Professional Documents
Culture Documents
TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 7D2 Code 5 Sun Sensor Error . . . . . . . . . . . . . . . . 7D27
Fastener Tightening Specifications . . . . . . . . . . . 7D2 Code 6 Power Transistor Error . . . . . . . . . . . . 7D29
SCHEMATIC AND ROUTING DIAGRAMS . . . . . 7D3 Code 7 MaxHi Relay Error . . . . . . . . . . . . . . 7D31
A/C Sensors/Defoggers and A/C Compressor MAINTENANCE AND REPAIR . . . . . . . . . . . . . . 7D32
Controls Diagram . . . . . . . . . . . . . . . . . . . . . . . . 7D3 ONVEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . 7D32
A/C Blower and Motor Controls Diagram . . . . . . 7D4 GENERAL A/C SYSTEM SERVICE
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D5 PROCEURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D32
GENERAL A/C DIAGNOSTICS . . . . . . . . . . . . . . . 7D5 General Service Procedures . . . . . . . . . . . . . . . 7D32
V5 SYSTEM AIR CONDITIONING AND AUTOMATIC SERVICEABLE COMPONENTS . . . . . . . . . . . . . 7D33
TEMPERATURE CONTROL (ATC) . . . . . . . . . . 7D5 Common HVAC Components . . . . . . . . . . . . . . . 7D33
SelfDiagnostic Circuit Check . . . . . . . . . . . . . . . 7D5 Automatic Temperature Control Assembly . . . . 7D33
Automatic Temperature Controller Does Not Inlet Air Door Motor . . . . . . . . . . . . . . . . . . . . . . . 7D34
Operate When Ignition Is ON . . . . . . . . . . . . . . 7D6
Mode Door Motor . . . . . . . . . . . . . . . . . . . . . . . . . 7D35
Controller Does Not Illuminate When Light Switch
Air Mix Door Motor . . . . . . . . . . . . . . . . . . . . . . . . 7D35
Is ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D7
Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D36
No Hot Air From Blower . . . . . . . . . . . . . . . . . . . . 7D8
Ambient Air Temperature Sensor . . . . . . . . . . . 7D36
No Cool Air From Blower . . . . . . . . . . . . . . . . . . 7D10
InCar Temperature Sensor . . . . . . . . . . . . . . . . 7D37
Blower Motor Does Not Run At All . . . . . . . . . . 7D12
Sun Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D37
Mode Control Do Not Work . . . . . . . . . . . . . . . . 7D14
Air Source Selection Not Controlled . . . . . . . . . 7D16 UNIT REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D39
Compressor Magnetic Clutch Does Not V5 AIR CONDITIONING COMPRESSOR
Engage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D17 OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D39
DIAGNOSTIC TROUBLE CODES . . . . . . . . . . . . 7D18 Compressor Overhaul . . . . . . . . . . . . . . . . . . . . . 7D39
Code 1 InCar Sensor Error . . . . . . . . . . . . . 7D18 GENERAL DESCRIPTION AND SYSTEM
Code 2 Ambient Air Temperature Sensor OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D40
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D20 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 7D40
Code 3 Water Sensor Error . . . . . . . . . . . . . . . 7D22 The V5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D40
Code 4 Air Mix Door Error . . . . . . . . . . . . . . . . 7D24 System Components Control . . . . . . . . . . . . . 7D40
7D 2IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application NSm LbFt LbIn
Blower Motor Resistor Screws 1.2 11
Control Assembly Retaining Screws 2 18
DIAGNOSIS
GENERAL A/C DIAGNOSTICS
Refer to Section 7B, Manual Control Heating, Ventilation, S Leak Testing the Refrigerant System.
and Air Conditioning System for details of the following S Low and HighSide Pressure Relationship Chart.
procedures: S Pressure Test Chart (R134a System).
S A/C Performance Test. S PressureTemperature Relationship of R134a.
S Insufficient Cooling Quick Check Procedure. S Testing the Refrigerant System.
S Insufficient Cooling Diagnosis.
V5 SYSTEM AIR CONDITIONING AND AUTOMATIC
TEMPERATURE CONTROL (ATC)
3. Within 3 seconds, push the AUTO and the OFF
SELFDIAGNOSTIC CIRCUIT CHECK switches simultaneously, more than three times.
4. Count the number of times the temperature indica-
The Daewoo fully automatic temperature controller
tor screen blinks.
(FATC) contains a selfdiagnosis function to aid in finding
5. If there are no error codes set, the screen will not
any problem with the system. To enter the diagnostic
blink. When the controller indicates an error code,
mode, perform the following procedure:
proceed to the table for that code.
1. Turn the ignition to ON. 6. Push the OFF switch to return the controller to its
2. Set the temperature control to 26C (79F). normal functions.
SERVICEABLE COMPONENTS
AUTOMATIC TEMPERATURE
CONTROL ASSEMBLY
Removal Procedure
Installation Procedure
1. Position the automatic temperature control assem-
bly on the center molding and install the retaining
screws.
Tighten
Tighten the control assembly retaining screws to 2
NSm (18 lbin).
2. Connect the electrical connectors.
3. Install the center molding assembly. Refer toSec-
tion 9E, Instrumentation/Driver Information.
4. Connect the negative battery cable.
Installation Procedure
1. Install the motor with the retaining screws.
2. Install the actuating rod.
3. Connect the electrical connector.
4. Install the bracket mounting highblower relay with
a screw.
5. Remove the glove box. Refer to Section 9E, Instru-
mentation/Driver Information.
6. Connect the negative battery cable.
Installation Procedure
1. Install the mode door motor with the retaining
screws.
2. Install the actuating rod.
3. Connect the electrical connector.
4. Install the instrument panel under cover.Section
9G, Interior Trim.
5. Connect the negative battery cable.
Installation Procedure
1. Install the temperature door motor with the retaining
screws.
2. Install the actuating rod onto the lever.
3. Connect the electrical connector.
4. Install the glove box. Refer to Section 9E, Instru-
mentation/Driver Information.
5. Connect the negative battery cable.
WATER SENSOR
(LeftHand Drive Shown, RightHand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel under cover. Refer to
Section 9G, Interior Trim.
3. Disconnect the electrical connector.
4. Remove the sensor retaining screw.
5. Remove the sensor.
Installation Procedure
1. Install the sensor with the retaining screw.
2. Connect the electrical connector.
3. Install the instrument panel under cover. Refer
toSection 9G, Interior Trim.
4. Connect the negative battery cable.
Installation Procedure
1. Install the ambient air temperature sensor into its
bracket.
2. Connect the electrical connector.
3. Connect the negative battery cable.
Installation Procedure
1. Install the incar sensor.
2. Install the incar sensor retaining screws and tight-
en.
3. Install the air inlet tube and connect the electrical
connector.
4. Install the instrument panel under cover. Refer to
Section 9G, Interior Trim.
5. Connect the battery negative cable.
SUN SENSOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Gently pry up on the sun sensor to remove it.
3. Secure the electrical connector to prevent it from
falling beneath the dash.
4. Disconnect the electrical connector and remove the
sun sensor.
Installation Procedure
1. Connect the electrical connector.
2. Insert and press the sun sensor into position in the
dash.
3. Connect the negative battery cable.
UNIT REPAIR
V5 AIR CONDITIONING COMPRESSOR OVERHAUL
COMPRESSOR OVERHAUL
Refer to Section 7B, Manual Control Heating, Ventilation,
and Air Conditioning System for details of the following
procedures:
S Clutch Coil.
S Clutch Plate and Hub Assembly.
S Clutch Rotor and Bearing.
S Component Locator V5 Compressor.
S Control Valve Assembly.
S Cylinder to Front Head ORing.
S Leak Testing (External).
S Pressure Relief Valve.
S Rear Head, Gasket, Valve Plate, Reed Plate, and
ORing.
S Shaft Seal Replacement.