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International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
International Scholarly and Scientific Research & Innovation 4(8) 2010 508 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
on Langmuir-Hinshelwood mechanism. And it has been further explained by the combination of methanol synthesis from CO
developed a steady state one-dimensional mathematical model hydrogenation and from CO2 hydrogenation and methanol
in an industrial scale BCSR based on reasonable assumption dehydration to DME, i.e. (1)-(3).
and simplifications for the design of the reactor. A few
B. Global Kinetics of DME Synthesis
literatures[9] have been published for the kinetics and
mathematical model in BCSR for direct DME synthesis from By choosing CO, CO2 and DME as key components and
syngas over Cu-Zn-Al-Zr slurry catalyst. chemical equation (1), (2), and (3) as reaction system, the
global kinetics equations for methanol synthesis from CO, CO2
II. DEVELOPMENT OF REACTOR MODEL IN BCSR and methanol dehydration to DME based on Langmiur-
Hinshelwood mechanism were expressed as follows
A. Reaction Kinetic Scheme dNCO k1 fCO fH2 2 (1 1)
rCO = = (7)
The main catalytic reactions in direct DME synthesis process dW (1+ KCO fCO + KCO2 fCO2 + KH2 fH2 )3
are considered as follows:
methanol synthesis from CO hydrogenation: dNCO2 k2 fCO2 fH2 3 (1 2 ) (8)
rCO2 = =
CO + 2H 2 CH3OH (1) dW (1+ KCO fCO + KCO2 fCO2 + KH2 fH2 )4
methanol synthesis from CO2 hydrogenation: dN DME k f (1 3 ) (9)
rDME = = 3 M
(1 + K M f M )2
International Science Index, Chemical and Molecular Engineering Vol:4, No:8, 2010 waset.org/Publication/5141
International Scholarly and Scientific Research & Innovation 4(8) 2010 509 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
d 2CL, j C 3 (21)
gas phase can be ignored. D L + k a G, j C C r = 0
dZ 2
L, j L m L, j cat i, j i, j
phase, and internal diffusion effectiveness factors of the This mathematical model is based on the global kinetics
catalyst are close to 1 because of adapting to ultrafine slurry model for the catalytic reaction in continuous stirred tank
catalyst. reactor, which take into account the complicated physical
6) Catalyst concentration distribution along the bed height process such as mass transfer and diffusion in the gas-
obeys the grains sedimentation-dispersion model, which liquid-solid three phase. Then (21) can be further simplified to
CG , j 3
take into consideration the influence of both liquid phase k L , j aL = Ccat i , j ri , j
axial back-mixing and grain sedimentation. m i =1
International Scholarly and Scientific Research & Innovation 4(8) 2010 510 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
[( )
dNCO = B 1 2 yCO2 dyCO + 2 yCO dyCO2 ] xTC = 1
(
N out y CO ,out + y CO2 ,out )
[
dNCO2 = B (1 2 yCO )dyCO2 + 2 yCO2 dyCO ] (27) N in (y CO ,in + y CO2 ,in )
dN [( )
DME = B 1 2 yCO 2 yCO2 dyDME + 2 y DME dyCO + dyCO2 ( )] (33)
where and selectivity of DME/methanol is defined as follows
1 2 yCO,in 2 yCO2 ,in 2 N out y DME,out (34)
B = N T ,in S DME =
(1 2 y CO 2 yCO2 ) 2 N in yCO,in N out yCO,out
N out y M ,out (35)
For the direct synthesis process of alcohol/ether fuel, (23) SM =
can be written in the form N in yCO ,in N out yCO ,out
d (u G C G , j )
C cat r j = 0 TABLE II
dl HYDRODYNAMIC AND PHYSICAL PROPERTY CORRELATIONS
(positive j=CO, CO2, negative j=DME) (28 Relevant parameters Correlations
)
Nj Initial mass C cat
0
= C cat G [exp (G ) 1 .0 ]
Considering CG , j = , substituting (22) into (28), and
concentration of
AuG where:
catalyst in the gas G = Lu p Lh DS
integrating, the differential equations of material balance for inlet ,
International Science Index, Chemical and Molecular Engineering Vol:4, No:8, 2010 waset.org/Publication/5141
dl f
1 2 yC O 2 yC O2 Grain sedimentation gd p2 ( p L )
(29 ut =
velocity ut[16]: 18 L
dy
( )
1 2 y C O rC O 2 y C O rC O
uG DR
= M T f = 9.6 ( Fr 6 Re g )
C O2 Solid phase
2 2 2 0.1114
+ 0.019 Re1.1
dl 1 2 yC O 2 yC O2 dispersion coefficient DS p
DS[15]:
( )
where:
dy D M E rD M E + 2 y D M E rC O + rC O
Fr = uG ( gDR )
0.5
= M T f 2
dl y y
1 2 2
CO CO2
Re p = ut d p L L
) Re g = uG DR L L
where
C cat A
Gas holdup G
[17]
: G = 0.5863uG0.5159Wcat0.2454 L0.0073 0.1403
M = Density of liquid
L = 171.0 0.1677 (1T )
2/7
1 2 y CO ,in 2 y CO2 ,in r
International Scholarly and Scientific Research & Innovation 4(8) 2010 511 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
3
0.8m; catalyst content, 30%(wt); superficial gas velocity, 350
30%
0.1973ms-1. As be observed from Fig.1, the influence of 35%
catalyst particles diameter on the catalyst axial concentration 300
distribution along the bed height is very important. The catalyst
250
concentration distribution becomes well-distributed with the
decreasing of particles diameter, and is almost uniform when 200
the particles diameter is 0.05mm. This is due to the dual role of
drag force of bubble phase on catalyst grains and sedimentation 150
rate of catalyst grains in slurry phase which is increased with
100
the increasing particles diameter, neglecting the influence of
density of different catalysts. 0.0 0.2 0.4 0.6 0.8 1.0
Dimensionless Height
Fig. 2 Effect of catalyst content on catalyst axial concentration
0.05mm
360 0.10mm
Catalyst Concentration (kg/m )
0.15mm
320 0.20mm The results of the catalyst axial concentration distribution
were be carried out by varying superficial gas velocity in the
280 range of 0.1142-0.2388 m/s, and the remaining operating
conditions have been maintained constant at the following
240
values: reaction temperature, 513K; reactor pressure, 5MPa;
200
reactor diameter, 0.8 m; catalyst content, 30%(wt). As can be
seen from Fig.3, the tendency of the catalyst axial
160 concentration distribution is gradually close to uniform with the
increasing of superficial gas velocity. It is a reasonable
0.0 0.2 0.4 0.6 0.8 1.0
Dimensionless Height
explanation that the drag force of bubble phase on catalyst
grains increases with the increasing superficial gas velocity,
Fig. 1 Effect of particles diameter on catalyst axial concentration and then sedimentation velocity of catalyst particles is slow
2. Effect of Catalyst Content down, which could lead to well distribution of catalyst axial
The effect of catalyst content on the catalyst axial concentration. It also can be obtained from Fig.3 that the
concentration distribution is shown in Fig.2. The result varying of the superficial gas velocity has slightly influence on
correspond to catalyst grain diameter of 0.060mm and the the catalyst axial concentration distribution.
remaining operating conditions have been maintained constant
at the following values: reaction temperature, 513K; reactor 270
0.1142m/s
pressure, 5MPa; reactor diameter, 0.8m; superficial gas
Catalyst Concentration (kg/m )
3
265 0.1557m/s
velocity, 0.1973ms-1. It has been observed that the tendency of 0.1973m/s
260 0.2388m/s
the catalyst axial concentration distribution is almost uniform
for the ultrafine catalysts grains of 0.060mm average diameter 255
with the increasing of catalyst content in the range of
250
20%-35%(wt), the influence of catalyst content on the catalyst
axial concentration distribution has been not obvious. Hence 245
the DME direct synthesis process can be carried out under the 240
slurry catalyst with a higher mass content to achieve higher
methanol/DME yield. 235
0.0 0.2 0.4 0.6 0.8 1.0
Dimensionless Height
Fig. 3 Effect of superficial gas velocity on catalyst axial concentration
4. Effect of Reactor Diameter
The effect of reactor diameter on the catalyst axial
concentration distribution along the bed height is shown in
Fig.4. The result correspond to catalyst grain diameter of
0.060mm and the remaining operating conditions have been
maintained constant at the following values: reaction
temperature, 513K; reactor pressure, 5MPa; catalyst content,
International Scholarly and Scientific Research & Innovation 4(8) 2010 512 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
3
4MPa
and operating bed height are main factors influencing 5MPa
260 6MPa
distribution uniformity. Kept gas normal volumetric flux in the 7MPa
255
inlet of BCSR constant, superficial gas velocity and operating
bed height will be rapidly increased with the decreasing of 250
reactor diameter because both of them are inversely 245
proportional to quadratic power of reactor diameter.
Meanwhile, because the effect of superficial gas velocity is 240
slightly in coalesced bubble regime which has been previously 235
discussed, a sharp increasing of operating bed height will be
230
aggravated non-uniform distribution of catalyst axial 0.0 0.2 0.4 0.6 0.8 1.0
concentration, especially in the slugging regime which is Dimensionless Height
caused by high superficial gas velocity and minor reactor
Fig.5 Effect of reactor pressure on catalyst axial concentration
diameter.
6. Effect of Reaction Temperature
International Science Index, Chemical and Molecular Engineering Vol:4, No:8, 2010 waset.org/Publication/5141
0.3m
0.4m
correspond to catalyst grain diameter of 0.060mm and the
320 remaining operating conditions have been maintained constant
0.6m
0.8m at the following values: reactor pressure, 5MPa; reactor
280 diameter, 0.8m; catalyst content, 30%(wt). The influence of
reaction temperature should be discussed from the following
240 two aspects: one is that physical properties of liquid paraffin
(viscosity and density) are function of reaction temperature,
200 and both of them are reduced with the increasing of the reaction
temperature, which can lead to the nonuniformity of catalyst
160
particles axial concentration distribution; another is that
0.0 0.2 0.4 0.6 0.8 1.0 superficial gas velocity in bubble column bed is increased with
the increasing of the reaction temperature, which can improve
Dimensionless Height
the uniformity of catalyst particles axial concentration
Fig.4 Effect of reactor diameter on catalyst axial concentration distribution. By taking the two aspects into consideration, the
5. Effect of Reactor Pressure reaction temperature has little or no influence on the catalyst
The effect of reactor pressure on the catalyst axial axial concentration distribution.
concentration distribution is shown in Fig.5. The result
270
correspond to catalyst grain diameter of 0.060mm and the 220
Catalyst Concentration (kg/m )
3
International Scholarly and Scientific Research & Innovation 4(8) 2010 513 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
-3
DME decrease slightly with increasing temperature in the range
8
of 220-260 , which is in accordance with thermodynamic
methanol
characteristic that higher temperatures is unfavorable to 6 DME
equilibrium conversion of syngas since DME direct synthesis
reaction is an exothermic reaction. And it is found that each 4
reaction is close nearly to the state of chemical equilibrium by
comparison between experimental and simulation values of 2
equilibrium constants of each reaction in the outlet of the
reactor. It can be obtained from Fig.7 that the static bed height 0
220 230 240 250 260
and operating bed height drop suddenly as the temperature
increases, even though the average gas holdup and superficial Temperature ( )
space velocity dont change obviously. This is the result that Fig. 9 Effect of reaction temperature on production capacity
International Science Index, Chemical and Molecular Engineering Vol:4, No:8, 2010 waset.org/Publication/5141
19
and Selectivity of DME
0.6 18
Bed Height (m)
17
0.4
16
15
0.2 xTC, total carbon conversion
SDME, selectivity of DME 14
0.0 13
220 230 240 250 260
12
Temperature ( ) 3 4 5 6 7
Pressure (MPa)
Fig. 8 Effect of reaction temperature on total carbon conversion and
selectivity of DME Fig. 10 Effect of reactor pressure on bed height
International Scholarly and Scientific Research & Innovation 4(8) 2010 514 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
1.0
40
L, static bed height
35 Lh, operating bed height
0.8
Total Carbon Conversion
and Selectivity of DME
30
20
0.4
15
0.2 10
xTC, total carbon conversion
SDME, selectivity of DME 5
0.0 0
3 4 5 6 7 0.6 0.7 0.8 0.9 1.0
Pressure (MPa) Reactor Diameter (m)
Fig.11 Effect of reactor pressure on total carbon conversion and Fig. 13 Effect of reactor diameter on bed height
International Science Index, Chemical and Molecular Engineering Vol:4, No:8, 2010 waset.org/Publication/5141
selectivity of DME
1.0
12
0.8
Production capacity (10 t/a)
10
Total Carbon Conversion
and Selectivity of DME
-3
8 0.6
methnaol
6 DME 0.4
International Scholarly and Scientific Research & Innovation 4(8) 2010 515 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
International Scholarly and Scientific Research & Innovation 4(8) 2010 516 scholar.waset.org/1999.2/5141
World Academy of Science, Engineering and Technology
International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering Vol:4, No:8, 2010
China University of Science and Technology, vol. 26, no. 3, pp. 22-231,
June. 2000.
[18] H.-F. Qin, S.-R. Wang, B.-Q. Ding, B.-C. Zhu, Determination and
estimation of physical property data for liquid paraffin, Natural Gas
Chemical Industry, vol. 24, no. 3, pp. 56-58, June. 1999.
International Science Index, Chemical and Molecular Engineering Vol:4, No:8, 2010 waset.org/Publication/5141
International Scholarly and Scientific Research & Innovation 4(8) 2010 517 scholar.waset.org/1999.2/5141