 07 0.005 0.002 0.0903
coal tar, saturated and unsaturated hydrocarbons, product
sulfur trroxrde fumes. steam
56% sulfuric-acid sludge from light-oil washrng. Coal By f 255 2 0.2 0.06 0.011
coal tar. saturated and unsaturated hydrocarbons, product
sulfur trroxrde fumes, steam
56% sulfurrcacrd sludge from light-or1 washrng, Coal By- F 256. 77 0 006~ 0.003c 0.0013c
coal tar. saturated and unsaturated hydrocarbons, product 285
sulfur trroxide fumes, steam
56% sulfuric-acid sludge from Irght-oil washing, Coal By- F 256. 3 0.15 0.08 0.033
coal tar. saturated and unsaturated hydrocarbons, product 285
sulfur trroxide fumes, steam
505%. fats and orIs flop of tank) Soap and F 160. 40 0.0056 0.0047 0.0028 0.0027
Fatty Acid 200
35.6%. phosphorrc acrd 13.3%. aluminum and fer- Chemical F RT 7 0.0012 0.001 0.0034
rrc oxrdes 3.4%. hydrofluorrc acid 1.396, copper 0.0004
0.3%. rare-earth oxide 0.02%. thorrum oxide
0 01% (transport truck)
35.15% sulfurrc-acid sludge, tar, oil Petroleum F 120. 19 0.121 0.059c 0 045 co.017
200
35-15X sulfurrc.acrd sludge, large volumes of tar Petroleum F 120. 29 0.482 co.157 ,.
and or1 200
3920%. copper sulfate 0.5.3.5%. abrasrve anode Metal F 170. 0.131 0.096 0.072
mud from electrolytic copper-refmmg process 180
25%. phosphorrc acrd 15%. sodium sulfate 3%, Chemical F RT. corr corr coo1
hydrofluorrc acrd 0.3%. rare-earth fluorrdes 212
25.22%, sodrum drchromate 56% Arrcraft F 150. 0 021cr 0.01 I 0.013 0.005 0.009
160
24%. tdanrum droxrde as trtanrum sulfate 12%. Metal F 66. 0.03 0.0024
ferrous sulfate 9.6%. ldanrum 13) 2 g/l, specific 70
gravtty 1.485
22.16%, copper sulfate 3545 g/l. nickel sulfate 130. <0.0001 <0.0001 <O.OOOl <0.0001
20-30 g/l, chlorrdes as sodrum chloride 0.5 g/I 150 L<O.OCOl
20%. sodnon drchromate 4% (stripping tank) Metal F 150. 0.014 0.023 0.011 0.0064 0.019
(continued)
590 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
2O%.lerrous and ferric won 2% tcontmuous plckler, Metal F 170. 8 xx x <0.0001 <O.OOOl
bottom of sump tank) Ipickling) 180
18.5%. chromic acid 3% (bottom of tank1 Metal F 180 86 - x 0.0091 0.016 0.02la 0.0081 0.0038
S0.03la so.04 SO.072
10.012 10.027a
18%. tron 1% approximately, Rodme 67 mhlbltor Metal F 190. 19 - xx 0.0004 0.0003 0.0004 0.0006
added lcontmuous picklerl (pickling) 210 c0.0003
15.6.8.5X, selemous acid 40-100 g/l. some sele- Research 1 70. 0 0324~ 0.0004d C0.0003d nil d
mum suspens!on. small amounts of sulfurous actd 80
15%. anneal and spray pickle cycle (conveyor racks) Metal F R.1: 8 xx xx 0.012 0.007 0 005
1300 10.014
15.10% sulfuric-acid sludge. large amounts of Petroleum F 150. 22 - xx 0.095 0.072 0.077 CO.046
sludge 011 200 0 077
13% manganese sullate, mangamc oude. water Chemical F 80. 30 x xx 0 034 0.031 0 03
210
10%. manganese dloxlde 9-10 g/l. some perman- Metal F 131. 76 - - 0.0045 0 0047 0.0053 0.005 0.004
ganic acid (plating) 208
10%. manganous actd 8%. slurry Chemical F 65. 3.8 - x <0.0001 <o 0001
(filtration1 70
lo%, manganese-dioxide sludge (electrolytic zinc Metal F 95. 60 - x 0.0078 0.0083 0.0087 0.0069 0.0051
cell) (plating) 122
10%. copper sulfate 2% (spray pickling machmel Metal F 90 7.3 xx xx <0.0001 <0.0001
(pIckhog) <O OOOla
10.5%. copper sulfate 0.25% Metal F IOO- 162 x xx <0.0001 <o 0001 0.0001
200 SNC SNG SNG
10.5%. sodum sulfate 25%, hydrogen sulbde trace Petroleum F IOO- 42 - x 0 053cd 0 025cd 0 004cd
140
10.5%. sodwm sullate 25%. hydrogen sulfide trace Petroleum F 100. 23 - x 0.062cd 0.018cd 0.0033cd
140
9%. water 85 5%. sodium sulfate 3%. hydrofluonc Chemical 62 - - 0.015 0 007 0.001
acid 1%. orthosdwc acid 1%. sodwm fluosdicate
05%
(continued)
Ferrous Alloys 591
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
8-7.5%. alummum sulfate 3%. few sulfate IX, Chemrcal f 200 15 xx xx 0 025 0 006a
small amounts ot calcrum and magnewm sulfates 210
8.7%. sodrum nrlrate 0 8-O 3 oz.gal Metal f 155. 13 - xx 0.036d 0 0001 111
lplcklmgl 165 0 053d 00031 0 0022
5.5%. roasterxrubber solutron, selenium as setew Chemrcat f 150. 30 x 0 08cd 0 025cd 0 02cd 0 002cd
ous acrd 83.7 g/l. tellurum as telluroos acid 160
0.8 g/l
5%. rodrum drchromate 1.11 lb/gal Metal F 70. 30 - - 0.0003d <O.OOOld c<o 0001
Ipickling) 85
5.4% sulfurrc-acrd solutron settled from the acid Chemical f 180. 6 xx - 0 00016a <O.OOOl
warhmg of oleic acid, during settling periods only 212
(bottom of lank1
4.1%. arnmonwrn sulfate 20.25%. sodium sulfate Chemical f 95. 970 x x 0.0001 0.0001 0.0001 0.0001
1015% 104 c0.0001
2.5%. copper sulfate O.l%, alcohols (tower) Chemrcal f 200. 11 0.0725. 0 02 00188
250
1.61.0.027%. chlorrdes as chlorme ion 0.001. Chemrcal f 120. 259 x xx <o.o001 <0.0001 <0.0001 <0.0001
0.015%. pH 1.1-8.1 180 0.0001 0.0002 0.0001 0.0001
<I%, ferrous and lerrrc sulfates. pH 1.8-4.5 Paint and f 430. 5 - x 0.0163 0.0427 0.0301 0.026
ipressure vessel, hquid interface) Varnish 470
tcrystalliza.
tion)
0.36%, some chlorides from acid brine mother Synthetic f 70. II x - 0.0088d <O.OOOld
liquor used to dilute concentrated sulfuric acid Robber 110 0.0040d
tbottom of tank)
(continued)
592 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLyBDENuM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
0.20.02%. Retrol clay, amylene. phenol, traces Chemical F 125 52 - xx O.Olcdr 0.0055c 0.005c
of diamylene. amyl chloride, ferrrc and ferrous 305
chlorides (vapors1
0.1%. sulfur droxide 0.04X, varying amounts of Chemical f 164. 58 xx XX 0.0023~ <O.OOOld <O.OOOl <09001d
carbon, pff 2 iPeabody scrubber, bottom tray strip 177
per section)
0.050.01%. glycol 15%. water remainder (bottom Petro- F 210 57 - x <O.OOOlad <0.OOOlad <0.0001 0.0001 <O.OOOl
side of hydrator tankl chemical
0.050.03%. glycol 15%. water remainder ftop Petro- F 130. 57 - X <O.O001d <O.OOOld <O.oool 0.0003 <O.oool
dome of hydrator tank) chemical 150
sulfurrc acrd concentrated to very drlute. hydro- Sewage F 60. 35 x xx <0.0001 <O.OOOl O.CJxll
chlorrc acrd, caushc soda, morganic chlorides, mis- Itreatment) 1OC 0.0006 0.0003
cellaneous anthraquinone derivatives, various sot-
vents, pH l-12
sulfurrc acrd, phosphorrc acrd. hydrofluorrc acrd and Chemrcal F 225 30 xx XX 0.0016cd O.OOlad 0.0005d <O.OOOl 0.0001
fluosrlrcrc acrd mrrbrre, concentration 20% in water O.OOlcd
(scrubber)
sulfurrc acid, ammomum sulfate Chemrcal F 125. 77 - - <0.0001 0.0003 <O.OQOl c<0.0001
145 0.093 w<o.o061
sulfurrc acrd. ferrous sulfate, some sulfide ion, pH Metal F 162. 8 x X <O.OOOld <O.OQOld 0.0001 O.OOZad
1.5 (alternately immersed) IrefuungJ 178 c<0.0001
sulfuric and sulfurous acids, pH 2.5 approximately F 660. 8.2 xx xx 0.24 0.0012
lclay dust washer) 690 so 43 SO.OO25a
SO.001 la
sulfurrc acrd. sulfurous acrd. sulfur droxrde. hydro- Petroleum F 230 281 x <O.OOOlb <0.0001 <O.OOOl
carbon alkylate. pH of water 3 approxrmately (rerun
overhead column)
ddute sulfurrc acrd m plant process water, acetic Chemrcal F 60. 80 x <O.M)Ola <O.OOOl
acrd. sodrum hydroxrde. pH 3-14 fcollector sewer 150
sump)
dilute sulfurrc acrd. neglrgrble amounts of sulfomc Petroleum F 265 247 X <0.0001 <0.0001
and orgamc acrds (top of clay contact flash tower,
vapors)
drlute sulfurrc and acetic acrds mixture neutralized Plastrc F 60. 216 x <0.0001 <0.0001
wrth sodium hydroxide 50% (sump) 160
dilute sulfuric acid, waste acid sewer from steel Metal F 60 164 X <0.0001 <0.0001 <o 0001 <0.0001
prckling fpicklmg) 0.0001 0.0002
c<o 0001
drlute sulfurrc acid, sodium sulfate water solutron Chemrcal F SO- 6.8 - - 0.0001 0.0001 0 0001
lsulfonatorl 105 wo 002 WO.0025
drlute sulfurrc acrd. pH 2.3 (vapors from fat split- Soap F 70. 60 xx O.OOZad O.OOla O.OOla
tmg tank1 220
(continued)
Ferrous Alloys 593
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (co&d)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
SULFUROUS ACID
sulfurous and sulfuric acrds. pH 2.5 approximately F 660. 8.3 x xx >l.O 0.0054
May dust washer) 690 S>l.O so.0059
sulfurous and sullur~c acids, ptl 2.5 approximately F 660. 8.1 x xx 0.27d 0.012d
(clay dust washer) 690 S0.43d so.011
2.05% approximately. sea water, sodium chloride Chemical F 55 30 xx xx O.OOlSad 0.00013d <O.OOOld C<O.O001d
1.7%
sullurous acrd and caustrc soda rn varymg concen- Power F 150 2.4 x xx 0.0001 <0.0001 0.0002 <0.0001
tratrons. water effluent 01 arc heater washmg, pH
1.1-12.6
tall-otl latty acrds lrom southern kralt-paper mdls Soap f 500. 195 - x co,, 0.014
Ihigh-vacuum lractronating still, bottMn of tower) 550
taILorI latty acrds lrom southern kralt-paper mills Soap F 470. 195 - x corr <O.OOOl
fhrgh-vacuum lractronating still. top 01 tower, vapors1 510
crude tall-or1 fatty acids from kralt-pulp manulac- Soap L 560. 3 - xx 0.048~ 0.001
tore. olerc. lmolerc and abretrc acids fhigh.vacuum 590
lractionatmg still)
talLoil fatty acrds Ireboiler) Chemrcal F 455. 50 - xx 0.0018 0.0001 0.0006 0 0007
lfractiona-. 473
tion)
tall 011 and Its glyceryl esters, tall-or1 amides, WI- Chemrcal F 300. 17.5 - xx 0.009 0.0014 CO.0006
furrzed tall 011 lbottorn of tank) 550
tall 011 and Its glyceryl esters, taILorI amrdes. sul- Chemrcal F 300. 17.5 - <O.OOOlad <O 0001 C<O.OOOl
furred tall oil ltop of tank, vapors) 550
successrve tall-orl esterrfrcatrons. amrdrzations. sol- Research L 300. 18 _. 0.009 0.0014 CO.0006
furuatrons 550
successwe taILorI esterrhcatrons. amidizations. sol- Research L 300. 18 0.0001 0.0001 c0.0001
luruatrons [vapors) 550
(continued)
594 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
tall-or1 methyl esters, rosr acrds 46%. methyl OrIs and L 378 La - - <o 0001 <o 0001
oleate and lrnoleate 44%. sterols 10% Fats
fatty acrd, rodrne, rosrn tvaporsf Chemrcal F 250. 11 - xx 0.008 0 0034 00038
450 CO 0025
tanrung solutron. small amounts 01 lactrc. acetrc Leather F 80 II3 - xx 00001 0 0001
and organrc acrds. pH rnrtralfy 5.4, alter 8 days 4.2,
I
at end of l-day cycle 3 1
chrome-tannrng sofutron, concentrated basrc chro Tanning F 200 30 - x 0.185 0.089 CO.032
mrum sulfate
55% basrc chrommum-sullate solutron (bottom 01 Chemrcal F 200 20 - x COll co,, 0.026
tank)
50% basrc chromrnum-sullate solutron (bottom 01 Chemrcal F 130 38 - x 0.0001 0.0008 0 0009
tank)
chrome-tannrng solutrons sulfurrc acrd 16% at Leather F 70. 48 x k <0.0001 <0.0001 <0.0001 <0.0001
150F durmg 16 hours, sulfonated naphthalene, pH 212
18, at 212F durrng 25 hours; chromic sulfate, pH
2 8. at 7OF during 50 hours. sodrum brcarbonate
5%, at IOOF durrng 25 hours
vegetable tan Irquor, organrc acrds, tannrns Tannrng F 140. 180 xx <0.0001 co 0001
160
run-off lrquor on leather wrmger, tannrng lrquor Tannrng F 114. 21 xx x <0.0001 <o 0001
I 5%.sulfurrc acrd 0.013%. traces of sodrum car- 126
bonate and anrmal grease
vegetable tan Irquor. chestnut extract 40%. que- Leather F 110 53 x xx <o 0001 <o 0001
bracho extract 30%. brsulhted prevrously wdh so-
drum brsulfrte 3% and hemlock-bark lrquor 30%
coal tar, some chlorrdes Icolumnl Coal By F 350. 60 - x 0.065 0.023 0.012 oooa
product 420 SO.025
(distillation) LO.021
coal tar, some chlorrdes Icolumnl Coal Ey- F 350. 60 - x 0.056 0.016 0.0085 0.0063
product 420 so.022
fdrstillationl LO 0145
coal tar. some chlorrdes (column) Coal By F 350. 60 - x 0.025 0.009 0.0033 0.002
product 420 SO.008
tdrstrllationl LO.007
coal tar, some chlorrdes lcolumnl Coal By- F 350. 60 - x 0.023 0.012 0.006 0.002
product 420 so.01
fdrstillation) LO.01 (continued)
Ferrous Alloys 595
Icontd)
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM
Test
Corrosion mediums conditions Average corrosion rates (ipy)
coal tar. waler washed la remove chlorrdes (top of Coal Byprod- F 390 66 - xx O.Olcd 0.0002bd
column) uct Itar frac-
tlonatlon)
coal tar, water washed to remove chlorrdes (top of Coal Byprod- F 390 59 - xx 0.002bd <OOOOtd
column1 uct Oar frac- 0.005cd
tlonatlon~
coal tar. water washed to remove chlorrdes kolumn) Coal Byprod- F 515 66 - xx nrl nil
uct (tar frac-
tlonatmn)
coal tar, water washed to remove chlorides Icolumn) Coal Byprod- F 515 59 - x 0 013c <0.0001
uct (tar frac-
tronatron)
coal tar, water washed to remove chforrdes (column) Coal Byprod- f 500. 59 ~ x <o 0001 <0.0001
uct itar frac- 600
tlonatlon~
coal tar. waler washed to remove chlorrdes (bottom Coal Byprod- F 640 59 - x <0.0001 <0.0001
of column) uct (tar frac.
tlonatlonl
coal tar kontmuous stdl, flash box, above hqurd Coal By F <650 360 - xx <O.OOOl <0.0001
level) product (tar w<0.0001
distdlation)
coal tar, chlorides 0 08% (top of still) Coal By F 390 81 - xx 0.035 0.012
product (tar WO.008
drstdlatmn)
coal tar. chlorides 0 08% (bottom of column) Coal By- F 640 81 - xx 0 00016 <0.0001
product ttar w<0.0001
drstillatmn)
coke-oven tar Ivapors. lrqurdl Coal By F 180. 305 - xx <o 0001 <o 0001
product (tar 700 0.0003 00003
drstdlatron)
coal-tar hydrocarbon mrxture wrth steam (column, Coal Byprod- F IOO- 48 0.0001 <o 0001 <o 0001 c<0.0001
vapors. Irquid) uct (tar frac- 145
tronation)
coal-tar 011. Carbohc orI. tar acrds, tar bases, Coal Byprod- F 510 53 - xx 0.0002c 0.0002
naphthalene 40.50%. water l-3%, neutral 011s. uct (tar frac-
chlorrdes as ammonwn chlorrde 4.17 lb/ 1000 gal. tlonahon)
pfi of feed 6 (bottom of columnl
tar acids. tar bases, neutral coal-tar 011 constrtu- Chemrcal F 430. 13.3 - - 0.099c 0.052 0.02c
ents, ammonwn chloride, pH 5 approxrmately Idrstilfatiord 460 0.0095c
(vapors)
tar acrds. tar bases, neutral coal-tar orI constrtu- Coal By- F 430. 97 x xx 0.0089c 0 0024 0 0015 0001
ents, ammonium chlorrde, pH 6 approxrmately (top product 460 LO 007lc
of column, vapors) (distillation)
hrgh borlmg tar acid (top of heating bundle in still) Chemical F 356 188 - xx COU 0.0066 0 0002 0.0001
(distillation)
(continued)
596 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contd)
tar acrds, phenols, cresolr, xylenol. sullur corn Coal By- F 175. 547 - xx 0.0002 0.0002
pounds (vacuumstill. vapors outlet, liquid) product 375
(distillation)
tar acrds. sodium sulfate, sodium carbonate impuri- Chemical F 212. 38 x xx <0.0001 <0.0001 <0.0001
tres. ptl 6.8 (column) (drstillation) 392
tar acrds. benzorc sod. phosphoric acrd, sodium Chemical f 212. 11.5 x xx <o 0001 <0.0001
sulfate. pli 4.5 (top of still pot) (distillation) 392
tar acrds. benzoic acid, phosphoric acid, sodium Chemical F 212. 11.5 - xx 0.0002 <0.0001 0.0001
sullate impurities (bottom of still) tdistrllatronl 392
tar acrds. phenols, cresols, xylenols (vapors, some Coal Byprod- F 350. 140 - xx <0.0001 <0.0001
spray of hquid possible) uct tfrac- 380
tionatiord
tar acrds. phenol, cresol, xytenol (vapors1 Coal By F 320 21.4 - xx <o 0001 <o 0001
product
tdistdlatron)
coal tar, vacuum (top of fractionating column, Coal By F 175 25 - xx 0.0001 0.0001
vapors) product (tar
fractiona-
bon)
coal-tar vapors. phenol, naphlhalene, tar bases, cre- Coal By F 250. 128 - xx <0.0001 10 0001
sylrc acrds. some chlorrdes product 650
coal-tar vapors, phenol, naphthalene. tar bases, cre- Coal By F 190. 128 - xx <o 0001 <OOOOl
sylrc acrds. some chlorides ttop of column) product bar 375
distillatronl
coabtar vapors. light oil vapors. water Coal By F 230 24 - <0.0001 <o 0001
product
gases contarnrng constrtuents commonly found rn Metal F 100 196 xx xx <0.0001 <0.0001 <0.0001 <0.0001 <0.0001
coal-tar pitch, hydrofluorrc acrd, traces of sulfur (aluminum1
and carbon dioxide, air
gases containmg constituents commonly found in Metal F 100 196 xx xx O.OOOlcd <0.0001 <0.0001 <0.0001 <0.0001
coal-tar pitch, hydrofluorrc acid, traces of sulfur (aluminum) O.OOOJcd
and carbon droxide. air
commercrakgrade tartarrc acrd, decomposrtron prod- Chemical F 395 5 - xx 0.002 0.0045 00063
ucts, formrc and acetic acrds, etc
vapors over tartaric acid, decomposrtron products, Chemrcal F 395 5 - xx 0.003 0.0006 0.001
acetrc and lormrc acrds. etc
TclRIM
thorrum traces, solvent extractron lrom ionexchange Metal F 68. 21 - xx <0.0001 <O.OOOl <0.0001 <O.OOOl <0.0001
barren solutron: lerrous ion 2-20 g/l. sulfuric 86
acrd 2-3 g/I, ferric ran 1 g/l. nitrate ion 0.5 g/I,
chlorrde ion 0.2 g/l. ptl 1.7; solvent. amine 5%
rn kerosene. chlorine 2 g/l (extractor) (continued)
Ferrous Alloys 597
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (-ntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
S .$
TIN CHLORIDE
Im chlorrde. sodrum chlorrde. zmc chlorrde. so? Chemrcal F 80. 16 0 067 0.013
pended sohds. petroleum solvent conlammg small 370
amounts of water lautoclave)
18% approrimately stannous tluoborate. free fluo- Metal F 125 365 0 0056 0.0009 0.0003d 0.0003
bow acid 200 g/l, gelatme 3 g/l. catechol 0.5 g/l. tplatmgl
a_naphtholO.5 g/l
11.7% stannous sulfate. sulfuric acrd 9.4%, cresol Metal L 140 2 0.0149 0.0002
sulfon~c acrd 3 9%
TOLWC ACID
72.5% mtolurc acrd, p-tolurc acrd 22.3%. o-tolurc Petrochemi. F RT- 77 <o 0001 <o 0001 <o 0001 <o 0001
acrd 2.6%. benzorc acid 2.6% cal 250
55%. phthalrde 12%. esters 12%. water lo%, Rayon F 330. 22 5 0 0002 0.0003
rylene 5%. phthalrc acrd and anhydrrde 5% 380
50%. phthalrde 15%. esters 15%. phthalrc acid f 350. 22 5 0 0003 0.0005
and anhydrrde 10%. xylene 10% 370
40%. xylene 20%. phthalrde 15%, esters 10X, F 290. 22 5 0.0005 0.0006
phthahc acid 4%, water remamder 320
40%. xylene 20%. phthalide 15%. esters lo%, F 340. 44 0.001 0.0006
phthalrc acid 4%. cobalt acetate 1%. water re- 350
mainder
30%. xylene 50%. phthahde 8%, water 5%. F 220 44 0.0005 0.0007
phthahc acrd 3%. phthalic anhydride 3%
tolurc acrd. benzarc acrd. acetaphenone, tolualde- Petrochemr- F 350. 34 0 029 0 0002 0 0013 0001
hyde. undetermmed orgamc materlals treborlq) cal 525 0 033
Idlstrilalmnl
TURPEIITIRE
turpentme from kraft pulpmg. small amounts of Pulp and F 150. 97 0.0001 0.0001
hydrogen sulhde. methyl mercaptan. dimethyl sul- Paper 200
bde (decanter)
URANIUM CHLORlOE
12% approximately, water solution (half Immersed) BP. 6.8 10.58 0.43 0.97
(continued)
598 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (=md)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
0 s
f f lPl ,Pl TIPS ALLOY
2 i! 304 316 317 20 625
. . P-P--
uranwm ore, sollds 70%. free sulfuric acid 50.60 Mmng F 113. 60 xx xx 0.0019cd 0.0009d 0.0013d <0 OOOld
g/l. iron ton 5-6 g/l. uranwm oxide 1 g/l. chlo- 118 L0.002d
rate 0 3 g/I
pulped ranwn ore. sollds 60%. sulfuric acid 28. Mmlg F 118 41 - x 0 0002d 0.0001 0.0002d 0 0002 0.0001
55 g/l, ferric ton 5-10 g/l, some lerrous MI. sodwm
chlorate 0 I% approximately
pulped uranwm ore kdlcatel. sulfuric acid 5%. Mlnlng F 104. 42 xx xx 0.109c 0.066c 0 028 0.07
ferrous bon 6 g/l. ferric ton 0 5 g/l IOorr agItatorI II6
uranwm-ore pulp, sulfuric acid 4% M1nmg L 103. 23 x x 00001 <o 0001 co 0001
106 <00001
uranum-ore pulp, sulfwc acid 2% Mmng L 103. 23 x x 0 0003 <o 0001 <:0.0001
106 <o 0001*
uranium-ore pulp. sullur~c acid 1% approximately L 103 12 x x ;0.0001 <o.ooot c.0 0001
106 < 00001~
uranwm-ore pulp, sulfuric acid 0.5% Mmg L 103. 23 x x (0 0001 <oOLlOt <o 0001
106 <0.0001
uranwmore leach pulp. sohds 68% approximately, Mmlg F 75. 38 O.OOOld <0.0001 O.OOOld <0 OOOld
sulfur as sullate 10 13.2 g/l. ferrous ion 6.6 g/l. 90
ferric IO 2.7 g/l. fluoride ion 2.7 g/l. chloride ion
1.2 g/l, free sulfuric acid 0.1 g/I
uramum ore tgranlte rock), sodurn-carbonate pulp, Mming F 200. 44 xx xx 0.002 <O.OLlOl
sohds 50%. sodwm sulfate 6%, sodium carbonate 215 O.OOlcd
5%, sodwm bicarbonate 1.596, pressure 85 psig
(half Immersed)
wanurn and other metal salts III suIturic-actd solu- Mming F 100. 100 xx xx 0.037 co 0005 0 0002
tlon. from leachmg of uramum ores. pH 0.4-I 160 0.067
uramum and other metal salts m sulluric-acid solu- Mmmg F R I: 100 x x <O.OOOl c<0.0001 <O.OOOl
tlon, from leaching of uranium ores, pH 0.9-1.4 100
80%, water solution. free nitric sod trace (bottom Mming F 160. 36 - x 0.0004ad o.wo5 0.0009 0.001
of tank) 215 o.cOo3 0.0004 0.0002
uranylmtrate ratlmate solutlon, nitric acid 30.40%. Mining f 175 92 - x 0.0011 0.0011 0.00095a 0.001 I
variable chlorides ~2000 ppm (concentrator col- 0 0016 0.0007 0.0006 0 0007
umn. vapors. Ilqudl
UREA
44%. ammoma 31%. water 17%. carbon dooxide Chemical F 90 42 x xx 0.0001 0.0002 <0.0001
8% 0.0002 0 0001 0.0002
43%. ammoma 32%. carbon dloxtde 7%. water Chemical F 90. 100 _ x <0.0001 <0.0001
remamder (heat-exchanger head) 250
(continued)
Ferrous Alloys 599
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
3 $
2 rIPI TPl TPI ALLOY
f2 ;
304 316 317 20 825
. . -----
Urea
28%. ammonia 32 2%. water 20.5%. carbon dl- Petrochemc f 355. 150 x <0.0001 <0.0001 <0.0001 <o.o001
oxide 19%. merts 0.3% cal 360 SC0 0001 s<o 0001
urea. ammonia carbamate. ammonia. carbon dwde Chemlcal F 300 300 - xx CDll CO,,
urea. ammon,a. carbon dloxlde. 011 (urea stwper Chemical F 250. 56 _ xx 0.028 0.027
reboderl 310
urea, llquld ammonia. carbon dloxlde. ammon~m Chemical F 365. 125 x xx 0.0015 00011 0.0013 00011 0.001 I
carbonate 375 S>O.O68 0.0089
LO0016 so.0041
LO.0013
to 003
WNYL CHLORIDE
vmyl chloride, vmyt acetate, acetlc acid, hydrogen Chemical F RI. 3 xx 0.0004 0.0004 0.0006 0.0002 0.0001
peroxIde. hydrochlortc acid, pH 3 5.4 5 tpolymerizerl 150 0.0008 0.0009
so 0007
vmyl chloride, vmyl acetate, methyl acetate, dl- Chemical F 60. 226 x <0.0001 <0.0001 <0.0001
methyl acetal, au and moisture (vapors and resm 110
a!ternatelyl
wnyl chlortde. probably contammg unsettled drop- Chemical F 60. 135 _ - O.OOllcd <O.OOOld <O.OOO! <O.OOOl <0.0001
lets of a sodurn-metablsulhte solutlon c 15% and 80
4-85 average
vmyl chloride, probably contammg unsettled drop. Chemical F 60. 135 <o 0001 <0.0001 <o 0001 co 0001 <O.OOOl
lets of a sod~um~metab~sull~te solutlon < 15% and 80
4.8, average
vmy:.chloride vapors and polyvmyl chloride en. Resin F 110. 67 <0.0001 <0.0001
tramed m water vapor, pawbly traces of peroxIdes 150
and phosphates, vacuum
20% polyvmylxhlorlde solutlon, peroxldes. phos- Resm F 80. 117 xx xx <o 0001 ml
phates 0 05%. pH 4.6 150
bodet-feed water, oxygen 0.01 ml/l. pH 8.1 lecono- Pulp and F 188. 56 x xx <0.0001 <0.0001
mlzerl Paper 190
boder.feed water, sprayed mto deaerating heater. Power F 100. 244 x xx <0.0001 <0.0001
carbon dloude 70 ppm, sulfuric acid 30 ppm. oxygen 220 <0 OOOldr S<O.OOOl
10 ppm w<o 0001
vented gases from steam deaeratmg heater. carbon Power F 210. 244 x xx <O.OOOld <o 0001
dloxlde ~400 ppm. oxygen (80 ppm, zeolite- 220 w<0.0001
softened water vapor. pH 4
brackish sea water, total sohds 1.8%. sulfur dioude Chemical F 60. 158 xx xx corr 0.0003cd O.OOOlad 0 0002d
l-2 5% lspeclmen removed and allowed to dry in 95
au durmg 10 seconds1
brackish water, salt 200-15000 ppm. pH 6-8 Icon- Petroleum F 90. 181 - <0.0001 <0.0001
denser box) ldistdlatlonl 115
brackish water. chlorides O-5000 ppm. sullur~c acid Power F 32. 400 x xx <:o 0001 <0.0001 <0.0001
icondenser water box1 85
(continued)
600 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hmtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
r- 2
c; I 3
WATER. CmiDENSA*E
water condensed trom gas stream inItrogen 88%, Petroleum F 70 36 c 0 0001 (0 0001 <,o 0001 <0.0001
carbon dwde 12% approxrmately), rron 40 ppm, 90
sulfuric and sulfurous actds IO ppm, nttrlc and
mtrous acids 3 ppm, pfi 6 approxrmately [alternately
Immersed1
New York Crty water sprayed Into atmosphere and Food f 45 16 xx xx <O.OOOl <o.Lloo1
then drawn through arr washer; wdter replaced 50
every 33 hours, pH inrtially 7. fmally 4.5-4.8 during
each replacement perrod frmmersed and in spray)
well water, chlorrdes 40 ppm. carbon droxrde 30 Petroleum F 71 63 - xx <o 0001 <o.ooo1
ppm. won 5 ppm. sulfur droxrde 2 ppm, total hard-
ness 200 ppm, pH 7 48 (pump discharge)
fresh+vater supply to pulp grmderr. pH 7.6 Pulp and F 95. 140 x <0.0001 <0.0001 c0.0001
Paper 99
well water, hydrogen sulfide 58 ppm approximately Synthetrc F 126 61 _ xx 0 0003ad <O.OOOlad
Resm
untreated water, salts as chlorides 300-4000 ppm. Petroleum F 212 164 xx <0.0001 <00001
pH 6 5-7.5
degassed drstrlted water, pH 6.5, presrure 1235 psi Research 1 572 30 - <O.OOOl <0.0001
(continued)
Ferrous Alloys 601
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (iPY)
dewwed water and steam, pH 9 fdeaeratrng teed. Power F 450 655 - xx LC.0 0001 L<O 0001
water heater)
Frood rnme water, pH 3 4, (water changed 3 trmes Mmmg L I lo- 14 xx - . 00001 nrl
durmg test) 120
mane water, total sohds 27.3 g/I total drssolved Mmmg L 86 9 - xx ~OOOOl <0.0001
solrds 26 6 g/l, chlorrdes 14 8 g/l. pti 6.8, specrftc L. 0.0001
gravity I
017
rnme water from sulfide ore, ferrous sulfate 2.567 Mmmg F 47 56 - - < 00001 <_0.0001
g/l. total sulfate ran 1.621 g/l. sulfurrc acrd 0 265
g/l. free sulfate ran 0 259 g/I
coal-mme water, sulfate Ion 513 ppm, ferric ran F 61 87 - - 00001 00001
0 4 ppm, pH 7 85 . 0 0001
mme water from sulfide ore, calcrum sulfate 1710 Mmmg f 47 61 - - 0.0171d <0.0001
ppm, magnesrum sulfate 663 ppm. ferrous sulfate 0 0108d
603 ppm, acrdrty 150 ppm
rnme water from sulfide ore, ferrous sulfate 2835 Mmmg f 47 61 - xx 0.0095bd <O.OOOl
ppm. magnesrum sulfate 2410 ppm. calcium sulfate 0.0014d
1408 ppm. acidrty 82 ppm
mine water from sulfide ore. ferrous sulfate 1060 Mmmg F 47 60 - xx <0.0001 <0.0001
ppm, rnagneswn sulfate 1000 ppm. calcium sulfate
923 ppm. acidrty 7: ppm
mrne water from sulfide ore. calcium sulfate 1361. Mming F 47 60 - xx <O.OOOld <O.OOOl
ferrous sulfate 1310 ppm. magnesium sulfate 054 0 0006d
ppm. acrdrty 52 ppm
rmne water from sulfide ore, calcium sulfate 923 Mining F 47 60 - xx 0 0003d <0.0001
ppm. calcium chloride 638 ppm, magnesium chloride 0 0002d
239 ppm, ferrous sulfate 61 ppm. acrdtty 23.5 ppm
mme water, copper as sulfate 0.102%. available Mmmg F 60- 58 xx xx <o 0001 <0.0001
sulfurrc acrd as won sulfate 0 67% (water flows fcopper) 61
from launder mto sump. spools exposed to air dur-
mg 5.15 mmutes, m water dung 26.5 minutes1
mmeral sprmg water, sodrum chlorrde 11190 5 ppm, Sanrtary F 80. 47 - x <O.OOOla <o 0001
potassium chloride 2614.9 ppm sodwm sulfate 212 <O.OOOlb
2584 4 ppm. talcrum sulfate 1263.8 ppm, hydrogen
sulfide 2743 ppm. calcrum carbonate 273.2 ppm.
calctum brcarbonate 221 3 ppm, magneswm sulfate
113 2 ppm. alumma 101 pprn. ferrrc oxide 93 ppm,
carbon aSoxIde 41 8 ppm, acrd, speclfrc gravrty
10169
hot sulfur-spring water, total solrds 269 pprn. cal- Samtarv F 120 120 - xx <0.0001 <0.0001 nil
crum carbonate 124 ppm, sulfates 23 8 ppm. chlo-
rrdes 14 ppm, sulfides 12 ppm, pH 9.4 (Olymprc Na.
lional Park, Wash)
(continued)
602 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM bntd)
Arbuckle water, N. A. Hoffman 8 No. 6. Trapp Petroleum F 50. 90 <o OOOlc <0.0001
Freld Barton Countv. Kansas. total drssolved solids 70 0.0042~
33640 ppm. chlor& ion 20165 ppm, sodium ran
10930 ppm, talcrum ran 2091 ppm. bicarbonate ion
476 ppm. total alkalrnrty 390 ppm, sulfate ion 24.19
ppm. large amount of hydrogen sulfide, pH 695,
specrfrc grawty 1 0267
salt water from crude 011. pti 7 5 approxrmately (salt Petroleum F 170. 216 <O OOOla <o 0001
settler vessel1 200
orl-field brme. chloride ran 16950 ppm, chlorine Petroleum f 95 83 0 OOOld <o 0001
2 ppm
Ncches River water, chlorine 0.2%. chlorrdes 3030 Power F 8b 74 O.OC&d O.@lO2d 0.0002d O.LlOO2d
ppm. hardness 340 ppm. methyl-orange alkalinity 92 0.0003d <O.OOOld <O.OOOld <O.WOld
312 ppm. srlrca 50 ppm. pH 8.1 lcoolrng tower)
Neches River water, chlorme 0 2%. chlorides 3030 Power F 82. 74 OOOOld <O.OOOld <O.OOQl <O.OOOld
ppm. hardness 340 ppm. methyt.orange alkalinity 97
312 ppm. srtrca 50 ppm. pH 8.1 (cooling tower)
cooling water from Passau Rrver, chloride ion 834 Power F 65. 30 <O.OOOla <0.OaO1
ppm, calcium carbonate 328 ppm. sulfate ion 160 71
ppm. brcarbonate ran 46 ppm. sulfate/chtorrde ratio
0.19, drssolved oxygen trace, pH 8.5
rover water, chtorrdcs 1300 ppm. sulfates as sulfur Pulp and F 45. 148 0.0001 0.0001
75 ppm. sutfrdes as sulfur 20 ppm. pH 6.3 (travel. Paper 85
hng bark screen)
rwer water from let condenser IPotomac Pulp and F R.T. 224 ~O.Oooi <O.OOOl
Paper
Hudson Rwer water contammated with organic Gas f 100 60 <O.oOOl <O.OOOl
waste from Poughkeepsie Crty Manulacture
(continued)
Ferrous Alloys 603
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
sea waler al Curacao, Netherlands West Indies. Petroleum f 79. 122 xx xx 00001 <o 0001
chlortdes 20000 ppm, pH 6 6 tpressure end of pump 88
casmgi
sea water al Curacao. Netherlands West IndIes, Petroleum F 79. 44 xx xx 0 OOOlad 0 OOOlad
chlorides 20000 ppm ptf 6 6 lsuctlon end of pump 88
casmgi
sea water at Curacao. Netherlands West IndIes. Petroleum F 79. I2 xx xx 0 0005ad 0 0004ad
chlorides 20000 ppm. ptf 6 6 ipressure end of Pump 88
CaslllgJ
sea water at Kure Beach, N C [half-tide) Research F RT. 359 xx xx <o 0001 <o 0001
sea water at Kure Beach, N. C. (half-tide in basin) Research F RT. 193 xx xx <o 0001 IllI
sea water at Duxbury, Mass. Research F R.T. I60 0.0001 0 0001 0.0001
0.0001*
6.5 86 concentrated seawater brme, pH 28. spe- Food F 68 I05 x xx 0 003c 0 0009c 0 0004cd 0 0006cd
clflc gravity I 0469 (evaporation pond)
Los Angeles Harbor West Basm sea water, total Petroleum F 120. 350 - x 0 0005cr 0 OOOla
sohds m suspension 2.5%. organic matter m solo- 140
tmn 2 0%. chloride ton 18800 ppm. sodturn loo
10478 ppm. sulfbte loo 2724 ppm. magnewm 40
1245 ppm. calcwm aon 451 ppm, potassium non 374
ppm. bicarbonate ton 165 ppm. bromme loo 12 ppm,
SIIICP 6 ppm, phosphate ton 5 ppm. borate loo 0 3
ppm. won loo 0 2 ppm, pH 7.5 (18 m. below water
level1
heated sea water, oxygen I5 ppm. pH 6.2 Chemical L 290 XI xx 00124 00131
heated sea water, oxygen trace, pH 6.7 Chemical L 180 x xx 0.0091 0.0007
sea water, salt 6.07%, pH 8.1 lflrst.stage evapora- L 187 6.2 x 0.00013 0.0001 I 0.0001
tor)
sea water, salt 6 07%, pH 8.1 (second-stage evapo- L 174 6.2 x 0.00018 0.00031 <0.0001
rator) <0.0001 0 0001
sea water, salt 6 07%. pH 8.1 lthird.stage evapo- L 174 6.2 x _. <o 0001 0.00021 <0.0001
rator)
(continued)
604 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM hontd)
sea water, salt 5 95.6 13%. magneswm hydroxide, 1 250 66.5 <O.OOOla <O.OOOlar <o 0001
pH 8 8 levaporator)
sea water. salt 5 95.6 13%, magnewm hydroxide. L 250 66.5 0.0005c 0.0003at <o 0001
pH 8 8 (evaporator, vapors1
sea-water brme. salt 13.1 4%, carbon dmxide Marme F 267. 42 - xx 00003 0 0002
I ppm. pti 8 1
(first effect, bottom of unit) Idlstdtatlon) 270
sea water brme, salt 1.8.2.0%, pH 8 2 (second Marme F 253. 42 - xx 0.0002 0 0001
effect, bottom of unit) tdlstdlatlon) 256
sea-water bIttern. Pachuca slurry, sodwm chloride Chemical F 127 107 xx xx 0.0001 0.0001
100 g/l, magneswm chlonde 75 g/l. calcium sulfate
50 g/l, talcum chloride 25 g/l. pH 6.7.5 lspeclmens
covered wth crystals)
sea-water blttern, sodum chloride 100 g/I. mag- Chemical F 95. 84 xx - 0.0004bd 0.0003ad
neswm chloride 73 g/l, talcum chloride 25 g/l. I26
calcium sulfate 2 5 g/l lheatmg tank)
hot sea water, carbon dloxlde I ppm. pH 6 2 lvapors Marme F 267. 42 - xx 0.0004a 0.0002
mIxtureI 270
hot sea water, carbon dioxide I ppm, pH 6.3-6.7 Marme F 253. 4.2 - xx 0 0004 <0.0001
(vapors mIxtureI 256
decatmrwed water ltop of catlon exchanger, above Water F 65 210 - xx <00001 <00001
mmeral bedl Treatment
demmeralued water. effluent from amon and catwn Water F 65 210 - xx <0.0001 <0.0001
exchangers Treatment
zeohte softenmg of well water at SIOUX Falls, S. 0, Water F 50. 365 xx <0.0001 <0.0001
total hardness 23 2 g/gal, calcium hardness 16 3 Treatment 60
g/gal. methyl-orange alkalmlty II 6 g/gal. ma&
newm hardness 6.9 einal. I.
chlorides 1.6 n/eal. __.
sulfates I.1 g/gal tall these expressed as calcwm
carbonatel. sdIca 20 ppm. iron 0 4 ppm. pH 8.1
zeollte softenmg of wer water at Casper. Wyo, Water F 50. 365 xx <0.0001 <0.0001
sulfates 40 g/gal. compensated hardness 29.1 g/gal, Treatment 60
total hardness 264 g/gal, calcwm hardness 21 E
gigal, methyl.orange alkalmlty 96 g/gal, mag-
newm hardness 4 g g/gal, chlorides 2 8 g/gal lall
these expressed as talcum carbonate), silica 15
ppm, won 0 I ppm, pH 7.6
WATER. STEEP
10-4 Be steep water, pH 4 (evaporator) Corn F 150. 242 - xx 0 0005 <0.0001 . .O.OOOl
Products 190 <. 0.0001
corn steep actid. acldlty at end of steeping cycle as corn F 127 44 xx xx <O.GQOld <o.ooLN <0.0001
hvdtochlow acid 0.56%. sulfur dioxide initiallv Products wo.OQa3 WO.0006
OTl4%. fmally 0.018%. pti 4 average fin liquor jui
above corn level)
(continued)
Ferrous Alloys 605
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates (ipy)
corn steep acid. acldlty at end of steepmg cycle as Corn F 130 31 <o 0001 <0.0001 <o 0001
hydrochlonc acid 0 56%, sulfur dioxide ntially Products wo 0013c wo.0012
0 12%. imally 0 012%. pH 4 1 average (below corn
level)
corn steep acid, acldlty at end of steepmg cycle as corn f 130 39 <o 0001 <0.0001 <0.0001
hydrochtorlc actd 0 5296. sulfur dioxide mltially Products wo.ooo7c wo.001
0.1 I%, fmally 0.011%. pti 3 8 average (below corn wo 0022c w0.0014
level)
steep water from corn starch (evaporator) Corn F 126. 80 <O.OOOld <0.0001
Products 130 0011 0.0019
steep water. lack acid 051%. sullur dloxlde Food F 150 40 <0.0001 <0.0001
0.05%. PM 3.54 5 (alternately vapors. lIquidI
vapors above steep water, lactic acid 0.5.1%. sulfur food F 130 24 <0.0001 <0.0001
dlonde 0.05%. pH 3.5-4.5 (evaporator1 190
WATER. TAP
tap water saturated wth carbon dloxlde contammg Power F 4w- 32 0 006 0.0016 0 0018 0 0042
sullur dloude 0 008% average and traces of dis- 425 0.0055
solved a~. pressure
water saturated wth synthesis gas. hydrogen 38%. Chemical F 150 30 0.0001 0 0002
carbon monoxide 32%. carbon dionde 8%. oxygen 0.0003
0 2%. nitrogen remamder, sulfur as hydrogen sul-
hde and organic sulfurs 300-500 grains/w 11
chlorinated lresh water, ptl 1, raw water composl- Food F 70. 32 c.0 0001 <o 0001 <o 0001 <0.0001
tlon methyl orange alkalmlty as caluum carbonate (fruItI 90
212 ppm, total hardness as calcium carbonate 200
ppm, sulfate IO 32 ppm. chloride loo 24 ppm
chlorinated fresh water buffered wth sodwm hy food f 70. 31 <o 0001 <o 0001 <o 0001 <o 0001
droxlde to pH 8. raw water cornposItIon, methyl- tfrult) 90
orange alkahmty as talcum carbonate 212 ppm,
total hardness as calcium carbonate 200 ppm. sul-
fate bon 32 ppm. chloride ion 24 ppm Iwasher. m
spray1
chlormated lresh water acldlbed wth hydrochloric Food F 70. 32 <0.0001 <0.0001 <0.0001 <O.OOOl
acid to ptt 6 9, raw water composltlon methyl- tfrult) 90
orange alkalmtty as calcwm carbonate 212 ppm,
total hardness as calcium carbonate 200 ppm. sol-
late ton 32 ppm, chloride loo 24 ppm (washer, in
spray)
water. small amounts of hydrochtorlc acid and chlo- Chemical F 195 61 0.0005bd O.OOOZbd
we, pH 2 lbottom 01 condenser)
tower water from Syracuse water supply, treated Pharmaceu f 45. 227 <0.0001 <o 0001
wth alglclde. Oaklte Samtlzer No 1, pH 8-8 5 tlcal 88 <0.0001
(tower slwe-way1
quench water, total sohds 0 64%. msoluble sollds Coal f 11.2 0 002lc 0.0003 0 0004 0.0002
0 25%. ammonium chloride 0.1%. volatdes 0 09e%. 0.004c 0.0002 0.0003
calck chloride 0 066%. calcwm sulfate 0.062%. 0.0005
pH 6 5 (coke quenchmg tower, below spray header)
(continued)
606 Corrosion Resistant Materials Handbook
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (mntd)
Test
Co rosion mediums conditions Average corrosion rates (ipy)
quench waler. total solids 0 64%. msoluble sollds Coal F 11.2 0 0013c 0.0002 0.0002 0 0001
0 25%. ammonium chloride 0.1%. volatdes 0.098%, 0.0093c 0.0003 0 0004 0.0003
calcwm chloride 0 066%. calcium sullate 0 062%, 0 02lc 0 0002
Nalco No 161 mhlbltor added to coke sump feed- 0 0084~
mg at rate 01 50 ppmlgal water returned to sump
(coke quenchmg tower, below spray header1
waste-water effluent. hydrochloric acid, sulfuric Chemical F R.T. 68 <0.0001 c<0.0001 <o 0001
acid. soda ash, caustic soda, chlormated solvents,
organics, zmc sulfate. pH 2.10, generally acid (sump
pipe Imel
waste water from fme-chemicals manufacture, hy- Chemical F 80. 30 <0.0001 <o 0001
drochforlc aud. sulfuric acid, or~an~cs. pH 6 5 100
waste water from fme.chemlcals manufacture. Chemical f 55. 42 <o 0001 <o 0001
acetlc acid. halogen suds, sullur~c acid, salts of 70
these acids, traces of organic solvents and greases,
pH Z-7.5, 6 5 average
waste-process water. sodium sulfate, sodium chlo- Chemical F 90. 63 <0.0001 <o 0001 <o 0001 <o 0001
ride, sodium phosphate, ammonium sulfate, calcium 118
sulfate. magnesvxn sulfate, pH 3.5-5 (vacuum evapo-
rator. vapors)
water. various orgamc esters and aclds, hydro- Chemical F 86. 147 0 0116 0.0111
chlorlc acid trace, pH 2 Icooler) 99
ammonwstdl waste water, for spray quenchmg of Coal F RT- I80 0 003c 0 0004c
coke flower, just above spray pIpIngI 212
wash water. dissolved acid gases and oxygen, re- Petroleum F IOO- 278 LO 0003a LO.OOOZa 0.0002a
generatmn gas, carbon dloxlde, sullur dioxide, 500 WLO 0003a WL0.0003a
chlorides
wash water, dissolved acid gases and oxygen, car- Petroleum f 125 211
bon dwnde. sulfur dwxlde trace, chtorldes trace.
pressure 300 psb (bottom of tower1
WAX
wax, sulfuric acid 5% approximately. pressure 15. Petroleum F 160. 25 0.02 0.014
I8 psi 190
castor wax, sodium hydroxide SO%, sulfuric acid Chemical F 180. 0.0008 <0.0001
25% 212 <0.0001
castor wax. sodwm hydroxide 50%. sulfuric acid Chemical F 180. o.ooo9
25% 212
thm stillage. sohds 4.5%. acetic acid, lactic acid, Brewing F 140. <o.o001
succimc aud. pH 3 8 fwhiskyl 185
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (amtd)
Test
Corrosion mediums conditions Average corrosion rates lipy)
lactic acid, water, gram. Impurltles. total sohds Brewing f 60. 146 - xx <0.0001 <0.0001
14%. pti 3 1 average 160
mixture 01 dlstdlers drmd grams and evaporator Brewing f 175 146 - - <0.0001 <0.0001
syrup, sohds 40% 130% I syrup) 212
vapors ol alcohol, orgamc acids. water, pli 5 Brewmg f 208 87 xx -- <o 0001 <0.0001
td~stdlat~on)
vapors from drymg solld syrup 30%. moisture. a~. Brewmg f 140. 151 x - O.OOOkd <O.OOOlcd
traces of lack acetic, formic, prop~omc acids Ide. 180 <0.0001
hydrator)
vapors from evaporators to condensers. moisture. BleWlog f 120. 146 - - <o 0001 <0.0001
traces of lactic, formtc. prop~orw acids (vapor Ime, 200
evaporator]
XILENE
lwd xylene. small amounts of water, acetlc acid. Lumber f loo- 150 x xx <o 0001
ph 3 appraxlmately 212
mixed condensate of xylene and water, small amount Lumber f 70. 150 x IX <0.0001 <O.OOOl
of acetlc acid. pH of aqueous phase 3 approximately MO
15%. acetlc acid 2%. formic acid 2%, water and RayOn f 60 22.5 <0.0001 0.001
tolulc acid remamder
75%. acetlc acad, toluic acid, formic acad. formal- Rayllll F 350. 22.5 0.0016 0.0014
dehyde together 25% 370
50%. water 22%. tolulc acid 15%. phthallde 5%. Rayon f ZOO- 225. 0.0004 0 0002
ester 5%. phthahc acid 4% 220
xylene. malelc acid I% as matelc anhydrtde, ben- Chemical F 194. 14 x - 0 104c 00031 0.0008 0 0074 0.0043
zene, water trace Icotumnl tdistdlation) 302
xylene toppmg of reactor ettluent (effluent IS row Chemical f 325. a.7 0.148 0.00024 0.00043 00003
lure 01 wter. acetic acid. benzolc acid. tolulc acad. td~stdlatmn) 350
tolualdehyde. acetophenone. hydrocarbons). vacuum
25 m. (column, vapors)
33%. ammomum chlorwk 33%. water remainder Chemical i1 140 33 - - 0.0013cd <O.OOOlcd
TABLE 4.13: VARIOUS STAINLESS STEELS AND HIGH NICKEL ALLOYS-CLIMAX MOLYBDENUM (contdb
Test
Corrosion mediums conditions Average corrosion rates (ipy)
zinc and leadchloride fumes. oil combustion gases Pamt and F 210 4.5 *I 0.027a 0.013a
(dust collector1 Varnish 0.027.a
7JNC FLOSILICA,E
zinc fluosrlrcate concentrated solution, free Ruo- F lW- 22.4 x xx 0.009c co.012c
sdwc acrd l%, hydrochloric acid 0.5-l% 116 0.01 lc
zinc fluosdicate, varying concentration, hydrochloric Chemrcal F 106 33 - xx 0.0011 0.001 0.0915
acrdO050.1%
zinc formaldehyde sulfoxylate, zinc dust, sulfuric Textrle F 115 25 - xx 0.002 0.0904
acid l-15%
44% approximately, saturated zmc-sulfate solutron. Chemrcal F 212. 35 - xx corr* 0.026a 0.006
CryStalS. sulfurrc acrd trace 225
36%. iron, sodrum. cadmium, and copper impurrties. Chemical F 0.0097c <O.OOOl <0.@301 C<O.OOCl
pH 5.2 (flash evaporator)
25% acrd zinc-sulfate solution, sulfuric acid 2-3 Mining F 90. 85 - - <0.0001 <0.0001 <0.0601
g/l. copper 2 g/l. ferrous ion 0.8 g/l 102 c<0.0001
25% neutral zmcsullate solution. copper 0.4 g/l Mining F 90. 72 - - <06001d <0.0001 <O.OoOl
103 c<0.0001
20%. zmc chlorrde 8.8%. ferrous sulfate 1%. water Chemical F 61: 8.3 - - 0.008lcd 0.0047cd
232 0.008lcd
20% approsnnatcly. zmc chtorrde 9% approxi- Chemical F 219. 7.5 - *I 0.0026cd 0.0015bd
mately. water 232 0.0026cd
slrghtly acrd zuwsutfate solutron, copper Metal F 90- 317 <O.OOOl <O.OOOl
102
rmc sulfate, zmc chlorrde. ferrous sulfate, ferric Chemical F R.T.- 83 xx xx 0.014cd 0.0033cd
sulfate, ferrrc chlorrde. chtorrde. water, in varying 230
concentratrons (chlorinator)
zmc-sulfate solution, copper 10 mglt. iron hydrox- Mming F 113 48 xx x O.ooOl 0.0001
rde. zmc ferrrte. lead sulfate, solids grab samples
showed pti 4 8 (Kelly filter)
Z,RCON,U TETRACHLORtDE
atmospherrc fumes of ruconurm tetrachlorrde. hy- Chemical f 60. 60 xx - 0.0011 O.OOla 0.002
drogen chlorrde. and chlorme gas 110